Insulators for power transmission lines and substations with voltage from 0.

4 kV to 1150 kV

Product catalogue. 2012

about the company

LLC ''Global Insulator Group'' (GIG) is the company that manages distribution and promotion of products of JSC "Yuzhnouralsky Insulators and Fittings Plant", Russia and "Lviv Insulator Company Ltd.", Ukraine. Mentioned producers are the reputable manufacturers of glass and porcelain insulators, line fittings for overhead transmission lines and switchgears, stations and substations with voltages from 0.4 kV to 1150 kV. The products gained widespread acceptance in power systems, railroad facilities, oil and gas industry. More than 300 companies from Russia and other CIS countries and 48 countries in Europe, Latin America, Middle East, Asia-Pacific region, Africa are the regular customers of Global Insulator Group. The companies' production quality is confirmed by international quality certificates. The quality management system established in the factories is certified in accordance with the international standard ISO 9001:2008.

production sites

JSC "Yuzhnouralsky Insulators and Fittings Plant" (YuAIZ) Yuzhnouralsky Insulators and Fittings Plant was founded in 1957 and now is an unique enterprise in the energy sector, uniting on the same area a few production facilities: glass insulator production, ceramic insulator production, forging and casting workshops. In 1996, the quality management system was established on the factory in accordance with ISO 9001, and in 2009 its systematical development enabled the confirmation of compliance with the new version of ISO 9001:2008 requirements. YuAIZ testing center has an accreditation with the Federal Agency for Technical Regulation and Metrology, and meets requirements of the Russian State standard GOST R and the international standard ISO/IEC 17025:2006, ISO/IEC 17025:2005. Within the investment program in 2006 the new glass furnace was constructed at the factory. In the beginning of 2008 the WALTEC production line for the manufacturing of glass insulating parts was put into operation. Today the comprehensive modernization process of the enterprise is continuing. The production of YuAIZ is subjected to type and periodical tests in independent national and international test centres. Factory has the possibility to carry out additional tests according to the special requirements of the customers. Lviv Insulator Company Ltd. ("LIC" Ltd.) The Lviv plant manufacturing high-voltage insulators made of tempered and annealed glass was founded in 1965. In 2011 the production modernization was brought into force at LIC: the new glass furnace has been constructed and a modern production line for manufacturing of glass insulators has been installed. The modernization of production has enhanced the enterprise efficiency, increased the product competitiveness in the global market. The advanced equipment WALTEC allowed the company to manufacture products according to international standards. More than 250 pieces of insulators manufactured in Lviv Insulator Plant over the years of its activity, have been successfully operated on lines with voltage from 0.4 to 1150 kV in power systems of more than 40 countries around the world, that is proof positive of perfect quality and high performance reliability of Lviv insulators. "LIC" Ltd. has the own testing laboratory certificated by Federal Agency on Technical Regulating and Metrology of Ukraine where each batch of the manufactured products is subjected to acceptance tests. Lviv Insulator Company has a certified quality management system in production and marketing of electrical glass insulators in accordance with ISO 9001:2000. Advantageous geopolitical location on the border with Europe, numerous road and rail routes and closeness to the sea lines allows LIC to supply products to any part of the World.

glass insulator production shop

Glass insulator production shop produces high-voltage overhead line insulators of various types withstanding mechanical failing load from 40 kN to 530 kN incompliance with the State and international standards requirements. Tempered or annealed glass is used as insulating material which has a high insulating properties, mechanical strength, thermal and chemical stability. According to the customer requirements for areas with the high air pollutions, factory produces insulators using pins equipped with zinc sleeves, being the "sacrificial electrode" which prevent for a long time the corrosion caused by DC and the environment. Thermal treatment of glass (hardening) provides high mechanical and electrical properties and thermal strength of the insulator. After subsequent thermal tests defective items are rejected. It guarantees the specified characteristics of insulators. After thermal tests all glass parts are subjected to the visual inspection and verification of dimensions. After the assembly of glass insulators routine mechanical and electrical tests are carried out. In 2007, Steep wave front (puncture in air) tests were carried out to meet the standard requirements of IEC 61211:2004.

glass insulators

HV glass suspension insulator of U40B t ype

Ball and socket type Standard profile

Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet)

IEC 60305 GOST 27661 kN kN mm mm mm mm kV kV kV kV kV dB kV dB kV

U40 40 40 32 175 110 190 11 100 55 33 70/70 200220 60 20 34 10 1.7

Dry lightning impulse withstand voltage 1.2/50 +/ Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz

Weight

kg

All technical requirements and testing are in accordance with IEC standards. Insulator meet GOST 6490-93, TU 34-27-102-94, DSTU 2203-93 requirements.

glass insulators

HV glass suspension insulators of U70BS and U70BL t ype

Ball and socket type Standard profile

Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet)

IEC 60305 GOST 27661 kN kN mm mm mm mm kV kV kV kV kV dB kV dB kV

U70BS 70 70 56 255 127 320 16 130 70 40 105/105 280310 60 20 34 10 3.6

U70BL 70 70 56 255 146 320 16 130 70 40 105/105 280310 60 20 34 10 3.6

Dry lightning impulse withstand voltage 1.2/50 +/ Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz

Weight

kg

All technical requirements and testing are in accordance with IEC standards. Insulators meet GOST 6490-93, TU 34-27-91-93, DSTU 2203-93 requirements.

glass insulators

HV glass suspension insulator of U70BL t ype

Ball and socket type Standard profile

The manufacturer Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet) Dry lightning impulse withstand voltage 1.2/50 +/ Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz IEC 60305 GOST 27661 kN kN mm mm mm mm kV kV kV kV kV dB kV dB kV Weight kg

JSC "YuAIZ" U70BL 70 70 56 255 146 407 16 130 72 42 110/110 265290 60 20 34 10 4.3

All technical requirements and testing are in accordance with IEC standards. Insulator meet GOST 6490-93, TU 3493-222-76935199-2009 requirements.

glass insulators

HV glass suspension insulators of U100BS and U100BL t ype

Ball and socket type Standard profile

Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet)

IEC 60305 kN kN mm mm mm mm kV kV kV kV kV dB kV dB kV

U100BS 100 80 255 127 320 16 130 70 40 100/100 280310 60 20 34 10 3.9

U100BL 100 80 255 146 320 16 130 70 40 100/100 280310 60 20 34 10 3.9

Dry lightning impulse withstand voltage 1.2/50 +/ Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz

Weight

kg

All technical requirements and testing are in accordance with IEC standards. Insulators meet GOST 6490-93, DSTU 2203-93 requirements.

glass insulators

HV glass suspension insulator of U120B t ype

Ball and socket type Standard profile

Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet)

IEC 60305 GOST 27661 kN kN mm mm mm mm kV kV kV kV kV dB kV dB kV

U120 120 120 96 255 146 320 16 130 70 40 100/100 280310 60 20 34 10 3.9

Dry lightning impulse withstand voltage 1.2/50 +/ Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz

Weight

kg

All technical requirements and testing are in accordance with IEC standards. Insulator meet GOST 6490-93, TU 34-27-100-93, DSTU 2203-93 requirements.

glass insulators

HV glass suspension insulator of U120B t ype

Ball and socket type Standard profile

The manufacturer Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet) Dry lightning impulse withstand voltage 1.2/50 +/ Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz IEC 60305 GOST 27661 kN kN mm mm mm mm kV kV kV kV kV dB kV dB kV Weight kg

JSC "YuAIZ" U120B 120 120 96 255 146 407 16 130 72 42 110/110 265290 60 20 34 10 4.6

All technical requirements and testing are in accordance with IEC standards. Insulator meet GOST 6490-93, TU 3493-221-76935199-2009 requirements.

glass insulators

HV glass suspension insulator of U125B t ype

Ball and socket type Standard profile

Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet)

BS kN kN mm mm mm mm kV kV kV kV dB kV dB kV

U125B 125 100 255 146 320 20 130 70 40 100/100 60 20 34 10 4.1

Dry lightning impulse withstand voltage 1.2/50 +/ Radio interference voltage at 0.5 MHz

Weight

kg

All technical requirements and testing are in accordance with IEC standards. Insulator meet GOST 6490-93, DSTU 2203-93 requirements.

10

glass insulators

HV glass suspension insulators of U160BS and U160BL t ype

Ball and socket type Standard profile

Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet)

IEC 60305 GOST 27661 kN kN mm mm mm mm kV kV kV kV kV dB kV dB kV

U160BS 160 160 128 280 146 385 20 130 75 45 110/110 310340 60 20 34 10 6.13

U160BL 160 160 128 280 170 385 20 130 75 45 110/110 310340 60 20 34 10 6.13

Dry lightning impulse withstand voltage 1.2/50 +/ Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz

Weight

kg

All technical requirements and testing are in accordance with IEC standards. Insulators meet GOST 6490-93, TU 34-27-101-94, DSTU 2203-93 requirements.

11

glass insulators

HV glass suspension insulator of U210B t ype

Ball and socket type Standard profile

Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet)

IEC 60305 GOST 27661 kN kN mm mm mm mm kV kV kV kV kV dB kV dB kV

U210 210 210 168 290 170 380 20 130 75 45 110/110 310340 60 20 34 10 7.2

Dry lightning impulse withstand voltage 1.2/50 +/ Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz

Weight

kg

All technical requirements and testing are in accordance with IEC standards. Insulator meet GOST 6490-93, TU 34-27-93-93, DSTU 2203-93 requirements.

12

glass insulators

HV glass suspension insulator of U300B t ype

Ball and socket type Standard profile

Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet)

IEC 60305 GOST 27661 kN kN mm mm mm mm kV kV kV kV kV dB kV dB kV

U300 300 300 240 320 195 390 24 130 82 50 130/130 365410 60 20 34 10 10.0

Dry lightning impulse withstand voltage 1.2/50 +/ Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz

Weight

kg

All technical requirements and testing are in accordance with IEC standards. Insulator meet GOST 6490-93, TU 34-27-94-93, DSTU 2203-93 requirements.

13

glass insulators

HV glass suspension insulator of U300B t ype

Ball and socket type Standard profile

The manufacturer Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet) Dry lightning impulse withstand voltage 1.2/50 +/ Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz IEC 60305 GOST 27661 kN kN mm mm mm mm kV kV kV kV kV dB kV dB kV Weight kg

JSC "YuAIZ" U300 300 300 240 320 195 485 24 130 82 50 130/130 365410 60 20 34 10 11.5

All technical requirements and testing are in accordance with IEC standards. Insulator meet GOST 6490-93, TU 3493-151-00111120-98 requirements.

14

glass insulators

HV glass suspension insulator of U400B t ype

The manufacturer Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet) Dry lightning impulse withstand voltage 1.2/50 +/ Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz IEC 60305 GOST 27661 kN kN mm mm mm mm kV kV kV kV kV dB kV dB kV Weight kg

JSC "YuAIZ" U400B 400 400 320 360 205 550 28 130 90 55 140/140 330...365 60 20 34 10 16.2

All technical requirements and testing are in accordance with IEC standards. Insulator meet GOST 6490-93, TU 3493-217-76935199-2009 requirements.

15

glass insulators

HV glass suspension insulator of U530B t ype

The manufacturer Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet) Dry lightning impulse withstand voltage 1.2/50 +/ Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz IEC 60305 GOST 27661 kN kN mm mm mm mm kV kV kV kV kV dB kV dB kV Weight kg

JSC "YuAIZ" U530B 530 530 424 360 240 600 32 130 95 55 145/145 340375 60 20 34 10 20.5

All technical requirements and testing are in accordance with IEC standards. Insulator meet GOST 6490-93, TU 3493-220-76935199-2009 requirements.

16

glass insulators

HV glass suspension insulator of 40 t ype

Ball and socket type Fog type profile

The manufacturer Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet) Dry lightning impulse withstand voltage 1.2/50 +/ Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz Non-standard kN kN mm mm mm mm kV kV kV kV kV dB kV dB kV Weight kg

JSC "YuAIZ" U40 40 32 255 100 320 11 100 70 40 100/100 280310 60 20 34 10 3.0 40 32 255 110 320 11 100 70 40 100/100 280310 60 20 34 10 3.0

All technical requirements and testing are in accordance with IEC standards. Insulator meet GOST 6490-93, TU 3493-122-00111120-96 requirements.

17

glass insulators

HV glass suspension insulator of U40BP t ype

Ball and socket type Fog type profile

The manufacturer Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet) Dry lightning impulse withstand voltage 1.2/50 +/ Radio interference voltage at 0.5 MHz IEC 60305 kN kN mm mm mm mm kV kV kV kV dB kV dB kV Weight kg

JSC "YuAIZ" U40BP 40 32 175 110 300 11 100 60 34 85/85 60 20 34 10 2.5

All technical requirements and testing are in accordance with IEC standards. Insulator meet GOST 6490-93 requirements.

18

glass insulators

HV glass suspension insulator of U70BLP t ype

Ball and socket type Fog type profile

The manufacturer Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet) Dry lightning impulse withstand voltage 1.2/50 +/ Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz IEC 60305 GOST 27661 kN kN mm mm mm mm kV kV kV kV kV dB kV dB kV Weight kg

JSC "YuAIZ" U70LP 70 70 56 280 146 445 16 130 82 50 125/125 350385 60 20 34 10 5.66

All technical requirements and testing are in accordance with IEC standards. Insulator meet GOST 6490-93, TU 3493-137-00111120-97 requirements.

19

glass insulators

HV glass suspension insulator of U100BLP t ype

Ball and socket type Fog type profile

Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet)

IEC 60305 kN kN mm mm mm mm kV kV kV kV kV dB kV dB kV

U100LP 100 80 280 146 445 16 130 82 50 125/125 350385 60 20 34 10 5.66

Dry lightning impulse withstand voltage 1.2/50 +/ Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz

Weight

kg

All technical requirements and testing are in accordance with IEC standards. Insulator meet GOST 6490-93, DSTU 2203-93 requirements.

20

glass insulators

HV glass suspension insulator of U120BP t ype

Ball and socket type Fog type profile

Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet)

IEC 60305 GOST 27661 kN kN mm mm mm mm kV kV kV kV kV dB kV dB kV

U120 120 120 96 280 146 445 16 130 82 50 125/125 350385 60 20 34 10 5.66

Dry lightning impulse withstand voltage 1.2/50 +/ Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz

Weight

kg

All technical requirements and testing are in accordance with IEC standards. Insulator meet GOST 6490-93, TU 34-27-89-93, DSTU 2203-93 requirements.

21

glass insulators

HV glass suspension insulator of U125BP t ype

Ball and socket type Fog type profile

Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet)

BS kN kN mm mm mm mm kV kV kV kV dB kV dB kV

U125BP 125 100 280 146 445 20 130 82 50 125/125 60 20 34 10 5.86

Dry lightning impulse withstand voltage 1.2/50 +/ Radio interference voltage at 0.5 MHz

Weight

kg

All technical requirements and testing are in accordance with IEC standards. Insulator meet GOST 6490-93, DSTU 2203-93 requirements.

22

glass insulators

HV glass suspension insulators of U160BSP and U160BLP t ype

Ball and socket type Fog type profile

Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet)

IEC 60305 GOST 27661 kN kN mm mm mm mm kV kV kV kV kV dB kV dB kV

U160BSP 160 160 128 320 146 545 20 130 90 55 140/140 395435 60 20 34 10 8.28

U160BLP 160 160 128 320 170 545 20 130 90 55 140/140 395435 60 20 34 10 8.28

Dry lightning impulse withstand voltage 1.2/50 +/ Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz

Weight

kg

All technical requirements and testing are in accordance with IEC standards. Insulators meet GOST 6490-93, TU 3493-123-00111120, DSTU 2203-93 requirements.

23

glass insulators

HV glass suspension insulator of U210BP t ype

Ball and socket type Fog type profile

The manufacturer Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet) Dry lightning impulse withstand voltage 1.2/50 +/ Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz IEC 60305 GOST 27661 kN kN mm mm mm mm kV kV kV kV kV dB kV dB kV Weight kg

JSC "YuAIZ" U210 210 210 168 330 170 555 20 130 90 55 140/140 395435 60 20 34 10 9.4

All technical requirements and testing are in accordance with IEC standards. Insulator meet GOST 6490-93, TU 3493-124-00111120-96 requirements.

24

glass insulators

HV glass suspension insulator of U300BP t ype

Ball and socket type Fog type profile

The manufacturer Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet) Dry lightning impulse withstand voltage 1.2/50 +/ Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz IEC 60305 GOST 27661 kN kN mm mm mm mm kV kV kV kV kV dB kV dB kV Weight kg

JSC "YuAIZ" U300 300 300 240 360 195 617 24 130 100 60 155/155 435480 60 20 34 10 13.3

All technical requirements and testing are in accordance with IEC standards. Insulator meet GOST 6490-93 requirements.

25

glass insulators

T wo winged HV glass suspension insulator of 70 t ype

Ball and socket type Fog type special profile

Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet)

GOST 27661 kN kN mm mm mm mm kV kV kV kV kV dB kV dB kV 70 56 270 127 411 16 130 75 45

70 70 56 270 146 411 16 130 75 45 110/110 310340 60 20 34 10 4.6

Dry lightning impulse withstand voltage 1.2/50 +/ Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz

110/110 310340 60 20 34 10 4.6

Weight

kg

All technical requirements and testing are in accordance with IEC standards. Insulator meet GOST 6490-93, TU 34-27-97-93, DSTU 2203-93 requirements.

26

glass insulators

HV glass suspension insulators with the insulating part of aerodynamic profile of U120AD, U160AD, U210AD t ype

The manufacturer Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling, d (IEC 60120) Puncture voltage in insulating medium 50 Hz withstand voltage (dry) 50 Hz withstand voltage (wet) Dry lightning impulse withstand voltage 1.2/50 +/ Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz kN kN mm mm mm mm kV kV kV kV kV dB kV dB kV Weight kg U120AD 120 96 380 127/130/146 365 16 130 60 50 90/90 255280 60 20 34 10 5.2

JSC "YuAIZ" U160AD 160 128 420 146 400 20 130 60 50 95/95 265290 60 20 34 10 7.43 U210AD 210 168 420 170 400 20 130 60 50 95/95 265290 60 20 34 10 8.3

All technical requirements and testing are in accordance with IEC standards. Insulators meet GOST 6490-93 requirements.

27

glass insulators

HV glass suspension insulator of 52 3 t ype

The manufacturer Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling Puncture voltage Flashover power frequency voltage (dry) Flashover power frequency voltage (wet) Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz Weight Insulator meet ANSI C 29.1, ANSI C 29.2 requirements. ANSI C 29.2 kN kN mm mm mm mm kV kV kV kV kV V kg

JSC "YuAIZ" 52-3 70 42 255 146 320 type B 130 80 50 280310 10 50 4.0

28

glass insulators

HV glass suspension insulator of 52 5 t ype

The manufacturer Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling Puncture voltage Flashover power frequency voltage (dry) Flashover power frequency voltage (wet) Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz Weight Insulator meet ANSI C 29.1, ANSI C 29.2 requirements. ANSI C 29.2 kN kN mm mm mm mm kV kV kV kV kV V kg

JSC "YuAIZ" 52-5 120 72 255 146 320 type J 130 80 50 280310 10 50 4.0

29

glass insulators

HV glass suspension insulator of 52 8 t ype

The manufacturer Reference designation Minimum mechanical failing load Minimum mechanical residual strength Diameter of the insulating part, D Spacing, H Nominal creepage distance Ball and socket coupling Puncture voltage Flashover power frequency voltage (dry) Flashover power frequency voltage (wet) Impulse puncture test voltage in air Radio interference voltage at 0.5 MHz Weight Insulator meet ANSI C 29.1, ANSI C 29.2 requirements. ANSI C 29.2 kN kN mm mm mm mm kV kV kV kV kV V kg

JSC "YuAIZ" 52-8 160 96 280 146 385 type K 130 80 50 310340 10 50 6.18

30

glass insulators

Locking devices for ball and socket couplings of suspension insulators

The plant manufactures insulators with W-clips and split-pins, which corresponds to the Russian and international standards. Split-pin provides more reliable coupling in a string, as the cross-section area of the split-pin is 2 times more than the cross-section area of the W-clip. The insertion of split-pins and bending of the legs are made at the plant. It is necessary to note, that with such a universal coupling it is possible to make a string of insulator units with different types of locking devices. Insulator with W-clip Insulator with split-pin

Suspension glass insulator with zinc sleeve

The characteristics of insulators with a zinc sleeve fully correspond to those of insulators without it. The zinc sleeve, being "a sacrificial electrode", prevents for a long time from corrosion of a pin caused by d.c. and environmental conditions (a tropical climate).

1. Cap. 2. Locking device (split-pin). 3. Glass part. 4. Gasket. 5. Pin. 6. Binding material. 7. Zinc sleeve.

31

electric characteristics of insulator string

HV glass suspension insulators of 70 (U70BS and U70BL) t ype

Withstand voltages of suspension insulator string with insulators of standard profile are based on the tests according to GOST 6490-93 and IEC 60383. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). 70 (U70BS) Diameter 255 mm Number of insulators in string, pcs. Spacing 127 mm Power frequency withstand voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 113 157 204 244 283 326 365 404 444 478 518 552 587 622 657 696 744 761 796 826 861 896 926 957 992 1022 1057 1092 1122 wet 65 100 135 170 200 231 261 283 326 357 383 413 444 470 496 522 552 578 609 635 661 687 713 744 765 792 813 839 861 Standard lightning impulse withstand voltage, kV 175 245 320 395 460 525 585 660 720 785 850 920 985 1050 1115 1180 1240 1310 1365 1425 1490 1550 1610 1670 1735 1800 1860 1920 1980 70 (U70BL) Diameter 255 mm Spacing 146 mm Power frequency withstand voltage, kV dry 130 180 235 280 325 375 420 465 510 550 595 635 675 715 755 800 855 875 915 950 990 1030 1065 1100 1140 1175 1215 1255 1290 wet 75 115 155 195 230 265 300 325 375 410 440 475 510 540 570 600 635 665 700 730 760 790 820 855 880 910 935 965 990 Standard lightning impulse withstand voltage, kV 195 275 360 430 505 580 660 730 800 880 955 1025 1095 1160 1230 1300 1370 1440 1510 1575 1640 1710 1775 1850 1920 1990 2060 2130 2200

32

electric characteristics of insulator string

HV glass suspension insulator of 70 (U70BL) (F7P) t ype

Withstand voltages of suspension insulator string with insulators of standard profile are based on the tests according to GOST 6490-93 and IEC 60383. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Diameter 255 mm Number of insulators in string, pcs. Spacing 146 mm Power frequency withstand voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 135 185 230 280 320 350 410 440 490 530 565 600 640 680 720 750 790 820 850 880 910 950 980 1010 1040 1060 1100 1130 1150 wet 85 115 150 180 210 240 270 300 330 360 390 410 430 460 490 510 530 550 570 590 610 630 650 670 690 710 730 750 770 Standard lightning impulse withstand voltage, kV 200 285 365 450 510 580 655 735 810 890 960 1045 1123 1200 1277 1365 1452 1529 1602 1674 1752 1824 1887 1960 2032 2110 2187 2265 2342

33

electric characteristics of insulator string

HV glass suspension insulators of U100BS and U100BL t ype

Withstand voltages of suspension insulator string with insulators of standard profile are based on the tests according to GOST 6490-93 and IEC 60383. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). U100BS Diameter 255 mm Number of insulators in string, pcs. Spacing 127 mm Power frequency withstand voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 113 157 204 244 283 326 365 404 444 478 518 552 587 622 657 696 744 761 796 826 861 896 926 957 992 1022 1057 1092 1122 wet 65 100 135 170 200 231 261 283 326 357 383 413 444 470 496 522 552 578 609 635 661 687 713 744 765 792 813 839 861 Standard lightning impulse withstand voltage, kV 175 245 320 395 460 525 585 660 720 785 850 920 985 1050 1115 1180 1240 1310 1365 1425 1490 1550 1610 1670 1735 1800 1860 1920 1980 U100BL Diameter 255 mm Spacing 146 mm Power frequency withstand voltage, kV dry 130 180 235 280 325 375 420 465 510 550 595 635 675 715 755 800 855 875 915 950 990 1030 1065 1100 1140 1175 1215 1255 1290 wet 75 115 155 195 230 265 300 325 375 410 440 475 510 540 570 600 635 665 700 730 760 790 820 855 880 910 935 965 990 Standard lightning impulse withstand voltage, kV 195 275 360 430 505 580 660 730 800 880 955 1025 1095 1160 1230 1300 1370 1440 1510 1575 1640 1710 1775 1850 1920 1990 2060 2130 2200

34

electric characteristics of insulator string

HV glass suspension insulator of 120 (U120B) t ype

Withstand voltages of suspension insulator string with insulators of standard profile are based on the tests according to GOST 6490-93 and IEC 60383. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Diameter 255 mm Number of insulators in string, pcs. Spacing 127 mm Power frequency withstand voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 113 157 204 244 283 326 365 404 444 478 518 552 587 622 657 696 744 761 796 826 861 896 926 957 992 1022 1057 1092 1122 wet 65 100 135 170 200 231 261 283 326 357 383 413 444 470 496 522 552 578 609 635 661 687 713 744 765 792 813 839 861 Standard lightning impulse withstand voltage, kV 175 245 320 395 460 525 585 660 720 785 850 920 985 1050 1115 1180 1240 1310 1365 1425 1490 1550 1610 1670 1735 1800 1860 1920 1980 Diameter 255 mm Spacing 146 mm Power frequency withstand voltage, kV dry 130 180 235 280 325 375 420 465 510 550 595 635 675 715 755 800 855 875 915 950 990 1030 1065 1100 1140 1175 1215 1255 1290 wet 75 115 155 195 230 265 300 325 375 410 440 475 510 540 570 600 635 665 700 730 760 790 820 855 880 910 935 965 990 Standard lightning impulse withstand voltage, kV 195 275 360 430 505 580 660 730 800 880 955 1025 1095 1160 1230 1300 1370 1440 1510 1575 1640 1710 1775 1850 1920 1990 2060 2130 2200

35

electric characteristics of insulator string

HV glass suspension insulator of 120 (U120B) (F12P) t ype

Withstand voltages of suspension insulator string with insulators of standard profile are based on the tests according to GOST 6490-93 and IEC 60383. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Diameter 255 mm Number of insulators in string, pcs. Spacing 146 mm Power frequency withstand voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 135 185 230 280 320 350 410 440 490 530 565 600 640 680 720 750 790 820 850 880 910 950 980 1010 1040 1060 1100 1130 1150 wet 85 115 150 180 210 240 270 300 330 360 390 410 430 460 490 510 530 550 570 590 610 630 650 670 690 710 730 750 770 Standard lightning impulse withstand voltage, kV 200 285 365 450 510 580 655 735 810 890 960 1045 1123 1200 1277 1365 1452 1529 1602 1674 1752 1824 1887 1960 2032 2110 2187 2265 2342

36

electric characteristics of insulator string

HV glass suspension insulators of 160 (U160BS and U160BL) t ype

Withstand voltages of suspension insulator string with insulators of standard profile are based on the tests according to GOST 6490-93 and IEC 60383. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). U160BS Diameter 280 mm Number of insulators in string, pcs. Spacing 146 mm Power frequency withstand voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 130 180 235 280 325 375 420 465 510 550 595 635 675 715 755 800 855 875 915 950 990 1030 1065 1100 1140 1175 1215 1255 1290 wet 75 115 155 195 230 265 300 325 375 410 440 475 510 540 570 600 635 665 700 730 760 790 820 855 880 910 935 965 990 Standard lightning impulse withstand voltage, kV 195 275 360 430 505 580 660 730 800 880 955 1025 1095 1160 1230 1300 1370 1440 1510 1575 1640 1710 1775 1850 1920 1990 2060 2130 2200 U160BL Diameter 280 mm Spacing 170 mm Power frequency withstand voltage, kV dry 140 200 250 300 350 400 450 500 545 590 635 675 720 760 810 850 895 930 970 1000 1050 1090 1130 1170 1210 1250 1290 1330 1370 wet 80 120 160 200 240 280 320 350 380 420 455 490 520 550 585 615 650 680 710 740 775 805 835 870 900 930 960 990 1030 Standard lightning impulse withstand voltage, kV 215 305 385 470 560 640 720 810 900 980 1070 1140 1220 1300 1380 1460 1550 1620 1690 1770 1840 1920 2000 2080 2160 2240 2320 2400 2480

37

electric characteristics of insulator string

HV glass suspension insulator of 210 (U210B) t ype

Withstand voltages of suspension insulator string with insulators of standard profile are based on the tests according to GOST 6490-93 and IEC 60383. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Diameter 290 mm Number of insulators in string, pcs. Spacing 170 mm Power frequency withstand voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 140 200 250 300 350 400 450 500 545 590 635 675 720 760 810 850 895 930 970 1000 1050 1090 1130 1170 1210 1250 1290 1330 1370 wet 80 120 160 200 240 280 320 350 380 420 455 490 520 550 585 615 650 680 710 740 775 805 835 870 900 930 960 990 1030 Standard lightning impulse withstand voltage, kV 215 305 385 470 560 640 720 810 900 980 1070 1140 1220 1300 1380 1460 1550 1620 1690 1770 1840 1920 2000 2080 2160 2240 2320 2400 2480

38

electric characteristics of insulator string

HV glass suspension insulators of 300 and 300 (U300B) t ype

Withstand voltages of suspension insulator string with insulators of standard profile are based on the tests according to GOST 6490-93 and IEC 60383. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). 300 Diameter 320 mm Number of insulators in string, pcs. Spacing 195 mm Power frequency withstand voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 155 220 290 350 405 465 515 570 620 675 725 775 825 870 920 970 1020 1070 1110 1160 1210 1260 1310 1360 1410 1460 1510 1550 1600 wet 90 140 180 220 260 300 350 390 440 490 540 580 620 660 700 740 780 820 860 900 940 980 1015 1050 1085 1120 1155 1190 1225 Standard lightning impulse withstand voltage, kV 230 340 430 530 620 700 790 880 970 1060 1150 1240 1330 1425 1520 1610 1700 1790 1880 1970 2050 2140 2230 2320 2410 2500 2600 2700 2800 300 Diameter 320 mm Spacing 195 mm Power frequency withstand voltage, kV dry 155 220 290 350 405 465 515 570 620 675 725 775 825 870 920 970 1020 1070 1110 1160 1210 1260 1310 1360 1410 1460 1510 1550 1600 wet 90 140 180 220 260 300 350 390 440 490 540 580 620 660 700 740 780 820 860 900 940 980 1015 1050 1085 1120 1155 1190 1225 Standard lightning impulse withstand voltage, kV 230 340 430 530 620 700 790 880 970 1060 1150 1240 1330 1425 1520 1610 1700 1790 1880 1970 2050 2140 2230 2320 2410 2500 2600 2700 2800

39

electric characteristics of insulator string

HV glass suspension insulator of 400 (U400B) t ype

Withstand voltages of suspension insulator string with insulators of standard profile are based on the tests according to GOST 6490-93 and IEC 60383. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Diameter 360 mm Number of insulators in string, pcs. Spacing 205 mm Power frequency withstand voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 155 220 290 350 405 465 515 570 620 675 725 775 825 870 920 970 1020 1070 1110 1160 1210 1260 1310 1360 1410 1460 1510 1550 1600 wet 100 160 200 240 280 320 380 430 500 560 625 670 720 770 815 865 910 960 1010 1060 1105 1155 1195 1230 1270 1310 1350 1390 1420 Standard lightning impulse withstand voltage, kV 230 340 430 530 620 700 790 880 970 1060 1150 1240 1330 1425 1520 1610 1700 1790 1880 1970 2050 2140 2230 2320 2410 2500 2600 2700 2800

40

electric characteristics of insulator string

HV glass suspension insulator of 530 (U530B) t ype

Withstand voltages of suspension insulator string with insulators of standard profile are based on the tests according to GOST 6490-93 and IEC 60383. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Diameter 360 mm Number of insulators in string, pcs. Spacing 240 mm Power frequency withstand voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 160 230 300 360 420 480 530 590 640 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1410 1460 1510 1570 1600 1650 wet 100 160 200 240 280 320 380 430 500 560 625 670 720 770 815 865 910 960 1010 1060 1105 1155 1195 1230 1270 1310 1350 1390 1420 Standard lightning impulse withstand voltage, kV 240 340 440 540 640 740 835 935 1030 1130 1230 1330 1430 1530 1635 1735 1835 1935 2040 2135 2235 2330 2430 2525 2625 2720 2815 2915 3010

41

electric characteristics of insulator string

HV glass suspension insulator of 70 (U70BLP) t ype

Withstand voltages of suspension insulator string with insulators of FOG profile (insulating part with elongated rib, FOG profile) are based on the tests according to GOST 6490-93 and IEC 60383. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Diameter 280 mm Number of insulators in string, pcs. Spacing 146 mm Power frequency withstand voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 140 195 240 290 335 380 425 465 510 550 585 630 670 710 750 785 825 860 895 925 960 995 1025 1060 1090 1120 1155 1185 1215 wet 85 115 150 180 210 240 270 300 330 360 390 410 430 460 490 510 530 550 570 590 610 630 650 670 690 710 730 750 770 Standard lightning impulse withstand voltage, kV 210 295 380 465 530 600 680 760 840 920 1000 1080 1160 1240 1320 1410 1500 1580 1655 1730 1810 1885 1950 2025 2100 2180 2260 2340 2420

42

electric characteristics of insulator string

HV glass suspension insulator of U100BLP t ype

Withstand voltages of suspension insulator string with insulators of FOG profile (insulating part with elongated rib, FOG profile) are based on the tests according to GOST 6490-93 and IEC 60383. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Diameter 280 mm Number of insulators in string, pcs. Spacing 146 mm Power frequency withstand voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 140 195 240 290 335 380 425 465 510 550 585 630 670 710 750 785 825 860 895 925 960 995 1025 1060 1090 1120 1155 1185 1215 wet 85 115 150 180 210 240 270 300 330 360 390 410 430 460 490 510 530 550 570 590 610 630 650 670 690 710 730 750 770 Standard lightning impulse withstand voltage, kV 210 295 380 465 530 600 680 760 840 920 1000 1080 1160 1240 1320 1410 1500 1580 1655 1730 1810 1885 1950 2025 2100 2180 2260 2340 2420

43

electric characteristics of insulator string

HV glass suspension insulator of 120 (U120BP) t ype

Withstand voltages of suspension insulator string with insulators of FOG profile (insulating part with elongated rib, FOG profile) are based on the tests according to GOST 6490-93 and IEC 60383. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Diameter 280 mm Number of insulators in string, pcs. Spacing 127 mm Power frequency withstand voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 123 172 210 255 300 330 370 405 445 480 520 555 590 625 660 700 745 765 800 830 865 900 930 960 995 1025 1060 1095 1125 wet 75 100 130 155 180 205 230 325 355 380 405 430 455 475 500 520 545 565 585 600 615 630 645 660 675 690 705 720 740 Standard lightning impulse withstand voltage, kV 190 265 340 430 485 545 605 690 760 825 895 975 1050 1130 1205 1290 1370 1450 1510 1580 1660 1725 1785 1845 1915 1990 2060 2130 2200 Diameter 280 mm Spacing 146 mm Power frequency withstand voltage, kV dry 140 195 240 290 335 380 425 465 510 550 585 630 670 710 750 785 825 860 895 925 960 995 1025 1060 1090 1120 1155 1185 1215 wet 85 115 150 180 210 240 270 300 330 360 390 410 430 460 490 510 530 550 570 590 610 630 650 670 690 710 730 750 770 Standard lightning impulse withstand voltage, kV 210 295 380 465 530 600 680 760 840 920 1000 1080 1160 1240 1320 1410 1500 1580 1655 1730 1810 1885 1950 2025 2100 2180 2260 2340 2420

44

electric characteristics of insulator string

HV glass suspension insulators of 160 (U160BSP and U160BLP) type

Withstand voltages of suspension insulator string with insulators of FOG profile (insulating part with elongated rib, FOG profile) are based on the tests according to GOST 6490-93 and IEC 60383. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). U160BSP Diameter 320 mm Number of insulators in string, pcs. Spacing 146 mm Power frequency withstand voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 140 195 240 290 335 380 425 465 510 550 585 630 670 710 750 785 825 860 895 925 960 995 1025 1060 1090 1120 1155 1185 1215 wet 85 115 150 180 210 240 270 300 330 360 390 410 430 460 490 510 530 550 570 590 610 630 650 670 690 710 730 750 770 Standard lightning impulse withstand voltage, kV 210 295 380 465 530 600 680 760 840 920 1000 1080 1160 1240 1320 1410 1500 1580 1655 1730 1810 1885 1950 2025 2100 2180 2260 2340 2420 U160BLP Diameter 320 mm Spacing 170 mm Power frequency withstand voltage, kV dry 150 210 265 320 370 420 470 515 570 610 660 700 745 785 830 870 910 950 990 1030 1060 1090 1130 1170 1200 1250 1290 1330 1360 wet 105 150 190 230 270 300 335 365 395 430 460 490 520 550 575 605 630 655 680 700 720 740 755 780 800 825 850 885 910 Standard lightning impulse withstand voltage, kV 235 335 435 535 625 710 800 890 980 1070 1170 1260 1355 1450 1540 1640 1730 1810 1900 1990 2080 2160 2245 2325 2410 2490 2575 2650 2720

45

electric characteristics of insulator string

HV glass suspension insulator of 210 (U210BP) t ype

Withstand voltages of suspension insulator string with insulators of FOG profile (insulating part with elongated rib, FOG profile) are based on the tests according to GOST 6490-93 and IEC 60383. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Diameter 330 mm Number of insulators in string, pcs. Spacing 170 mm Power frequency withstand voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 150 210 265 320 370 420 470 515 570 610 660 700 745 785 830 870 910 950 990 1030 1060 1090 1130 1170 1200 1250 1290 1330 1360 wet 105 150 190 230 270 300 335 365 395 430 460 490 520 550 575 605 630 655 680 700 720 740 755 780 800 825 850 885 910 Standard lightning impulse withstand voltage, kV 235 335 435 535 625 710 800 890 980 1070 1170 1260 1355 1450 1540 1640 1730 1810 1900 1990 2080 2160 2245 2325 2410 2490 2575 2650 2720

46

electric characteristics of insulator string

HV glass suspension insulator of 300 (U300BP) t ype

Withstand voltages of suspension insulator string with insulators of FOG profile (insulating part with elongated rib, FOG profile) are based on the tests according to GOST 6490-93 and IEC 60383. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Diameter 360 mm Number of insulators in string, pcs. Spacing 195 mm Power frequency withstand voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 170 240 300 370 420 480 540 590 650 700 755 800 850 900 950 1000 1040 1090 1130 1180 1210 1250 1300 1340 1370 1430 1480 1520 1550 wet 120 170 210 265 310 345 380 415 450 490 520 550 580 610 650 680 700 730 750 780 800 830 850 880 900 930 950 1000 1030 Standard lightning impulse withstand voltage, kV 235 335 435 535 625 710 800 890 1070 1170 1260 1355 1450 1540 1640 1730 1810 1900 1990 2080 2160 2245 2325 2410 2490 2575 2650 2720 2800

47

electric characteristics of insulator string

T wo winged HV glass suspension insulator of 70 t ype

Withstand voltages of suspension insulator string with insulators of extreme profile (two wings insulating part) are based on the tests according to GOST 6490-93 and IEC 60383. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Diameter 270 mm Number of insulators in string, pcs. Spacing 127 mm Power frequency withstand voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 113 157 204 244 283 326 365 404 444 478 518 552 587 622 657 696 744 761 796 826 861 896 926 957 992 1022 1057 1092 1122 wet 65 100 135 170 200 231 261 283 326 357 383 413 444 470 496 522 552 578 609 635 661 687 713 744 765 792 813 839 861 Standard lightning impulse withstand voltage, kV 175 245 320 395 460 525 585 660 720 785 850 920 985 1050 1115 1180 1240 1310 1365 1425 1490 1550 1610 1670 1735 1800 1860 1920 1980 Diameter 270 mm Spacing 146 mm Power frequency withstand voltage, kV dry 130 180 235 280 325 375 420 465 510 550 595 635 675 715 755 800 855 875 915 950 990 1030 1065 1100 1140 1175 1215 1255 1290 wet 75 115 155 195 230 265 300 325 375 410 440 475 510 540 570 600 635 665 700 730 760 790 820 855 880 910 935 965 990 Standard lightning impulse withstand voltage, kV 195 275 360 430 505 580 660 730 800 880 955 1025 1095 1160 1230 1300 1370 1440 1510 1575 1640 1710 1775 1850 1920 1990 2060 2130 2200

48

electric characteristics of insulator string

HV glass suspension insulator of U120AD t ype

Withstand voltages of suspension insulator string with insulators of OPEN type profile (insulating part of OPEN profile) are based on the tests according to GOST 6490-93 and IEC 60383. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Diameter 380 mm Number of insulators in string, pcs. Spacing 127 mm Power frequency withstand voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 95 135 175 215 255 290 330 370 410 450 490 530 570 610 650 690 730 770 810 850 890 930 970 1010 1050 1090 1130 1170 1210 wet 75 110 145 180 210 245 280 310 345 380 410 445 480 515 545 580 615 645 680 715 750 780 815 850 880 915 950 980 1015 Standard lightning impulse withstand voltage, kV 160 225 290 355 420 490 555 620 685 750 815 885 950 1015 1080 1145 1210 1280 1345 1410 1475 1540 1605 1675 1740 1805 1870 1935 2000 Diameter 380 mm Spacing 130 mm Power frequency withstand voltage, kV dry 95 135 175 215 255 290 330 370 410 450 490 530 570 610 650 690 730 770 810 850 890 930 970 1010 1050 1090 1130 1170 1215 wet 75 110 145 180 210 245 280 310 345 380 410 445 480 515 545 580 615 645 680 715 750 780 815 850 880 915 950 980 1020 Standard lightning impulse withstand voltage, kV 160 225 290 355 420 490 555 620 685 750 815 885 950 1015 1080 1145 1210 1280 1345 1410 1475 1540 1605 1675 1740 1805 1870 1935 2010

49

electric characteristics of insulator string

HV glass suspension insulator of U120AD t ype

Withstand voltages of suspension insulator string with insulators of OPEN type profile (insulating part of OPEN profile) are based on the tests according to GOST 6490-93 and IEC 60383. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Diameter 380 mm Number of insulators in string, pcs. Spacing 146 mm Power frequency withstand voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 110 160 205 255 305 355 405 455 505 555 605 655 705 755 800 850 900 950 1000 1050 1100 1150 1200 1250 1290 1350 1400 1450 1495 wet 85 125 165 205 240 280 320 360 395 435 470 510 550 590 625 665 705 745 780 820 860 895 935 975 1010 1050 1090 1125 1165 Standard lightning impulse withstand voltage, kV 165 235 310 380 450 525 595 670 740 810 885 955 1030 1100 1175 1245 1315 1390 1460 1535 1605 1675 1750 1825 1895 1965 2035 2110 2180

50

electric characteristics of insulator string

HV glass suspension insulator of U160AD t ype

Withstand voltages of suspension insulator string with insulators of OPEN type profile (insulating part of OPEN profile) are based on the tests according to GOST 6490-93 and IEC 60383. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Diameter 420 mm Number of insulators in string, pcs. Spacing 146 mm Power frequency withstand voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 110 160 205 255 305 355 405 455 505 555 605 655 705 755 800 850 900 950 1000 1050 1100 1150 1200 1250 1290 1350 1400 1450 1495 wet 85 125 165 205 240 280 320 360 395 435 470 510 550 590 625 665 705 745 780 820 860 895 935 975 1010 1050 1090 1125 1165 Standard lightning impulse withstand voltage, kV 165 235 310 380 450 525 595 670 740 810 885 955 1030 1100 1175 1245 1315 1390 1460 1535 1605 1675 1750 1825 1895 1965 2035 2110 2180 Diameter 420 mm Spacing 170 mm Power frequency withstand voltage, kV dry 125 180 230 295 350 400 450 510 560 620 680 730 800 850 900 960 1020 1070 1140 1200 1250 1310 1360 1420 1470 1540 1600 1650 1710 wet 85 125 165 205 240 280 320 360 395 435 470 510 550 590 625 665 705 745 780 820 860 895 935 975 1010 1050 1090 1125 1165 Standard lightning impulse withstand voltage, kV 180 260 340 420 490 580 650 740 810 890 970 1050 1130 1210 1300 1370 1450 1530 1610 1690 1770 1850 1930 2010 2090 2170 2250 2330 2410

51

electric characteristics of insulator string

HV glass suspension insulator of U210AD t ype

Withstand voltages of suspension insulator string with insulators of OPEN type profile (insulating part of OPEN profile) are based on the tests according to GOST 6490-93 and IEC 60383. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Diameter 420 mm Number of insulators in string, pcs. Spacing 170 mm Power frequency withstand voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 125 180 230 295 350 400 450 510 560 620 680 730 800 850 900 960 1020 1070 1140 1200 1250 1310 1360 1420 1470 1540 1600 1650 1710 wet 85 125 165 205 240 280 320 360 395 435 470 510 550 590 625 665 705 745 780 820 860 895 935 975 1010 1050 1090 1125 1165 Standard lightning impulse withstand voltage, kV 180 260 340 420 490 580 650 740 810 890 970 1050 1130 1210 1300 1370 1450 1530 1610 1690 1770 1850 1930 2010 2090 2170 2250 2330 2410

52

electric characteristics of insulator string

HV glass suspension insulator of 52 3 t ype

Flashover voltages of suspension insulator string with insulators of standard profile are based on the tests according to ANSI C 29.1. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Diameter 255 mm Spacing 146 mm Number of insulators in string, pcs. Power frequency flashover voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 145 205 270 325 380 435 485 540 590 640 690 735 785 830 875 920 965 1010 1050 1100 1135 1180 1220 1260 1300 1340 1380 1425 1460 wet 90 130 170 215 255 295 335 375 415 455 490 525 565 600 635 670 705 740 775 810 845 880 915 950 985 1015 1045 1080 1110 Critical impulse flashover voltage, kV Positive polarity (+) 220 315 410 500 595 670 760 845 930 1015 1105 1185 1265 1345 1425 1505 1585 1665 1745 1825 1905 1985 2065 2145 2220 2300 2375 2455 2530 Negative polarity () 225 320 420 510 605 695 780 860 945 1025 1105 1190 1275 1360 1440 1530 1615 1700 1785 1870 1955 2040 2125 2210 2295 2380 2465 2550 2635

Acc. to ANSI C 29.1 there are possible the tolerances in values: dry power frequency flashover voltage 5% (average flashover value at testing on three strings will be equal or higher than 95% from the value shown in the table), wet power frequency flashover voltage 10% (average flashover value at testing on three strings will be equal or higher than 90% from the value shown in the table), critical impulse flashover voltage 8% (average flashover value at testing on three strings will be equal or higher than 92% from the value shown in the table).

53

electric characteristics of insulator string

HV glass suspension insulator of 52 5 t ype

Flashover voltages of suspension insulator string with insulators of standard profile are based on the tests according to ANSI C 29.1. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Diameter 255 mm Spacing 146 mm Number of insulators in string, pcs. Power frequency flashover voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 145 205 270 325 380 435 485 540 590 640 690 735 785 830 875 920 965 1010 1050 1100 1135 1180 1220 1260 1300 1340 1380 1425 1460 wet 90 130 170 215 255 295 335 375 415 455 490 525 565 600 635 670 705 740 775 810 845 880 915 950 985 1015 1045 1080 1110 Critical impulse flashover voltage, kV Positive polarity (+) 220 315 410 500 595 670 760 845 930 1015 1105 1185 1265 1345 1425 1505 1585 1665 1745 1825 1905 1985 2065 2145 2220 2300 2375 2455 2530 Negative polarity () 225 320 420 510 605 695 780 860 945 1025 1105 1190 1275 1360 1440 1530 1615 1700 1785 1870 1955 2040 2125 2210 2295 2380 2465 2550 2635

Acc. to ANSI C 29.1 there are possible the tolerances in values: dry power frequency flashover voltage 5% (average flashover value at testing on three strings will be equal or higher than 95% from the value shown in the table), wet power frequency flashover voltage 10% (average flashover value at testing on three strings will be equal or higher than 90% from the value shown in the table), critical impulse flashover voltage 8% (average flashover value at testing on three strings will be equal or higher than 92% from the value shown in the table).

54

electric characteristics of insulator string

HV glass suspension insulator of 52 8 t ype

Flashover voltages of suspension insulator string with insulators of standard profile are based on the tests according to ANSI C 29.1. Characteristics are given for the strings without screens and arcing horns (at application of the specified protective fittings the characteristics are defined according to the arcing distance specified in the documentation for the string). Diameter 280 mm Spacing 146 mm Number of insulators in string, pcs. Power frequency flashover voltage, kV dry 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 145 205 270 325 380 435 485 540 590 640 690 735 785 830 875 920 965 1010 1050 1100 1135 1180 1220 1260 1300 1340 1380 1425 1460 wet 90 130 170 215 255 295 335 375 415 455 490 525 565 600 635 670 705 740 775 810 845 880 915 950 985 1015 1045 1080 1110 Critical impulse flashover voltage, kV Positive polarity (+) 220 315 410 500 595 670 760 845 930 1015 1105 1185 1265 1345 1425 1505 1585 1665 1745 1825 1905 1985 2065 2145 2220 2300 2375 2455 2530 Negative polarity () 225 320 420 510 605 695 780 860 945 1025 1105 1190 1275 1360 1440 1530 1615 1700 1785 1870 1955 2040 2125 2210 2295 2380 2465 2550 2635

Acc. to ANSI C 29.1 there are possible the tolerances in values: dry power frequency flashover voltage 5% (average flashover value at testing on three strings will be equal or higher than 95% from the value shown in the table), wet power frequency flashover voltage 10% (average flashover value at testing on three strings will be equal or higher than 90% from the value shown in the table), critical impulse flashover voltage 8% (average flashover value at testing on three strings will be equal or higher than 92% from the value shown in the table).

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certificates Yuzhnouralsky Insulators and Fittings Plant

HV glass suspension insulator of U40B t ype

SGS Fimko Ltd. (Finland) Certificate of type tests No. 18434 27.02.200219.04.2002 The product has been tested according to standards IEC 60383-1:1993 and IEC 61211:1994 Helsinki University of Technology (Finland) Test report No. 2002hv10 1 (9) 27.02.200219.04.2002 Standards: IEC 60383-1 (1993) and IEC 61211 (1994)

HV glass suspension insulators of U70BS and U70BL t ype

SGS Fimko Ltd. (Finland) Certificate of type tests No. 18435 27.02.200219.04.2002 The product has been tested according to standards IEC 60383-1:1993 and IEC 61211:1994 High-Voltage Laboratory of KEMA (the Netherlands) Type test certificate of complete type test No. 03-1237 03.11.200314.11.2003 The object has been subjected to the series of proving tests in accordance with IEC 60383-1

56

certificates Yuzhnouralsky Insulators and Fittings Plant

HV glass suspension insulator of U120B t ype

High-Voltage Laboratory of KEMA (the Netherlands) Type test certificate of complete type test No. 03-1238. 03.11.200314.11.2003 The object has been subjected to the series of proving tests in accordance with IEC 60383-1 SGS Fimko Ltd. (Finland) Certificate of type tests No. 18433 27.02.200219.04.2002 The product has been tested according to standards IEC 60383-1:1993 and IEC 61211:1994 Helsinki University of Technology (Finland) Test report No. 2002hv12 1 (9) 27.02.200219.04.2002 Standards: IEC 60383-1 (1993) and IEC 61211 (1994)

HV glass suspension insulator of U160BL t ype

High-Voltage Laboratory of KEMA (the Netherlands) Type test certificate of complete type test No. 03-1239 03.11.200314.11.2003 The object has been subjected to the series of proving tests in accordance with IEC 60383-1 High-Voltage Laboratory of KEMA (the Netherlands) Test report No. 70670213-HVL 06-1326 16.11.200617.11.2006 The object has been subjected to the series of proving tests in accordance with IEC 61211 (2004)

57

certificates Yuzhnouralsky Insulators and Fittings Plant

HV glass suspension insulator of U210B t ype

SGS Fimko Ltd. (Finland) Certificate of type tests No. 18432 27.02.200219.04.2002 The product has been tested according to standards IEC 60383-1:1993 and IEC 61211:1994 Helsinki University of Technology (Finland) Test report No. 2002hv13 1 (9) 27.02.200219.04.2002 Standards: IEC 60383-1 (1993) and IEC 61211 (1994)

HV glass suspension insulator of U120BP t ype

VEIKI-VNL Electric Large Laboratories Ltd. (Hungary) Test report No. 4258/VNL 21.06.200402.07.2004 Dielectric and mechanical tests

58

certificates Yuzhnouralsky Insulators and Fittings Plant

HV glass suspension insulator of U160BLP t ype

High-Voltage Laboratory of KEMA (the Netherlands) Test report No. 70370158.000-HVL 03-1240 11.11.2003 The requirements as specified in the standard IEC 60383-1 (1993)

HV glass suspension insulator of U210BP t ype

VEIKI-VNL Electric Large Laboratories Ltd. (Hungary) Test report No. 4259/VNL 21.06.200402.07.2004 Dielectric and mechanical tests

59

certificates Yuzhnouralsky Insulators and Fittings Plant

HV glass suspension insulator of 52 3 t ype

High-Voltage Laboratory of KEMA (the Netherlands) Type test certificate of complete type test No. 07-1048 23.07.200714.09.2007 The object has been subjected to the series of proving tests in accordance with ANSI C 29.2

HV glass suspension insulator of 52 5 t ype

High-Voltage Laboratory of KEMA (the Netherlands) Type test certificate of complete type test No. 08-1029 10.04.200824.04.2008 The object has been subjected to the series of proving tests in accordance with ANSI C 29.2

HV glass suspension insulator of 52 8 t ype

High-Voltage Laboratory of KEMA (the Netherlands) Type test certificate of complete type test No. 07-1035 23.07.200714.09.2007 The object has been subjected to the series of proving tests in accordance with ANSI C 29.2

60

certificates Lviv Insulator Company

HV glass suspension insulator of U40B t ype

Helsinki University of Technology (Finland) Test report No. 2003hv05 1 (5) 06.03.200328.03.2003 Standards: IEC 60383-1 (1993) and IEC 61211 (1994)

HV glass suspension insulator of U70BL t ype

Helsinki University of Technology (Finland) Test report No. 2002hv21 1 (7) 24.04.200217.05.2002 Standards: IEC 60383-1 (1993) and IEC 61211 (1994)

HV glass suspension insulator of U120B t ype

High-Voltage Laboratory of KEMA (the Netherlands) Test report No. 70570059-HVL 05-1328 04.11.2005 The requirements as specified in the standard IEC 61211 (2004)

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packing

Packet with crates

Lath packet

Sea package (SP)

Each packet with crates includes several wooden crates placed on the pallet. For packing manufacture the "screw-ringed" nails are used. They have ring grooves on the stem that create the additional friction force and the nails keep the nailed timber more fixedly. The pallet packer wraps round the packet with insulators by strechtape in a few layers to strengthen it for transport to the consumer.

Universal package (UP)

Wooden crate

Package with boxes ()

Wooden cylindrical crate (WCC)

The pallet packer wraps round the packet with insulators by strechtape in a few layers to strengthen it for transport to the consumer.

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map of deliveries

Afghanistan Albania Algeria Angola Argentina Austria Belgium Bolivia Bosnia and Herzegovina Bulgaria Cameroon Chile China CIS Countries Armenia Azerbaijan Belarus Kazakhstan Kyrgyzstan Moldova Tajikistan Turkmenistan Ukraine Uzbekistan

Costa Rica Cote d'Ivoire Croatia Cuba Czechia Denmark Estonia Finland France Germany Great Britain Hungary Iceland Iran Iraq Italy Latvia Lebanon Lithuania Macedonia Mali Morocco Nigeria Norway

Palestin Peru Poland Portugal Romania Senegal Serbia Slovakia Slovenia South Africa Spain Sri Lanka Syria Sweden Tanzania Turkey Vietnam

63

contents

bout the company Production sites Glass insulator production shop Glass insulators HV glass suspension insulator of U40B type HV glass suspension insulators of U70BS and U70BL type HV glass suspension insulators of U100BS and U100BL type HV glass suspension insulator of U120B type HV glass suspension insulator of U125B type HV glass suspension insulators of U160BS and U160BL type HV glass suspension insulator of U210B type HV glass suspension insulator of U300B type HV glass suspension insulator of U400B type HV glass suspension insulator of U530B type HV glass suspension insulator of PSV40V type HV glass suspension insulator of U40BP type HV glass suspension insulator of U70BLP type HV glass suspension insulator of U100BLP type HV glass suspension insulator of U120BP type HV glass suspension insulator of U125BP type HV glass suspension insulators of U160BSP and U160BLP type HV glass suspension insulator of U210BP type HV glass suspension insulator of U300BP type Two-winged HV glass suspension insulator of PSD70E type HV glass suspension insulators with the insulating part of aerodynamic profile of U120AD, U160AD, U210AD type HV glass suspension insulators of 52-3, 52-5, 52-8 type Locking devices for ball and socket couplings of suspension insulators Suspension glass insulator with zinc sleeve Electric characteristics of insulator string Certificates Packing Map of deliveries

1 2 3 433 4 56 7 89 10 11 12 1314 15 16 17 18 19 20 21 22 23 24 25 26 27 2830 31 31 3255 5661 62 63

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Global Insulator Group (Sales Department) 13/10, Novokonstantinovskaya, Kiev, 04080, Ukraine phone/fax +38-044-206-56-51, +38-044-206-56-53 e-mail: [email protected], www.gig-group.com EU GIG OU 6-210, Katusepapi, Tallinn, 11412, Estonia phone +372-622-8118, fax+372-622-8119 e-mail: [email protected], [email protected] JSC "Yuzhnouralsky Insulators and Fittings Plant" 1, Zavodskaya, Yuzhnouralsk, Chelyabinsk region, 457040, Russia phone +7-35134-9-85-64, fax +7-35134-4-27-92 e-mail: [email protected], www.aiz.ru Lviv Insulator Company Ltd. 301, Zelena, Lviv, 79066, Ukraine phone/fax +38-032-240-42-50, +38-032-241-99-47 e-mail: [email protected], www.energyglass.com.ua