Gig - Polymer Catalog 2016
Gig - Polymer Catalog 2016
Gig - Polymer Catalog 2016
L
High-voltage
H composite insulators
GIG Polymer
Products catalogue
2016
about the company
Global Insulator Group (GIG) is an international industrial holding investing in production and
development in the field of glass, composite, porcelain insulation and line fittings. The basic enterprises –
Yuzhnouralsky Insulators and Fittings Plant, YuAIZ AO (Russia), Lviv Insulator Company LLC (Ukraine),
Kazakh Insulators and Fittings Plant (Kazakhstan), and modern production of composite insulators
GIG Polymer (Estonia).
Suspension disc-type glass insulators – 13 million units per year. Suspension string toughened glass
insulators for HVTL and substations for the voltage range of 35–1150 kV for AC systems and up to
800 kV for DC lines as well.
Porcelain insulators – 7 000 ton per year. Porcelain insulators for HVTL for the voltage range of
0.4–20 kV and for 0.4–110 kV substations.
Composite insulators – 500 000 units per year. Line suspension insulators for voltage of 15–765 kV,
pin insulators for traction lines, line post insulators, post insulators for substations and hardware-controlled
insulators for 765 kV.
High-voltage transmission and distribution line fittings – 4 000 ton per year, for 35–1150 kV HVTL.
More than 300 companies from Russia, the CIS countries and from 48 countries of Europe, America,
Africa, Middle East, Asian-Pacific region are the constant consumers of the holding's products. The
wide geography of deliveries provides manufacturing of the insulation units for different environmental
conditions.
The new constructive designs are based on the 50-year-old operating experience in the field of insulation
at the important high-voltage objects in harsh environmental conditions. Thanks to constant cooperation
of GIG technical centre with the TL service departments there were developed the products with special
requirements: Super-FOG glass insulators, glass insulators with a waterproof (composite) coating,
insulators for DC lines, pin glass-porcelain insulators, seamless composite insulators for HVTL and
substations up to 500 kV, line fittings for tight and high-temperature conductors.
The products of Global Insulator Group comply with the quality management systems of ISO 9001,
14001, and 18001. The products are subjected to testing in the factory laboratories and international
independent test centers to confirm the customer's requirements and national standards.
Technical support of the GIG clients is carried out by the technical consulting service "GIG-Operation
division".
1
manufacturer of polymer insulators
GIG Polymer use the highest performance technologies for silicone rubber based
polymer insulators: LSR technology (liquid silicone rubber casting technology),
HTV technology (injection molding of rubber with high viscosity under high
pressure).
Certificate of compliance with the Certificate of compliance with the Certificate of compliance with the
requirements of ISO 9001:2008 requirements of ISO 14001:2004 requirements of BS OHSAS 18001:2007
2
line suspension insulators
Isolator
Socket Pin Ball Tongue Clevis Y-Clevis Eye
load class
Y16 E17
70 kN S16 (IEC 60120) B16 (IEC 60120) T13L (IEC 60471) Ñ13L (IEC 60471)
(IEC 61466) (IEC 61466)
Y19 E24
120 kN S16 (IEC 60120) B16 (IEC 60120) T16L (IEC 60471) Ñ16L (IEC 60471)
(IEC 61466) (IEC 61466)
Y22 E25
160 kN S20 (IEC 60120) B20 (IEC 60120) T19L (IEC 60471) Ñ19L (IEC 60471)
(IEC 61466) (IEC 61466)
Y22 E25
210 kN S20 (IEC 60120) B20 (IEC 60120) T22L (IEC 60471) Ñ22L (IEC 60471)
(IEC 61466) (IEC 61466)
300 kN S24 (IEC 60120) B24 (IEC 60120) T25L (IEC 60471) Ñ25L (IEC 60471) – –
Depending on the customer request send fittings can be selected with different dimensions.
3
line suspension insulators
• Nominal voltage: 12 kV
• Class of mechanical load: 70 kN
Fig. 1
Fig. 2
4
line suspension insulators
Fig. 3
In the design of the insulators used standard fittings, connection dimensions comply with standards: IEC 60120, IEC 60471,
IEC 61466.
The pictures show the appearance of the insulators with socket-ball (SB) connection.
12 70 190 50 – 1
12 70 190 50 – 2
12 70 190 50 – 3
5
line suspension insulators
Fig. 4
Fig. 5
6
line suspension insulators
Fig. 6
In the design of the insulators used standard fittings, connection dimensions comply with standards: IEC 60120, IEC 60471,
IEC 61466.
The pictures show the appearance of the insulators with socket-ball (SB) connection.
15 70 230 70 – 4
24 70 270 95 – 5
24 70 270 95 – 6
7
line suspension insulators
Fig. 7
Fig. 8
8
line suspension insulators
In the design of the insulators used standard fittings, connection dimensions comply with standards: IEC 60120, IEC 60471,
IEC 61466.
The pictures show the appearance of the insulators with socket-ball (SB) connection.
24 70 270 95 – 7
36 70 300 95 – 8
9
line suspension insulators
• Nominal voltage: 36 kV
• Class of mechanical load: 70 kN
Fig. 9
Fig. 10
10
line suspension insulators
Fig. 11
In the design of the insulators used standard fittings, connection dimensions comply with standards: IEC 60120, IEC 60471,
IEC 61466.
The pictures show the appearance of the insulators with socket-ball (SB) connection.
36 70 300 95 – 9
36 70 330 105 – 10
36 70 330 105 – 11
11
line suspension insulators
Fig. 12
Fig. 13
Fig. 14
In the design of the insulators used standard fittings, connection dimensions comply with standards: IEC 60120, IEC 60471,
IEC 61466.
The pictures show the appearance of the insulators with socket-ball (SB) connection.
12
line suspension insulators
13
line suspension insulators
Fig. 15
In the design of the insulators used standard fittings, connection dimensions comply with standards: IEC 60120, IEC 60471,
IEC 61466.
The pictures show the appearance of the insulators with socket-ball (SB) connection.
14
line suspension insulators
15
line suspension insulators
16
line suspension insulators
17
line suspension insulators
18
line suspension insulators
Protective fittings for insulators with nominal voltage 330 kV and higher
19
line suspension insulators
20
line suspension insulators
21
line suspension insulators
22
line suspension insulators
23
line suspension insulators
24
line suspension insulators
25
line suspension insulators
26
line suspension insulators
27
hollow insulators
Hollow insulators
Designed to complete current and voltage transformers, circuit breakers, cable terminations and other high-voltage devices at
operating voltages up to 150 kV, frequency up to 100 Hz and for a temperature range from –60°C to +110°C, installation
at a height up to 1000 m above sea level.
28
hollow insulators
29
railway insulators
Railway insulators
(trolley wire insulators for overhead railroad systems)
Designed for insulating and fixing the contact wires and for usage in insulating nodes, suspensions, switchgears and substations
electrified DC railways with voltage 3 (3.3) kV and AC with voltage 25 (27.5) kV and frequency up to 100 Hz at an ambient
temperature –60°C to +50°C.
The insulators have successfully passed certification tests and type tests.
30
railway insulators
70 60 – 10 – 15 15 500 1
70 60 – 10 – 15 15 500 2
125 110 42 – 40 – 15 500 3
70 60 – 10 – 15 15 500 4
70 60 – 10 – 15 15 500 4
70 60 – 10 – 15 15 500 4
70 60 – 10 – 15 15 500 4
70 60 – 10 – 15 15 500 4
70 60 – 10 – 15 15 500 4
125 110 42 – 40 – 15 500 5
125 110 42 – 40 – 15 500 5
125 110 42 – 40 – 15 500 5
125 110 42 – 40 – 15 500 5
125 110 42 – 40 – 15 500 5
125 110 42 – 40 – 15 500 5
70 60 – 10 – 15 15 500 6
70 60 – 10 – 15 15 500 6
125 110 42 – 40 – 15 500 7
125 110 42 – 40 – 15 500 7
70 60 – 10 – 15 15 500 8
125 110 42 – 40 – 15 500 9
31
railway insulators
Fig. 1 Fig. 2
Fig. 4
32
railway insulators
Fig. 3
Fig. 6
33
railway insulators
Fig. 5
Fig. 8
34
railway insulators
Fig. 7
Fig. 9
35
post insulators for outdoor installation
OSK 10-110-À-2 IOS-110-300 110 10 832 1020±2 2650 450 230 110 –
OSK 10-110-B-2 IOS-110-400 110 10 860 1050±2 2605 450 230 110 –
IOS-110-600
OSK 10-110-V-2 110 10 914 1100±2 2910 450 230 110 –
IOS-110-1250
CSP 220/6-950 Ñ6-950 220 6 1914 2100±3.5 6100 950 395 – 750
CSP 220/6-1050 C6-1050 220 6 2114 2300±3.5 6650 1050 460 – 750
36
post insulators for outdoor installation
Weight,
Fig.
kg
top bottom
37
post insulators for outdoor installation
Nominal voltage, kV
CSP 220/16-950 C16-950 220 16 1856 2100±3.5 5300 950 395 – 750
CSP 220/16-1050 C16-1050 220 16 2056 2300±3.5 5900 1050 460 – 750
CSP 220/16-1175 Ñ16-1175 220 16 2406 2650±4.5 6948 1175 460 – 850
CSP 400/16-1300 Ñ16-1300 400 16 2656 2900±4.5 7678 1300 460 – 950
CSP 400/12.5-1425 Ñ12.5-1425 400 12.5 2906 3150±4.5 8404 1425 – – 950
CSP 400/12.5-1550 C12.5-1550 400 12.5 3106 3350±4.5 8900 1550 – – 1050
38
post insulators for outdoor installation
Weight,
Fig.
kg
top bottom
39
line post insulators
Cantilever
Nominal Max. Spacing Length Leakage Weight, load
Designation of insulating withstand,
voltage, kV voltage, kV Í, mm distance, mm kg
part L, mm
kN
40
line post insulators
Lightning impulse Dry power Wet power 50% power frequency Tracking
withstand voltage frequency withstand frequency withstand discharge voltage and erosion,
1.2/50, kV, voltage, kV, voltage, kV, in polluted condition, test, hours,
not less than not less than not less than kV, not less than not less than
125 80 50 13 500
150 100 70 30 500
250 165 120 42 500
41
test reports
LS70/12485 LS70/15685
VEIKI-VNL Electric Large Laboratories Ltd. (Hungary) VEIKI-VNL Electric Large Laboratories Ltd. (Hungary)
Test report No. 7591/VNL Test report No. 7789/VNL
Date of tests: 09.10.2013 Date of tests: 09.10.2013
Test specification: IEC 61109:2008 Sub-Clause 11.1 Test specification: IEC 61109:2008 Sub-Clause 11.1
LS70/15685 SB LS70/24890
VEIKI-VNL Electric Large Laboratories Ltd. (Hungary) VEIKI-VNL Electric Large Laboratories Ltd. (Hungary)
Test report No. 8074/VNL Test report No. 7592/VNL
Date of tests: 13.12.2013–07.03.2014 Date of tests: 09.10.2013
Test specification: IEC 61109:2008 Sub-Clause 9.1, 10.2.2 Test specification: IEC 61109:2008 Sub-Clause 11.1
and IEC 62217:2005 Sub-Clause 9.3.3
42
test reports
LS70/36980 LS70/361095
VEIKI-VNL Electric Large Laboratories Ltd. (Hungary) VEIKI-VNL Electric Large Laboratories Ltd. (Hungary)
Test report No. 7778/VNL Test report No. 7593/VNL
Date of tests: 10.10.2013–23.01.2014 Date of tests: 10.10.2013
Test specification: IEC 61109:2008 Sub-Clause 11.1 Test specification: IEC 61109:2008 Sub-Clause 11.1
LS70/361300 LS70/662120
VEIKI-VNL Electric Large Laboratories Ltd. (Hungary) VEIKI-VNL Electric Large Laboratories Ltd. (Hungary)
Test report No. 7779/VNL Test report No. 7594/VNL
Date of tests: 10.10.2013 Date of tests: 10.10.2013
Test specification: IEC 61109:2008 Sub-Clause 11.1 Test specification: IEC 61109:2008 Sub-Clause 11.1
43
test reports
LS70/110 SB LS70/110 SB
VEIKI-VNL Electric Large Laboratories Ltd. (Hungary) VEIKI-VNL Electric Large Laboratories Ltd. (Hungary)
Test report No. 8071/VNL Test report No. 8072/VNL
Date of tests: 17.09.2013–21.03.2014 Date of tests: 10.09.2013–16.09.2013
Test specification: IEC 61109:2008 Sub-Clause 9.1, 10.2.1, Test specification: IEC 61109:2008 Sub-Clause 9.1, 10.4
10.3.1, 20.3.2 and IEC 62217:2005 Sub-Clause 9.2
LS70/1102700 LS70/1103140
VEIKI-VNL Electric Large Laboratories Ltd. (Hungary) VEIKI-VNL Electric Large Laboratories Ltd. (Hungary)
Test report No. 7595/VNL Test report No. 7596/VNL
Date of tests: 10.10.2013 Date of tests: 10.10.2013
Test specification: IEC 61109:2008 Sub-Clause 11.1 Test specification: IEC 61109:2008 Sub-Clause 11.1
44
test reports
LS70/1103545 LS70/2205200
VEIKI-VNL Electric Large Laboratories Ltd. (Hungary) VEIKI-VNL Electric Large Laboratories Ltd. (Hungary)
Test report No. 7597/VNL Test report No. 7790/VNL
Date of tests: 10.10.2013 Date of tests: 17.09.2013
Test specification: IEC 61109:2008 Sub-Clause 11.1 Test specification: IEC 61109:2008 Sub-Clause 11.1
LS70/2205770 LS70/2206580
VEIKI-VNL Electric Large Laboratories Ltd. (Hungary) VEIKI-VNL Electric Large Laboratories Ltd. (Hungary)
Test report No. 7791/VNL Test report No. 7792/VNL
Date of tests: 18.09.2013 Date of tests: 17.09.2013
Test specification: IEC 61109:2008 Sub-Clause 11.1 Test specification: IEC 61109:2008 Sub-Clause 11.1
45
test reports
46
test reports
LS120/1102790 LS120/1103340
VEIKI-VNL Electric Large Laboratories Ltd. (Hungary) VEIKI-VNL Electric Large Laboratories Ltd. (Hungary)
Test report No. 7857/VNL Test report No. 7598/VNL
Date of tests: 07.11.2013 Date of tests: 17.09.2013
Test specification: IEC 61109:2008 Sub-Clause 11.1 Test specification: IEC 61109:2008 Sub-Clause 11.1
LS120/1103745 LS120/2205770
VEIKI-VNL Electric Large Laboratories Ltd. (Hungary) VEIKI-VNL Electric Large Laboratories Ltd. (Hungary)
Test report No. 7780/VNL Test report No. 7781/VNL
Date of tests: 02.05.2014 Date of tests: 17.09.2013
Test specification: IEC 61109:2008 Sub-Clause 11.1 Test specification: IEC 61109:2008 Sub-Clause 11.1
47
test reports
LS120/2206170 LS120/4009000 SB
VEIKI-VNL Electric Large Laboratories Ltd. (Hungary) VEIKI-VNL Electric Large Laboratories Ltd. (Hungary)
Test report No. 7782/VNL Test report No. 7783/VNL
Date of tests: 17.09.2013 Date of tests: 18.09.2013–14.11.2013
Test specification: IEC 61109:2008 Sub-Clause 11.1 Test specification: IEC 61109:2008 Sub-Clause 11.1
LS120/40010015
VEIKI-VNL Electric Large Laboratories Ltd. (Hungary)
Test report No. 7784/VNL
Date of tests: 18.09.2013–14.11.2013
Test specification: IEC 61109:2008 Sub-Clause 11.1
48
test reports
49
test reports
LS160/2205770 LS160/2206170
VEIKI-VNL Electric Large Laboratories Ltd. (Hungary) VEIKI-VNL Electric Large Laboratories Ltd. (Hungary)
Test report No. 7785/VNL Test report No. 7786/VNL
Date of tests: 17.09.2013 Date of tests: 17.09.2013
Test specification: IEC 61109:2008 Sub-Clause 11.1 Test specification: IEC 61109:2008 Sub-Clause 11.1
LS160/4009000 LS160/40010015
VEIKI-VNL Electric Large Laboratories Ltd. (Hungary) VEIKI-VNL Electric Large Laboratories Ltd. (Hungary)
Test report No. 7787/VNL Test report No. 7788/VNL
Date of tests: 18.09.2013–14.11.2013 Date of tests: 18.09.2013–14.11.2013
Test specification: IEC 61109:2008 Sub-Clause 11.1 Test specification: IEC 61109:2008 Sub-Clause 11.1
50
test reports
51
contents
52
Сomposite insulators
L
High-voltage
H composite insulators
GIG Polymer
Products catalogue
2016