Liquid Propellant Gun For MBT
Liquid Propellant Gun For MBT
Liquid Propellant Gun For MBT
A thesis presented t o the Faculty of the U.S. Army Command and General Staff College in partial fulfillment of the requirements for the degree MASTER OF MILITARY ART AND SCIENCE
CURTIS L. MCCOY, MAJ, USA B.S., United States Military Academy, 1978 M.B.A., Florida Institute of Technology, 1987
For The Future Main Battle Tank In The United States Army?
, Thesis , ,
Member
Committee Chairman
~ ~ u i l f r e d Dellv L.
~ h ) l i p 4. Brookes, Ph.D.
The opinions and conclusions expressed herein are those of the student author and do not necessarily represent the views of the U.S. Army Command and General Staff College or any other governmental agency. (References to this study should include the foregoing statement.)
ABSTRACT
I S A L l QU l D PROPELLANT GUN A V l ABLE OPT l ON FOR THE FUTURE MA l N BATTLE TANK IN THE UNITED STATES ARMY b y MAJ Curtis L. McCoy, USA, 112 pages.
This study is an examination of three areas: historical U.S. liquid propellant development, liquid propellant logistical considerations and the technical considerations in the application of a liquid propellant gun in a combat vehicle. The study examines the potential and demonstrated benefits of liquid propellants for the military. The study uses the solid propellant guns technology as the baseline to conduct a comparison of liquid propellant guns in the same operational requirements. The analysis b y the author on the logistical impacts focuses on the industrial base conversion, production costs of propellants, ammunition transportation requirements, and liquid propellant demilitarization. The analysis continues with a discussion on combat vehicle survivability, firepower, and mobility. This study concludes that a liquid propellant gun is a viable option for the Army to pursue. The primary logistical advantage with liquid propellant is volume efficiency which impacts storage, transportation, and ammunition processing. A tank equipped with a liquid propellant gun has advantages over a sol id propel 1 ant gun in rates of fire, basic ammunition load capability, survivability of the system, and vehicle weight reductions.
iii
ACKNOWLEDGEMENTS
I would like to recognize several people whose help and support have made this study possible. First, I want to thank my wife, Eleane and my children, Sarah, Jason and Andrew. This thesis would not have been completed without their total love, prayers, spiritual support, understanding and hours of'long editing and typing support. Second, I would like to extend my appreciation to the members of my research committee, Mr. James F. Fox, Mr. Dwain H. Skelton, and COL Wilfred Dellva. Their patience and objective insights were instrumental in my completion of this thesis. Third, I would like to thank the members of my A 2 2 1 , Research Methodology I I , seminar group. The group, led by COL Robert A. Gimbert, provided the logistical insights that were critical to effective analytical review of the project. The group provided the needed encouragement during the winter months of Term I I which assisted me in staying on course. Finally, I would like to thank the staff in the Combined Arms Research Library. Especially Craig McLean and John Rogers for their insight on how to find research materials, professional encouragement and assistance which formed a foundation for the completion of my thesis.
............................................ v LIST O F FIGURES ............................................ vii LIST O F TABLES ............................................ viii CHAPTER 1. DEFININQTHE PROBLEM ............................. 1 I n t r o d u c t i o n ....................................... 1 Background......................................... 2 Assunptions ........................................2 D e f i n i t i o n s ........................................ 3 L i m i t a t i o n s ........................................ 5 D e l i m i t a t i o n s ...................................... 6 S i g n i f icence o f Study .............................. 6 Methodology ........................................ 7 S u m r y ........................................... 10 CHAPTER 2 . SURVEY O F LITERATURE ............................11 I n t r o d u c t i o n ...................................... 11 P a r t I - H i s t o r i c a l ............................... 12 P a r t I 1 - Emerging Qun P r o p u l s i o n
............................ 17 ..............28 ...........................................32 F LIQUID PROPELLANT DEVELOPMENT ........ 33 CHAPTER 3 . HISTORY O l n t r o d u c t l o n ...................................... 33 P a r t I - B u l k Loaded L i q u i d P r o p e l l a n t Guns .......36 P a r t II - Regenerative L i q u i d P r o p e l l a n t Quns ....................................42
Technologies P a r t I l l - L o g i s t i c a l Considerations Sumnary
................................48 ........................................... 52 CHAPTER 4 . CONVENTIONAL G U N PROPULSION REVIEW ..............54 I n t r o d u c t i o n ......................................54 P a r t I - C o n v e n t i o n a l P r o p u l s i o n .................. 55 P a r t II -Advanced Conventional P r o p u l s i o n ........60 Sumnary ........................................... 65 CHAPTER5 . LOalSTlCALCONSIOERATIONS ....................... 66 I n t r o d u c t i o n ......................................66 P a r t I - I n d u s t r i a l Base Conversion ............... 66 P a r t II - P r o p e l l a n t P r o d u c t i o n Cost Savings 70 Factacs ...................................... P a r t I l l - Comnercial P r o d u c t i o n o f L i q u i d P r o p e l l a n t s ..................................7 1 P a r t I V - T r a n s p o r t a t i o n Issues ................... 72 P a r t V - D e m i l i t a r i z a t i o n Issues ..................79 Sumnrry ........................................... 79 CHAPTER6 . C O M B A T VEHICLE ANALYSIS ......................... 81 I n t r o d u c t i o n ......................................8 1 Part I - S u r v i v a b i l i t y ............................. 82 P a r t 1 I - Firepouer ............................... 87 P a r t I I I - M o b i l i t y ...............................88 Sumnary ...........................................89 CHAPTER 7 . CONCLUSIONS A N D RECOMMENDATIONS ................. 90 I n t r o d u c t i o n ...................................... 90 P a r t I - Conclusions ..............................90 P a r t I l - Recomnendat ions .........................9 3 Sumnary ........................................... 9 3 BIBLIOGRAPHY ................................................ 95 INITIAL DISTRIBUTION LIST .................................. 104
Page
Schematic Diagram o n a Monopropellant Bulk Loaded Prope 1 lant Gun.. Schematic Diagram on a Biopropellant Bulk Loaded Propel lant Gun.. Interior Ballistic Cycle of a Bulk Loaded Propellant Gun.
................. .: .........37
........................... .38
...........43
.............................40
............44
4.
Schematic Diagram on a Monopropellant Regenerative Injection Liquid Propellant Gun. Schematic Diagram on a Biopropellant Regenerative Injection Liquid Propellant Gun Interior Ballistic Cycle of a Regenerative Liquid Propellant Gun..
5.
6.
.................. . 4 6
.............75
Page
. Amnunition Data .........................................69 2 . EstimatedCosts of Propellants ..........................72 3 . Cubeverses Weight Comparisons .......................... 76
. ATPTrailerComparisons ................................. 76 5 . Comparison of M I A 1 Solid Propellant Verses Liquid Propel lant Vehicle Systems .............................. 83
4
CHAPTER 1 DEFINING THE PROBLEM Introduction The primary purpose of this thesis is to examine
whether the Army should continue development and adopt the liquid propellant gun (LPG), or remain solely with the current projected improvements of the solid propellant gun (SPG) for the future main battle tank. The focus of this discussion
will be on the several key elements of the life cycle process of both technologies with respect to the future main battle tank.
Tank, will be used to compare SPG and LPG technologies. Today's Army's arsenal of weapon systems relies Solid
Propel lants (SP) have been the principal means of del ivery for conventional munitions. military for decades. emerging technologies, SP charges have met the need for the Even with the currently available and the advances in SPs have been
relatively minor.
These small
advances
Background Slow technology advances in SPs, primarily related to increased muzzle velocities in tank cannons, have forced a constant review of the state-of-the-art propulsion Slow progress
towards increased muzzle velocity coupled with the desire to reduce costs, and increase efficiency while meeting current mission requirements thought. have brought about a new school of
field of propulsion, the application of Liquid Propellants (LPs) to gun systems is one possible promising option. The
desired characteristic of any future gun requirement is to have lethality on the modern battlefield preferably range of at the
extended
ranges greater
enemy's armament.
achieve that end, accuracy and mass firepower are considered to be very important elements. LPs could possibly offer these advantages over SPs. A S S U ~ D ~ ~ O ~ S
(1)
demonstrated during F Y 9 4 . (2) Reliability and maintainability characteristics are solvable on the LPG.
(3)
Fin Stabilized Discarding Sabot (APFSDS-T) and the M830, High Explosive Anti-tank Multipurpose with Tracer (HEAT-MP-T) will be used for all technologies.
(4) A baseline vehicle, the MIA1 Abrams Main Battle
Information
about
the
Army's
current
gun
Solid
Propellant
Gun
(SPG),
conventional
propulsion technology on the current Army tank fleet, is the basic chemical energy propulsion used to propel the family of cannon fired projectiles down range. The current solid
propellant round consists of a projectile partially enclosed by a combustible case of granular type propellant.
(2)
Liquid Propellant Gun (LPG) is a concept based control of the amount of propellant in the
on mechanical
combustion chamber.
a.
propellant gun with the necessary changes to accommodate the new propellant in the breech. The propellant initially fills
the combustion chamber behind the projectile before ignition. All the propellant is ignited at one time
b. combustion
chamber
additional
combustion chamber during the ballistic cycle. c. powered pump Externally the
pumped LPG:
An
forces
additional
propellant
is the concept of loading liquid propellant into a dispenser attached to the projectile. Initial acceleration is provided in the chamber between the The driving
traveling-charge dispenser and the barrel face. charge may be a solid or liquid propellant.
(4) Vulnerability
that cause it to suffer a loss of combat utility or reduction of capabi 1 ity to perform the designated mission(s) as a result of having been battlefield.
(5) Lethality
loss of, or a degradation in, the ability of a target system to complete its designated mission(s).
(6)
Survivability
avoid, withstand or recover in hostile (man-made and natural) environments without suffering an impairment of its ability to accomplish its designated mission.
This a round which is a one piece depleted uranium kinetic energy (KE) penetrator with a combustible case. It is found
in the 120mm class of ammunition as a M829, a M829A1 and a M829E2 and in the lO5mm class of ammunition as a M774, a M833 and a M900. (8) High Explosive Anti-tank with Tracer
This a
shaped charged warhead round which has a combustible case with a multiaction fuse. It is found in the 120mm class of
ammunition as a M830 and in the 105mm class of ammunition as M456. (9) SMART Ammunition
explosive
target activated "fire and forget" cannon launched munitions such as the XM943 smart target activated, fire and forget (STAFF) 120mm tank round and the armor piercing enhanced
kinetic energy weapon (X-rod) round coupled with a terminal guidance. (10) Enhanced Kinetic Energy Weapon (X-rod) an advanced tank fired, guided kinetic energy
It is
projectile
A
system capable of defeating targets at extended ranges. superior hit probability is expected
by
using
competing
concepts, command guided or "fire and forget' guidance. Limitations This document will be written at the unclassified
level to enable the widest dissemination of the document to the Department of Defense community. 5 Most of the advanced
technologies are classified and though not addressed in any depth here, the level of unclassified treatment will give the reader a basic knowledge of the concept. Del imitations The objective of this study is to concentrate on the liquid propellant gun concept. Although there is work ongoing in traveling charge propulsion and electromagnetic propulsion, the study wi 1 1 focus on the 1 iquid propel lant gun with pr imary application to the MlA1, Abrams tank. Significance of the Studv The United States has spent and is still large amounts of money platform for the tank. to develop an spending gun
improved main
of the dominant ground weapon systems on the battlefield, as was shown in the Southwest Asia (SWA) campaign during
key elements in the combined arms team for the Army ground maneuver forces in AirLand Doctrine. The need for increased
lethality on the modern battlefield has always driven the requirements for a better tank cannon. The intent of this
study is to show through historical, logistical and technical factors the significantly enhanced capability the liquid
propellant gun might offer as a combat multiplier when it is mounted on a tank in a combined arms team.
Methodology The primary research methodologies used in this thesis are a descriptive archival and a comparative analytical
evaluation. The descriptive archival methodology is designed to concentrate in liquid gun propulsion with subheaders in combat vehicle firepower, combat vehicle survivability and combat vehicle sustainment on the future battlefield. Past studies are an excellent source to establish a common foundation from which to start the thesis. During the review of past technology developments in LP, criteria can be determined to evaluate the potential for the system in the future. These sources are critical to providing an analytical base from which to project conclusions for the future of LPGs in tanks. The review of past studies includes sources related to the technical design character istics of LPG. There is a large body of information in technical reports which describes the experiments which range from bulk loading to a regenerative gun in actual hardware mounts. Due to the rapidly changing
technology there appears to be questions whether a LPG is now plausible on a combat vehicle on the battlefield. To arrive at an end state in this thesis which addresses whether LPG is an option for the future main battle tank, critical performance elements have developed from the
Chapter 1
The primary objective in Chapter 1 is the introduction of LP as an alternate gun propulsion when compared against the current SP conventional technology which is being used on the
M l A l tank today.
the thesis and describes the game rules for the study by enumerating the assumptions, definitions and limitations. chapter concludes with the study's significance and The the
Survey of Literature focuses on sources the variety by the and quality in of the
used
author
historical
Chapter 3 reviews the historical development of the Department of Defense (DOD) Liquid Propellant (LP) Program from the end of World War I I to the present. The chapter is
divided into four defined periods in which there were focused LP programs. These periods are Post World War l l (l947-l9SO),
(1950-1957), Engineering
(1968-1977) achievements
and and
(1977 concept
to
the
present). are
developments
propulsion concepts currently being studied in the research and development community. A brief definition of each concept is discussed followed by its advantages and disadvantages. The objective of this portion of the thesis is to develop an elementary understanding of the DOD research and development community's efforts to gain marked improvement in the solid propellant guns. This should be the foundation from which to assess the LPG. Chapter 5
logistical impact of the LPG on the sustainment system. direct comparison of the SPG and LPG is directed
at the
industrial base conversion, cost saving factors, commercial production of LP, transportation issues, manpower resupply, and demilitarization and disposal of propellants. Hopefully,
the chapter will give the reader a basic appreciation of the logistical ramifications of L P .
Chapter 6
Chapter 6 provides the reader an analysis of the LPG from the three functional tank requirements: survivability, firepower and mobility. evaluation of the The author conducts a subjective requirements in a direct
functional
The answer to the thesis is determined based on the analysis conducted in Chapters 5 and 6. of the meaning of the study. It draws a conclusion
other works and make recommendations for future studies. Summary The purpose of Chapter 1 was to explain the importance of the study and the three areas being investigated. The
introduction and background outlined the need for a new gun propulsion technology, identified a possible candidate for review, drew the framework of the study, stated the described research methodology to be used throughout the effort, and the mechanical structure of the thesis b y chapter. The need for
a new gun propulsion system for the Army's main battle tank could not be greater than at this time. The future does not
promise any near-term breakthroughs in the solid propellant arena. Concepts such as electrothermal technology are not a
near-term options in solv ing the gun propulsion requirements of today but liqu id prope llant could be!
CHAPTER 2
SURVEY OF LITERATURE
Introduction This survey of literature performs atwo-fold mission. It first demonstrates to the reader the technical sources and variety of research materials used in this study. Secondly,
the survey provides a basis from which further research can be conducted by any reader in the three principal study areas. The three study areas are: historical Army liquid propellant
gun development, emerging gun propulsion technologies and the criteria to evaluate both them and the logistical impact of sustaining new weapon systems. The primary source of research material was the
Combined Arms Research Library (CARL) at Fort Leavenworth, Kansas. Also, the study incorporated supplemental
publications and notes which were provided to or developed by the writer during a previous assignment at the Ballistic Research Laboratory. Arms Command, Combat
U.S.
Army
Developments
information pertaining to current or ongoing development in the liquid propellant gun program.
A majority
used
can be
divided into three categories; books, government documents and periodicals. Books provided an excellent review of trends and They also
data, from actual test firing and modeling, to evaluate the liquid propellant guns against conventional solid propellant guns. Periodicals also established additional criteria for on trends in armored
This chapter is divided into three parts: historical, emerging gun propulsion Each technology and the logistical essential
considerations.
section
identifies
research material used to explore that area of interest. Part I Historical There is a significant amount of research material available on the development of tanks from World War I to the present. The materials provide a very good worldwide view of
current technology development but lack greatly in discussing, in any depth, emerging advanced technologies. The only clear
source documents that discuss the historical development of liquid propellant propulsion are in government documents. The
following
is a
concise
summary of
those critical
source
documents which trace the origin of the liquid propellant program in the United States with a desired cannon application in a weapon system. Books In Antitank, Richard E . Simpkin provides a very wide look "at what kind of doctrine, major equipment and force structure the mechanized battle as a whole, on the ground and in the air space just above it, may call for in the closing decade of this century of technological revolutions. 1
.8
Simpkin attempts "to lead with technical arguments and the state of the art, and to look at the principles and trends of weapon systems rather than their historical origins.
"'
He
concludes with the impact of new weapon systems factors on training, logistics and manning. In T e c h n o l o w in War: Development on the Modern Impact of Science and Weapon Battlefield, Kenneth Macksey
explores the impact of technology on current and emerging weapon systems. He spans his discussion from 1915-2000. He
is able to identify specific key developments on main battle tanks and trace their projected technological advancements to the year 2000.
'~ichardE. Simpkin, Antitank: An Air mechanized ResDonse to Armored Threats in the 90s (Elmsford, NY: Pergamon Press, Inc., 1982), 8. 'lbid.
R.P.
provide a summarized, in depth review of the U.S. Army tank program from 1914 to the present. the American Heavy Tank, Sherman: Medium Tank, Patton: Fire~ower: A Historv of A History of the American
Lank, and
armored systems, equipment.
Abrams:
provide a well versed look at trends in the evolution of the tank force especially tank in types and of fire control loading
gun mounting,
guns,
automatic
"Liquid Propellant Guns," by Walter F. Morrison, John D. Knapton, and Melvin J. Bulman provides an excellent review which summarizes liquid propellant gun research in the United States. Liquid propellants have been the focus of periodic
research efforts from just after the Second World War to the present.j development regenerative technologica
1
liquid guns.
liquid
propellant
on the historical progression of the interior ballistics of bulk loaded liquid propellant guns and regenerative liquid propellant guns. 3 ~ a l t e r F. Morrison, John D. Knapton and Melvin J. Bulman, "Liquid Propellant Guns," ADA188575 (Aberdeen Proving Ground, MD: U.S. Army Ballistic Research Laboratory, October 1987). 1.
technology factors to liquid propellant development. survey includes Germany's progress and major
obstacles to
overcome in successfully demonstrating a liquid propellant in a 105mm or greater test fixture. It concludes that liquid
propellant propulsion has evolved over the past forty years into a goal to develop improved liquid propellant regenerative designs and component mechanisms and to further improve
Propellant Guns," by Walter F. Morrison, Paul G. Baer, Melvin J. Bulman, and John Mandzy current development of is a paper which summarizes the regenerative liquid
large caliber
monopropellant guns.
firing results of regenerative liquid propellant guns ranging from 0.35 inch t o 105mm. The paper traces liquid propellant
developed from the 1940s t o the present, t o include the major engineering test failures during the 1970s. It concludes that
%alter F. Morrison, John D. Knapton and Guenter Klingenberg, "Liquid Propellants for Gun Applications," ADB090195 (Aberdeen Proving Ground, MD: U.S. Army Ballistic Research Laboratory, January 1985), 36.
the focus of the U.S. Army liquid propellant efforts is the development and testing of a 155mn, technology demonstration fixture. 5 ."Tri-Service Plan for Liquid Propellant Technology for Gun Applications," by Richard H. Comer and Walter F. Morrison is a plan prepared and by the Task by Force Group the Joint for Liquid of
Propellant Guns
approved
Directors
An updated version of
this program was presented to the Director of Defense Research and Engineering for discussion with the House Armed Services Committee staff in August 1979, but no program was initiated. A synopsis of events since then leading to the August version of the Tri-Service P lan for Liquid 1979
Technology
for Gun
documentation. "Liquid Propellant Technology Program," by Walter F. Morrison was prepared at the request of Lieutenant General D. Keith, Deputy Chief of Staff, Research, Development and
Acquisition, in 1981 to develop a program which would "provide the liquid propellant technology base required to decide the advisability of developing liquid propellant guns for the
%alter F. Morrison, Paul G. Baer, Melvin J. Bulrnan and John Mandzy, "The Interior Ballistics of Regenerative Liquid Propellant Guns," ADA190020 (Aberdeen Proving Ground, MD: October 1987). 32.
1990s. " 6
This
document
tied
the
Department
of
Defense
services together into a Tri-Service program focused on liquid propellants. Part I I Emerging Gun P r o ~ u l s i o nTechnologies Books do not address in any specific detail the
subject of advanced gun propulsion programs which currently revolutionize the armored combat vehicle. Most documents of
that nature are classified and wi 1 1 not be part of this study. The largest source of unclassified materials which discusses liquid propellant guns is government technical reports.
Periodicals assist in the evaluation of new technologies by identifying additional areas of consideration. Periodicals
contain additional thoughts on the subject which are worth review. Books Human Factors in Mechanized Warfare, by Richard E. Simpkin attempts "to explore in depth the basic facts of a tanker's life and their influences on how he is trained and led and how his machine is designed. " I The book focuses on
6 ~ a l t e r F. Morrison, "Liquid Propellant Technology Program," AD6056054 (Aberdeen Proving Ground, MD: U.S. Army Ballistic Research Laboratory, January 1981), 1. '~ichard Simpkin, Human Factors in Mechanized Warfare, (Elmsford, New York: Pergamon Press Inc., 1983): 4.
the key elements the analysts and subsystem designers must address in developing a modern combat vehicle. Simpkin is
able to further address key differences between East and West in design technology philosophies. The Dangers of New Weapon Systems, edited by William Gutleridge and Trevor Taylor is a series of inter-related
papers, methods and criteriato assess current and new weapons technologies. The subjects range from criteria for evaluating the dangers and characteristics of new weapon systems, to the process of weapons development and mechanism to manage and control it. Tank Warfare, by Richard E. Simpkin begins with a broad look at the development of tank warfare and attempts to identify trends to the present. look at the tank Simpkin takes an in-depth firepower, mobility,
design factors of
survivability, fightability, and design constraints. The book includes lessons learned by NATO and the Soviet Union in tank design
.
U.S. Government Documents "Liquid Propellant Traveling Charge Gun Concept", by
Eugene Ashley is a report which "explores the feasibility of a liquid propellant traveling charge gun concept, which has been proposed as a means for improving the performance of high
velocity guns."'
gun system with a traveling charge is discussed in depth with muzzle velocity measurements taken from actual firings. "A Propulsion System Comparison Study For the 1 2 0 m Anti-Armor Cannon," b y Paul G. Baer, Catherine F. Banz, lngo
potential
propulsion
compares them to the potential performance of a regenerative liquid propellant gun. The study was focused on key interior
ballistic parameters which were used throughout the parametric study. The clear determining factor was the potential for
increased muzzle velocity which could result in significant improvements in overall gun system effectiveness. The study
used a criteria of five to ten percent increases in striking velocity as important enough to justify substantial
'~ugene Ashley, "Liquid Propel lant Travel ing Charge Gun Concept," ADA033971 (Burlington, VT: General Electric Company, November 1976), 1. 'paul Q . Baer, Catherine F. Banz, lngo W. May and Walter F. Morrison, "A Propulsion System Comparison Study for the 1 2 0 m Anti-Armor Cannon," ADA187175 (Aberdeen Proving Ground, MD: U.S. Army Ballistic Research Laboratory, August 1987), 1 .
"Comparison of Predicted Muzzle Flash For Solid and Regenerative Liquid Propel lant Guns," by Paul Q . Baer, lngo W. May, and Walter F. Morrison is a paper which addresses muzzle flash and the associated blast issues for the charge designer and the soldier on the battlefield. The paper uses a 155mm The
paper has an excellent discussion on the predicted potential for muzzre flash between a regenerative liquid propel lant gun and a conventional solid propellant gun. The muzzle flash
calculations used M30A1 propellant gun and hydroxyl a m o n i u m nitrate (HAN) based l iquid propel lant, LPG 1845, for the 155mm liquid propellant gun. The reduced vehicle signature with the use of liquid propellants emphasized an implied reduction in crew and vehicle vulnerability on the modern battlefield. "Reclassification and Greasecompatibility Studies for Liquid propellants," by William J. Cruice is a study to
determine the outcome of various greases coming in contact with liquid propellants in gun fixtures. The results address if ignition
should occur from the decomposition of the liquid propellant by this contact. "Tech Base Propulsion Technologies Effects on Weapon System Reliability," by Faust Denicola, Walter Arnold, Gayle Beavers, Paul Crise, and Jane Krolewski is a study using U.S. Army Materiel Systems Analysis Activity (AMSAA) methodology for estimating the reliability of weapons systems early in
addresses four types of advanced gun propulsion: solids propellant (EM), (-1, and liquid propellant (ET)
electromagnetic
electrothermal
for
defense. The study identifies the high risk subsystems on the above listed advanced weapon systems technologies. "The Effect of Propellant Composition on Secondary Muzzle Blast Overpressure," by George E . Keller studies the secondary muzzle flash from the reignition of a mixture of fuel-rich exhaust systems. gases and the entrained air in cannon affect
The study
examines three
factors which
secondary muzzle flash: chemical factors, physical factors and mechanical factors. "Sensitivity Characterization of Low Vulnerability (LOVA) Propellants," by M.S. Kirshenbaum, L. Avrami and B.
Strauss is a technical report that describes the results of an investigation that was conducted to determine the sensitivity properties of a number of candidate LOVA propellants. The
report includes thermochemical properties in the comparison between the LOVA propel lants. 111 candidates and the current conventional
"M.S. Kirshenbaum, L. Avrami and 6 . Strauss, "Sensitivity Characterization of Low Vulnerability (LOVA) Propellants," ADA126130 (Dover, NJ: U.S. Army Armament Research and Development Command, Large Caliber Weapon Systems Laboratory, March 1983), 1.
"Low
Temperature
Properties
of
HAN-Based
Liquid
Propellants," by John 0. Knapton and Walter F. Morrison is a study to examine the dynamic viscosity of potential propellants Celsius. "Combustion Processes inconsolidated Propellants," by lngo W. May and Arpad A. Juhasz is a memorandum report which exams the research efforts for higher muzzle velocities in gun propulsion through consolidated propellants as a means of increasing the charge-to projectile mass ratio for a given chamber volume. 1 1 "Liquid Propellants For Gun Applications." by Walter F. Morrison, John D Knapton, and Guenter Klingenberg is a technical report of the state-of-the-art liquid propellant technology, its potential and limitations, as we11 as a from room temperature to about -65 liquid degrees
prognosis for its development and application. benefits of addresses the liquid in propellant portion the areas of
advantages
technical,
l1lngo W. May and Arpad A. Juhasz, "Combustion Processes in Consolidated Propellants," ADA101163 (Aberdeen Proving Ground, MD: U.S. Army Armament Research and Development Command, Ballistic Research Laboratory, May 1981), 1.
protection,
vulnerability
reduction,
mobility
issues,
transportability and resupply related to a liquid propellant gun system. 12 "Liquid Propellant Guns," by Walter F. Morrison, John
Olah and Fred L. Bunn is a report which discusses the accuracy of main armaments on armored systems; with a focus on tank cannons. It presents an indepth discussion into the classes Also, it describes required data to The
paper identifies possible criteria which should be addressed in any new weapon system. "Detailed Characterization of the Interior Ballistics of Slotted Stick Propellant," Albert W. Horat by Frederick W. Robbins and report which investigates
is a technical
32.
efficiency of stick propellants over granular propellants for a given charge weight. 13 "Test Results From a Two-Stage Traveling Charge Liquid Propellant Gun," by lrvin C. Stobie, John D. Knapton, Bruce D. Bensinger, and Robert A. Pate is a test report for a 4 0 m fractional traveling charge (FTC) gun system. The test
demonstrated the abi 1 ity to apply a 1 iquid travel ing charge to a projectile with a conventional solid propellant charge. "High Performance Regenerative Liquid Propellant Gun Study," by J. Michael VanDerwerken is a study which examines the advantages of a high performance regenerative liquid
evaluated were liquid propellant (LP) gun configurations, gun performance characteristics, LP weapon system integration
Regenerative, Liquid Propellant Gun," by Cris Watson, John D. Knapton, Walter F. Morrison, and D. Maher is an investigation in the application of liquid propellants for gun propulsion systems". This study demonstrates that a
30mm, liquid
13~rederickW. Robbins and Albert W. Horat, "Detailed Characterization of the Interior Ballistics of slotted Stick Propellant," ADA147499 (Aberdeen Proving Ground, MD: U.S. Army Ballistic Research Laboratory, September 1 9 8 4 ) , 9. 'l~ichaelJ. VanDerwerken, "High Performance Regenerative Liquid Propellant Gun Study," AD8099639 (Pittsfield, MA: Qeneral Electric Company, Ordnance Systems, February 1986), 1.
propellant regenerative gun can operate in the highperformance, tank-cannon regime. *.IS Periodicals "The Two-Man Tank: Linwood E . An Idea Whose Time Has Come," by
Blackburn compares the current main battle tank It is a good discussion of the
advantages which technology has enabled the tank designers to go.from a four man crew to a two man crew. He summarizes the
advantages of tank design with crews that have less than four personnel, in the areas of reduced vehicle size, reduced
vulnerability. reduced procurement and operating costs, and improved strategic transportability. "Human Factors Challenges in Armored Vehicle Design,
..
by R. Mark Brown discusses three human factors which he felt chal lenges the design evolution of armored vehicles. They are weight versus survivability, worldwide adaptability of combat vehicles, and crewmen information overload. He presents a
discussion on the size and weight trade off within any new weapon system that effects human factors. "The Heavily-Armored Gun-Armed Main Battle Tank is not Optimized for Mechanized Warfare," by Craig Koerner and
" ~ r i sWatson, John D. Knapton, Walter F. Morrison and D. Maher, "Ballistic Investigating of a High-Performance Regenerative Liquid Propellant Gun," ADA224593 (Aberdeen Proving Ground, MD: U.S. Army Ballistic Research Laboratory, February 1990), 1.
Michael
O'Connor driven
is by
an
interesting modern
article tactical
on
design
philosophy
the
battlefield
requirements. increased
vehicle
concealment,
mobility,
dependence
vulnerable
logistical tail which might raise some questions on the impact of liquid propellants. "Future Tank Guns, Part
I:
Solid
and
Liquid
Propellant Guns," by R. M. Ogorkiewicz discusses the future prospects and alternatives for increasing projectile The article a
penetrating through an increased muzzle energy. addresses one method to improve the
effectiveness of
projectile is by increasing the energy per unit of crosssectional area;'' To achieve that end state, the author
discusses the options of increasing the calibre of the tank gun or increasing muzzle velocity of the projectile. parametric comparison between solid propellant propellant is conducted in the 1 2 0 m calibre. and
A
liquid
The study
indicates an enhancement of vehicle survivability as a result of reduced propellant vulnerability. The article concludes
that the growth potential of liquid propellant is in a two stage liquid propellant gun with a traveling charge.
1 6 ~ . M. Ogorkiewicz, "Future Tank Guns, Part I : Sol id and Liquid Propellant Guns," International Defense Review. Vol. 23, No. 12/1990: 1 3 7 7 .
"Liquid Propellant Artillery Proving Begins in the U.S.," by Rupert Pengelley, discusses the liquid propellant (LP) research and development efforts being conducted by
General Electric in the 155mm howitzer class weapons system. The article compares test firing results in muzzle velocity and chamber pressure reproducibility on the test bed 155mm system. The article concludes with the potential positive
benefits of LP in reduced vulnerability to counter-battery fire and the chances of detection by artillery locating radar diminished by resorting to multi-round TOT engagements at low elevation angles. I7 "Extended Range for ,155mm Artillery," by Terrence Ringwood takes a look at the major components that comprise an artillery system and their contributions to range performance. He explores the advantages and disadvantages in the current developmental efforts to improve range performance through solid and liquid propellants
"The Return of the Gunned Tank Destroyer," by Steven R. Witkowski is an analysis of the Soviet Armored threat, technology, and potential doctrine. of The article such as
growth
technologies
electromagnetic rail guns, liquid propellant guns and hypervelocity missi les which he be1 ieves are not mature enough for
" ~ u p e r tPengel ley, "Liquid Propel lant Arti 1 lery Proving Begins in the U.S.," International Defense Review, Vol. 23, No. 12/1990: 1379-1380.
battlefield application.
solution for meeting any problem in the future. "Liquid Propellant Charges for Gun and Mortar
Ammunition," by Wolfram Witt and Karlheinz Reinelt explores the potential advantages of liquid propellant charges for gun munition. ammunition The employment of could lead to liquid propellants which in gun the
benefits
reduce
vulnerability of propellant detonation when hit by enemy fire, employs combustible case ammunition which has a lower weight than the current generation of solid propellant ammunition and smaller dimensions, permit incremental charge loading for the gun system depending on firing range requirements, and which could create financial savings in the ammunition-manufacturing process. 18 "Developing a Tank Autoloader," by John C. Woznick addresses some essent ial criteria in the areas of vehicle
integration, lethality, survivabi ity, and sustainabi lity if an autoloader is to be applied to a future combat veh icle. Part I I Lonistical Considerations The sustainment of the combat maneuver elements plays as major an impact on the battlefield as the combat weapon-
" ~ o l f r a m Witt and Karlheinz Reinelt, "Liquid Propellant Charges for Gun and Mortar Ammunition," International Defense Review, Vol. 14, No. 1/1981, 64.
systems.
To develop a new weapon system is only one part of The sustainment aspects of the equipment The primary
the equation.
sources of the logistical analysis of liquid propellant are in government documents. U.S. Government Documents "Classification of Liquid Gun Propellants and Raw Materials for Transportation and Storage", by William J.
Cruice is the result of a study "to evaluate the hazardous properties of constituents and formulations of candidate
liquid gun propellants for the purpose of classification in transportat ion. "I9 results with The of study the has very interesting liquid test
several
possible as
propellant CLASS 2
to be
classified
Military
"Liquid Propellants for Gun Applications," by Walter Morrison, John D. Knapton and Guenter Klingenberg is a
technical report which discusses the potential benefits of liquid propellant guns. The report concludes that the primary system advantage is "design flexibility which results from reduced volume requirements for ammunition stowage,
I9wi 1 1 iam J. Cruice, "Classification of Liquid Gun Propellants and Raw Materials for Transportation and Storage," ADA100729 (Rockaway, NY: Hazards Research Corporation, May 1981), 1 .
leads to logistical benefits in the storage, transport and ammunition processing. 21 "Logistics Analysis of the Impacts of Liquid
Propellant on the Ammunition Resupply System," by Maureen M. Stark is a study of the compa~ative cost and performance analysis of a liquid propellant gun system. The study
specifically addresses the impact of liquid propellant on the supply and transportation systems. The baseline vehicle A comparison was
made not only with sol id propellant technology of today as exemplified by the bag charges used in modern artillery, but also with possible emerging solid propellant technologies projected for use in the field by the year 2000 against the liquid propellant concept. discussion equipment on usage the Especially interesting was the savings the in manpower of and
significant
when
considering
effects
liquid
potential
charge
"An Analysis of the lmpacts of Transitioning a Liquid Propellant (LP) and an LP Gun System into the Army's
Inventory," by Maureen M. Stark is a study which investigates the potential problems associated with introducing a liquid propellant weapon system into the inventory. identified in the study are: facilities. The key areas
Rationalization,
Standardization, and Interoperability (RSI) considerations. 23 The baseline howitzer. "High Performance Regenerative Liquid Propellant Gun Study," by J. Michael VanDerwerken is a study which examines the advantages propellant gun issues such of a high performance regenerative liquid vehicle studied was a 155mm self-propelled
as manpower
ammunition resupply were examined for both solid and liquid propel 1 ants. 22~aureen M. Stark, "Logistics Analysis of the lmpacts of Liquid Propellant on the Amnunition Resupply System," ADB087488 (Aberdeen Proving Ground, MD: U.S. Army Ballistic Research Laboratory, October 1984), 37. 2 3 ~ a u r e e nM. Stark, "An Analysis of the Impacts of Transitioning of Liquid Propellant (LP) and a LP Gun System in the Army's Inventory," ADB100559 (Aberdeen Proving Ground, MD: U.S. Army Ballistic Research Laboratory, March 1986), 2.
Sumnary The primary research sources used in this study were discussed and briefly related to the research topic. The
bibliography provides the complete listing of all sources consulted. The parts addressed in this section of the thesis reflect the four areas of investigation:
U.S.
Army liquid
propellant gun development program history, the emerging gun propulsion technologies and the criteria to evaluate them and the logistical impact of sustaining a liquid propellant
author's key source material used to develop this thesis. The Government most helpful sources for the at author the were
Technical
Reports
conducted
Ballistic
attempting to develop a liquid propellant 120mn anti-armorcannon for the main battle tank. This thesis attempts from a
CHAPTER 3 HISTORY OF LIQUID PROPELLANT DEVELOPMENT Introduction To understand the current level of technology of a liquid propellant gun (LPG), a historical review of the
Department of Defense
development
efforts beginning in 1947 and continuing to the present will be discussed. The types of LPG concepts and historical
development associated with each will be briefly explored. The goal of this portion of the study is to gain an elementary understanding of the LPG and the different methods to achieve gun propulsion. Chapter 3 will not attempt to provide an in-depth analysis of every present in the DOD. liquid propellant (LP) effort past and Such an effort would be monumental and The objective will be to
application in the near future. LP development in the DOD can be subdivided into four defined periods. The first, Post World War l l (1947-1950),
regenerative guns, direct injection regenerative guns and bulk loaded propel 1 ant guns. The powered pump had to be external 1 y The research quickly dropped the
externally powered regenerative gun for military application and continued on the other two. The second period, (1950-1957), was focused on the bulk loaded propellant gun (BLPG) and the regenerative liquid propellant gun (RLPQ). Problems related to stability during
the interior ballistic phases and the shift from cannons to rockets at the end of the Korean Conflict all but ended DOD efforts in the LP program. The period from 1957-1968 saw very
little if any research in LP. The third period, (1968-1977), saw a relook into the possible potential of LP in the mi 1 itary. was directed toward the bulk The major research The major
loading concept.
impetus in reviving the LP program in this period was the Army's involvement in the Vietnam War and the need to improve the current gun propulsion technology. The Navy was the lead
agency and believed LP would provide an answer to improving the current gun propulsion used on ship weapon systems. The final investigation in period, LP which 1977 to the present, began focused the research an
efforts
injection. Tri-Service
Propellant Technology for Gun Application was revived in March 1980' and turned into the DOD Liquid Propellant Technology Program. 2 The Army has reached a point where the current gun propulsion technology shows small growth potential in the near future. by The efforts to make combat vehicles more survivable propellant cannons vulnerability and increasing of the
reducing of
lethality
is an on-going
mission
the DOD
understand the LP program, designers must first review the two competing concepts: bulk loaded liquid propellant guns
'Richard H. Comer and Walter F. Morrison, "Tri-Service Plan for Liquid Propellant Technology for Gun Applications," ADB055274L (Aberdeen Proving, MD: U.S. Army Ballistic Research Laboratory, September 1980), 9.
alter F. Morrison, "Liquid Propel lant Technology Program," ADB056054L (Aberdeen Proving Ground. MD: U.S. Army Ballistic Research Laboratory, January 1981), 5.
Part I Bulk Loaded Pro~ellantGuns "The bulk-loaded mechanically the liquid propellant gun (BLLPQ) is implementation of the liquid
simplest
propellant ~ o n c e p t . " ~ The BLLPG currently has two types of loading methods: monopropellants, Figure 1. Schematic Diagram on a Monopropellant Bulk Loaded Propellant Gun, or
bipropellants, Figure 2. Schematic Diagram of a Biopropellant Bulk Loaded Propellant Gun. in both methods, the projectile The
breech is closed and the air is removed by either a venting or preferably by vacuum line to prevent bubbles in the 1 k u i d propellant which can lead to a catastrophic effect during the subsequent combustion process. 4 The entire volume of
propellant required to fire the projectile is pumped into the combustion chamber at one time. in the monopropellant loading
method, the propellant is pumped directly from the storage tank to the chamber as shown in Figure 1. Schematic Diagram of a Monpropellant Bulk Loaded Propellant Gun). In the
halter F. Morrison, John D. Knapton and Guenter Klingenberg, "Liquid Propellants for Gun Applications," ADB090195 (Aberdeen Proving Ground, MD: Ballistic Research Laboratory, January 1985), 9.
' T . W Terry, S.R. Jackson, C.E.S. R y ley, B.E. Jones and P.J.H. Wormell, Fighting Vehicles, (London, Great Britain: BPCC Wheatons Ltd., Exeter, 1991), 42.
RESERVOIR
VALVE
IGNITION
storage tank controls the rate of fill into the chamber to ensure both components are we1 l mixed prior to combustionS as shown in Figure 2. Schematic Diagram of a Monopropellant Bulk Loaded Propellant Gun. The next step is the combustion process as i l lustrated in Figure 3. Propellant Gun. locations: Interior Ballistic Cycle of a Bulk Loaded
in the wall of the chamber, at the base of the The breech ignition can be a
variety of methods ranging from electric spark to a hot wire. Once the combustion process is initiated,
pressurization is achieved and the projectile is placed in motion. "As the projectile and liquid column are accelerated penetrate the the liquid
down the tube, the gas cavity will column, creating what is known as
Rayleigh-Taylor
instability."'
When this occurs, a ring of liquid remains on "Hot gases flow at high velocity through
this ring, which results in turbulent gas-liquid mixing at the inner surface of the ring which is called the Kelvin-Helmholtz
'~olfram Witt and Karlheinz Reinelt, "Liquid Propellant Charges for Gun and Mortar Amnunition." International Defense Review, Vol. 14, No. 1.1981: 65. 'Morr i son, 10.
IGNITION
PROJECTILE
TAYLOR CAVITY
CHAMBER
LIQUID COATING
GUN BARREL
/
\
"The Kelvin-Helmhol tz instabi l ity can produce area needed for consumption of the
surface
propellant
combustion after mixing in the area of the burning surface. *.a This mechanism produces a rapid increase in the area of the burning surface. The major difficulty with BLLPG "has been variability in ballistics and occasional catastrophic failures of test hardware. "$ Most BLLPG which have overpressured and led to blamed on errors in ignition. The
irregular high pressures associated with bulk loading have not been fully controlled or understood as of yet. The critical "The
coupling in space and time of the igniter's energy to the liquid propellant (LP), controls the evolution of the
been done on a trial and error basis, which efficient. The studies and
alter F. Morrison, "Liquid Propellants," Ball istic Science and Technoloav Tutorial Interior Ballistics, (Aberdeen Proving Ground, MD: U.S. Army Ballistic Research Laboratory, May 1991), 104.
'Morrison, "Liquid Propellants for Gun Applications," 1 1 .
Tutor i a1
BLLPG would not be a good candidate for a possible LPG system in a future combat vehicle. Part I I Regenerative Liauid P r o ~ e l l a n tGun "The regenerative liquid propellant gun (RLPG) is mechanically demonstrated control. "I1 more to complex than be capable of the BLLPG, more has two Schematic but has been
precise
ballistic
monopropel 1 ants,
Schematic
Diagram
of
Bipropellant Regenerative Injection Liquid Propellant Gun. In the RLPG, the propellant initially fills a reservoir which is separated from the combustion chamber by a piston, and is pumped into the combustion chamber during the ballistic
process through injectors in the piston as shown in Figure 4 and Figure 5. The piston is the critical element which
divides the chamber into a combustion chamber and a propellant reservoir. The injector orifices in the piston head are shown schematically in Figure 4 and Figure 5. "An ignition train,
43
consisting of a primer, an ignition charge and in some cases a booster charge complete the system. *#I2 Two primary functions must be performed to make the RLPG process successful. The first function is the controlled rate propellant is injected into the combustion chamber during ignition (Figure 6). As a result of this metered propellant
flow, the combustion cycle is very stable and controlled since there is never more than a small quantity of unburned
The abi 1 i ty
to meter the amount of propellant into the combustion chamber permits effect. "I3 "tailoring "The the chamber pressure for a is desired termed is
metering
pressure
process
'regenerative' because the propellant pumping pressure obtained by hydraulic multiplication of the
combustion
chamber. **I4
Tutorial
PROPELLANT
IGNITER
The
second
function
is
the
requirement
for
the
Interior
Ballistic
Cycle
of
"This is accomplished by
using a set of injector orifices at the same location in the combustion chamber. "I5 Both functions are performed by the injection taking
place through orifices drilled through the face of the piston as shown in Figure 5. The key is the amount of propellant
available for combustion at any time is controlled by the injection process. In general the process of a RLPG can be modeled when the two functions are combined for the hydraulic response of the regenerative piston and the LP reservoir. This action is based on the smaller area on the unburned propellant side of the piston head than on the larger area on the combustion side of the piston. This differential is the
corner stone to the injection and atomization of the LP in the combustion process.
"J. Mandzy, P.G. Cushman and T. Magoon, "Liquid Propellant Technology Final Report," ADB097031 (Pittsfield, MA: General Electric Ordnance Systems Division, October 1985), 6.
Part III
A Review o f Past L i q u i d
P r o o e l l a n t Develo~ments L i q u i d p r o p e l l a n t r e s e a r c h i n t h e U n i t e d S t a t e s began s h o r t l y a f t e r World War i l ended. basic types of LPG propulsion Between 1946-1950, concepts were three being
investigated:
r e g e n e r a t i v e , and b u l k loaded.''
powered i n j e c t i o n d e v i c e which achieved v e l o c i t i e s up t o 7000 f t / s . 17 Military application was considered but was
determined n o t t o be f e a s i b l e due t o t h e need f o r an e x t e r n a l power source. The second approach being researched was
experiments i n bu 1 k loaded LPG w i t h encapsu l'ated p r o p e l 1 a n t s . V e l o c i t i e s i n t h e range o f 11,300 f t / s were reported.'' Last,
a r e g e n e r a t i v e i n j e c t o r study was completed and an e f f o r t t o develop a 3 7 m RLPG was i n i t i a t e d From 1950 t o BLLPG and RLPG 1957, work was conducted on b o t h t h e Several 90mn tank guns were
concepts. i n two
eventually tested
separate programs w i t h h y d r a z i d e
mono propellant^.^^
Problems developed w i t h v a r i a b i l i t y i n t h e
16walter F. Morrison, Paul Q. Baer, M e l v l n J. Bulman and John Mandzy, "The I n t e r i o r B a l l i s t i c s o f Regenerative L i q u i d P r o p e l l a n t Quns," ADA190020 (Aberdeen P r o v i n g Ground, MD: U.S. Army B a l l i s t i c Research Laboratory, October 1987), 1.
alter F. Morrison, John D, Knapton and M e l v i n J. Bu lman " L i q u i d P r o p e l l a n t Guns," ADA188575 (Aberdeen P r o v i n g Ground, MD: U.S. Army B a l l i s t i c Research Laboratory, October 19871, 3.
I8lbid. "lbid.
and by 1957, w i t h t h e i n c r e a s i n g
emphasis on r o c k e t s and m i s s i l e s , b o t h t a c t i c a l and s t r a t e g i c . n e a r l y a l l LPG r e s e a r c h had stopped. s.20 "The r i s i n g i n t e r e s t i n r o c k e t s i n t h e l a t e 1950s and t h e general d e c l i n e o f gun p r o p u l s i o n r e s e a r c h i n t h e Army n e a r l y ended a1 1 s u p p o r t o f t h e LP program i n t o the early
1960s."~' "By t h e l a t e 1960s. t h e Vietnam War experience had demonstrated the continued need for gun systems in a1 1
applications: a i r t o a i r ,
a i r defense,
f i r e support,
e t c . -22
Naval Weapons Center, China Cake, began s t u d i e s on a LP cannon for air defense.
A t
the
same
time,
the of
Naval
Ordnance
Station,
I n d i a n Head,
began development
a new c l a s s o f
amnonium n i t r a t e
l i q u i d monopropellants
(HAN).'
based on h y d r o x y l
4.
a renewed
interest throughout
the Department
of
Defense
research comnunity in the potential of LP. LPG research and development in the 1970s can be broken down into two categories: bulk loading and regenerative
injection. "Prior to 1976, bulk loading was the primary focus of the development effort, and from 1978 to the present, the focus has shifted almost exclusively to regenerative
injection. "24
research comnunity in LP development during the period. Navy's BLLPG program was focused toward a
large caliber
shipboard gun and a small caliber air defense gun system. 25 The Navy successfully demonstrated a small caliber 37mm air defense gun but the " ball istic control required for safety at high rates of fire demonstrated ballistic variability which was still large compared to conventional guns of the same caliber. "26 There were never any "large caliber firings
conducted in con junction with this program, due to problems in controlling fixture. s.21 high chamber variability in the 37mn test
141bid. 2S~orrison, "Liquid Propellants for Gun Applications," 14. 2s~or ir son, "Liquid Prope 1 1 ant Guns, " 4. "lbid.
50
The Defense Advanced Research P r o j e c t s Agency (DARPA) i n i t i a t e d c o n c u r r e n t r e s e a r c h t o "develop a h i g h v e l o c i t y 75mm LPG cannon f o r a p p l i c a t i o n i n l i g h t armored v e h i c l e s .
,828
in
o r d e r t o meet program m i l e s t o n e s , t e s t i n g i n t h e program was accelerated evaluations. despite marginal smaller caliber performance
i n t h e U n i t e d S t a t e s were t e r ~ n i n a t e d . ~ ' Research f o r c a n d i d a t e s i n l i q u i d p r o p e l l a n t s and a 30mn cannon development e f f o r t s t i l l c o n t i n u e d on a s m a l l e r scale i n the U.S. Army Ballistic Research L a b o r a t o r y and
a rapid f i r e
demonstrated. 32
T h i s caused renewed i n t e r e s t
"1 bid.
'Owalter F . M o r r i s o n , Paul O, Baer, M e l v i n J. Bulman and John Mandzy, " I n t e r i o r B a l l i s t i c s o f Regenerative L i q u i d P r o p e l l a n t Guns," ADA190020 (Aberdeen P r o v i n g Ground, MD: U.S. Army B a l l i s t i c Research L a b o r a t o r y , October 1987), 1. 3'Morrison, " L i q u i d P r o p e l l a n t s For Gun A p p l i c a t i o n s , " j21bid. 15.
was
designed,
fabricated
and
tested.
"The
significant
accomplishments in these efforts have been the high degree of ballistic control and excellent reproducability in pressure and muzzle developing velocity. "j3 and testing a This has resulted in the a Army self
for
propelled howitzer. Sumnarv The objective of this section was to review the major historical developments within the United States in the LP program from its beginning following World War present.
II
to the in
which LP was a possible concept as a gun propulsion system on combat vehicles. Initially development, efforts a there was a period of technology and
feasibility the
demonstration of
conducted,
toward
development
prototype
hardware.
Numerous gun fixtures were developed and fired but none were fielded. The second period, 1950 to 1957, saw support for the program fade by the mid-1950s and all work had been abandoned by 1960. Three factors contributed to that: slow technical
progress due to the complexities of the interior ball istics of the systems, reduced interest in new gun systems after the Korean conflict and the shift from guns to rockets.
In the third period, LP efforts were revived but focused solely on the bulk mechanical simplicity. loaded concept because of its
.
The fourth period has taken the DOD from the late
1970s to the present which has demonstrated several 1 0 5 m test fixtures wliich show great promise. The desire for growth
potential and increased lethality on the battlefield in a RLPQ has been shown in historical trends and is worthy of future investigations in the Army.
CHAPTER 4 CONVENTIONAL GUN PROPULSION REVIEW Introduction To establ ish a base1 ine for the major conventional gun propulsion technologies, they be briefly analyzed for their advantages and disadvantages. The review includes current and
advanced technologies under development within the Department of Defense (DOD) research and development comnunity. The goal is to identify those concepts which show growth potential in the near-term future as a possible improvement to the Solid Propellant Gun (SPQ). "SPQs have successfully armed tanks
mainly because progressive improvements made them capable of defeating the increasingly heavy armor of the opposing tanks, which represent their most demanding targets.
"'
One of the
methods of increasing the penetration capability of any tank cannon without increasing the size of the gun or introducing a new technology is through increasing the energy output of the propellant. an An objective of this improved propellant is velocity which means increased weapon
increased muzzle
'R. M. Ogorkiewicz, "Future Tank Guns, Part I : Sol id and Liquid Propellant Guns," International Defense Review. Vo1.24, No. 9/1991: 1377.
54
is determined by the type of propellant and the mass of the projectile used in a gun system. Therefore, the limiting
factors become the amount of propellant that can be loaded in the gun and the maximum pressure the gun can withstand. The
weight of propellant depends on the maximum loading density. The chapter addresses several propellant concepts which
propulsion
Conventional
Propulsion
chemical energy
propulsion
technology: o o o o o o Multiperforation Granular Propellants Slotted Stick Propellants Low Vulnerability Ammunition (LOVA) Propellants Deterred Propellants Modular Charges Multiplex Charges
A.
perforation
grains
creates
relatively
larger
burning
surface.
Since
the propellant
gas
generation
rate
is
proportional to the burning area, it may be possible to get higher relative pressures cycle.
1.
velocities. 2.
in a
is a survivability issue related to the combat system. c. The higher projectile velocities could result in
increased gun tube wear reducing the expected 1 ife of the cannon.
B.
Slotted Stick Propellants: The propel lant is in bundle packs which are more dense
than randomly
resulting
in a
The natural
'paul G. Baer, Catherine F. Banz, lngo W. May and Walter F. Morrison, "A Propulsion System Comparison Study For the 120mn Anti-Armor Cannon," ADA187175 (Aberdeen Proving Qround, MD: U.S. Army Ball istic Research Laboratory, August l987), 1314.
in
igniter and early combustion gases, promoting rapid flame spread because of the good pressure equilibration. 3
1.
propensity for pressure waves and renders the potential for simplified and less expensive charge designs. b. the The increased loading density permits the use of
larger charge weight needed with cooler, less energetic, These propellants result in decreased gun tube
propellants.
the ballistic cycle, the propellant gases are forced to flow over the origin of rifling and erosion could possibly occur.
C.
These low vulnerability properties are a result of a higher threshold for thermal ignition, lower burning rate at lower
'~rederick W. Robbins and Albert W. Horat, "Detailed Characterization of the Interior Ballistics of Slotted Stick Propellant." ADA147499 (Aberdeen Proving Ground, MD: U.S. Army Ballistic Research Laboratory, September 1984), 9-11.
pressures,
explosion with on-board propellant as a result of the higher flame temperature of ignition.
2.
Disadvantage: There are flash and erosion problems with gun tubes
D.
burn rate.
portion of the interior ball istic cycle until the deterred layer is depleted. Then there is a more rapid burn in the a more constant
ballistics cycle, higher muzzle velocities may be achievable. The loading density is not impacted though a larger charge
%.s. Kirshenbaum, L. Avrami and 8 . Strauss, "Sensitivity Characterization of Low Vulnerability (LOVA) Propellants," ADA126130 (Dover, NJ: U.S. Army Armament Research and Development Comnand, Large Caliber Weapons Systems Laboratory, March 1983), 1.
weight which
deterred layer.
2.
E.
require a variety of velocities from the same cannon and projectile combination. 6
1.
2.
low pressures and cold temperatures. Also there is a possible non-uniform flame spread and pressure waves associated with multiple charges.
F.
Multiplex Charges: The aim is to obtain a super mass progressivity. burning rate
Progressivity is a
change in a
grain's
'L. E . Harris, A. Grabowsky, J. Shib-Thornton, P. Hui and A. J. Beardell, "Unicharge for Extended Range Ordnance," 25th JANNAF Combustion Meeting, CPlA PUB 498, Vol. IV, AD8133554 (Huntsville, AL: NASA-Marshall Space Flight Center. October 1988), 455-456.
brought about by the change in the grain's surface as burning proceeds. Progressivity is desired to obtain the maximum
1.
geometries (such as rosette) that have not been manufactured. Part I I Advanced Conventional Pro~ulsion
I I.
- developmental
enhanced
chemical energy propulsion technology: o o o o o Consolidated charge Enhanced Local Combustion Concepts Programmed Fracture Propellant Grain Soft-Launch Concepts Solid Propellant Traveling Charge
A.
Consolidated Charge:
A
consolidated
charge
is
charge
fabricated
monolithic
structure
which
retains
many
of
the
'
There
is
an The
i n c r e a s e i n d e n s i t y mass by g r a i n c o a t i n g and b i n d i n g .
I t attempts t o m a i n t a i n h i g h e r
r e a c t i v e pressures l a t e i n b a l l i s t i c c y c l e .
1.
2.
c u r r e n t l y a problem.
B.
i t can be e x p l o i t e d
means
to
achieve
major
increases
in
effective
progressivity.
~cott, "Consolidated P r o p e l l a n t Charge l ~ e o n R. I n v e s t i g a t i o n , Volume I : P r e p a r a t i o n o f Consolidated Charge Increments," AD80433967 (Magna, Utah: Hercules Inc. Aerospace D i v i s i o n , November 1979), 1.
61
1.
Advantages: a. L a r g e r charge weights can be employed w i t h o u t maximum chamber pressures, allowing higher
increasing
combat v e h i c l e may be p o s s i b l e ,
if
coupled w i t h t h e
2.
p r o p e l l a n t g r a i n s w i t h s t a n d i n g t h e h i g h e r i n t e r n a l pressures. The problem i s exacerbated by temperature extremes. temperatures- enhance t h e local burning r a t e e f f e c t .
A
High low
C.
i t burns on
the
grain exterior
yielding a T h i s leads
a g a i n t o increased pressures i n t h e l a t e r p o r t i o n o f t h e c y c l e
until a specified (programned) burn of the interior ball istic cycle is completed. 8
1.
Advantages: a. A larger charge weight can be employed wi, thout allowing greater
velocities of projectiles at the same pressure or the same velocity at lower pressures. b. Temperature dependence may be exploited, to reduce
which
is
not possible
if the
elimination of
lot-to-lot
D.
configurations
which
either
significantly
reduce
the
undesirable nature of gas and solid phase inputs to the shell or substantially reaching any interferes with or mitigates them before This
'a. E. Kel ler and A. W. Horst, "The Effects of Propellant Grain Fracture on the Interior Ballistics of Guns," 25th JANNAF Combustion Meeting, CPlA PUB 498, Vol. IV, AD0133554 (Huntsville, AL: NASA-Marshall Space Flight Center, October 1988), 479-480.
which ensures reliable operations of sophisticated projectiles through controlled interior ballistics.
2.
Disadvantage:
A
interior
harsher ballistic
launch cycle
environment might
resulting in a
from
the
result
decreased
E.
Solid Propellant Traveling Charge: It entails affixing part the charge to the projectile
itself. Qases are generated at the base of the projecti le and pressure losses from the gun breech to the end of the gun tube are not as great. 9
1.
couple a traveling
a.
The
mass
of
the
traveling
charge
must
be
'~aust Denicola, Walter Arnold, Qayle Beavers, Paul Crise and Jane Krolewski, "Tech Base Propulsion Technologies Effects on Weapon Systems Reliability," AD6145132 (Aberdeen Proving Ground, MD: U.S. Army Materiel Systems Analysis Activity, February 1990), 3.
b.
requirements which must be overcome to make a travel ing charge concept successful. c. dispersion. Sumnary The primary conventional gun propulsion technologies being investigated b y the Army were reviewed in relationship to conventional propulsion and advanced conventional Traveling charges tend to amplify round to round
propulsion.
advantages and disadvantages as currently known b y the author. Higher muzzle velocities might be achievable over time with certain concepts. maturity, coupled The time to develop these concepts to with the associated costs, causes the
researcher and developer to explore new technologies which do look promising in the near future over solid propellant (SP) concepts. Energetic materials, such as liquid propellants, possibly lead to better gun propellants for
which could
improved performance, less erosion and enhanced survivability characteristics are critical to the growth of future tank cannons. The next chapter will begin a discuss on one such
technology, liquid propellants, which increase the energy of propellants. The chapter will focus its discussion on the
CHAPTER 5 LOGISTICAL CONSIDERATIONS Introduction There are major issues in logistics which must be discussed if a new technology possibly to be to be fielded. One method is to draw a comparison between the base-line
vehicle, a MlAl Abrams tank with a Sol id Propellant Gun (SPG), and a MlAl Abrams tank with a Liquid Propellant Gun (LPG) continues. The chapter drawing a direct comparison between
the tow technologies by analyzing the issues in industrial base conversion, production cost savings factors between SPQ and LPG, comnercial production of liquid propellants (LP), transportation factors, manpower resupply requirements and demilitarization and disposal of propellants, Part I Industrial Base Conversion One of the key issues of many logisttcians about the use of LPG for selected weapons is the conversion of the industrial base to produce two types of amnunition, one for the LPG program and one for the SPG program. Therefore, the
their current configurations for LPG by reducing the number of design modifications. Minimizing the number of projectile
modifications for a new weapon system results in lower costs and reduced testing for type classification for use in the field. The LPG program already has two advantages in the type of projectiles required for a LPG. First, a LPG uses caseless Secondly, the
current LP designs wi 1 1 permit the use of M830, High Explosive Anti-tank, Multipurpose with Tracer (HEAT-MP-T) and M829A1, Armor Piercing Fin Stabilized Discarding Sabot with Tracer (APFSDS-T) rounds used in SPGs with minimal modification to the current generation of projectiles. The M829A1, APFSDS-T kinetic energy (KE) m u n i t i o n uses a subcaliber long rod penetrator stabilized in flight b y fins. The design objective of a KE penetrator "consists of applying sufficient energy at the point of attack to overmatch the capability and strength penetration. of the target material to resist
"'
Today's
achieves that design objective by traveling at supersonic speeds and massing high concentrations of kinetic energy in a relatively small surface target area. The desired end state
'T.w. Terry, S.R. Jackson, C.E.S. Ryley, B.E. Jones and P.J.H. Wormell, Fishtins Vehicles (London, Great Britain: BPCC Wheatons Ltd., Exeter, 1991). 28.
Another secondary method of achieving a perforation of the target is through the use of chemical energy m u n i t i o n . The M830, HEAT-MP-T chemical energy ammunition employs a high-explosive (HE) warhead to produce lethal effects on targets. When the HEAT-MP-T round impacts a target, the fuze detonates the HE which, in turn, fragments the casing, as we1 1 as producing a highly penetrating jet of metal in the forward direction from the conical, copper liner at the front end of the casing.2 of the target. Again the desired end state is the perforation "It is the residual penetrator and the debris
fragments that are the major contributors to lethal effects inside the target once it has been perforated.
"'
The are
characteristics of
each of
the rounds
listed above
'~ndrew M. Dietrich, "Warhead Mechan5cs." Ball istic Science and Technolosv Tutorial Terminal Ballistics Division, (Aberdeen Proving Ground, MD: U.S. Army Ballistic Research Laboratory, April 1991), 30.
'u. S. Army. TM 9-2350-264-10-3, Ooerators Manual. Tank, Combat. Full-Tracked: 120-mn Qun. MlAl. (2350-01-087-1092), Qeneral Abrams (Washington D.C.: Department of the Army, 1991), 5-7.
I
COMPLETE ROUND WE I GHT LENGTH PROPELLANT TYPE PROJECTILE TYPE LENGTH
TABLE 1. AMMUNITION DATA M829A1 APFSDS-T 46.2 lb 38.7 in JA-2 M830 HEAT-MP-T
53.4 lb
WE l GHT
RANGE
Just a slight modification to the M830, HEAT-MP-T and the M829A1 in the form of a handling plug to the rear of the projectile would make the current generation of tank fired munitions interchangeable with the LPG system. The industrial base could continue to provide M830 HEAT-T and M829A1 APFSDS-T to both types of gun systems until the transition was
complete. The manufacturer would only produce projectiles for the LP systems and complete projectiles with case for the solid propellant (SP) systems. with a major amnunition resulting in The normal expense associated effort lower would not be base
redesign a much
experienced,
industrial
conversion cost.
Part I I Propellant Production Cost Savings Factors One of the advantages to the caseless rounds in the LPG system is that manufacturing only the projectile for a weapon system would greatly reduce cost. In comparison, the
current process of producing a SP round is very expensive and hazardous. It requires detailed and precise coating and The
propellant grains must be a certain size and mass in order to meet firing and performance table standards which predict the flight of a projectile. This process of coating, weighing,
propellant charge packing, and assembly of propellants is very time-consuming. The process is also hazardous, and the
materials are extremely flamnable, requiring strict safety standards. The end result is a sol id one piece SP round which requires precision assembly and high costs. The opposite is required for the LPG system which consists of two major munition components. These two
components, propellant and projectile, are not merged with each other until they are placed together in the breech for combustion process. The LP process eliminates the requirement to assembly a projectile and propellant at the production plant. The projectile is manufactured separate from the
propellant.
Since there are no requirements for assembly of projectile prior to combat operations, the
propellant and
production requirements are less for LP rounds as compared to SP rounds, thus cost is reduced. Part I I I Commercial Production of Liauid Pro~ellants The current LP chosen to be used is called hydroxyl amnonium nitrate (HAN). The "comnercial proprietary process
for the production of HAN involves the electrolysis of nitric acid."' The avai labi 1 ity of natural resources at a low cost With the same relatively "the propellant
cost would be equivalent to solids, about $4.00 per pound."' "If the process is scaled to provide to the military the HAN required to produce 100 million pounds of LP yearly, the
estimated cost of the HAN drops 75% of the current commercial price. "I Several Ball istic Research Laboratory (BRL) studies
assume that during a period of mobilization production output might we1 1 excess 20 million pounds a month, which the
halter F. Morrison, "The Application of Liquid Propellant Gun Technology to Field Artillery," (Proceed ings of 20th JANNAF Propulsion Meeting, CPlA PUB 370, Vo 1. Il, February 1983). 133.
p o t e n t i a l cost
s a v i n g s c o u l d q u i c k l y surpass
the required
A comparison o f
LP w i t h t h e c u r r e n t p r o p e l l a n t p r o d u c t i o n c o s t s a s s o c i a t e d with
SP
is
sumnarized would
in
2.
a
Costs
of
~ r o p e l l a n t s ~ .T h i s reduction in LP
potential current
SP
production
from
p r o d u c t i o n program.
ESTIMATED COSTS O F PROPELLANTS PACKAGED PROPELLANT COST/LB $1 1.40 $7.53 $6.04 $10.01 $13.02 $16.24
Part I V T r a n s ~ o r t a t i o I IIssues Another aspect o f c o s t r e d u c t i o n i s t r a n s p o r t a t i o n . The safety requirements associated with transporting SPs The pack
is
the
attempt
to
% a l t e r F. Morrison, John D. Knapton and Quenter Klingenberg, " L i q u i d P r o p e l l a n t s f o r Qun A p p l i c a t i o n s . " ADB090195 (Aberdeen P r o v i n g around, MD. January 1985). 34.
9 ~ rir so rn :
35.
equivalent weights of projectiles and propellants per load. SP m u n i t i o n requirements. cannot compete with LP because of packing Amnunition packaging requirements have gone
unchecked to a point that SP m u n i t i o n "packaging represents 50% of the total weight. **lo logistical system by This impacts on the entire
costs, and transportation requirements. One alternative which can reduce these packaging requirements is the LP program. The current logistical burden associated with SPs is significantly reduced by design with the LP program. propellant base logistical system, the In a LP
munition
transportation requirements can be reduced by more than 30% at the user level, and the ability to sustain operations can be increased by more thin 40%.11 These reductions in
transportation and resupply requirements are a result of the LPs high packing density .I2 Figure 7. Logistical Advantages
of Liquid Propellants demonstrates the projected logistical advantages of liquid propellants on the tactical battlefield
''Maureen M. Stark, "Logistics Analysis of the Impacts of Liquid Propellants on the Amnunition Resupply System," ADB087488L (Aberdeen Proving Ground, MD: U.S. Army Ballistic Research Laboratory, October 1984), 1 1 . " ~ o h nD. Knapton, lrvin C. Stobie, Richard H. Comer and William F. Stansbury, "Survey of Ballistic Data from High Velocity Liquid Propellant Gun Firings," BRL-R-2005 (Aberdeen Proving Ground, MD: U.S. Army Ballistic Research Laboratory, August 1977), 26.
from the Corps amnunition storage point (ASP), to the Division amnunition transfer point (ATP), to the Brigade ATP and
finally to the user which needs the Class V for the combat vehicles. Figure
7.
Logistical
Advantages
of
Liquid
Propellants shows the results of a comparison between the LP propellant system to the established solid propellant Class V resupply evaluated system. with LP When as recent the logistical studies on were the
primary
propellant
battlefield, all levels of logistical support, from Corps to the user, experienced reductions in the transportation
requirements and increases in total Class V inventory on hand. These reductions in transportation were the largest gains which were due in part to the ability to transport LPs in bulk. The procedures used in bulk petroleum movements can The key limiting factor in transporting LP packaging
densities reach weight limits (gross out) before reaching volume limits (cube Table out)
4.
Table ATP
3.
Cube
Verses
Weight a
Comparisons 13
comparison between SPs and LPs with a base requirement for a fixed number of charges. that a reduction The results support a conclusion be
-40% REDUCTION
-10% INCREABE I N INVUNTORY
I N TRANBPORTATION
55 44 47 104
Weight
S&P (STONS )
Total Weight
(STONS)
13.5
of LP is more efficient which would maximize the load hauling transportation assets and increase the available inventory at each ATP or ASP. The end result would be a reduction in the logistical burdens by using LPs. T o further enhance the efficiency of LP from the ATP to the user, the medium and quantity by which LPs are moved determines the total efficiency of the logistical system. If
LP resupply is modeled after a gas station type of operation, in the same manner as petroleum products, then the advantage of LPs is realized and maximized. This means moving LPs in
large bulk until the last possible point in the logistical chain. The current projectile resupply system has proved to be efficient, and can move amnunition with relative ease until actual loading occurs from supply vehicle to tank. The
current SP rounds are packaged in fiber tubes, which are in wooden boxes packed on pallets and banded. Transportation of these boxes of amnunition to the M I A 1 tank from the supply vehicle is currently done by luunon. c h a h . This whole process
of unpacking and loading a tank may take more than an hour. which is an unreasonable amount of time for troops and combat vehicles to spend away from the battlefield. The exposure of
crews, combat vehicles, and resupply vehicles must be reduced. The new depot pack system which is being used on the new generation of supply vehicles permits 49 rounds to be
easily
accessible
i n one wooden
box.
This
has
reduced
r e s u p p l y t i m e w i t h SP amnunition t o vehicle.
I f a resupply
i s o c c u r r i n g on a LP system,
p r i m a r y advantages a r e t h e movement o f p r o p e l l a n t by pumps from s t o r a g e t a n k s on t h e r e s u p p l y v e h i c l e t o s t o r a g e t a n k s on t h e combat v e h i c l e , These projectiles and t h e t r a n s f e r o f o n l y do not have the case or projectiles. propellant
associated w i t h S P amnunition, t h u s t h e y a r e approximately 45% o f t h e normal w e i g h t o f a S P round. being loaded in a combat vehicle T h i s means l e s s w e i g h t by hand. The "total
p r o j e c t i l e / p r o p e l l a n t rearm t i m e o f 3 0 minutes f o r SPs c o u l d be reduced t o e i g h t minutes f o r LPS"" ideal conditions. One drawback needs t o be n o t e d concerning HAN LPs.
HAN LPs a r e v e r y s u s c e p t i b l e t o contamination.
"Since t h i s
propellant
i s a water-based
solution,
some f o r e i g n m a t t e r
found i n t h e f i e l d w i l l r e a d i l y d i s s o l v e i n it."'( The most critical point for LPs is the transfer operation.
Contamination can occur when t h e LP i s t r a n s f e r r e d from one supply v e h i c l e vehicle. to another, or i n transition t o a combat
1 5 ~ . M. VanDerwerken, "High Performance Regenerative L i q u i d P r o p e l l a n t Qun Study," ADB099639L ( P i t t s f i e l d , PA: General E l e c t r i c Company, Ordnance Systems, February 1 9 8 6 ) , 61.
connections
is
when
LPs
are
the
most
susceptible
to
contamination.
The demilitarization and disposal of propellants is a major issue, especially in today's society. The SPs disposal
is normally accomplished by a burning process which can be extremely hazardous. The HAN LPs are just the opposite since The "conclusions are that HAN-based into the soil.
be released directly
The objective of this logistical assessment was to discuss some key areas which effect costs savings that the decision maker must address early in the development of a possible new technology for application on a combat vehicle. The LPG factors for sustainment which address the industrial base conversion for production, unit production comparison, costs, rearm
comnercial
production,
transportation
%err ison, "The Appl ication of Liquid Propel lant Gun Technology to Field Artillery," 133.
79
requirements and demilitarization and disposal of propellants have shown major cost reductions associated with each of them when compared t o the SPQ program. These factors are critical elements in Operations and Sustainment funding which must be addressed over the life cycle of the LPG, especially with a Department of Defense (DOD) trend which projects a reduction
'
CHAPTER 6 COMBAT VEHICLE ANALYSIS Introduction The objective of Chapter 6 is to address those aspects of the Liquid Propellant Gun (LPQ) technical design that impact on it acceptance. within the LPG program There are technical advancements which must be analyzed to ensure a
leap ahead over the current technology being used by the soldier on the battlefield. The MIA1 Abrams tank will still
be the baseline vehicle used in this discussion since it is the current technology being used by the Army. A tank has three major requirements which it must meet in order to achieve mission success against today's THREAT. They are mobility, firepower and survivability. These
requirements can be traced from the first tank development during World War I to the present MlAl Abrams main battle tank.
Survivability The current MlAl tank's interior can be reconfigured to accomnodate a liquid propellant (LP) system. There are
many advantages associated with the redesign and placement of the projectiles and the propellant in the vehicle. The small
projectiles in a LPG system will permit storage of 56 rounds on-board verses 40 rounds on a sol id propel lant (SP) system1 (Table 5. Comparison of MlAl Solid Propellant Verses Liquid Propel 1 ant Vehicle systems2).
' J . M. VanDerwerken, "High Performance Regenerative Liquid Propellant Gun Study," AOB099639 (Pittsfield, PA: General Electric Company, Ordnance Systems, February 1986), 78.
'John Mandzy, "High Performance Regenerative LP Tank Gun," Contract Number DAAA 15-87-C-0097 (Pittsfield, MA: General Electric Company, Defense Systems Division, June 1988). 3-23.
R lS O N
& MlAl
nlAf
SOL l D PROPELLANT
Gun Performance Muzz 1 e Velocity Stowed Rounds Ready Rounds (Automated) Rate o f F i r e
KE
I
I1
40
I
I
56
17 (Hand Loaded)
48
8 Rds/Min 8 Rds/Min
15 Rds/Min 13 Rds/Min
C (HEAT)
V e h i c l e Weight Stowed Load
62.2 M e t r i c Tons
58.2 M e t r i c Tons
(68.9 Tons)
(64.5
Tons)
The LPG system w i l l p e r m i t t h e crew t o be reduced t o t h r e e men, and w i l l i n t r o d u c e an a u t o l o a d e r which has access t o 48 rounds as shown i n Table 5. Comparison o f
M l A l Sol i d
The SP
17 rounds
and time to reload are key factors in both systems which were examined in Chapter 5. The LPG system showed a saving in
rearmhefit time from 30 minutes in a SPG system verses 8 minutes with a LPG system. The goal to further reduce the
crew's vulnerability to the THREAT is achieve in a LPG. There are drawbacks with the LPG, with the autoloader, over a manual SPQ system for loading and firing projectiles. The autoloader must be proven reliable and if failure occurs, a system has to be available to load rounds manually. This
manual mode on the LP system must be as efficient as the manual mode on the MlA1-SP system. autoloader The other aspect of an
machinery within a manned c~mpartment"~ A proven degree of safety must' be established prior to the use of the autoloader. The other major advantage in a LPG is the handling and storage requirements of the propellant. The propellant offers unique abilities since it is a fluid and can assume any shape for storage on the vehicle. "As a result, monopropellants
require only about 75% of the volume of solid propellants containing the same amount of energy. space behind the ammunition
"'
'R.M. Ogorkiewiet, "Future Tank Guns, Part 1: Solid and Liquid Propellant Guns, " International Defense Review, Vol. 23, No. 12/1990: 1379.
utilized.
LP which is designed with a 30% excess above its basic load of projectiles. Design of these LPtanks if damaged must prevent If
heat is associated with the spillage, a possibility exists that noxious fumes could develop with HAN LPs. The HAN LP's
exhibit relatively "low shock sensitivity and low flamnability and are very difficult to ignite at atmospheric pr&sure."' HAN LP wi 1 1 not release the majority of its stored energy unless it is placed under high pressure in a chamber.' This
type of LP greatly enhances crew survivability and reduces vehicle vulnerability. Also associated with reduced vulnerability are the limits placed systems. on muzzle flash and blast found with gun
flash and blast result from the ignition of combustible gases that are products of propellant combustion, a situation not
'~aureen M. Stark, "Logistics Analysis of the Impacts of Liquid Propellants on the Amnunition Resupply System," ADB087488L (Aberdeen Proving Ground, MD: U.S. Army Ballistic Research Laboratory, October 1984), 126.
' N . Klein, "Liquid Propellants for Use in Guns A Review," BRL-TR-2641 (Aberdeen Proving Qround. MD: U.S. Army Ballistic Research Laboratory, February 1985), 28.
present balanced,
in
LPs. muzzle
"'
HAN
LPs
are
oxygen (the
exhaust
would
not
equilibrium products of solid propellants are 40% combustibles by weight whereas the analogous figure for HAN-based LPs is less than 1%)' combustible The reduction in flame temperature and products, again reduces vulnerability and
increases the survivability of the vehicle. The explosion of on-board stowed ' amnuni t ion is the single major cause which destroys combat vehicles and kills crews. The "use of SPs has always resulted in reduced safety
and increased system vulnerability, primarily due to high propellant flamnability. "I0 propellant which and has The HAN LP offers a new type of unique characteristics by reducing enabling
vulnerability
)Walter F. Morrison, John D. Knapton and Guenter Klingenberg, "Liquid Propellants for Qun Applications," ADB090195 (Aberdeen Proving Ground, MD: U.S. Army Ballistic Research Laboratory, January 1985). 33. 'O~alter F. Morrison, "The Appl icat ion of Liquid Propellant Gun Technology to Field Artillery," (Proceedings of 20th JANNAF Propulsion Meeting, CPlA, PUB 370, Vol. l l , February 1983), 125.
Part I I
Fire~ower
The addition of an autoloader on MlAl-LP will affect the burst rate or rate of fire of the vehicle. The LP system
will be able to fire at 15 rounds per minute with kinetic energy (KE) penetrator and 13 rounds per minute with chemical energy (CE) round." The MlAl-SP system a rate of fire
of 8 rounds per minute with KE or CE as shown in Table 5. Comparison of MlAl Solid Propellant Verses Liquid Propellant Vehicle Systems. The manual system is more reliable, but the
trade-off with the autoloader offers a higher rate of fire and more rounds to fire, prior to reloading. of fire gives the tactical comnander This increased rate a marked advantage
compared to previous weapon systems firing rates because he can sustain a fight longer and engage multiple targets quicker on the battlefield. If the LP autoloader system should malfunction or a misfire should have occur, the rate of not been studied fire and in an downloading operational
procedures
environment. These are key issues which must be addressed and engineered properly of the in a crew LPQ and system vehicle to in ensure a the
survivability
hostile
environment. Under these types of degraded conditions, manual rates of fire must be addressed early in the development process.
Although the current LPG prototype system does not offer an increase in muzzle velocity over the previous SP system at 1676 m/sec, if the current progress and developments on the LPG system are continued, a 10-14% increase in muzzle velocity can be obtained compared to only a 2-4% increase in sps.12 The growth potential in a two stage LPG is currently The traveling charge concept affords higher
being explored.
muzzle velocities over the current growth development of SPQs. Part I I I Mobi 1 itv Another concern is vehicle weight. vehicle weight of 62.2 metric tons. The MlAl has a
increased stowed load and automated feed system will decrease the vehicle weight to 58.2 metric tons as shown in Table 5. Comparison of MIA1 Solid Propellant Verses Liquid Propellant Vehicle Systems. This is a result of a crew reduction from
A reduced crew gives the
armoring
less
volume.
.
Another crucial factor in weight constraints is the The MlA1-LP can still be
The other factors such as rail movement, heavy equipment transporter or cross country mobility are not degraded in any form with the LPG. Sumarv Chapter
6 has
identified
the
three characteristics
associated with a tank: survivability, firepower and mobility. The LPG system impact in each of those areas was evaluated for their affect on the M I A 1 tank. The outcome of the eva1 uat ion
showed the tank should perform as well or better with the LP than it does with the SP technology.
CHAPTER 7 CONCLUSIONS AND RECOnMENDATlONS Introduction The purpose of this final portion of the thesis is to answer the research question whether the Army should continue development and adopt the Liquid Propellant Gun (LPG), or remain solely with the current projected improvements of the Solid Propellant Gun (SPG) for the future main battle tank. The objective of Chapters 2-6 was to answer that question in a systematic matter which addressed both sides of the issue. This section of the study sumnar i zes the conclusions drawn from each aspect of the liquid propellant gun discussed in this thesis. Part I Conclusions The objective of this thesis was to answer the
research question: Is a liquid propellant gun a viable option for the future main battle tank in the United States Army? To investigate the question, the liquid propellant gun (LPG) was examined in three areas: the historical development of liquid propellants (LP), the logistical impact of LPs and the impact of LP on a combat vehicle. Several major conclusions can be
drawn from this effort which give LPG advantages over the solid propellant gun (SPG). The LPG clearly shows great potential over the SPG.
combat vehicles can be increased without taxing the logistical system. More of LPs potential could be exploited if the
vehicles were designed t o exploit the LPG system. The primary logistical advantage of LPs is volume
efficiency which leads to benefits with regard to storage, transport, and amnunition processing. Studies indicate a
reduction in man-hours and equipment in the resupply of LPs over SPs. This reduction in man-hours is a function of the If LPs are moved in bulk, the large savings This bulk movement, coupled with stowage capacity of propellant the and
be realized. on-board
increased
projectiles in combat vehicles, will reduce the dependence on frequent resupply. LPs criterion add which extreme results flexibility in reduced to vehicle design volume
propellant
requirements and permits remote stowage within the vehicle. The propel lant can, by design, be stowed in remote places away from the fighting compartment of the vehicle, greatly The other
low flammability, low shock sensitivity, and requirements to ignite the propellant. These factors put HAN LPs ahead of any
of the current SPs in reducing the vulnerability of equipment and men. The current production base and availability of raw materials for LPs is already established. The cost reduction over SPs would be the result of a simpler operation which does not require a high degree of precision and safety levels. Projected production costs could easily be half or less of SPs. A possible increase in cost would be handling and
shipping procedures to prevent contamination of the LP. The demilitarization and disposal technique of burning SPs is becoming less desirable and is not a safe process. Since HAN LPs are nontoxic and biodegradable, society may be more willing to accept the disposal methods of non-burning. HAN LPs will present no future hazards when it is no longer required. The advantages of LPs for today's and future combat vehicles give the tactical comnander an edge needed to meet the THREAT nations. The rising cost of new technology and new weapons has forced the military comnunity to be better
stewards of the tax payer's money, and get the most b a n g 40%
the b u c h .
effective new and better system in the field of propulsion, the liquid propellant gun system is a possible solution.
Part I I Recornendation Work on HAN LPs and LPG should not be discontinued at this point. handling, addressed Current research must continue to ensure safety, storage, in the transportation, LP program over and vulnerability full range are of
the
environmental conditions encountered in military use. The design of the regenerative mechanism for a LPG must meet the reliability, maintainability, and availability requirements of today's military equipment. The high pressure seals, mechanical parts, igniter issue, and projectile loading must all be addressed to reduce failure at any critical point on the battlefield. Future combat vehicles need to be designed around the LPG to maximize the benefits of LPs. LP wi 1 1 make combat
vehicles more survivable and lethal on the modern battlefield. Sumnarv The projected increase in vehicle lethality and crew survivability enhancements afforded in a liquid propellant gun can not be overlooked. The Army has reached a point
in
technology development where the old solid propellant gun has reached limits in which the growth potential is very small at great costs to the Department of Defense. gun propulsion technology The need for a new
Armor force in the year 2000 is at a critical decision point. A liquid propellant gun i s a viable option for the future of the Army's main battle tank.
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Ashley, Eugene, " L i q u i d P r o p e l l a n t T r a v e l i n g Charge Gun Concept," ADB010910, General E l e c t r i c Co., B u r l i n g t o n , VT, February 1976. Ashley, Eugene, " L i q u i d P r o p e l l a n t T r a v e l i n g Charge Gun Concept," ADA033971, General E l e c t r i c Co., B u r l i n g t o n , VT, November 1976. Baer, Paul G., l ngo W. May and W a l t e r F. M o r r i s o n , "Comparison o f P r e d i c t e d Muzzle For Sol i d and Regenerative L i q u i d P r o p e l l a n t Quns," ADA187174, U.S. Army B a l l i s t i c Research L a b o r a t o r y , Aberdeen P r o v i n g Ground, M D , August 1987. Baer, Paul G., C a t h e r i n e F. Banz, lngo W . May and W a l t e r F . Morrsion, "A P r o p u l s i o n System Comparison Study f o r t h e 120mn Anti-Armor Cannon," ADA187175, U.S. Army B a l l i s t i c Research L a b o r a t o r y , August 1987.
Bonanno, Michael A. and Joseph J. Rocchio, "The Development o f a H i g h Impetus Lova P r o t o t y p e P r o p e l l a n t f o r t h e 105 mn M833 C a r t r i d g e System," ADB133554, 2 5 t h JANNAF Combustion Meeting, CPIA, Pub. 498, V o l . I V . , p. 399, H u n t s v i l l e , AL, October 1988. Chiu, A.S., A.J. B r a c u t i , and P. Hui, "Bulk T e s t i n g o f NonNewtonian L i q u i d P r o p e l l a n t s , " ADB135880, U.S. Army Armament Research, Development and E n g i n e e r i n g Center, Dover, NJ, September 1983. C o f f e e , Terence P., G l o r i a P. Wren and W a l t e r F. M o r r i s o n , "A Comparison Between Experiment and S i m u l a t i o n f o r Concept VIC Regenerative L i q u i d P r o p e l l a n t Quns, I . 30mn," ADA218556, U.S. Army B a l l i s t i c Research L a b o r a t o r y , Aberdeen P r o v i n g Ground, MD, December 1989.
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9.
Comer, Richard H. and Walter F. Morrison, Jr., "Tri-Service Plan for Liquid Propellant Technology for Gun Applications," ADB055274, U.S. Army Ballistic Research Laboratory, Aberdaen Proving Ground, MD, September 1980. Cruice, William J., "Reclassification and Grease Compatibility Studies for Liquid Propellants," ADA175188, Report for Contract DRAED-CR-86020, Hazards Research Corporation, Rockaway, NY, December 1986: Cruice, William J., "Classification of Liquid Gun Propellants and Raw Materials for Transportation and Storage, ADA100729, Report for Contract DAAKll-78-C-0024, Hazards Research Corporation, Rockaway, NY, May 1981. Denicola, Faust, Walter Arnold, Qayle Beavers. Paul Crise, and Jane Krolewski, "Tech Base Propulsion Technologies Effects on Weapons System Reliability," ADB145132L, Army Materiel Systems Analysis Activity, Aberdeen Proving Ground, MD, February 1990. Frankle, J.M., "Consolidated Charges for Large-Caliber Guns," ADB104663, Report for C o n t r a c t N 0 0 0 2 4 - 8 5 - C - 5 3 0 1 , The John Hopkins University, Applied Physics Laboratory, Laurel, MD, June 1986. Fortino, Frank E. "Improved Ballistics for 30mn Ammunition Using Consolidated Charges," ADB016113, U.S. Army Armament Comnand, Munitions Development and Engineering Directorate, Philadelphia, PA. September 1976. Graham, A.R., "The Regenerative Liquid Propellant Gun," Proceedings of 20th JANNAF Propulsion Meeting, CPlA Pub 370, Vol. Ill, p. 187, February 1983. Harris, L.E., A. Grabowsky, J. Shib-Thornton, P. Hui and A.J. Beardell, "Unicharge for Extended Range Ordnance," ADB1335544, 25th JANNAF Combustion Meeting, CPlA Pub 498, Vol. IV, p. 455, Huntsville, AL, October 1988. Keiler, George E., "The Effect of Propellant Composition on Secondary Muzzle Blast Overpressure," ADA127277, U.S. Army Armament Research and Development Comnand, Ballistic Research Laboratory, Aberdeen Proving Ground, MD, April 1983.
Keller, George E., "The Competition Between Tube Heating and Muzzle Velocity in Stick Propellant Gun Charges," ADA149311, U.S. Army Armament Research and Development Center, Ballistic Research Laboratory, MD. July 1984. Keller, Q.E. and A.W. Horst, "The Effects of Propellant Grain Fracture on the Interior Ballistics of Guns," ADB1335544, 25th JANNAF Combustion Meeting, CPIA Pub 498, Vol IV, p. 479, Huntsville, AL, October 1988.
Kirshenbaum, M. S., L. Avrami and B. Strauss, Sensitivity Characterization of Low Vulnerability (LOVA) Propellants," ADA126130, U.S. Army Armament Research and Development C m a n d , Large Caliber Weapon Systems Laboratory, Dover, NJ, March 1983. Knapton, John D. and Walter F. Morrison, " Low Temperature Properties of HAN-Based Liquid Propellants," ADB097911, U.S. Army Ballistic Research Laboratory, Aberdeen Proving Ground, MD, November 1985. Lorge, C.G. and E.B. Fisher, "Bonded Stick Propellant Artillery Charges," ADB133554, 25th JANNAF Combustion Meeting, CPIA Pub 498, Vol. IV, p. 461, Huntsville, AL, October 1988. Mandzy, J., P. Cushman and I. Magoon, "Liquid Propellant Technology Final Report," ADB097031, General Electric Ordnance Systems Division, Pittsfield, MA, October 1985. Mandzy, John and Paul Cushman, "Technical Notes on Concept VI 105mEvaluation, Volume I," ADB119599, General Electric Ordnance Systems Division, Pittsfield, MA, August 1987. Mandzy, John and Paul Cushman, "Technical Notes on Concept VI 1 0 5 m Evaluation, Volume I I," ADB118261, General Electric Ordnance Systems Division, Pittsfield, MA, August 1987. Mandzy, John and Paul Cushman, "Technical Notes on Concept VI 1 0 5 m Evaluation, Volume Ill," ADB118262, General Electric Ordnance Systems Division, Pittsfield, MA, August 1987. Mandzy, John, "High Performance Regenerative LP Tank Gun," Contract Number DAAA 15-87-C-0097, Genepal Electric Company, Defense Systems Division, Pittsfield, MA, June 1988.
Mandzy, J., R. E. Mayer, H. West, I . Magoon, R. Pate, J. Scudiere and J. McCaleb, "155-MM RLPQ Development Program, First Quarterly Report: January-March, 1985," ADB133818, General Electric Tactical Systems Department, Pittsfield, MA, April 1989. Mandzy, J., W. Pasko, H. West, I . Magoon, R. Pate and N. Moskowitz, "155-MM RLPG Development Program, Second Quarterly Report: April-June 1985," ADB140454. General Electric Tactical Systems Department, Pittsfield, MA, December 1989. Mandzy, J., W. Pasko, H. West, I . Magoon, R. Pate, N. Moskowitz and P. Pribus, "155-MM RLPG Development 'Program, Third Quarterly Report: July-September 1985," ADB142393, General Electric Tactical Systems Department, Pittsfield, MA, February 1990. Mandzy, J., W. Pasko, H. West, I . Magoon, R. Pate, P. Pribus, N. Moskowitz and G. Grachis, "155-MM RLPQ Development Program, Fourth Quarterly Report: October-December, 1985," ADB142226, General Electric Tactical Systems Department, Pittsfield, MA, February 1990. May, lngo W. and Arpad A. Juhasz, "Combustion Processes in Consolidated Propellants," ADA101163, U.S. Army Armament Research and Development Comnand, Ballistic Research Laboratory, Aberdeen Proving Ground, MD. May 1981. Moore, Gary L., "Is A Turretless Tank a Viable Option for the United States States Army?" ADA227389, U.S. Army Command and General Staff College, Fort Leavenworth, KS, June 1990. Morrison, Walter F., "Liquid Propellant Technology Program," ADB056054, U.S. Army Ballistic Research Laboratory, Aberdeen Proving Ground, MD, January 1981.
Morrison, Walter F., John D. Knapton and 0. Klingenberg, "Liquid Propellants for Gun Applications,'' ADB090195, U.S. Army Ballistic Research Laboratory, Aberdeen Proving Ground, MD, January 1985. Morrison, Walter F., John D. Knapton and Melvin J. Bulman, "Liquid Propellant auns," ADA188575, U.S. Army Ballistic Research Laboratory, MD. October 1987. Morrison, Water F., Paul Q. Baer, Melvin J. Bulman and John Mandzy, "The Interior Ballistics of Regenerative Liquid Propellant Guns," ADA190120, U.S. Army Ballistic Research Laboratory, MD, October 1987.
Morrison, Walter F. and Gloria P. Wren, " A Model of Liquid Flow and Injection in a Regenerative Liquid Propellant Gun," ADA218747, U.S. Army Ballistic Research Laboratory, MD, December 1989. Olah, Joseph M. and Fred L. Bunn, "The Accuracy of Tank Main Armaments," U.S. Army Ballistic Research Laboratory, Aberdeen Proving Ground, MD, April 1987. Perrin, D. P., E. Ashley and R. Leightner, "Liquid Propellant Gun Technology Exploratory Development Final Report Volume 7. Rapid-Fire Heat Transfer," ADC010945, General Electric Company, Burlington, VT, June 1977. Robbins, F.W. and A.W. Horat, "Detailed Characterization of the Interior Ballistics of Slotted Stick Propellant," ADA147499, U.S. Army Ballistic Research Laboratory, Aberdeen Proving Ground, MD, September 1984. Robbins, Frederick W. and A1 bert W. Horst, "Continued Stuyd of Stick Propellant Combustion Processes," ADA133004, U.S. Army Armament Research and Development Comnand, Ballistic Research Laboratory, Aberdeen Proving Ground, MD, July 1983. Robbins, F.W. and D.L. Kruczynski, "Calculated Gun Interior Ballistics Effects of In-Depth Burning of VHBR Propellant, ADB1335544, 25th JANNAF Combustion Meeting, CPlA Pub 498, Vol. IV, p. 529, Huntsville, AL, October 1988. Stark, Maureen M., "Logistics Analysis of the Impacts of Liquid Propellants on the Amnunition Resupply System," ADB087488L, U.S. Army Ballistic Research Laboratory, Aberdeen Proving Ground, MD, October 1984. Stark, Maureen M., "An Analysis of the lmpacts of Transitioning of Liquid Propellant (LP) and a LP Gun System into the Army's Inventory," ADB100559, U.S. Army Ballistic Research Laboratory, MD, March 1986. Stobie. lrvin C.. John D. K n a ~ t o n ,and Bruce D. Bensinger, " ~ e s t~ e s u l t sfrom a TWO-stage Traveling Charge ~ i q u i d Propellant Gun," ADA224593, U.S. Army Ballistic Research Laboratory, Aberdeen Proving Ground, MD, June 1990. U.S. Army. TM 9-2350-264-10-3. O~erator's Manual. Tank. Combat, Full tracked. 120-MM Gun ABRAMS. Washington, D.C.: Department of the Army, 1990.
U.S. Army. FM 63-2. Combat Service Support O~erations Divisions. Washington, D.C.: Department of the Army, 1983. U.S. Army. FM 63-2-2. Combat Service Suooort Ooerations, Armored Mechanized & Motorized Divisions. Washington. D.C.: Department of the Army, 1985. VanDerwerken, J. M . , "High Performance Regenerative Liquid Propellant Gun Study," ADB099639L. General Electric Company-Ordnance Systems, Pittsfield, MA, Febraury 1986. Watson, Cris, John D. Knapton, Walter F. Morrison and D. Maher, "Ballistic Investigating of a High-Performance Regenerative Liquid Propellant Gun," ADB141267, U.S. Army Ballistic Research Laboratory, Aberdeen Proving Ground, MD, February 1990. Wren, Gloria P. and Walter F. Morrison, "Extension of a Model of Liquid Injection in a Regenerative Liquid Propellant Gun Based Upon Comparison and Experimental Results. ADA214470, U.S. Army Ballistic Laboratory, Aberdeen Proving Ground, MD, December 1989.
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Ward, J.R., T.L. Brosseau, R.P. Kaste, I.C. Stobie and B. Bensinger, "Erosivity of Lova Propellants," ADA106081 U.S. Army Armament Research and Development Command, Ballistic Research Laboratory, Aberdeen Proving Ground, MD, September 1981.
Combined Arms Research Library U.S. Army Comnand and General Staff College Fort Leavenworth, Kansas 66027 Defense Technical Information Center Cameron Station Alexandria, Virginia 22314 Mr. James F. Fox Scientific Advisor to the Comnander, Combined Arms Center Fort Leavenworth, Kansas 66027 Mr. Dwain H. Skelton U.S. Army Combined Arms Center Combat Developments Fort Leavenworth, Kansas 66027
COL Wilfred L. Dellva 216 Cynwyd Bala Cynwyd, Pennsylvania 19004
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COL Robert A. Qimbert U.S. Army Command and General Staff College Department of Sustainment and Resourcing Operations Fort Leavenworth, Kansas 66027