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    Lecture12 - Stator Laminations & Core Design Studies

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    Lecture12 - Stator Laminations & Core Design Studies

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    ramaswamykama786
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    s

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    s

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    455 views22 pages

    Lecture12 - Stator Laminations & Core Design Studies

    Uploaded by

    ramaswamykama786
    s

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    The document discusses design considerations and guidelines for laminated cores and magnetic circuits of different types of electric machines including induction machines, synchronous reluctance machines, permanent magnet machines, and some unusual designs.

    The document discusses AC induction machines, reluctance synchronous machines, surface permanent magnet or interior permanent magnet brushless machines.

    The document discusses typical and maximum flux density guidelines for different parts of electric machines including the airgap, stator yoke, stator teeth, rotor yoke, and rotor teeth according to two experts.

    Electric Machine Design Course

    Stator Laminations & Core Design Studies Lecture # 12

    Mod 12 Copyright: JR Hendershot 2012

    110

    Lamination cross section proportions


    AC Induction: Assume air gap circumference flux = 1.0 Tesla All stator teeth carry total air-gap flux Low pole numbers, max O.C. tooth flux = 1.7 T High pole numbers, max O.C. tooth flux density = 1.4 T Yoke flux based upon 0.5 pole flux, Max = 1.4 T Reluctance Synchronous: Assume air gap circumference flux = 1.0 Tesla Stator teeth carry ~ 2/3 air-gap flux Low pole numbers, max O.C. tooth flux = 1.7 T High pole numbers, max O.C. tooth flux density = 1.4 T Yoke flux based upon 0.5 pole flux, Max = 1.4 T SPM or IPM Brushless: Determine air gap flux/pole from magnet design Stator teeth over rotor pole span carry rotor pole flux Low pole numbers, max O.C. tooth flux = 1.7 T High pole numbers, max O.C. tooth flux density = 1.4 T Yoke flux based upon 0.5 pole flux, Max = 1.4 T
    Mod 12 Copyright: JR Hendershot 2012 111

    Mod 12 Copyright: JR Hendershot 2012

    112

    Mod 12 Copyright: JR Hendershot 2012

    113

    Punched core laminations


    Rotor cores punched from stator ID in progressive die reduces material cost.

    Mod 12 Copyright: JR Hendershot 2012

    114

    Yoke thickness of stator or rotor


    B = average air-gap flux density By = peak yoke flux density D = rotor OD

    Yoke thickness varies as the number of poles vs stator OD & rotor ID for fixed stator slot depth & rotor OD
    Mod 12 Copyright: JR Hendershot 2012 115

    Flux density guidelines by two experts


    Position Typical flux density range (Say) 0.65 0.82 T (ave.) 1.1 1.45 T (peak) 1.7 T 1.4 1.7 T 1.2 T 1.5 1.8 T 2.1 T 1.7 T 2.2 T Maximum flux density (Lipo)

    Airgap Bg Stator yoke Stator teeth Rotor yoke Rotor teeth

    Max flux density in stator yoke & teeth for ACM & RSM For open circuit PMSM machines, 1.2T/1.4T in yoke & 1.4T/1.6T in teeth for max flux density. (JRH)
    Mod 12 Copyright: JR Hendershot 2012 116

    Air-Gap correction factor (Carter Coefficient)

    Mod 12 Copyright: JR Hendershot 2012

    117

    Rotor & Stator Laminations


    Magnetic circuit dimensions of magnetic circuit optimized for flux densities

    Mod 12 Copyright: JR Hendershot 2012

    118

    Toyota Camry & Lexus stator lams

    Mod 12 Copyright: JR Hendershot 2012

    119

    Stacked & insulated stator cores

    Mod 12 Copyright: JR Hendershot 2012

    120

    Laminated stator cores

    Mod 12 Copyright: JR Hendershot 2012

    121

    Stator cores stacked from thin laminations

    Mod 12 Copyright: JR Hendershot 2012

    122

    Segmented stator design using either laminated stacked teeth or Sintered teeth.

    Mod 12 Copyright: JR Hendershot 2012

    123

    Skewed rotor cores for AC motors

    Die interlocking principle

    Mitsui High-tec

    Mod 12 Copyright: JR Hendershot 2012

    124

    Large Turbo Generator Cores

    Notice- Finger Plates on core end to prevent lamination vibration

    Mod 12 Copyright: JR Hendershot 2012

    125

    Stator cores for rail traction motors


    End turn supports

    Mod 12 Copyright: JR Hendershot 2012

    126

    Finger Vent Plates


    Fabricated by stamping and spot-welding

    Finger Plates on core ends prevent lamination vibration Vent plates in between axial groups of laminations
    Mod 12 Copyright: JR Hendershot 2012 127

    Sintered magnetic motor cores

    Mod 12 Copyright: JR Hendershot 2012

    128

    Unusual laminated machine cores


    Axial flux stator pole assembly

    Slinky stator core

    Strip-wrap-up Stator core Stator/Rotor lam for PMSM-IPM


    Mod 12 Copyright: JR Hendershot 2012 129

    Title

    Mod 12 Copyright: JR Hendershot 2012

    130

    Title

    Mod 12 Copyright: JR Hendershot 2012

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