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    325C Excavators Hydraulic System: Crb1-Up Jlc1-Up Jld1-Up Csj1-Up

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    Andrei Bleoju
    The document contains symbols and diagrams for fluid power components. It includes basic symbols for pumps, motors, valves, cylinders, accumulators and other components. Detailed diagrams are provided for hydraulic and pneumatic systems along with a component list.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    325C Excavators Hydraulic System: Crb1-Up Jlc1-Up Jld1-Up Csj1-Up

    Uploaded by

    Andrei Bleoju
    233 views2 pages
    The document contains symbols and diagrams for fluid power components. It includes basic symbols for pumps, motors, valves, cylinders, accumulators and other components. Detailed diagrams are provided for hydraulic and pneumatic systems along with a component list.

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    Original Title

    JLD

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    © Attribution Non-Commercial (BY-NC)

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    The document contains symbols and diagrams for fluid power components. It includes basic symbols for pumps, motors, valves, cylinders, accumulators and other components. Detailed diagrams are provided for hydraulic and pneumatic systems along with a component list.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    233 views2 pages

    325C Excavators Hydraulic System: Crb1-Up Jlc1-Up Jld1-Up Csj1-Up

    Uploaded by

    Andrei Bleoju
    The document contains symbols and diagrams for fluid power components. It includes basic symbols for pumps, motors, valves, cylinders, accumulators and other components. Detailed diagrams are provided for hydraulic and pneumatic systems along with a component list.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    RENR5327-01 June 2003

    FLUID POWER SYMBOLS


    BASIC COMPONENT SYMBOLS
    MAIN AUX.

    PUMP or MOTOR

    FLUID CONDITIONER

    SPRING

    CONTROL VALVES

    RESTRICTION

    LINE RESTRICTION (FIXED)

    2-SECTION PUMP

    PUMP: VARIABLE and PRESSURE COMPENSATED

    38
    Pi1

    18

    VARIABILITY

    SPRING (ADJUSTABLE)

    LINE RESTRICTION (VARIABLE)

    PRESSURE COMPENSATION

    HYDRAULIC PNEUMATIC ENERGY TRIANGLES

    LINE RESTRICTION (VARIABLE and PRESSURE COMPENSATED)

    VALVE ENVELOPES

    VALVES

    VALVE PORTS

    P/N 177-2800

    aR5

    aR4

    aR3

    aR2

    aR1

    Pi2 Pi4
    S/N

    ONE POSITION
    aL4

    TWO POSITION

    THREE POSITION

    TWO-WAY

    THREE-WAY

    FOUR-WAY

    aL1

    aL2

    aL3

    CONTROL VALVES
    HL

    CHECK VALVES

    HR

    AB

    AB

    R3

    P T NORMAL POSITION

    P T SHIFTED POSITION

    INFINITE POSITION

    BASIC SYMBOL

    SPRING LOADED

    MEASUREMENT

    ROTATING SHAFTS

    25 27 26 39 37

    24

    23 21
    Pi4

    35 22

    19 34 20 32 17

    PRESSURE

    TEMPERATURE

    FLOW

    UNIDIRECTIONAL

    BIDIRECTIONAL

    325C Excavators Hydraulic System


    30

    FLUID STORAGE RESERVOIRS

    VENTED

    PRESSURIZED

    RETURN ABOVE FLUID LEVEL

    RETURN BELOW FLUID LEVEL

    COMBINATION CONTROLS

    AR5

    AR4

    AR3

    AR2

    AR1

    42

    AL1

    AL2

    AL3

    AL4

    CRB1-UP JLC1-UP JLD1-UP CSJ1-UP

    SOLENOID

    SOLENOID or MANUAL

    SOLENOID and PILOT

    SOLENOID and PILOT or MANUAL

    SERVO

    THERMAL

    DETENT

    MANUAL CONTROL SYMBOLS

    BR5 R1

    BR4

    BR3

    BR2

    BR1

    BL1

    BL2 BL3

    Pi3 R2

    PUSH-PULL LEVER

    GENERAL MANUAL

    PUSH BUTTON

    PEDAL

    SPRING

    RELEASED PRESSURE

    PILOT CONTROL SYMBOLS

    REMOTE SUPPLY PRESSURE

    EXTERNAL RETURN

    INTERNAL RETURN

    SIMPLIFIED

    COMPLETE

    INTERNAL SUPPLY PRESSURE

    36

    ACCUMULATORS
    SPRING LOADED GAS CHARGED

    CROSSING AND JOINING LINES

    HYDRAULIC AND PNEUMATIC CYLINDERS


    SINGLE ACTING DOUBLE ACTING

    LINES CROSSING

    LINES JOINING

    HYDRAULIC PUMPS
    FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

    HYDRAULIC MOTORS
    FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

    INTERNAL PASSAGEWAYS
    INFINITE POSITIONING THREE POSITION TWO POSITION

    UNIDIRECTIONAL
    bR5 bR4 DST bL1 bL2 bL3 bL4

    UNIDIRECTIONAL
    FLOW IN ONE DIRECTION PARALLEL FLOW CROSS FLOW FLOW ALLOWED IN EITHER DIRECTION

    BIDIRECTIONAL
    bR3 bR2 bR1

    BIDIRECTIONAL

    2003 Caterpillar All Rights Reserved

    Printed in U.S.A.

    13 Main Control Valve

    PAC

    DR2 T-OUT PSA1

    55

    DRG T-OUT

    54
    PSA2 DR1 DR5

    53
    P-IN

    Pi2

    52
    P2

    RD4 RD3

    43 Pilot Oil Manifold

    P1

    f03870

    Hydraulic Schematic 215-4896


    MAIN CONNECTOR LINE PILOT LINE

    29 2 43 3 4 51 62 28

    10

    SWING MOTOR

    PG
    A1 P

    60 61 13 6

    DR MU

    Pp3

    Pp3 T

    61

    68

    8 65
    B A A
    T

    A2

    B1

    A1

    5 9 6

    67 3 64 56 59 4 58 63 57

    B2 P2 P1

    10 14 11 13
    BP3 BP2 BPi BDr

    SPi

    SP2

    TRAVEL(L)

    TRAVEL(R)

    SDr SP3 SP1 T AL4 aL4 (RAISE) BL3 R2 ST AL3 aL3 (IN)

    12
    BL2 AL2 (L) BL1 aL2 AL1 aL1

    Di4

    BR5 Pi4 aR1 (REV) BR1 AR1 aR2 BR2 AR2 aR3 BR3 AR3 aR4 (LOWER) Pi1 AR4 (CLOSE) BP1 BR4 BT R1 AR5 aR5 R3

    (REV)

    17 18

    19

    20

    21

    22

    23

    24 25

    26

    27

    (IN)

    15
    DB2 PB2 DB1 PB1 PB5 DB5 DB6 PB6

    16

    28

    STICK

    SWING

    BUCKET

    29
    BOOM

    40 30 31
    BOOM(2)

    32 33
    STICK (1)
    Di2 Pi2 (OUT) bL3 Pi3 Di3

    34

    38 35
    TRAVEL(R)
    (FWD) DST PL PR bR1 bR2

    39

    36
    ATCH BUCKET
    (OPEN) bR3

    37
    BOOM(1)
    (RAISE) bR4 Di1

    SWING
    (R) bL2

    DOWN

    OUT

    CLOSE

    OPEN

    UP

    IN

    TRAVEL(L)
    (FWD) bL1

    STICK(2)
    (OUT) bR5 HR

    HL

    bL4

    STANDARD COMPONENTS

    41

    Item No.
    A1 A2 A3 A4 A5 A6 A7 A8

    Component

    Item No.

    Component

    B1

    B2

    B3

    B4

    C B5

    B6

    B7

    B8

    A2 FR U

    B1

    A1

    M2

    G2

    47

    44

    B2 RR P2 P1 A2 A4 Pn2 Ps2 PsM2 M4

    42
    P1 P2 Pi1 Pi2 (SW PARKING) PSA1 PSA2

    43
    PAC

    52

    NO1 (TRAVEL)

    54 53

    NO3 (LOCK)

    46 45
    S3 S1

    58 59
    I D
    OCS

    Dr2 Dr1 DrM

    48

    49

    50 56
    DR1 DR2 DR3 DR4 DR5 DR6 TOUT1 TOUT2 PIN

    S4

    PILOT

    65
    M3 PsM1 Ps1

    C P G T B A D E F G

    51

    55
    OUT DR IN

    57
    A1

    64

    67

    Pn1 A3 G1 M1 Pm Pi

    60
    A

    L B

    66

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

    Pressure Reducing Valve Swing Motor Travel Motor (Left) Travel Motor (Right) Bucket Cylinder Boom Cylinder Pressure Reducing Valve (Boom Raise Priority) Stick Cylinder Swivel Pilot Control Valve (Travel) Stick Drift Reduction Valve Line Relief Valve (Stick Cylinder Rod End) Main Control Valve Boom Drift Reduction Valve Travel Pressure Switch (Left) Travel Pressure Switch (Right) Boom II Control Valve Stick Regeneration Valve Stick I Control Valve Swing Control Valve Straight Travel Control Solenoid Straight Travel Control Valve Right Travel Control Valve Attachment Control Valve Bucket Control Valve Boom I Control Valve Stick II Control Valve Pilot Control Valve (Swing and Stick) Pilot Control Valve (Boom or Bucket) Negative Flow Control Relief Valve Stick Unloading Valve Line Relief Valve (Stick Cylinder Head End) Variable Swing Priority Valve Left Travel Control Valve

    35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68

    Main Relief Valve Line Relief Valve (Bucket Cylinder Rod End) Line Relief Valve (Bucket Cylinder Head End) Boom Regeneration Valve Line Relief Valve (Boom Cylinder Rod End) Negative Flow Control Relief Valve Logic Valve Implement/Swing Pressure Switch Pilot Oil Manifold Accumulator Pressure Reducing Valve for Swing Priority Pressure Reducing Valve for Boom Priority Pressure Switch (Left Pump) Cooling Pump Relief Valve Slow Return Check Valve Bypass Check Valve Return Filter Solenoid Valve (Travel Speed) Solenoid Valve (Swing Parking Brake) Valve (Hydraulic Activation) Solenoid Valve (Hydraulic Activation) Pilot Relief Valve Pilot Filter Left Pump Pilot Pump Oil Cooler Fan Motor Hydraulic Tank Drain Filter Right Pump Cooling Pump Pressure Switch (Right Pump) Proportional Reducing Valve (Power Shift) Fine Swing Solenoid Valve

    61

    62

    63

    g01007991

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