Lifting Machines

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Solutions from NEM ...

... for Lifting and Material Handling


A1

Knuckle cranes
A

A1 B1

A B

A1 B1

Directional control valves


NVD2 series: up to 50 L/min / 350 bar
Electro proportional control; multifunctional operation;
Flow Sensing concept
Controlled functions: A B

boom; arm; extension; slew


Counterbalance valves
H10 / H15 series: 70-180 L/min / 350-430 bar
Installation: In-line
Extension cylinders with regenerative circuits

A1 B1

Directional control valves


NVS3 series: 30 L/min / 210 bar A1 B1

Inlet electro-proportional control; On-Off function A B

Controlled functions: A1
A
B1
B

2-4-6-8 utility (outriggers) A1 B1

A B
A B

Counterbalance valves
H50 / H10/ H15 series: 70-110-180 L/min / 350 - 410 bar
Installation: Flanged / In-line
Extension / Arm cylinders; with and without back-pressure
compensation

-
M2 A1 B1
M M1

A B

M2 A1 B1
M M1
C1

C2

A B

Counterbalance valves
H53...S/ H10...S/ H15 series: 70-110-180 L/min /350-410 bar
Installation: In-line / Flanged 30x30
Arm cylinders; back pressure relief compensated
V1

V2

A1 B1 A1 B1
C1

C2

MA1 MB1

A1 B1
M
A B

A B A1 B1
M
V1

V2

Pilot operated check valves C2 V2


A X B

6D series: 40 / 60 L/min / 350 bar


A1 B1
A X B

C1 V1

Installation: Flanged / In-line Load lowering control valves


Outrigger and extension cylinders; A B
H50 / H10 / H15 series: 70 - 110 - 180 L/min 350 - 410 bar
single and double acting Installaton: In-line / Flanged / Customizable
Load independent lowering speed control
M A1 B1
M

A B

M A1 B1
M

B
A
A1 B1
A B

A1

A1
A B A

Counterbalance valves
B
X

Counterbalance valves
H50 - H10 - H15 series: 70-110-180 L/min / 350 - 410 bar
A

H50 series: 70 L/min / 350 bar


Installation: In-line / Flanged
Installation: In-line
Main boom cylinders; with / wihtou back pressure relief
Slewing cylinders control; cross-over relief protection
compensation; thermal relief valve option
Solutions for Lifting and Material Handling E F G

C
A

Tracked aerial platforms P1 P4 P2 P3 P5

A1 B1
E F G

A1 B1 C
A

A B
A B P1 P4 P2 P3 P5

Hydraulic integrated circuits


Counterbalance valves
XA series: 60 L/min / 350 bar
H30 / H50 series: 40-70 L/min / 350 bar
Installation: Customizable
Installation: Flanged / In-line
Pumps control; safety functions; levelling closed loop
Lifting, extension, jib cylinders, slewing motor
isolation

M A1

-
M
-

A
A X

Directional control valves


Counterbalance valves M A1
NVE3 / NVE4 series: 70 L/min / 250 bar
H30 / H50 series: 40-70 L/min / 350 bar M

Electro-proportional control; Load Sensing comp;


Installation: Flanged / In-line
simultaneous movements; local compensation in
A
A X

Boom cylinders
each section
Damped piloting; quick response time (VIP2 patented)
Controlled functions: aerial actuators

A1 B1

A B

Pilot operated check valves Directional control valves


6D series: 60 L/min / 350 bar NVS3 series: 30 L/min / 210 bar
A1 B1

Installation: Flanged / In-line Electro proportional control; with 1 or 2 pump inlets


Outrigger and crossbar cylinders; A B
Controlled functions:
single and double acting;hardened seats on request 2 track motors, outriggers, crossbars

Truck mounted aerial platforms


A1 B1
A1 B1

A B
A B
Directional control valves
Counterbalance valves NVE3 / NVE4 series: 70 L/min / 250 bar
H30 / H50 series: 40-70 L/min / 350 bar Electro-proportional control; Load Sensing comp;
Installation: Flanged / In-line simultaneous movements; local compensation in
Lifting, extension, jib cylinders, slewing motors each section
Controlled functions: aerial actuators
-

M A1
M
-

A
A X

Counterbalance valves
H30 / H50 series: 40-70 L/min / 350 bar
M A1
M

Installation: Flanged / In-line A

Boom cylinders
A X

Damped piloting; quick response time (VIP2 patented)

A1 B1

Directional control valves


A B

Pilot operated check valves NVE4 series: 70 L/min / 250 bar


Electro-proportional control, Load Sensing comp;
6D series: 60 L/min / 350 bar
A1 B1

simultaneous movements; local compensation in each


Installation: Flanged / In-line
section
Outrigger cylinders; A B

Controlled functions:
single and double acting;hardened seats on request
Outriggers ,crossbar and levelling of the platform
P E V2

C2 C2
T

Mobile cranes
\ P E V2
C2
M

V2

C2 C2
P T P
T V2

Load lowering valves Counterbalance valves P1 P2 P3


Y

Y20 series: 120 - 250 L/min / 410 bar H25 series: 350 L/min / 410 bar / Port 3/4 - 1 SAE6000
Installation: Flanged 3/4“ SAE 6000 psi Installation: Flanged / Customizable
Boom cylinders Extension cylinders

C2
T

V2
C2
C3 C3 M
Y

P1 P2 P3

P P
V2 V2

P P
Counterbalance valves Hydraulic integrated circuits fos 3 pumps circuitsV2
H25 series: 350 L/min / 410 bar / p.r. 13:1 XA series: 3x150 L/min / 350 bar
Installation: Flanged 3/4“ - 1“ SAE6000 Installation: In-line
Winch motors; with brake releasing port (C3) EN13000; Reducing the working flow to 25%

C2
M

C2 V2

P P
V2
V2
C3
C3
P
P
V2

B1 A1 B2 A2 B3 A3 B4 A4 B5 A5 B6 A6
B B

A A

A1 B1

Pilot manifold
XA series: 20 L/min / 250 bar
Installation: Customizable
A B
Pilot auxiliary function
B1 A1 B2 A2 B3 A3 B4 A4 B5 A5 B6 A6
B B

Pilot operated check valves A1 B1 T

6D series: 60 L/min / 350 bar A A


BV PA

Installation: Flanged / In-line A B

Outrigger and crossbar cylinders; Acc


P1

single and double acting; hardened seats on request T

Acc A B

C1 C2

T
C1 C2
P T
V1 C3 V2

Motion control valves T


Joystick feeding units
XA03 series: 120 L/min / 210 bar V1 C3 V2
XA12 series: 20 L/min / 350 bar
Installation: In-line Installation: In-line
Slewing motor; Pressure reducing /relieving for feeding pilot pressure lines

Acc A B

M
Solutions for Lifting and Material Handling
Hook loaders
A1 B1
A1 B1

A B

A1 B1
Counterbalance valves A B

H50 / H10 series: 70 - 110 L/min / 350 bar


Installation: In-line / Flanged Counterbalance valves A1 B1

XA02 series: 180 L/min / 350 bar


A B

Extension cylinders; relief back pressure compensated


Installation: Flanged 3/4“ SAE 3000 psi
Boom cylinders; with regenerative circuit

A B

A1 B1
A1 B1

A B

A B
Pilot operated check valves
6D series: 60 L/min / 350 bar
A1 B1

Counterbalance valves
Installation: Flanged / In-line XA02 series: 180 L/min / 350 bar
Outrigger cylinders; single and double acting; A B

Installation: Flanged 3/4“ SAE 3000 psi


hardened seats on request Boom cylinders

1 2 3 4 5 6 7 8

A A

A1 B1

RS17062: aggiornato indice di revisione per modifica profondità prefori di fissaggio sul corpo.
B B
A1 B1

Documento riservato a termini di Legge con divieto di riproduzione o di renderlo comunque noto a terzi senza esplicita autorizzazione
C

A B
A B

RC
D

Directional control valves

2 12/05/2017
Counterbalance valves
NVD2 series: 50 L/min / 350 bar / for fix and LS pump
OGGETTO: LHD05XA-AB14000-N04-35S-G12
Sigla Foglio
- Foglio1

h50 / H52 series: 70 L/min / 350 bar


Scostamenti limite per dim.lineari: Gruppo Prototipo/Sost. il cod.
CLASSE: m UNI EN 22768-1 LHD05XA H60070116GL
E
Diseg: Data Scala
A3

Electro proportional control; multifunctional operation;


Scostamenti limite Toll.Forma:
CLASSE: K UNI EN 22768-2 A.C. 13/02/08 1:1
CODICE Mod.
Scostamenti limite per dim.lineari getti Approv. Data
CLASSE: CT8 UNI ISO 8062 H5230N403S0400 2

Installation: In-line
Ramolini 25/05/2017
1 2 3 4 5 6 7 8

Flow Sensing concept

-
Boom cylinders
Controlled functions: main and auxiliary functions

Skip loaders
A2 A1 B1
A1 B1
B2
M

A1 B1

M
A B
A B

Counterbalance valves A B
Counterbalance valves
H30 series: 40 L/min / 350 bar / single acting flange XA02 series: 180 L/min / 350 bar
Installation: In-line / Flanged Installation: In-line
Extension cylinders Boom cylinders; with regenerative circuit

A1 B1

A1 B1

A B
4,5

A B

Counterbalance valves O-RING 12.42X1.78- 70°SH


65

H15 series: 180 L/min / 410 bar


Installation: In-line
38

Boom cylinders; without regenerative


A
11

= = 9,5 = = = =
29 36

33 55 58

A1 B1

1
A B
B

Pilot operated check valves


Solenoid cartridges
A1 B1

6D series: 60 L/min / 350 bar OGGETTO: VALVOLA PER AMMORTIZZATORI

7514... series: 150 L/min / 350 bar Sigla

Installation: Flanged / In-line -


A B
Installation: Flanged / Customizable Scostamenti limite per dim.lineari: Gruppo

Outrigger and crossbar cylinders; CLASSE: m UNI EN 22768-1 -

Locking cylinders (NC); pump flow dumpingCLASSE:


(NO) Scostamenti limite Toll.Forma: Diseg: Data
A3
single and double acting; hardened seats on request
K UNI EN 22768-2 GL 28/02/2012
Scostamenti limite per dim.lineari getti Approv. Data Scala
CLASSE: CT8 UNI ISO 8062 GL 28/02/2012 1:1
Telescopic handlers
A A

A1 M
A1 B1

CT1

A B
A
Counterbalance valves Counterbalance
5 valves
H15 series: 180 L/min / 410 bar H10 / H15 series: 110-180 L/min / 410 bar
Installation: Flanged / In-line Installation: Flanged / In-line
Back pressure compensated; damped piloting; Back pressure compensated; damped piloting;
quick response time (VIP02 patented) quick
9
response time (VIP02 patented)
9 402917019000 CAPPUCCIO PROTEZIONE x CH17 PLAST. NERA 1
SEZ. A-A 7 3 8 931085030400 KIT STROZZ REG M8x50 RIT B-A 20 bar C.SFERA 1
7 3292050072 A1 M5x5 Forato d=0.5
GRANO STEI 1
4
6 4275101001 TAPPO ESAG.IN.CON CAVA 1/8+GUARN.TDG001 1
A1 B1 5
4
4275131501
4206050000
TAPPO ESAG.IN.CON CAVA 1/4+GUARN.TDG001
SFERA D=4,5 GRADO AA
3
1
3 ACC
01211000E3 CT-121-VIP-M16x1.5 RAPP.AREE 2:1 S.MOLLA 1
M
A1 B1 2 5H15C40401 SG LHD15X-C-04-DC-41-01 (200/410) 1
1 310315100006 CORPO IN ACCIAIO LHD15X A3000 RP04 VIP02 G1/2 1
BPE X
8 POS CODICE DENOMINAZIONE NOTE QT
Documento riservato a termini di Legge con divieto di riproduzione o di renderlo comunque noto a terzi senza esplicita autorizzazione

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Load lowering control valves
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H50 series: 70 L/min / 350 bar / p.r. 9,5:1 Y15 series: 180 L/min / 420 bar
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Installation: In-line Installation: Flanged / In-line


A

5 = = Self-levellig cylinders
= / =Lifting force control With and without embedded suspension systems
36

55 58
A1 B1

-
A

2
-
-

1
-

B
A B

Counterbalance valves
-

Hydraulic integrated circuits


0

OGGETTO: VALVOLA PER AMMORTIZZATORI


H50 series: 70 L/min / 350 bar / p.r. 4:1
XA series: 60 L/min / 350 bar Sigla Foglio
- INGOMBRI
Installation: Flanged 40x48, 20x55
Installation: Flanged / Customizable
Scostamenti limite per dim.lineari: Gruppo Prototipo/Sost. il cod.

Outriggers and frame levelling cylinders;


CLASSE: m UNI EN 22768-1 - RS11008600

Rear axles lockCLASSE:K UNI EN 22768-2


Scostamenti limite Toll.Forma: Diseg: Data CODICE Mod.
A3
low pressure drop characteristics
GL 28/02/2012
Scostamenti limite per dim.lineari getti Approv. Data Scala
CLASSE: CT8 UNI ISO 8062 GL 28/02/2012 1:1 X038111001 0

Telescopic wheel loaders A A

A1 M
A1 B1
CT1

A B A
Counterbalance valves Counterbalance
5 valves
H15 series: 180 L/min / 410 bar H10 / H15 series: 110-180 L/min / 410 bar
Installation: Flanged / In-line Installation: Flanged / In-line
Back pressure compensated; damped piloting; Back pressure compensated; damped piloting;
quick response time (VIP02 patented) quick
9
response time (VIP02 patented)
9 402917019000 CAPPUCCIO PROTEZIONE x CH17 PLAST. NERA 1
SEZ. A-A 7 3 8 931085030400 KIT STROZZ REG M8x50 RIT B-A 20 bar C.SFERA 1
4 7 3292050072 GRANO STEI M5x5 Forato d=0.5 1
6 4275101001 TAPPO ESAG.IN.CON CAVA 1/8+GUARN.TDG001 1
5 4275131501 TAPPO ESAG.IN.CON CAVA 1/4+GUARN.TDG001 3
4 4206050000 SFERA D=4,5 GRADO AA 1
3 01211000E3 CT-121-VIP-M16x1.5 RAPP.AREE 2:1 S.MOLLA 1
2 5H15C40401 SG LHD15X-C-04-DC-41-01 (200/410) 1
1 310315100006 CORPO IN ACCIAIO LHD15X A3000 RP04 VIP02 G1/2 1
BPE X
8 POS CODICE DENOMINAZIONE NOTE QT

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A1

A1 B1 ACC
M
A1 B1

A B
A B A X

Counterbalance valves Load Lowering control valves


H50 series: 70 L/min / 350 bar / p.r. 9,5:1 Y15 series: 180 L/min / 420 bar
Installation: In-line Installation: Flanged / In-line
Self-levelling cylinders / Lifting force control With and without embedded suspension systems
-
-
Solutions for Lifting and Material Handling

A range of high performance counterbalance valves


NEM’s range of counterbalance valves is qui- ter than the the benchmark; in particular the se- NEM application engineers are available to sup-
te unique, thanks to their original design NEM ries LHD03X and LHD05X are the best in class port customers to develop innovative energy
products are able to reach the highest working for their pressure drop characteristics, while the saving solutions. NEM’s U-valves program is an
pressure and flow range of the market without other series LHD10X, LHD15X and LHD25X are engineering service that aims to promote func-
any compromise. definitely a step ahead thanks to their robust tional principles solutions that bring the gravity
design, extended opening strokes and setting force to drive load lowering operations.
Starting from the smaller size LHD03X series range up to 410 bar as standard.
rated for 40 L/min up to LHD25X rated for 350 L/ Alongside conventional counterbalance valves
min, all the ranges are designed to perform bet- characterized by a given pilot ratio (eg. 4:1),

Qmax pmax
Type (L/min) (bar) Pilot ratio

LHD03 40 350 4:1

LHD05 70 350 4:1; 9,5:1; 1:0

LHD10 110 410 4:1; 9,5:1; 1:0

LHD15 180 410 4:1; 8:1; 1:0

LHD25 350 410 4:1; 6:1


The range of Parts-in-Body counterbalance valves

New developments and special features

VIP-02 U-valves concept NVD2 NVE4


Valve to Intercept Pilot signals Energy saving & electrification New: flow sensing control valve Full optional, modular, pre-com-
European patent - EP2342253 from NEM motion control valves with on-off actuation pensated control valve
When the machine‘s boom lowe- Energy saving and electronics Vs NVD2 is a highly innovative direc- The new series NVE empower the
ring stability is an issue, NEM can reliability, a challenge that NEM tional control valve, its technology range of directional control valves
provide a patented pilot dampe- engineers are ready to play by the (patented) impressively joins con- with a new set of pre-compensa-
ning device that ensures the sta- U-valves program. structive simplicity and high func- ted load sensing electro-proportio-
bility of hydraulic lifting equipment The U-valves program promotes tional performance. nal valve. NVE series is the natu-
during lowering manoeuvres, functional principles that: bring The flow sensing working princip- ral evolution of NVS3 line.
especially on those applications the gravity to drive load lowering le which characterizes the NVD2 NVE4 is the most equipped and
characterized by load sensing flow operations and the motion control valves makes the flow control advanced version, which offers
control systems or by variable dis- valves electrification. independent from simultaneous features like A/B closed centre
placement pumps. loads with a great stability. spools and modular valves to be
Through the U-valves program
This device (VIP-02) allows a NEM’s engineers support our cu- In addition to the typical electro- installed direct on the working
stable piloting and quick opening stomers in developing innovative proportional controls, is now ports, e.g. pilot operated check
in order to reach a stable perfor- energy saving solutions. available an On/Off actuated ver- valves, counterbalance valves
mance and a fast response time sion, which allows to simplify the and many other safety options.
regardless of oil viscosity. electric control without compromi-
sing the Flow Sensing multifunc-
tional working features.
Products to fit any of your needs
Ideas to enhance your performance
NEM, founded in 1995, is a valve manu- ensure the highest level of performance lection of valves specifically designed for
facturer specialising in the development and safety in any application; this, to- different applications in order to respond
of hydraulic solutions for mobile, agricul- gether with our focus on innovation, has to any of our customer needs.
tural and industrial applications. gained us the trust and appreciation of
leading machine manufacturers world- Last but not least, NEM can also provide
Our goal is to be a reliable partner, providing wide. its own range of compact directional con-
our customers a state of the art service, trol valves, rated for metered flows up to
delivered by highly qualified technical NEM‘s products can count on a wide 70 L/min.
staff, to achieve customized solutions. range of options, from cartridge valves
and hydraulic integrated circuits to Parts- All these products, together with our
At NEM we are aware that the future of In-Body counterbalance valves and flow innovative solutions for load and flow
the hydraulic industry is in system en- control valves. sensing control valves demonstrate our
gineering. Therefore we are developing attitude towards engineering fluid power
and manufacturing top quality products, All our products can be selected from solutions.
which can be fully integrated into many our catalogues or customised by NEM‘s
different applications. NEM components application engineers to develop a se-

Mechanical and Electrical Cartridge Valves


Pressure control valves pmax 350 bar
Counterbalance valves Qmax 300 L/min
Directional control valves Cavity up to SAE 20
Flow control valves

Parts-in-Body Valves
Load holding / Motion control valves pmax 420 bar
Boom lowering control valves Qmax 500 L/min
PO check valves Ports up to 11/4 SAE6000
Pressure control valves
Flow control valves

Hydraulic Integrated Circuits


Weight lifting pmax 350 bar
Earth moving Qmax 200 L/min
Agricultural vehicles
Industrial vehicles

Directional Control Valves


Flow sensing pmax 350 bar
Load sensing Qmax 70 L/min
Load independent Ports BSP 3/8“
DT100GB010 IR0

NEM S.r.l. | Via F. Turati, 41/A | 42020 Quattro Castella (RE), Loc. Roncolo | Italy All rights reserved
Phone: +39 (0)522 25 87 11 | Fax: +39 (0)522 88 79 88 subject to revision
E-Mail: [email protected] | www.nem-hydraulics.com

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