Product Features and Specifications

FA150KGi Infinity Series Winch - Capacity: 330 lbs (150 kg)

FA150KGi Man Rider winches have been designed and built to meet the requirements of the Oil Exploration Industry, particularly those specifications of the Norwegian Petroleum Directorate and the DNV. They have design Type Approval by Det Norske Veritas (DNV) and the American Bureau of Shipping (ABS). It remains the users responsibility to determine the suitability of this product for any particular use and to check for compliance with applicable regulations.
PFS-FA150-09072010

Standard Features
Upper and lower limit switches Slack rope detector Press roller Emergency stop button Overload device Emergency lowering capability Automatic drum brake Enclosed automatic oil bath "wet" disc brake is fully sealed against salt spray, dirt or moisture and provides trouble-free operation over thousands of lifting cycles Internal gearbox / disc brake combination provides superior load control Corrosion resistant drum guard CE Compliance Muffler 10:1 design factor Compact frame and fabricated alloy steel drum fit into tight spaces. Standard design temperature range is 0oC through 60oC; optional design temperature of -20oC Minimum 18:1 drum diameter to wire rope diameter ratio reduces wire rope wear Data book and "Type Approval" certificates available upon request Marine 812 finish paint "P" standard on FA150KGi models Pre-certified lifting lugs Filter, regulator, lubricator

FA150KGi

Options
Emergency lowering system Pedestal base Manual rope guide Stainless steel hose package

Product Features and Specifications

FA150KGi Infinity Series Winch - Capacity: 330 lbs (150 kg)
43.5 [1105]

PFS-FA150-09072010

12.0 [305] 40.2 [1021]

AIR INLET 1/2 NPT

LIMIT SWITCH

33.0 [839] MOTOR EXHAUST 3/4 NPT

10.75 [273]

19.0 [483]

14.0 [356] .69 [17] 22.8 [579] .50 [13] 2.0 [51] 10.0 [254] 20.0 [508] 24.0 [610]

FA150KGi
Dimensions shown are inches. Dimensions in Brackets [ ] are mm.

7.1 [125]

Dimensions are subject to change. Contact factory for certified drawings.

Dimensions: FA150KGi-MR and Bolt Down Pattern

Drum Length 12 [305 mm]

Overall Length A B C Total # Holes

Bolt Down Pattern

B B B C

Both Brakes in mm
43.6 20 9.00 0.69 6 1107 508 229 18

DRUM

C = Bolt Hole Inside Diameter

Man Rider Lift Ratings at 10:1 Design Factor (Performance at 6.3 Bar - 90 PSI at air inlet when winch is operating)
To p L a y e r F i r s t L a y e r Rated Speed at Average Air Sound Inlet Exhaust Net Capacity Speed Rated Capacity Stall Pull Consumption (1) Level (2) Size Size Weight Model # hp lbs kg ft/min m/min ft/min m/min lbs kg f3/min m3/min db(A) NPT NPT lbs kg FA150KGi-MR12-1-E 2 330 150 89 27 82 25 622 283 50 14 89 1/2 3/4 750 340 (1) Average Air Consumption is at rated load and speed at top layer (2) With optional muffler

Rated Rope Min Req Break capacity Diameter Strength* Series lbs in lbs FA150KGi-12 330 3/8 3,300

Drum Wire Rope Storage Capacity - Imperial - Man Rider

Accumulated rope capacity in feet / number of layers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 90 186 288 396 509 628 753 884 1,021 1,163 1,311

Drum Wire Rope Storage Capacity - Metric - Man Rider

Rated Rope Min Req Break capacity Diameter Strength* Accumulated rope capacity in meters / number of layers Series kg mm kg 1 2 3 4 5 6 7 8 9 10 11 12 13 14 FA150KGi-12 150 10 1497 26 54 84 115 148 183 220 259 299 341 385 * Note: The Minimum Required Breaking Strength for the wire rope needs to be the Rated Capacity multiplied by the Design Factor. Example: for the FA150KGi-12 (with a 10:1 Design Factor) 330 x 10 = 3,300 lbs.

Product Features and Specifications

FA2i-MR Infinity Series Winch - Capacity: 3,180 lbs (1 445 kg)
Ingersoll Rands offering of dedicated and dual purpose (utility & personnel lifting) Man Rider winches are known worldwide as the standard for meeting the toughest personnel lifting requirements in the industry. These rugged, oilfield tough winches have Type Approval or Independent Review certificates issued by the classification societies of ABS or DNV.
PFS-FA2i-MR-09292010

Features
Meeting world standards. Certified to those standards.
Drilling rigs and platforms are used all over the world and come under numerous and diverse regulations. Ingersoll Rand builds to regional and global specifications and our winches are certified by Det Norske Veritas (DNV), and the American Bureau of Shipping (ABS).
FA2i-MR with optional Air Preparation Package

Type Approval
A comprehensive design review by a third party addresses intended service, applications, ratings, design calculations, load bearing components, product specifications, and service restrictions or limitations. Plant surveys verify quality control procedures. A Type Approval certificate is then issued.

What makes a winch a Man Rider

Minimum design factors of 8:1. Dual Brakes. Drum Guards. Type Approval Certs and Data Books upon request (when requested at time of order). And, depending on where in the world it will be used, may include additional options such as: - CE certification, overload device, slack wire detector, limit switch, emergency shut-off, emergency lowering device and spooling device.

Product Features and Specifications

FA2i-MR Infinity Series Winch - Capacity: 3,180 lbs (1 445 kg)
AIR INLET 1-1/4 NPT Overall Length Drum Length LIMIT SWITCH

PFS-FA2i-MR-09292010

MOTOR EXHAUST 1-1/4 NPT 28.4 [723]

19.0 10.75 [483] [273] 8.4 [213] .69 [17] .5 [13] Base Length 2.0 [51] 10.0 [254] 20.0 [508] 24.0 [610] 14.0 [356]

FA2i-MR12MK1G FA2i-MR24MK1G with disc and manual brake

4.9 [125]

Dimensions shown are inches. Dimensions in Brackets [ ] are mm.

FA2i - MK1G Dimensions are subject to change. Contact factory for certified drawings.

Dimensions: FA2i-MR and Bolt Down Pattern

Drum Length 12 [305 mm]

Overall Length Base Length A B C Total # Holes

Drum Length 24 [610 mm]

Drum & Disc Brakes in mm
52.8 34.8 20.0 10.0 0.69 8 1341 884 508 254 18

Bolt Down Pattern

B B B C

Drum & Disc Brakes in mm

40.8 22.8 20.0 9.0 0.69 6 1036 579 508 229 18

DRUM

C = Bolt Hole Inside Diameter

Man Rider Lift Ratings at 8:1 Design Factor (Performance at 6.3 Bar - 90 PSI at air inlet when winch is operating)
Model # FA2i-MR24MK1 FA2i-MR24MK1 To p L a y e r F i r s t L a y e r Rated Speed at Average Air Sound Inlet Exhaust Capacity Speed Rated Capacity Stall Pull Consumption (1) Level (2) Size Size lbs kg ft/min m/min ft/min m/min lbs kg f3/min m3/min db(A) NPT NPT 3,180 1445 75 23 68 21 9,139 4154 280 8 87 1-1/4 1-1/4 Net Weight lbs kg 925 420 850 386

hp 9 8

Utility Lift Ratings at 5:1 Design Factor

4,400 2000 51 16

(Performance at 6.3 Bar - 90 PSI at air inlet when winch is operating)

55 17 9,139 4154 280 8 87 1-1/4 1-1/4

(1) Average Air Consumption is at rated load and speed at top layer (2) With optional muffler

Drum Wire Rope Storage Capacity - Imperial - Man Rider

Series FA2i-MR12 FA2i-MR24

Rated Rope Min Req Break Accumulated rope capacity in feet / number of layers capacity Diameter Strength* lbs in lbs 1 2 3 4 5 6 7 8 9 10 11 12 3,180 1/2 25,440 66 141 220 305 396 492 594 702 3,180 1/2 25,440 138 289 450 624 809 1,006 1,214 1,435

13

14

Drum Wire Rope Storage Capacity - Metric - Man Rider

Series FA2i-MR12 FA2i-MR24 Rated Rope Min Req Break capacity Diameter Strength* Accumulated rope capacity in meters / number of layers kg mm kg 1 2 3 4 5 6 7 8 9 10 11 12 1445 13 11539 20 42 66 91 119 147 178 210 1445 13 11539 41 86 135 187 242 301 364 430 13 14

* Note: The Minimum Required Breaking Strength for the wire rope needs to be the Rated Capacity multiplied by the Design Factor. Example: for the FA2i-MR12 (with a 8:1 Design Factor) 3,180 x 8 = 25,440 lbs.

Product Features and Specifications

FA2.5i-MR Infinity Series Winch - Capacity: 3,180 lbs (1 445 kg)
Ingersoll Rands offering of dedicated and dual purpose (utility & personnel lifting) Man Rider winches are known worldwide as the standard for meeting the toughest personnel lifting requirements in the industry. These rugged, oilfield tough winches have Type Approval or Independent Review certificates issued by the classification societies of ABS or DNV.
PFS-FA2.5i-MR-09292010

Features
Meeting world standards. Certified to those standards.
Drilling rigs and platforms are used all over the world and come under numerous and diverse regulations. Ingersoll Rand builds to regional and global specifications and our winches are certified by Det Norske Veritas (DNV), and the American Bureau of Shipping (ABS).

Type Approval
A comprehensive design review by a third party addresses intended service, applications, ratings, design calculations, load bearing components, product specifications, and service restrictions or limitations. Plant surveys verify quality control procedures. A Type Approval certificate is then issued.

FA2.5i-MR with optional -CE Package

What makes a winch a Man Rider

Minimum design factors of 8:1. Dual Brakes. Drum Guards. Type Approval Certs and Data Books upon request (when requested at time of order). And, depending on where in the world it will be used, may include additional options such as: - CE certification, overload device, slack wire detector, limit switch, emergency shut-off, emergency lowering device and spooling device.

Product Features and Specifications

FA2.5i-MR Infinity Series Winch - Capacity: 3,180 lbs (1 445 kg)
AIR INLET 1-1/4 NPT Overall Length Drum Length LIMIT SWITCH MOTOR EXHAUST 2-1/2 NPT 33.0 [839] 8.4 [213] .69 [17] .5 [13] Base Length 2.0 [51] 10.0 [254] 20.0 [508] 24.0 [610]

PFS-FA2.5i-MR-09292010

10.75 19.0 [273] [483] 14.0 [356]

FA2.5i-MR12MK1G FA2.5i-MR24MK1G with disc and manual brake

4.9 [125]

Dimensions shown are inches. Dimensions in Brackets [ ] are mm.

Dimensions are subject to change. Contact factory for certified drawings.

FA2.5i - MR-MK1

Dimensions: FA2.5i-MR and Bolt Down Pattern

Drum Length 12 [305 mm]

Overall Length Base Length A B C Total # Holes

Drum Length 24 [610 mm]

Drum & Disc Brakes in mm
58.0 34.8 20.0 10.0 0.69 8 1473 884 508 254 18

Bolt Down Pattern

B B B C

Drum & Disc Brakes in mm

45.8 22.8 20.0 9.0 0.69 6 1163 579 508 229 18

DRUM

C = Bolt Hole Inside Diameter

Man Rider Lift Ratings at 8:1 Design Factor (Performance at 6.3 Bar - 90 PSI at air inlet when winch is operating)
To p L a y e r F i r s t L a y e r Rated Speed at Average Air Sound Inlet Exhaust Net Capacity Speed Rated Capacity Stall Pull Consumption (1) Level (2) Size Size Weight Model # hp lbs kg ft/min m/min ft/min m/min lbs kg f3/min m3/min db(A) NPT NPT lbs kg FA2.5i-MR24MK1G 25 3,180 1445 173 53 145 44 10,277 4671 700 20 97 1-1/4 2-1/2 1,265 574

Utility Lift Ratings at 5:1 Design Factor

FA2.5i-MR24MK1G 25 5,000 2273 132 40

(Performance at 6.3 Bar - 90 PSI at air inlet when winch is operating)

128 39 10,277 4671 700 20 97 1-1/4 2-1/2 1,061 481

(1) Average Air Consumption is at rated load and speed at top layer (2) With optional muffler

Rated Rope Min Req Break Accumulated rope capacity in feet / number of layers capacity Diameter Strength* Series lbs in lbs 1 2 3 4 5 6 7 8 9 10 FA2.5i-MR12 3,180 1/2 25,440 68 141 220 305 396 492 594 702 FA2.5i-MR24 3,180 1/2 25,440 138 289 450 624 809 1,006 1,214 1,435

Drum Wire Rope Storage Capacity - Imperial - Man Rider

11

12

13

14

Drum Wire Rope Storage Capacity - Metric - Man Rider

Rated Rope Min Req Break capacity Diameter Strength* Accumulated rope capacity in meters / number of layers Series kg mm kg 1 2 3 4 5 6 7 8 9 10 11 FA2.5i-MR12 1445 13 11539 20 42 66 91 119 147 178 210 FA2.5i-MR24 1445 13 11539 41 86 135 187 242 301 364 430 * Note: The Minimum Required Breaking Strength for the wire rope needs to be the Rated Capacity multiplied by the Design Factor. Example: for the FA2.5i-MR12 (with a 8:1 Design Factor) 3,180 x 8 = 25,440 lbs. 12 13 14

Product Features and Specifications

FA5i-MR Infinity Series Winch - Capacity: 6,875 lbs (3 125 kg)
PFS-FA5i-MR-09292010

Ingersoll Rands offering of dedicated and dual purpose (utility & personnel lifting) Man Rider winches are known worldwide as the standard for meeting the toughest personnel lifting requirements in the industry. These rugged, oilfield tough winches have Type Approval or Independent Review certificates issued by the classification societies of ABS or DNV.

Features
Meeting world standards. Certified to those standards.
Drilling rigs and platforms are used all over the world and come under numerous and diverse regulations. Ingersoll Rand builds to regional and global specifications and our winches are certified by Det Norske Veritas (DNV), and the American Bureau of Shipping (ABS).

FA5i-MR with optional Overload, E-stop & Air Preparation Package

Type Approval
A comprehensive design review by a third party addresses intended service, applications, ratings, design calculations, load bearing components, product specifications, and service restrictions or limitations. Plant surveys verify quality control procedures. A Type Approval certificate is then issued.

What makes a winch a Man Rider

Minimum design factors of 8:1. Dual Brakes. Drum Guards. Type Approval Certs and Data Books upon request (when requested at time of order). And, depending on where in the world it will be used, may include additional options such as: - CE certification, overload device, slack wire detector, limit switch, emergency shut-off, emergency lowering device and spooling device.

Product Features and Specifications

FA5i-MR Infinity Series Winch - Capacity: 6,875 lbs (3 125 kg)
AIR INLET 1-1/4 NPT Overall Length Drum Length LIMIT SWITCH MOTOR EXHAUST 2-1/2 NPT 36.5 [928] 8.4 [213] .81 [21] Base Length .75 [19] 1.9 [47] 15.6 [397] 31.26 [794] 35.0 [889]

PFS-FA5i-MR-09292010

15.0 [381] 27.0 [686] 17.5 [444]

FA5i-MR16MK1G FA5i-MR24MK1G with disc and manual brake

2.7 [68]

Dimensions shown are inches. FA5i - MR-MK1G Dimensions in Brackets [ ] are mm. Dimensions are subject to change. Contact factory for certified drawings.

Dimensions: FA5i-MR and Bolt Down Pattern

Drum Length 16 [406 mm]

Overall Length Base Length A B C Total # Holes

Drum Length 24 [610 mm]

Drum & Disc Brakes in mm
59.6 36.34 31.25 10.5 0.81 8 1514 923 794 267 21

Bolt Down Pattern

B B B C

Drum & Disc Brakes in mm

51.6 28.34 31.25 9.0 0.81 6 1311 720 794 229 21

DRUM

C = Bolt Hole Inside Diameter

Man Rider Lift Ratings at 8:1 Design Factor (Performance at 6.3 Bar - 90 PSI at air inlet when winch is operating)
Model # hp FA5i-MR24MK1G 25 FA5i-MR24MK1G 25 To p L a y e r F i r s t L a y e r Rated Speed at Average Air Sound Inlet Exhaust Net Capacity Speed Rated Capacity Stall Pull Consumption (1) Level (2) Size Size Weight lbs kg ft/min m/min ft/min m/min lbs kg f3/min m3/min db(A) NPT NPT lbs kg 6,870 3123 75 23 61 19 23,594 10725 700 20 97 1-1/4 2-1/2 2,000 907

Utility Lift Ratings at 5:1 Design Factor

11,000 5000 54 16

(Performance at 6.3 Bar - 90 PSI at air inlet when winch is operating)

51 16 23,594 10725 700 20 97 1-1/4 2-1/2 1,872 849

(1) Average Air Consumption is at rated load and speed at top layer (2) With optional muffler

Drum Wire Rope Storage Capacity - Imperial - Man Rider

Series FA5i-MR16 FA5i-MR24

Rated Rope Min Req Break Accumulated rope capacity in feet / number of layers capacity Diameter Strength* lbs in lbs 1 2 3 4 5 6 7 8 9 10 11 12 13 6,870 3/4 54,960 84 175 274 381 495 617 746 883 6,870 3/4 54,960 128 267 418 581 755 940 1,138 1,346

14

Drum Wire Rope Storage Capacity - Metric - Man Rider

Series FA5i-MR16 FA5i-MR24 Rated Rope Min Req Break capacity Diameter Strength* Accumulated rope capacity in meters / number of layers kg mm kg 1 2 3 4 5 6 7 8 9 10 11 12 13 3123 19 24929 26 53 84 116 151 188 227 269 3123 19 24929 39 81 127 177 230 287 347 410 14

* Note: The Minimum Required Breaking Strength for the wire rope needs to be the Rated Capacity multiplied by the Design Factor. Example: for the FA5i-MR16 (with a 8:1 Design Factor) 6,870 x 8 = 54,960 lbs.

Force 5 Offshore Man Rider Series

3180 to 6870 lb (1445 to 3117 kg) capacity Known worldwide as the standard for meeting the toughest personnel lifting requirements in the offshore industry.
Dual rated for personnel and utility lifting applications, these winches have Type Approval or Independent Review certificates issued by the classification societies of ABS, DNV or LRS. Meet NPD, NMD and UK HSE regulations for personnel lifting operations. Oil field tough to weather the harsh environments in marine applications.

Definitions I Third party: An independent certifying agency that offers formalized review and approval programs for Man Rider winches accepted for suitability to lift personnel. Recognized third party agencies are:
American Bureau of Shipping (ABS) Det Norske Veritas (DNV) Lloyds Register of Shipping (LRS)

FA150KGMR

I Type Approval: A comprehensive design review by an independent third party which examines the intended service and application, winch ratings, design calculations of load bearing components, product specifications and service restrictions or limitations. A plant survey is also conducted to verify that quality control procedures and features are adequate and consistent. Upon successful completion, a Type Approval certificate is issued. I Third Party Certification: A review process of quality by an independent third party requested by the customer. Includes: 1. Type Approval certificate (design) 2. Third party survey during manufacturing (quality) 3. Third party witness of performance testing (quality) 4. Issuance of certificates as required by regulatory agency acknowledging compliance. I Standard features: Enclosed automatic oil bath wet disc brake is fully sealed against salt spray, dirt or moisture and provides trouble-free operation over thousands of lifting cycles. Manual drum mounted band brake for additional braking by operator Internal gearbox / disc brake combination for superior load control Corrosion resistant drum guard supports the weight of a 200 lb/ 91 kg person.

Dual rated 8:1 design factor for manrider rating; 5:1 design factor for utility rating Compact, frame and fabricated alloy steel drum fit into tight spaces Standard operating temperature range is 0C through 60C; optional design temperature of -10C or -20C Minimum 18:1 drum diameter to wire rope diameter ratio reduces wire rope wear. Data book and Type Approval certificates available upon request. Marine 812 paint system on FA150KGMR models.

I Options and accessories: Automatic band brakes Variable drum lengths Grooved drums Drum divider flange Upper and lower limit switches Corrosion resistant marine grade coating system: sandblast to white metal finish and carbozinc primer with a Marine 812 finish Remote controls Air prep package: filter, lubricator, strainer, liquidator and regulator Muffler Hydraulic models Electric-Over-Air remote control pendent for unlimited pendent length Third party certifications for low temperature applications

Specifications: performance is based on 90 psi (6.3 bar) air inlet pressure with motor running
Model no. Force 5 MR ratings at top layer Personnel (1) Utility (2) lbs kg lbs kg Personnel rating avg line speed fpm m/min 23 48 21 51 53 31 Maximum stall pull lbs kg 9000 4090 10000 4545 24000 10909 6800 3084 10400 4727 17000 7727 Average air consumption scfm m 3/min 335 700 700 380 560 600 9.5 19.9 19.9 10.8 15.9 17.0 Pipe inlet size in. mm 1 14 1 14 1 14 1 14 1 14 1 14 32 32 32 32 32 32 Hose size in. mm 1 14 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 32 38 38 38 38 38 Shipping weight lbs kg 906 1178 2020 786 905 1842 411 534 916 357 411 837

FA2MR24MK1G 3180 1445 4400 2000 75 FA2.5MR24MK1G 3180 1445 5000 2273 159 FA5MR24MK1G 6870 3123 11000 5000 69 Force 5 Third Generation Man Rider Series ratings at mid layer (4) FA2BMR-MK1G FA2.5AMR-MK1G FA5AMR-MK1G
(1) (2) (3) (4)

2500 3125 6250

1136 1420 2841

4000 1818 5000 2273 10000 4545

168 173 102

-E models for European Union allow one lift capacity rating only; i.e., only personnel lift rating is allowed for both personnel and utility applications. Utility rating only for those countries that allow dual ratings, e.g. USA. Per NPD regulations Third Generation Man Riders are not available in CE format.

37

Force 5 Offshore Man Rider Series

3180 to 6870 lb (1445 to 3117 kg) capacity
Rope storage for personnel lifting (1)
Model number Drum length in. mm 10mm ft m
1 2 "

Rope diameter 13mm 3 4" ft m ft

19mm m

Model number

Drum length in. mm 8 203 12 305 16 406 24 610 S 7 178 M 13.5 343 L 20 508 R 24 610 S 12 305 L 24 610

10mm ft m

Rope diameter 1 2 " 13mm ft m 198 396 595 717 60 120 181 218

3 4"

ft 235 365 495 755 321 663

19mm m 72 111 151 230 98 202

FA5MR

FA2MR and FA2.5MR

8 12 16 24

203 305 406 610

321 492 663 1006

97 150 202 306

FA2BMR and FA2.5AMR FA5AMR

(1) Based on UK HSE standards requiring top layer to be 2 12 times the wire rope diameter below drum flange.

Rope speed at mid drum at 90 psi

Winch series Up fpm FA2MR FA2.5MR FA5MR FA2BMR FA2.5AMR FA5AMR 121 235 94 253 257 177 at 330 lbs (150 kg) Down m/min fpm m/min 37 71 29 77 78 54 60 125 60 18 38 18 Up fpm 72 160 69 160 173 102 at personnel rating Down m/min fpm m/min 22 49 21 49 53 31 125 155 55 38 47 17 at utility rating Up fpm 53 113 54 102 117 50 m/min 16 34 16 31 36 15 fpm 140 190 70 Down m/min 43 58 21

38

Force 5 Offshore Man Rider Series

3180 to 6870 lb (1445 to 3117 kg) capacity
Dimensions
FA2MR24MK1G with disc and manual brake in inches (mm)
Inlet 114 NPT
28.63 (727)

4.13 (105) 24 (610)

Cable take off

Cable anchor

14.69 (297)

22.75 (578)

1116 (17.5) 8 pl. .50 (12.7) 1.63 (41)

14 (356)

Motor Exhaust 114 NPT

19 (483)

23.50 (597)

13.13 (333) 10 (254) 10 (254) 10 (254) 1.63 (41) 2 (51)

10 (254) 20 (508) 24 (610) 2 (51)

33.25 (845) 48.50 (1232) 50.88 (1292) with disc brake

FA2.5MR24MK1G with disc and manual brake in inches (mm)

Air inlet 11/4 NPT Valve Exhaust 112 NPT Motor Exhaust 2 12 NPT
27.38 (695)

14.69 (297) 24 (610) 4.13 (105) 10.75 (273)

19 (483) 8.13 (206)

Cable take off

Cable anchor

32.79 (833)

23.5 (597)

20.31 (516)
10 (254) 20 (508) 24 (610) 2 (51)
19.19 (487)

Valve Exhaust 114 NPT

10 34 (273)

8.13 (206)

11/16 (17.5) 8 places 12.69 (322) 10 (254)

.5 (13) 2 (51)

2.31 (59) 52.19 (1326)

10 (254)

10 (254)

2.06 (52)

34.38 (873) 56.25 (1429) w/disc brake

FA5MR24MK1G with disc and manual brake in inches (mm)

Valve Exhaust 11/2 NPT Air inlet 11/4 NPT 24 (610) 6 (152)

Cable anchor Cable take off Top layer

38.79 (985)

15 (381) 27 (686)

11.63 (295)

14 (356)

20.31 (516)
31.25 (794) 35 (889)

33.38 (848)

31 (787)

13/16 (21) 8 places .75 (19) 3 (76)

17.5 (445)

Motor Exhaust 2 12 NPT

3 (76) 17.5 (445) w/disc 14.5 (368) w/o disc

10.5 (267)

10.5 (267) 37.5 (953)

13.5 (343) 10.5 (267)

15.63 (397) 1.88 (48) 1.88 (48)

Dimensions are subject to change. Contact factory for certified prints

59.06 (1500) w/disc; 56.06 (1424) w/o disc

28.81 (732)

39

Force 5 Offshore Man Rider Series

3180 to 6870 lb (1445 to 3117 kg) capacity
Dimensions
Model no. FA2BMR-SMK1G FA2BMR-MMK1G FA2BMR-LMK1G FA2BMR-RMK1G A in. 7.0 13.5 20.0 24.0 mm 178 343 508 610 in. 37.4 43.9 50.4 54.4 B mm 950 1115 1280 1382 in. 12.3 18.8 25.3 29.3 C mm 312 478 643 744 in. 7.5 10.81 14.0 16.0 D mm 191 274 356 406

Dimensions
Model no. FA2.5AMR-SMK1G FA2.5AMR-MMK1G FA2.5AMR-LMK1G FA2.5AMR-RMK1G FA5AMR-SMK1G FA5AMR-LMK1G A in. 7.0 13.5 20.0 24.0 12.0 24.0 mm 178 343 508 610 305 610 in. 41.19 47.69 54.19 58.19 46.50 58.13 B mm 1046 1211 1376 1478 1181 1486 in. 12.31 18.81 25.31 29.31 17.89 29.89 C mm 313 478 643 744 454 759 in. 7.50 10.81 14.00 16.00 10.50 16.50 D mm 191 274 356 406 266 419

FA2BMR in inches (mm)

15.94 (405)

Air inlet 1-1/4" NPT A Cable take-off FA2B 27.59 (701) HU40A 23.0 17.00 17.54 (584) (432) (445) Valve exhaust 1-1/2" NPT

3.87 (98) 9.25 (235) 10.50 (267) 16.88 (423)

7.50 (191) 15.00 (381) 22.11 (562)

0.63 (16) 4 x 0.81 (21)

w/disc brake 7.27 (185) w/o disc brake 3.73 (95)

D C B

Motor exhaust 1" NPT

FA2.5AMR in inches (mm)

22.11 (562) Air inlet (114" NPT) Valve exhaust (112" NPT)

Cable take-off

Gearbox oil fill 29.30 (744)

A 3.87 (98)

Motor oil drain

9.25 (235) 17.00 (432) 10.50 (267) 23.88 (607)

17.54 (445)

9.25 (235) Gearbox oil level 7.50 (190.5) 15.00 (381) 4 X .81(21) Gearbox oil drain 7.27 (185) C B D Motor oil level Motor oil drain .63 (16)

Motor exhaust (212" NPT)

FA5AMR in inches (mm) Dimensions are subject to change. Contact factory for certified prints
28.04 (712) Cable take-off Cable anchor pocket with wedge 24.81 (630) Gearbox oil fill 3.79 (96) Air inlet 114" NPT Drum length A 5.75 (146) 21.81 (554) 25.94 (659) 31.35 Motor (796) exhaust 1 2 2" NPT D 7.14 (181) C B Motor oil drain Motor oil level farside Motor oil fill Valve exhaust 112" NPT

12.56 (319) 12.75 (324) Gearbox/ disc oil level Gearbox oil drain Disc brake oil drain 22.00 (559) 81 (21) mounting 2 per side (4 total)

40

Force 5 Offshore Man Rider Series

3180 to 6870 lb (1445 to 3117 kg) capacity
How To Order:
Specify complete model code as shown. To order options, use the option code in the option table and add as a suffix to the model code. To order a Force Five air winch with a non-standard drum length, refer to the available drum lengths provided in the drum length table below. Enter the desired drum length for each winch in the drum length section of the model code. To order accessories such as filters and lubricators, enter these as separate accessory items by the part number in the air winch accessories table. Example: FA2.5MR24MK1GP

Series
FA

Personnel cap.
2.5

Man Rider cap.

MR MR = Man Rider

Drum length

Drum brake Disc brake

M K K = Auto disc (std)

Control brake Options (see notes below)

1
7

1 ( 2B 2.5A 2

24 24 = 24" (610 mm) between flanges. See drum length charts below.

GP = Drum grooving (specify rope size in sixteenths, e.g. 7 = 716") (2)

A = Auto drum brake M = Manual drum brake (std)

= 2500 lbs (1136 kg) = 3125 lbs (1420 kg) = 3180 lbs (1445 kg) = 3180 lbs (1445 kg) = 6250 lbs (2841 kg) = 6870 lbs (3111 kg)

2.5 5A 5

Force Five FA = Air powered FH = Hydraulic powered

1 = Standard winch mounted throttle 2XX = Remote full flow lever throttle (max 20 ft/6 m) 3XX = Remote pilot pendent throttle (std = 6 ft/1.8 m; max 66 ft/20 m) (1) 4XX = Remote pilot lever throttle (std = 6 ft/1.8 m; max 66 ft/20 m) (1) 5XX = Remote electric over air throttle XX = Specify hose length or pendent cord in feet

C = Low temperature; please specify in text: -10 C or -20 C D = Drum divider flange and additional cable anchor (3)

Notes: Drum lengths All Force 5 units come with standard six (6) strand wire rope anchor and winding directions for right hand overwind. FA2B & FA2.5A in. mm Option Notes: S 7 178 (1) With remote pilot control option, line speeds will decrease. M 13 12 343 (2) Number designates drum grooving. Number equals wire rope size in sixteenths. The standard will be based on a right hand overwind rotation and L 20 508 spiral grooving for the recommended size of wire rope for the standard length R 24 610 of drum only. Grooving involving longer or shorter drums, or drums equipped with a divider flange will be an engineered item with longer lead time. FA5A (3) D = drum divider flange. The standard will be based on right hand over wind S 12 305 rotation. Two steel flanges are welded to the center of the drum. This provides the motor side of the drum (half) with a rope anchor. Anchor locations must L 24 610 be specified by the customer. (4) Documentation, witness testing and material traceability available; must be requested at time of order. Specify options or contact factory or your nearest IR distributor for information. M1 Material traceability certificates according to EN 10204 (Ex DIN 50049) 2.2 on load bearing parts. This conformity document affirms (by the manufacturer) that parts are in compliance with the requirements of the order based on nonspecific inspection and testing (i.e. results are typical material properties for these parts.) M2 Material traceability certificates according to EN 10204 (Ex DIN 50049) 3.1b on load bearing parts. These documents affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in compliance with the order based on specific inspection and testing (i.e. results are actual material properties for those parts.) M3 Material traceability certificates according to EN 10204 (Ex DIN 50049) 3.1b on load bearing parts. These documents affirm (by a department independent of the manufacturing department) that the actual parts used in the product are in compliance with the order based on specific inspection and testing (i.e. results are actual material properties for those parts in a finished, as delivered condition.) (5) Not available on Third Generation Series

G = Drum guard L = Drum locking pin (5) M1 = Per DIN 50049/En10204 Para 2.2 Typicals (4) M2 = Per DIN 50049/En10204 Para 3.1b actual per product as purchased (4) M3 = Per DIN 50049/En10204 Para 3.1b actual per product as delivered in final condition (4) N = Type approval; please specify in text: DNV, ABS or Lloyds P = Corrosion resistant marine grade coating system: sandblast to white metal finish and carbozinc primer with a Marine 812 finish Q = Special paint; please specify S = Limit switch (upper and lower) (5) U = Underwound (available only with autodisc brake XK) V = Press roller W = Witness; please specify X = Special testing; please specify Z = Sandblast and carbozinc primer only -E = Compliance with European Machinery Directive (insert at end of model code) (5)

Drum lengths available in. (mm)

Model FA2 FA2.5 FA5 yes yes no yes yes yes yes yes yes 8 12 16 24 30 36 (203) (305) (406) (610) (762) (914)

Std Std Std

yes* yes yes

yes* yes yes

Contact factory for lengths other than shown. * Special order

Special optional requirements for offshore compliance are available (see codes above where applicable): Material traceability Charpy testing Certificate of compliance Third party witness Customer witness Special documentation Regulatory agency certification Low temperature materials

Man Rider winches have been designed and built to meet the requirements of the Offshore Oil Industry, particularly those specifications of the Norwegian Maritime Directorate, the Norwegian Petroleum Directorate and the UK HSE. They are Type Approved by Lloyds Register of Shipping, Det Norske Veritas (DNV) and the American Bureau of Shipping (ABS). There is no standard covering the use of these Man Riders in other than the offshore environment. It is, therefore, the users responsibility to determine the suitability of this product for any particular use and to check for compliance with applicable regulations. 41

Liftstar Pneumatic ManRider Winch

TM

150 kg (330 lbs) Capacity Model: LS2-150RLP-L-E

The LS2-150RLP-L-E pneumatic ManRiding winch is specially designed for safe and reliable personnel lifting operations by means of a safety harness on offshore rigs and platforms in a heavy duty and critical offshore working environment. It is designed to meet the latest NPD and European Machinery Directives and is type approved by DNV. It is delivered with the CE mark and an EC declaration of conformity.

Standard Features:
Compact modular construction : Save space on the drill floors Easy inspection and maintenance. Design factor 10:1 on main load bearing parts. Gear type air motor : Simple rotary motor with two moving parts ony (rotors) Rotors made from composite material Ability to
accept contaminated air High starting torque Good spotting capability.

High efficiency planetary gear box : Totally enclosed within the drum for better space saving Planetary type for better
efficiency.

Internal automatic multi-disc brake : Fully enclosed for better protection and better corrosion resistance. External automatic band brake (directly acting onto the drum for total safety) : Activated by fail safe
automatic brake cylinder (spring applied) The band brake is manufactured from stainless steel for superior corrosion protection.

Note: In case of power failure, both the band brake and the disc brake will automatically apply.

Overload protection device : Automatically stops the winch from lifting in case of overload exceeding 130% SWL,
both brakes are applied automatically.

Main power emergency stop device : Allows the operator to quickly and safely stop the winch in case
of an emergency situation.

Slack wire detector : Automatically stops the winch from paying out in case of slack wire Designed
for vertical rope entry Composite rollers and stainless steel guides offer maximum protection against wear and corrosion Window type design to avoid wire rope from getting out of the roller.

Top and Bottom limit switches : Automatically stops the winch when the travel
exceeds the pre-determined working distance Simple adjustment method requires only a screwdriver.

Continued on back page

Ex

Standard Features (continued)

Assisting spooling device : Presses the wire rope onto the drum to
improve winding, specially at no load condition Composite rollers on galvanized steel guides for maximum wear and corrosion resistance.

Total drum guarding system : Operator is fully protected from

moving parts Rigged stainless steel construction Meets stringent European standard EN953 for machine guarding.

Helical grooved drum : Ensure better rope spooling than plain

drum Allows greater fleet angle up to 2 Specially designed for 10 mm wire rope Standard under wound configuration.

Wedge style cable anchor : Simplifies wire rope change-out

and installation.

Local lever throttle control : Precise spotting control with

infinitely variable speed "Press and shift" throttle lever prevents accidental throttle movements Throttle handle is located on the right hand side of the winch (operator standing behind the winch).

Pre-equipped Emergency lifting and lowering device :

Allows both lifting and lowering of the ManRider in case of main power failure Includes a 3 way / 2 position valve with a secondary air inlet (3/4 inch BSP) which must be connected on site to a nitrogen bottle. Note : Pressurised nitrogen bottle is not supplied.

Lifting lugs : Easily accessible lifting points Accommodate slings or hooks. Filter, regulator & lubricator : FRL package mounted directly on the operator side of the winch. Marine paint for corrosion protection. Design temperature TD = -20C. Suitable for Zone 1 and 2 as per ATEX directive 94/9/EC. FEM Classification 4m.

Option:
Pilot pendent control version available on request. 3rd party certification by DNV. Offshore paint with sandblasting.

Specifications at 90 psi (6.2 bar) Rated capacity Lifting speed (at rated load) Free air consumption Working pressure range Recommended rope diameter Working rope capacity Storage rope capacity Overall dimensions (L x W x H) Estimated weight (without wire rope) 150 kg 0 to 30 m/min. 0 to 2.2 m3/min. 5 to 7 bar 10 mm 54 m on 2 layers 154 m on 5 layers 779 x 697 x 585 mm 210 kg about

Safety is our No.1 Priority

Europe - Middle East & Africa

Ingersoll-Rand Equipements de Production S.A. Productivity Solutions 529 Avenue R. Salengro 59450 Sin le Noble France Tel: +33 (0)3 27 93 08 08 Fax: +33 (0)3 27 93 08 19 E-mail: [email protected]

USA & Canada

Ingersoll-Rand Productivity Solutions 2724 Sixth Avenue South Seattle, WA 98134 USA Tel: (206) 624-0466 Fax: (206) 624-6265 E-mail: [email protected]

www.WinchandHoistSolutions.com

2006 Ingersoll-Rand Company.

Form No. E42005

INTERNAL IR REFERENCE

BP 59
59450 SIN LE NOBLE FRANCE TEL: +33 (0)3 27 93 08 08 FAX: +33 (0)3 27 93 08 00
Copyright 2003 All Rights Reserved

LS2-150RLP-L-E
AIR POWERED MAN-RIDING WINCH
779 Slack wire detector

76470001
DOCUMENT NUMBER

Specifications : Rated working load : 150 kg Lifting speed (with rated load) : 0 to 30 m/min at 6.3bar/90PSI Free air consumption : 0 to 2.5 Nm3/min Working pressure range : 5 to 7 bar Recommended rope diameter : 10 mm Weight without rope : about 210 kg Working rope capacity : 54 m on 2 layers Total rope storage capacity : 154 m on 5 layers

05/04/04 D

1/1

Faillon JL
ENGINEERING MANAGER

UP
F.R.L block 805 maxi

DOWN

Rope entry
28

Air inlet O3/4"BSP Limit switches

Standard Features / Equipment : Two independent auto brakes: an internal multidisc brake and external drum band brake. Throttle lever returns to off position and locks when released High efficiency planetary gearing is inside drum for better protection and minimum overall dimensions Overload protection device (torque limiter) Main air emergency stop Pre-equipped emergency lifting or lowering device (pressurised nitrogen bottle not supplied) Slack wire detector Upper & lower limit switches (accuracy : 10 cm) Assisting spooling device for better rope winding at no load Drum guard Grooved drum (for wire rope 10 mm) Filter Regulator Lubricator Sandblasting and offshore paint 290 Installation and operation manual DNV type approved and CE certification Design temperature TD = -20 C

585

3 ways valve Emergency inlet O3/4"BSP Press roller = 560 = 4 holes O 18 Winch mounting 384 313 420 300 183 86 295

Lifting lug O35

Lifting lug O35

O 342 O 450

On Request : (Dwg.D6470639) 3.1b material traceability certificates according to DIN 50049 (EN 10204) for load bearing parts Witness test by Third Party (DNV, Lloyds, ABS, etc)

The equipment described on this sheet is subject to the general sales and warranty conditions of INGERSOLL-RAND company. Because of the constant evolution of technology INGERSOLL-RAND company reserves the right to modify without notice the specifications contained in this document.