Vapour Control Systems: Ships
Vapour Control Systems: Ships
Vapour Control Systems: Ships
SHIPS
NEWBUILDINGS
SPECIAL EQUIPMENT AND SYSTEMS ADDITIONAL CLASS
PART 6 CHAPTER 10
CONTENTS
Sec. 1 Sec. 2 Sec. 3 Sec. 4 Sec. 5 App. A App. B
PAGE
General Requirements ................................................................................................................ 5 Vapour Piping Systems .............................................................................................................. 6 Instrumentation .......................................................................................................................... 7 Vapour Balancing ...................................................................................................................... 8 Operational Instructions ............................................................................................................ 9 Operational Limitations and Conditions to be Reflected in the Instruction Manual................ 10 List of Cargoes Vapour Control .......................................................................................... 11
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CONTENTS
SEC. 1 GENERAL REQUIREMENTS .......................... 5
A. Classification..........................................................................5
A 100 A 200 A 300 B 100 C 100 Application........................................................................5 Class Notations ................................................................5 Scope.................................................................................5 Terms ................................................................................5 Plans and Particulars .........................................................5 B 200 C 100 Overfill Alarm...................................................................7 General..............................................................................7
APP. A OPERATIONAL LIMITATIONS AND CONDITIONS TO BE REFLECTED IN THE INSTRUCTION MANUAL .............................. 10
A. General ................................................................................ 10
A 100 Procedures.......................................................................10
C. Capacity .................................................................................6
C. Documentation
C 100 Plans and Particulars 101 The following plans and particulars are to be submitted: 1) A diagrammatic drawing of the vapour piping systems giving information about material, dimensions, pressure rating etc. Information about penetrations, joining etc. to be submitted as well. 2) A diagrammatic drawing of the gauging and overfill protection equipment showing: working principle location of electrical equipment in gas dangerous area single line diagram of intrinsically safe equipment use of explosion protected equipment with reference to drawing together with certificates.
202 Ships meeting requirements for vapour balancing according to Sec.4 will have the letter B added to the VCS-1 or VCS-2 class notations. A 300 Scope 301 Ships assigned the notation VCS-1 are considered meeting the requirements of IMO MSC/CIRC. 585. 302 Ships assigned the notation VCS-2 are considered meeting 301 and in addition USCG's regulations for vapour control systems CFR 46 Part 39. 303 Installations for onboard vapour processing with a minimum recovery rate of 78% of NMVOC (Non Methane VOC) will be assigned the notation VCS-3.
B. Definitions.
B 100 Terms 101 Diluted: The condition in which the concentration of a flammable gas in a flammable gas/air mixture is less than 50% of the lower explosive limit of the gas. 102 Flammable cargoes: Cargoes of crude oils, petroleum products, and chemicals having a flashpoint not exceeding 60C (closed cup test), as determined by an approved flashpoint apparatus, and a Reid vapour pressure which is below atmospheric pressure and other liquid products having a similar fire hazard. 103 Inerted: The condition in which the oxygen content in a flammable gas/air mixture is 8% or less by volume. 104 Independent: As applied to two systems means that one system will operate with a failure of any part of the other system except power sources and electrical feeder panels. 105 Maximum allowable transfer rate: The maximum volumetric rate at which a tanker may receive cargo or ballast.
3) A diagrammatic drawing of the venting system (I.G.S. system as well if relevant) including necessary data for verifying venting capacities of the P/V valves. 4) Pressure drop calculations comparing cargo transfer rate to pressure drop from the farthest tank to the vapour connection, including any hoses used. Calculation to be made for each cargo handled at the maximum transfer rate and lower. See also Sec. 2 C. 5) Overfill alarm calculations showing time available between alarm setting and overfill at max. loading rate for each tank. 6) Conclusions on max. load rate(s) determined. 7) Fitting and test certificate for detonation flame arrester, if relevant. 8) Specification of typical cable penetrations. 9) Details of insulating flange, if relevant. 10) Instruction Manual. 102 The following control and monitoring systems shall be approved by the Society: cargo tank level monitoring system vapour Pressure monitoring system. For requirements to documentation, see Pt.4 Ch.9.
202 The hoses are to be capable of withstanding at least 0.14 bar vacuum without collapsing and have design burst pressure of at least 2.0 bar. 203 The hoses are to be electrically continuous with a maximum resistance of 10.000 ohms.
C. Capacity
Pressure Drop Calculations 101 The capacity of the vapour collection system is to be documented through pressure drop/flowrate curves. When calculating pressure drop the following is to be used: Vapour growth rate, (VGR) i.e. increase of flowrate due to vapourization of the cargo: P V, 45 VGR = 1 + 0.25 ------------86.2 Pv,45 =saturated vapour pressure at 45C in kPa abs. Density of the cargo vapour and air/inert gas mixture (va,45): va,45 = [ SGv Vv,45 + Va,45 ] 0.0324 P p/v SGv = specific gravity of cargo vapour. P v, 45 o Vv,45 = partialvolume of vapour at 45 C = -----------P t, 45
Pt,45 = total vapour air pressure at 45C in kPa abs. Va,45 = partial volume of air at 45C = 1 - Vv,45 Pp/v = cargo tank P/V valve pressure setting in kPa abs. Maximum cargo tank pressure of 80% of opening pressure of the P/V valves.
Guidance note: - For oil carriers calculations using mixture density of 3.0 kg/ m3 and vapour growth rate of 1.25 will cover all cargoes the ship may carry. - For chemical carriers mixture density of 3.6 kg/m3 and vapour growth rate of 1.2 will cover all chemicals except those with a Reid's vapour pressure above atmospheric (IBC Code 15.14). For these cargoes additional calculations are needed using values applicable for the actual cargoes. See Appendix B.
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201 See also OCIMF's Recommendations for Oil Tanker Manifolds and Associated Equipment (latest edition). 202 An isolation valve capable of manual operation is to be provided at each tanker vapour connection. The operating position of this valve is to be readily determined visually (open/ closed indication). 203 The end of each vapour collection pipe or vapour collection hose is to be readily identifiable to prevent misconnection. 204 In order to prevent the possible misconnection of the vapour manifold to a shoreside terminal liquid loading line, each vapour connection flange is to conform to the applicable industry standard (OCIMF). This provision is applicable regardless
Guidance note: Appendix B lists density and vapour growth values for a range of actual cargoes.
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SECTION 3 INSTRUMENTATION
A. Cargo Gauging
A 100 Cargo Tank Gauging Equipment 101 Each cargo tank of a tanker that is connected to a vapour collection system is to be equipped with a cargo gauging device which: provides a closed gauging arrangement that does not require opening the tank to the atmosphere during cargo transfer; allows the operator to determine the liquid level in the tank for the full range of liquid levels in the tank; indicates the liquid level in the tank, at the location where cargo transfer is controlled. (This requirement will be complied with if a corresponding requirement elsewhere in the Rules is satisfied). B 200 Overfill Alarm 201 Each cargo tank of a tanker is to be equipped with an overfill alarm system (High-high level). 202 The overflow control system required by 201 is to: be independent of the cargo gauging system and the high level alarm system. come into operation after the high level alarm, but early enough to allow for action to prevent tank overflow. give a visual and audible tank overfill alarm to the ship's operator. have alarms fitted in the cargo control room, where provided, and in the cargo deck area. alarm in the event of loss of power to the alarm system or failure of the electrical circuitry to the tank level sensor; be able to be checked at the tank for proper operation prior to each transfer or contain and electronic self-testing feature which monitors the condition of the alarm circuitry and sensor.
103 A cargo tank is not to be filled higher than the level at which the overfill alarm is set. 104 A cargo tank is not to be opened to the atmosphere for gauging or sampling while the tanker is connected to a vapour emission control system unless loading to the tank is stopped, the tank is isolated from any other tank which is in the process of being loaded, and precautions are taken to reduce any pressure in the cargo tank vapour space and prevent an electrostatic spark from occurring. 105 If the tanker is equipped with an inert gas system the isolation valve required in Pt.5 Ch.3 Sec.11 C603 is to remain closed during vapour transfer. 106 Unless equipped with an automatic self-test and circuit monitoring feature, each tank level alarm system required by Section 3B on a cargo tank being loaded, is to be tested at the tank for proper operation prior to the start of cargo transfer.
Vapour pressure 45 C kPa, abs. 68,95 0,07 49,64 55,16 55,16 55,16 0,48 4,83 3,45 37,23 5,52 62,05 0,55 0,07 0,07 0,07 0,41 13,79 4,14 31,03 1,38 1,38 4,27 3,17 0,41 1,72 0,07 0,07 0,07 0,07 0,69 1,24 0,69
Vap/air density 45 C ( kg/m3) 2,479 1,340 2,154 2,238 2,238 2,238 1,349 1,492 1,400 3,181 1,513 3,562 1,356 1,340 1,340 1,340 1,351 1,552 1,484 1,988 1,376 1,375 1,452 1,465 1,358 1,406 1,341 1,341 1,341 1,343 1,361 1,385 1,369
Acetic acid Acetic anhydride Acetone Acetone cyanohydrin Acetonitrile Acrylic acid Acrylonitrile Adiponitrile Allyl alcohol Allyl chloride Aminoethylethanolamine Amyl acetate (commercial, iso-, n-, sec-) Amyl acetate (iso-) Amyl acetate (n-) Aniline Benzene (50/50 mix air) Benzene, Toluene, Xylene mixture (10% Benzene or more) Benzyl chloride Butyl acetate (n-) Butyl acetate (iso-, n-) Butyl acetate (sec-) Butyl acrylate (iso-, n-) Butyl alcohol (iso-) Butyl alcohol (n-) Butyl alcohol (sec-) Butyl alcohol (tert-) Butyl benzyl phtalate Butyl ether (n-) Butyl methacrylate
50,33 0,62 5,52 4,14 10,34 4,14 6,21 3,45 8,96 19,31 0,07 2,76 2,00
2,80 4,36 4,00 4,00 4,00 4,42 2,60 2,60 2,60 2,60 10,80 4,50 4,90
2,337 1,361 1,521 1,475 1,680 1,494 1,448 1,399 1,496 1,679 1,346 1,445 1,424
1,15 1,00 1,02 1,01 1,03 1,01 1,02 1,01 1,03 1,06 1,00 1,01 1,01
Butylamine (all isomers) (vap. press. varies betw. 3.2 - 15) Butylene glycol Butylene oxide (1,2-) Butyraldehyde (iso-, n-) Butyraldehyde (n-, crude) Butyraldehydes (crude) Butyric acid Caprolactam solutions Carbon disulfide Carbon tetrachloride Chlorobenzene Chloroform Chlorosulfonic acid Creosote (all isomers) Creosote (cole tar) Creosote (wood) Cresols Crotonaldehyde Cumene Cyclohexane Cyclohexanol Cyclohexanone Cyclohexylamine Cymene (para) Decaldehyde (iso-) Decyclo-pentadiene Decyl alcohol (all isomers) Decyl alcohol (iso-) Decyl alcohol (n-) Decyl acrylate (iso-, n-) Diacetone alcohol Dibutylamine Dichlorobenzene (all isomers)
2,50 3,10 2,49 2,48 2,48 2,48 3,04 3,90 2,67 5,49 3,88 4,25 4,00 3,72 3,72 3,72 3,72 2,41 4,20 2,90 3,50 3,40 3,42 4,62 5,38 4,55 5,30 5,30 5,30 7,30 4,00 4,46 5,07
1,20 1,00 1,14 1,16 1,16 1,16 1,00 1,01 1,01 1,11 1,02 1,18 1,00 1,00 1,00 1,00 1,00 1,04 1,01 1,09 1,00 1,00 1,01 1,01 1,00 1,01 1,00 1,00 1,00 1,00 1,00 1,00 1,00
Vapour pressure 45 C kPa, abs. 68,26 0,28 131,00 0,07 17,24 37,92 0,07 6,89 0,55 0,07 0,07 0,07 0,14 0,28 1,03 3,31 3,17 0,69 15,17 0,07 25,51 70,33 2,07 0,07 12,41 0,07 0,07 0,48 0,07 0,14 32,41 6,89 0,21
Vapour specific gravity 3,41 4,90 3,00 5,60 3,89 3,84 3,65 2,50 4,62 3,66 5,50 4,62 4,14 3,48 4,03 4,90 4,46 4,98 3,97 4,59 3,50 1,55 2,51 13,45 3,00 5,87 8,50 4,63 8,50 5,81 8,40 3,19 2,10
Vap/air density 45 C ( kg/m3) 3,152 1,350 4,227 1,342 1,887 2,526 1,340 1,452 1,360 1,340 1,342 1,341 1,343 1,346 1,373 1,480 1,459 1,368 1,835 1,341 2,041 1,765 1,373 1,348 1,612 1,342 1,344 1,357 1,344 1,345 3,982 1,505 1,341
Vapour growth rate 1,20 1,00 1,38 1,00 1,05 1,11 1,00 1,02 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,01 1,01 1,00 1,04 1,00 1,07 1,20 1,01 1,00 1,04 1,00 1,00 1,00 1,00 1,00 1,09 1,02 1,00
Vapour pressure 45 C kPa, abs. 0,07 31,03 13,79 24,13 0,97 158,58 0,14 6,89 0,83 281,31 106,87 4,14 8,27 3,03 0,07 0,48 27,58 0,07 22,08 1,17 4,14 6,21 0,14 2,28 1,03 14,48 1,03 0,69 86,18
Vapour specific gravity 6,14 3,04 3,50 1,60 3,40 2,55 4,50 3,94 4,35 1,55 1,56 3,56 3,50 2,78 2,45 6,50 3,42 2,21 4,07 3,10 2,62 2,10 6,35 4,10 1,03 1,60 3,31 3,37 3,40
Vap/air density 45 C ( kg/m3) 1,342 2,036 1,718 1,498 1,364 4,049 1,343 1,562 1,369 3,044 1,998 1,455 1,566 1,398 1,339 1,367 2,074 1,339 2,085 1,365 1,412 1,413 1,346 1,416 1,338 1,434 1,364 1,356 2,944
Vapour growth rate 1,00 1,09 1,04 1,07 1,00 1,46 1,00 1,02 1,00 1,82 1,31 1,01 1,02 1,01 1,00 1,00 1,08 1,00 1,06 1,00 1,01 1,02 1,00 1,01 1,00 1,04 1,00 1,00 1,25
Dichloroethane (1,1-) Dichloroethyl ether (2,2-) Dichloro-methane Dichlorophenol (2,4-) Dichloropropane (1,2-) Dichloro-propene (1,3-) Diethanolamine Diethylamine Diethylbenzene Diethylene glycol Diethylene glycol butyl ether Diethylene glycol ethyl ether Diethylene glycol methyl ether Diethylenetriamine Diethylethanolamine Diisobutyl ketone Diisobutylamine Diisobutyl-carbinol Diisobutylene Diisopropanolamine Diisopropylamine Diethylamine solution (45% or less) Dimethylformamide Dioctyl phtalate Dioxane (1,4-) Diphenyl, Diphenyl ether mixture Diphenylmethane diisocyanate Dipropyl-ene glycol Dipropyl-ene glycol dibenzoate Dodecene Dodecyl-benzene Epichloro-hydrin Ethanol-amine
Ethoxy triglycol (crude) Ethyl acetate Ethyl acrylate Ethyl alcohol Ethyl butanol Ethyl ether Ethyl hexanol (2-) Ethyl methacrylate Ethyl-3-propylacro-lein (2-) Ethylamine Ethylamine solution (72% or less) Ethylben-zene Ethylbuty-lamine (n-) Ethylene chlorohyd-rine Ethylene cyanohyd-rin Ethylene dibromide Ethylene dichloride Ethylene glycol Ethylene glycol butyl ether Ethylene glycol ethyl ether Ethylene glycol methyl ether Ethylenediamine Ethylhexyl acrylate (2-) Ethylidene norbornene Formalde-hyde solution (37% to 50%) Formic acid Furfural Furfuryl alcohol Gasoline blending stocks: Alkylates (50/ 50 mix air) Gasoline blending stocks: Reformates (50/50 mix air) Gasolines: Automotive (< 4,23 grams lead/gallon) (50/50 mix air)
86,18
3,40
2,944
1,25
86,18
3,40
2,944
1,25
Vapour pressure 45 C kPa, abs. 89,63 2,34 2,76 3,45 2,76 1,38 5,52 0,07 24,82 0,14 7,24 0,14 2,76 2,41 0,07 0,21 2,14 1,03 1,03 0,07 57,23 117,62 144,79 186,16 8,48 4,14 0,07 0,07 0,55 96,53 2,07 0,07 16,55 21,37 13,10
Vapour specific gravity 1,07 5,00 3,50 3,20 4,08 4,15 3,00 4,42 2,17 4,24 3,06 4,72 4,41 4,30 7,59 4,50 6,00 10,00 1,00 2,76 4,55 2,36 2,48 2,48 5,83 3,24 3,38 5,10 2,59 2,00 2,56 4,49 1,40 3,52 3,52
Vap/air density 45 C ( kg/m3) 1,407 1,441 1,414 1,422 1,432 1,386 1,460 1,341 1,658 1,343 1,503 1,344 1,442 1,426 1,343 1,346 1,456 1,441 1,338 1,339 3,578 3,102 3,701 4,376 1,790 1,440 1,340 1,341 1,348 2,402 1,374 1,341 1,411 1,932 1,702
Vapour growth rate 1,26 1,01 1,01 1,01 1,01 1,00 1,02 1,00 1,07 1,00 1,02 1,00 1,01 1,01 1,00 1,00 1,01 1,00 1,00 1,00 1,17 1,34 1,42 1,54 1,02 1,01 1,00 1,00 1,00 1,28 1,01 1,00 1,05 1,06 1,04
Gasolines: Aviation (< 4,86 grams lead/gallon) (50/50 mix air) Gasolines: Casinghead (natural) (50/50 mix air) Gasolines: Polymer (50/50 mix air) Gasolines: Straight run (50/50 mix air) Glycerine Heptane (all isomers) Heptane (n-) Hexamethylenediami-ne solution Hexane (all isomers) (average vap. press., real: 7 - 9) Hexane (average vap. press., real: 7 - 9) Hexanol (1-) Hydrochloric acid iso-Butyraldehyde iso-Propylamine Isophorone Isoprene Kerosene Light virgin Naphta Mesityl oxide Methacrylic acid Methacrylo-nitrile Methyl acetate Methyl acrylate Methyl alcohol Methyl ethyl ketone Methyl isobutyl ketone Methyl methacrylate Methyl-5 -ethylpyridine (2-) Methyl-6 -ethylaniline (2-)
3,40
1,25
86,18
3,40
2,944
1,25
55,16
3,00
2,555
1,16
55,16 6,89 72,39 55,16 159,27 0,07 158,58 1,03 96,53 4,62 0,69 74,46 42,06 28,27 48,26 31,03 8,27 13,93 1,10
3,00 3,52 1,26 2,48 2,04 4,75 2,35 4,50 0,66 3,50 2,50 1,17 2,60 3,00 1,11 2,50 3,45 3,45 4,18
2,555 1,530 1,546 2,238 3,165 1,341 3,699 1,378 0,976 1,465 1,350 1,478 2,080 1,962 1,397 1,851 1,562 1,714 1,377
1,16 1,02 1,21 1,16 1,46 1,00 1,46 1,00 1,28 1,01 1,00 1,22 1,12 1,08 1,14 1,09 1,02 1,04 1,00
0,07
4,67
1,341
1,00
Methylamine solution, 40% Methylamyl acetate Methylamyl alcohol Methylpyridine (2-) Methylstyrene (alpha-) Mineral spirits (average vapour s.g.) Morpholine Naphthalene (molten) Nitric acid (70% or less) Nitrobenzene Nitropropane (1- or 2-) Nitrotoluene (o, p-) Nonane Nonene Nonyl phenol Octyl alcohol (iso-) Octyl nitrates (all isomers) Oil, edible: Castor Oil, misc.: Crude Oleum Paraldehyde Pentadiene (1,3-) Pentane (all isomers) Pentane (iso-) Perchloroethylene Phenol, or solutions with 5% or more Phenol Phosphoric acid Phthalic anhydride (molten) Propanolamine (iso-, n-) Propionaldehyde Propionic acid Propionic anhydride Propionitrile Propyl acetate (iso-) Propyl acetate (n-)
Vapour pressure 45 C kPa, abs. 20,68 8,27 92,39 151,68 8,96 10,41 0,07 2,76 2,76 0,07 6,89 0,07 0,07 58,61 0,28 10,34 0,07 0,07 33,78 24,13 1,03 0,07
Vapour specific gravity 2,07 2,07 2,04 2,00 2,72 1,17 3,20 3,60 3,60 3,40 5,80 6,70 6,80 1,35 4,55 3,14 6,00 6,26 4,60 4,54 5,60 12,70
Vap/air density 45 C ( kg/m3) 1,582 1,436 2,398 3,011 1,508 1,358 1,340 1,417 1,417 1,340 1,703 1,342 1,343 1,564 1,349 1,582 1,342 1,342 2,679 2,280 1,391 1,347
Vapour growth rate 1,06 1,02 1,27 1,44 1,03 1,03 1,00 1,01 1,01 1,00 1,02 1,00 1,00 1,17 1,00 1,03 1,00 1,00 1,10 1,07 1,00 1,00
Vapour pressure 45 C kPa, abs. 12,41 39,99 143,41 165,47 0,83 3,52 3,52 2,76
Vapour specific gravity 2,96 2,97 2,49 3,34 4,08 3,66 3,66 3,66
Vap/air density 45 C ( kg/m3) 1,606 2,207 3,694 5,608 1,366 1,441 1,441 1,419
Vapour growth rate 1,04 1,12 1,42 1,48 1,00 1,01 1,01 1,01
Propyl alcohol (iso-) Propyl alcohol (n-) Propylamine (n-) Propylene oxide Pyridine Sodium hydrosulfide solution (45% or less) Sorbitol solution Styrene Styrene (crude) Sulfuric acid Tetrachloroethane (1,1,2,2-) Tetraethylene glycol Tetraethylenepentamine Tetrahydrofuran Tetrahydronaphtalene Toluene Toluene diisocyanate Trichlorobenzene (1,2,4-) Trichloroethane (1,1,1) Trichloro-ethylene Trichloropropane (1,2,3-) Tricresyl phosphate (1% or more of ortho isomer) Tricresyl phosphate (less than 1% of ortho isomer) Tridecanol Triethanolamine Triethylamine Triethylbenzene Triethylene glycol Triethylene glycol methyl ether Triethylenetetramine Tripropylene glycol Turpentine Valeraldehyde (iso-, n-)
Valeraldehyde (n-) Vinyl acetate Vinyl ethyl ether Vinylidene chloride Vinyltoluene Xylene (m-) Xylene (p-) Xylene (o-)
0,07 0,07 0,07 17,24 0,34 0,07 0,07 0,07 0,07 0,28 12,41
12,70 6,70 5,14 3,49 5,60 5,17 5,66 5,04 6,63 4,84 2,96
1,347 1,343 1,341 1,811 1,356 1,341 1,342 1,341 1,342 1,350 1,606
1,00 1,00 1,00 1,05 1,00 1,00 1,00 1,00 1,00 1,00 1,04