CODE : 00ZAR5320EA1E

DIGITAL COPIER
(With optional SPF installed)

AR-5316E

MODEL

AR-5316E AR-5320E

AR-5320E
(With optional SPF installed)

CONTENTS

[ 1 ] NOTE FOR THIS SERVICE MANUAL . . . . . . . . . . . . . . . Refer to AR-M160 [ 2 ] SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR-5316E/5320E [ 3 ] CONSUMABLE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . AR-5316E/5320E [ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . AR-5316E/5320E [ 5 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . Refer to AR-5316/5320 [ 6 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Refer to AR-M160 [ 7 ] SIMULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Refer to AR-5316/5320 [ 8 ] USER PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . Refer to AR-5316/5320 [ 9 ] TROUBLE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . Refer to AR-M160 [10] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AR-5316E/5320E [11] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . Refer to AR-M160 [12] FLASH ROM VERSION UP PROCEDURE . . . . . . . . . . . Refer to AR-M160 [13] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . Refer to AR-5316/5320
Parts marked with are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

SHARP CORPORATION

This document has been published to be used for after sales service only. The contents are subject to change without notice.

[1] NOTE FOR THIS SERVICE MANUAL

This Service Manual describes only the items related to the AR-5316E and AR-5320E. For the other items common with the AR-5316/5320 and the AR-M160/205, please refer to the AR-5316/5320 Service Manual (Document code: 00ZAR5320/A1E) and AR-M160/205 Service Manual (Document code: 00ZARM205/A1E). The table below shows which document(s) should be referred to for each section. (Refer to the document marked with O.) AR-M160/205 AR-5316/5320 O O O O O O O O O O O

Section [ 1 ] GENERAL [ 2 ] SPECIFICATIONS [ 3 ] CONSUMABLE PARTS [ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES [ 5 ] UNPACKING AND INSTALLATION [ 6 ] ADJUSTMENTS [ 7 ] SIMULATIONS [ 8 ] USER PROGRAMS [ 9 ] TROUBLE CODE LIST [10] MAINTENANCE [11] DISASSEMBLY AND ASSEMBLY [12] FLASH ROM VERSION UP PROCEDURE [13] ELECTRICAL SECTION

AR-5316E/5320E O O O

Changed item Some specifications Appearance/Operation panel

Maintanance LED

[2] SPECIFICATIONS
The table below shows the specifications of this model and the contents of changes from the AR-5316/5320 and AR-5316E/5320E.

A. External view
Item External dimensions (W x D x H) Occupying area (W x D) (Not including Handles) Weight (Not including DV) AR-5316E 590 x 577 x 470 mm 590 x 577mm (Not including handles) Approx.31.3Kg AR-5320E 590 x 577 x 555 mm 590 x 577mm (Not including handles) Approx.36.3Kg

B. Additional function
Rotation copy E-sort Binding margin Edge erase Center erase 2in1/4in1 Sorter AR-5316/5320 Not available Not available Not available Not available Not available Not available Not available AR-5316E/5320E Available(When E-sort is installed) Option Default AB series:10mm(5, 10, 15, 20mm) Inch series: 1/2 inch(1/4, 1/2, 3/4, 1 inch)(When E-sort is installed) Default AB series:10mm(5, 10, 15, 20mm) Inch series: 1/2 inch(1/4, 1/2, 3/4, 1 inch)(When E-sort is installed) Default AB series:10mm(5, 10, 15, 20mm) Inch series: 1/2 inch(1/4, 1/2, 3/4, 1 inch)(When E-sort is installed) Available(When E-sort is installed) Available(Offset function (Shifter) provided)

C. Others
Item Interface Printer(Option) Shifter AR-5316 AR-5320 IEEE1284parallel connector/USB1.1 GDI Not available AR-5316E AR-5320E IEEE1284parallel connector/USB1.1/USB2.0 GDI(SPLC) Available

D. Option
Machine SPF Dual function board 250 sheets paper feed unit 256MB memory O : The option can be installed. - : The option cannot be installed. Model AR-SP6N AR-EB7 AR-D24(250)/D25(250x2) AR-SM5 AR-5316 O AR-5320 O AR-5316E O O O O AR-5320E O O O O

AR-5316E/5320E NOTE FOR THIS SERVICE MANUAL 1-1

[3] CONSUMABLE PARTS

1. Supply system table
A. Europe
NO 1 Name Toner cartridge(Black) Content Toner cartridge <With IC> (Toner: Net Weight 537g) Vinyl bag Developer (Developer : Net Weight 400g) OPC Drum Drum fixing plate x10 x10 x10 x1 x1 500K (50k x 10) 50K AR-202LD AR-202DM The number of order by multiple of 10. Life 160K (16k x 10) Product name AR-016LT Remark Life : A4 6% Coverage

2 3

Developer(Black) Drum

Packed items:DR (50K)/ Develop UN/ Process UN Note 1: The individual carton is printed with English, German, French, and Spanish as well as the green mark.

B. Australia / New Zealand

NO 1 Name Toner cartridge(Black) Content Toner cartridge <With IC> (Toner: Net Weight 537g) Vinyl bag Developer (Developer : Net Weight 400g) OPC Drum Drum fixing plate x10 x10 x10 x1 x1 Life 190K (19k x 10) (Default: Toner save mode) 500K (50k x 10) 50K Product name AR-202LT Remark Life : A4 6% Coverage (When Toner save mode)

2 3

Developer(Black) Drum

AR-202LD AR-202DM The number of order by multiple of 10.

Packed items:DR (50K)/ Develop UN/ Process UN Note 1: The individual carton is printed with English, German, French, and Spanish as well as the green mark.

C. Middle East / Africa / Philippine

NO 1 Name Toner cartridge(Black) Content Toner cartridge <With IC> (Toner: Net Weight 537g) Vinyl bag Developer (Developer : Net Weight 400g) OPC Drum Drum fixing plate x10 x10 x10 x1 x1 Life 190K (19k x 10) (Default: Toner save mode) 500K (50k x 10) 50K Product name AR-016ET Remark Life : A4 6% Coverage (When Toner save mode)

2 3

Developer(Black) Drum

AR-202CD AR-202DR The number of order by multiple of 10.

Packed items:DR (50K)/ Develop UN/ Process UN Note 1: The individual carton is printed with English, German, French, and Spanish as well as the green mark.

D. Asia (Thailand is excluded.)

NO 1 Name Toner cartridge(Black) Content Toner cartridge <With IC> (Toner: Net Weight 537g) Vinyl bag Developer (Developer : Net Weight 400g) OPC Drum Drum fixing plate x10 x10 x10 x1 x1 Life 190K (19k x 10) (Default: Toner save mode) 500K (50k x 10) 50K Product name AR-016CT Remark Life : A4 6% Coverage (When Toner save mode)

2 3

Developer(Black) Drum

AR-202CD AR-202DR The number of order by multiple of 10.

Packed items:DR (50K)/ Develop UN/ Process UN Note 1: The individual carton is printed with English, German, French, and Spanish as well as the green mark.

AR-5316E/5320E CONSUMABLE PARTS 3-1

E. Taiwan
NO 1 Name Toner cartridge(Black) Content Toner cartridge <With IC> (Toner: Net Weight 537g) Vinyl bag Developer (Developer : Net Weight 400g) OPC Drum Drum fixing plate x10 x10 x10 x1 x1 Life 160K (16k x 10) (Default: Toner save mode OFF) 500K (50k x 10) 50K Product name AR-016ET Remark Life : A4 6% Coverage (When Toner save mode)

2 3

Developer(Black) Drum

AR-202LD AR-202DM The number of order by multiple of 10.

Packed items:DR (50K)/ Develop UN/ Process UN Note 1: The individual carton is printed with English, German, French, and Spanish as well as the green mark.

F. Hong Kong
NO 1 Name Toner cartridge(Black) Content Toner cartridge <With IC> (Toner: Net Weight 537g) Vinyl bag Developer (Developer : Net Weight 400g) OPC Drum Drum fixing plate x10 x10 x10 x1 x1 Life 190K (19k x 10) (Default: Toner save mode) 500K (50k x 10) 50K Product name AR-016CT-C Remark Life : A4 6% Coverage (When Toner save mode)

2 3

Developer(Black) Drum

AR-202CD-C AR-202DR-C The number of order by multiple of 10.

Packed items:DR (50K)/ Develop UN/ Process UN Note 1: The individual carton is printed with English, German, French, and Spanish as well as the green mark.

G. Thailand
NO 1 Name Toner cartridge(Black) Content Toner cartridge <With IC> (Toner: Net Weight 537g) Vinyl bag Developer (Developer : Net Weight 400g) OPC Drum Drum fixing plate x10 x10 x10 x1 x1 Life 190K (19k x 10) (Default: Toner save mode) 500K (50k x 10) 50K Product name AR-016CT Remark Life : A4 6% Coverage (When Toner save mode)

2 3

Developer(Black) Drum

AR-202CD AR-202DR The number of order by multiple of 10.

Packed items:DR (50K)/ Develop UN/ Process UN Note 1: The individual carton is printed with English, German, French, and Spanish as well as the green mark.

AR-5316E/5320E CONSUMABLE PARTS 3-2

[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES

1. Appearance

1 2 18 2 7 6

16 17

3 4 4 10 5 8 11

15

9
1 4 7 10 13 16 Glass cleaner (when the SPF is installed) Handles Paper output tray Side cover Bypass tray USB 1.1 connector 2 5 8 11 14 17 Document feeder cover (when the SPF is installed) /document cover Power switch Front cover Side cover handle Bypass tray extension Parallel connector 3 6 9 12 15 18

12

13

14

Document glass Operation panel Paper trays Bypass tray guides Charger cleaner USB 20 connector (when the dual function board is installed)

2. Internal
19 20 21

22

23

24

26 25
19 22 25 28 Document feeder tray (when the SPF is installed) Right side cover (when the SPF is installed) Toner cartridge Photoconductive drum 20 23 26 29

27

28

29

Original guides (when the SPF is installed) Exit area (when the SPF is installed) Roller rotating knob Fusing unit paper guide

21 24 27

Feeding roller cover (when the SPF is installed) Toner cartridge lock release lever Fusing unit release levers

AR-5316E/5320E EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-1

3. Operation Section
1 2 3

The indications of the operation panel may differ depending on the country and the region.
AR-5316E/ The example of a display of inch series
11X17 8X14 8X11 8X5 8X11 8X13 EXTRA

200% 141 129 121 100% 95 77 64 50%

23

26

20

21 23

26

27

1 20 26

ON LINE key/indicator ORIGINAL SIZE ENTER key / ORIGINAL SIZE indicators Paper feed location / misfeed location indicators

2 21 27

DUAL PAGE COPY key/indicator PAPER SIZE indicators PRESET RATIO selector keys / indicators

3 23

XY-ZOOM key/indicator SPF indicator (when the SPF is installed)

11 When there are two or more paper trays 4 5 6 7 8 9 10 12 13 14 15 16 17 18

DATA

ACC.#-C

AUTO

ZOOM

25 400%

INTERRUPT

AUTO A3 A4 A4 A5 B4 EXTRA ENTER AUTO %

1 3 5

200% 141 122 115 100% 86 81 70 50%

READ-END

19

20

21 22 23 24

25 26

27

28

29

30

31 32

Not used for this machine.

4 7 10 13 16 19 22 25 28 31

SORT/GROUP key / indicators(when the dual function board is installed) ERASE key / indicators(when the dual function board is installed) AUDIT CLEAR key POWER SAVE indicator ZOOM indicator Light and Dark keys / indicators PAPER SIZE ENTER key AUTO IMAGE key / indicator Numeric keys CLEAR ALL key

5 8 11 14 17 20 23 26 29 32

ORIGINAL DATA indicator(when the dual function board is installed) MARGIN SHIFT key / indicator(when the dual function board is installed) AUTO PAPER SELECT indicator Display Zoom keys ORIGINAL SIZE ENTER key / ORIGINAL SIZE indicators SPF indicator (when the SPF is installed) Paper feed location / misfeed location indicators READ-END key CLEAR key

6 9 12 15 18 21 24 27 30

2 IN 1 / 4 IN 1 key / indicators(when the dual function board is installed) AUTO/TEXT/PHOTO key / indicators Alarm indicators Copy ratio display key INTERRUPT key / indicator PAPER SIZE indicators TRAY SELECT key PRESET RATIO selector keys / indicators START key / indicator

AR-5316E/5320E EXTERNAL VIEWS AND INTERNAL STRUCTURES 4-2

[10] MAINTENANCE
1. Maintenance table
X:Check(Clean, adjust, or replace when required.) O:Clean Unit name Drum peripheral OPC drum Cleaning blade Side seal F/R MC unit (MC charging electrode) (MC grid) (MC case) Transfer wire Transfer paper guide MC guide sheet (Cleaning blade attached) Drum fixing plate B Process frame unit Discharge holder Separation pawl Star ring x 2 pcs Developing section Developer DV seal DV under seal DV side seal Side Mylar Optical section Lamp unit No.2/3 mirror unit CCD peripheral Glass Other Reflector Mirror Mirror Pulley Lens Table glass White Plate Drive wire Rail Document cover Document size sensor LSU Paper feed section Multi paper feed section Dust-proof glass Take-up roller(manual / SPF) Paper feed roller Spring clutch Paper transport section PS roller Transport (paper exit) rollers Spring clutch Fusing section Upper heat roller Pressure roller Pressure roller bearing Upper separation pawl Lower separation pawl Cleaning pad Drive section Paper exit section *1:Recommendable replacement time:50K(A4,5%print) Gears Belts Ozone filter*1 X X X X O O O O O O O O O O O X X X X X X X Part name When calling X X O O X X O X O O O X O O O X X O O O O O O O O O O O X X X X X X X X X O O O X O O O X X O O O O O O O O O O O X X X X X O X O O O O X X O O O X O O O X X O O O O O O O O O O O O X O O O X X O X O O ( ( ( O O ) ) ) ( ( ( O O ) ) ) ( ( ( O O ) ) ) X X X :Replace 50K :Adjust 100K :Lubricate 150K

AR-5316E/5320E MAINTENANCE 10-1

2. Maintenance display system

Toner Life, Remaining quantity check *1 16K a. Press and hold the density adjustment LIGHT key for more than 5 sec, and the machine will enter the user program mode. b. Press and hold the "%" key for more than 5 sec, and the remaining quantity will be displayed on the copy quantity display in one of the following levels: (Remaining quantity display levels: 100%, 75%, 50%, 25%, 10%, LO) c. Press the density adjustment LIGHT key to cancel. NEAR EMPTY About 10% ON Operation allowed 50K ON at 50K of the developer count Selection is available between Not Stop and Stop by Service Simulation (SIM 2637) Setup. (If Stop is selected, the LED will flash and stop at 50K.) * Default: Not Stop * Clear: SIM 42-1 Selection is available among 50K, 25K, 10K, 7.5K, 5K, and Not stop with SIM 211. * Default: 50K * Clear: SIM 20-1 Not stop EMPTY Flash Stop

C. DV seal attachment procedure

1) When attaching the DV side Mylar, check the position shown in the figure below and attach it properly.

Remaining quantity LED Machine Developer Life LED Machine

2) When attaching the DV side sheet, check the position shown in the figure below and attach it properly. (First of all, attach the DV side Mylar.)

Maintenance LED

Machine

*1: Installation of a new toner cartridge allows to display the remaining quantity.

3. Note for replacement of consumable parts

A. Toner cartridge
When a waste toner cartridge is removed from the machine, it must be put in a polyethylene bag to avoid scattering of toner. * Be sure to attach the DV side sheet so that the notch is on the outside.

B. DV cartridge
Do not shake or put up the developer cartridge. Otherwise developer may scatter.

AR-5316E/5320E MAINTENANCE 10-2

LEAD-FREE SOLDER
The PWBs of this model employs lead-free solder. The LF marks indicated on the PWBs and the Service Manual mean Lead-Free solder. The alphabet following the LF mark shows the kind of lead-free solder.

Example:
<Solder composition code of lead-free solder> Solder composition code (Refer to the table at the right.) Solder composition Sn-Ag-Cu Sn-Ag-Bi Sn-Ag-Bi-Cu Sn-Zn-Bi Sn-In-Ag-Bi Sn-Cu-Ni Sn-Ag-Sb Bi-Sn-Ag-P Bi-Sn-Ag Solder composition code a b z i n s p

Lead-Free

5mm

(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD

When repairing a lead-free solder PWB, use lead-free solder thread. Never use conventional lead solder thread, which may cause a breakdown or an accident. Since the melting point of lead-free solder thread is about 40C higher than that of conventional lead solder thread, the use of the exclusive-use soldering iron is recommendable.

(2) NOTE FOR SOLDERING WORK

Since the melting point of lead-free solder is about 220C, which is about 40C higher than that of conventional lead solder, and its soldering capacity is inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land separation or may exceed the heat-resistive temperature of components. Use enough care to separate the soldering iron from the PWB when completion of soldering is confirmed. Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently. If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron tip after completion of soldering work. If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer.

COPYRIGHT c 2006 BY SHARP CORPORATION

All rights reserved. Printed in Japan. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.

Trademark acknowledgments Windows and Windows NT are trademarks of Microsoft Corporation in the U.S.A. and other countries. IBM and PC/AT are trademarks of International Business Machines Corporation. PCL is a trademark of Hewlett-Packard Company. Pentium is a registered trademark of Intel Corporation. All other trademarks and copyrights are the property of their respective owners.

SHARP CORPORATION Digital Document System Group CS Promotion Center Yamatokoriyama, Nara 639-1186, Japan
2006 Dec. Printed in Japan N