Agfa Classic E.O.S. - Technical Documentation

HEALTHCARE
Imaging Services
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2007-05-31 printed in Germany Agfa Company Confidential
Copyright 2006 Agfa-Gevaert HealthCare
Document Node ID: 16099429
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Revision 1 2007-05-31
HEALTHCARE
Global Services Organisation
Order No.: DD+DIS301.03E
Technical Documentation Classic E.O.S. Classic E.O.S. CL

Type 5270 / 105 as of SN 1138 Type 5270 / 100 as of SN 4500
*1WACEX1*
1 piece WACEX MA1
Edition 6
R .CD _02 0 0 00 0_1 527
printed in Germany 02 / 2005

Agfa Company Confidential
HEALTHCARE
Technical Documentation Classic E.O.S.

Type 5270 / 100 as of SN 4500
*1WACEX1*
1 piece WACEX MA1
Classic E.O.S. CL
Type 5270 / 105 as of SN 1138
6. Edition
Ordering of spare parts and spare part kits:
Phone: Fax:
xx49 - (0)89 - 6207 -3760 xx49 - (0)89 - 6207 -7388
Ordering of documentation:
Phone:
xx49 - (0)89 - 6207 -3553
Caution:
This system uses mains voltage. Please observe the pertinent safety instructions. These instructions describe adjustments and routines which must only be performed by qualified technical personnel.
Note:
Electrical repairs and connections must only be made by certified electricians. Mechanical repairs and connections must only be made by certified technicians. CE Declaration: According to the medical directives the CE Declaration (CE Conformity) becomes void if the product is modified without permission of the manufacturer! This applies to all parts, not only the safety devices!
DR 02.C 00_ 100 _ 0 527
AGFA-GEVAERT AG HE/S&S - GSO Tegernseer Landstr. 161 D-81539 Munich
printed in Germany 05 / 2005 Agfa Company Confidential
Pictographs and conventions for this documentation Contents

This documentation uses certain conventions (pictographs, styles) to help you find information faster and easier.
0.
Order list
Meaning of the pictographs

High voltage! Waiting time Required tools Removal Installation
1. 2. 3. 4. 5. 6. 7. 8. 9.
Installation preparations Controls and connectors
Attention!
Info
Installation / start-up Operating instructions Theory of function Repair and Service Reference and circuit diagrams Spare parts list Accessories Conventions
Activity Instruction, Explanation Mouse activities, or Return key Type face Switch on machine <omni-cd.exe> vips Example Switch on machine Doubleclick the icon <omni-cd.exe> Enter vips and click <Continue> Hint Mechanical adjustment Required spare part Electrical adjustment Required time Calibration
10. Modifications 11. Technical standard modifications 12. Maintenance 13. Field Service Bulletins 14. Installation planning
Text input via keyboard required
15. Glossary / key word index
DD+DIS441.04E
General Information
Classic E.O.S. / Classic E.O.S. CL (Type 5270/100/105) Edition 6

The 6th edition is the Service Documentation applying to the machines > SN4500 (Type 5270/100) or > SN1138 (Type 5270/105) It is not a replacement for Edition 5. The 5th edition remains the Service Documentation applying to the machines < SN4500 (Type 5270/100) or < SN1138 (Type 5270/105) and it includes the information about technical modifications in the machines up to these serial numbers. All previous information regarding the serial number of Type 5270/105 (SN 1500) to differentiate compatibility is void. The new valid threshold for compatibility differentiation of Type 5270/105 is the serial number SN 1138. This serial number refers to the complete documentation. Edition 6 provides information about technical modifications in the production standard as of serial numbers 4500 or 1138 respectively. The technical modifications are: A new Control Board (with label F8.5270.7890) has been introduced, and this board only works with Software Version CLLC1107 and up. It is not compatible with the previous control boards and their software. The water circulation pump became an option. A level sensor in the fixer tank 2 has been added. The 24V crossflow fan has been replaced by crossflow fan with 230V.
Edition 5 DD+DIS324.00D/E/F
only downward compatible
only upward compatible
Edition 6 DD+DIS301.03D/E/F
TYPE 5270/100 SN 1001
TYPE 5270/100 SN 2200
TYPE 5270/105 SN 1001
TYPE 5270/100 SN 4500
TYPE 5270/105 SN 1138
only downward compatible Software versions: CEOS1117 - CEOS1801 Software versions: Techn. characteristics: MEOS1201 - MEOS1401 - 4-key control panel Software versions: Techn. characteristics CLLC1107 - 4-key control panel
Techn. characteristics: - 3-key control panel
As of CEOS1714: - Must calibration - Selection of application Control board:

ST 55 MC29 MC28 MC27 ST63 ST57 IC57 C2 10
Dev Repl Clutc h Supply Dr ain Fan2
- Current sensor - Integrated repair routine - Cross-flow fan 24V Steuerkarten:

ST55 MC29 MC28 MC27 ST 63 ST57 IC57 C2 10
Dev Repl Clutch Supply Dra n i
MC31
MC32
R47 7
MC4
L11
D48
M C1 6 M C1 7 TY 2
SI9
SI8 ST5 D50
MC31
MC32
R47 7
MC4
L11
D48
MC1 6 MC1 7 TY 2
SI9
SI8 ST55 ST5 D50 MC29 MC28 MC27 ST89 MC24 MC23 D49 ST66 S1
IC5 7
C2 10
Dev Re pl Clutch Supp ly Drain
MC31
MC32
R477 MC4 R410
L11
D48
M C1 6 M C1 7 TY 2
SI9
SI8 ST 5 D50
R41 0 C80 BU9
R41 0 C80 BU9
C80
ST89 ST66 S1
ST90
HeatF
HeatF
IC5 0
IC5 1 IC63 ST 88 S T71 S T 7 2

ST7 3
He atD
Bl o we
IC5 0
R S1 9
IC5 1 IC6 3 ST 88 S T 71 S T 7 2
ST 7 3
IC50
R S1 9
IC51 IC6 3 ST88 S T 71 S T 7 2

ST 7 3
Blowe
Heat D
HeatD
ST53
IR
HeatF
Blowe
F8.5270.7750._
12 V2 ST45 Circ . + 24V2 C64 C63 ST85 SI2 ST54 ST62 F an1 M C1 3 M C2 M C2 0 M C3 4
M C22
MC24 MC23 D49 +12MOT
ST66 S1
ST89
ST 90
MC3
TY 1
+24V
+12MOT
IC5 2
C79
ST64
D2
BU1 BU4 ST 53
ST 65
IR
R4 7 6 R3 8 0
R47 6 R38 0 RS 2 1
R47 6 R38 0
RS20
R377
T76 S T74 S ST 82 ST 15 ST 87 F ilm O ut Bright ness C ont rast R464 R465 IC7 9 IC88
M C 3 5 M C3 6 ST7 9
RS20
R377
SI12 RS24
M C3 5 M C36
R 377
IC7 8
T76 S T 74 S ST82 Brightness Contrast R381 ST 15 R464 R465 IC79 IC8 8 S T 75 S T78
ST 7 9
SI12
T 76 S T 74 S ST82 R381 ST15 Brightn ess Contrast R464 R46 5 IC7 9 IC8 8 S T 75 S T 78
M C3 5 M C 3 6 ST 7 9
SI12 RS24
R475 R485 S T75 S T78 S T 7 7 RS4 RS1 RS3 RS2 RS6 RS5 RS7 RS8 SI11
RS22 R37 8
R475
ST 7 7
R485 RS24
R379
RS22 R378
R379
R475
ST 7 7
R485
RS22 R378
RS20
ST 81
RS23
ST81
RS 21
R S 19
IC7 8
RS23
ST81
RS 2 1
IC7 8
R379
R381
RS4
RS1 RS3 RS2
RS6
RS5 RS7
RS8 SI11 SI10 SI6 SI7 SI1 SI5 SI3

f u j 07 9 03 E . cd r
RS4
RS1 RS3 RS2
RS6
RS5 RS7

f uj 0 79 0 3E . cdr
SI10
SI6
SI7
SI1
SI5
SI3
fu 0 j 7 90 3 E . cd r
ST 87 Film O ut
ST87 Film O ut
RS9 ST 86
BU10 XK1 BU7 BU6
RS9
BU10 ST 86 BU7 BU6 XK1
RS9
BU10 ST86 BU7 BU6 XK1
IR
ST 6 7
S T68 S T 69 S T 70 ST4
IC6 5
F8.5270.7750._
12V2 ST45 Circ . + 24V2 ST 85 SI2
Fan2
C64 C63
ST 90
ST54
ST62
Fan1
M C1 3 M C2 M C2 0 M C3 4
M C22
MC3
TY 1
+24V
C79
ST 64
D2
BU1 BU4 ST 53
C79
+12M OT
IC52
ST65
ST6 7
S T68 S T69 S T 70 ST4
IC65
F8.5270.7950._
12 V2 ST 45 +24V2 C64 C63 ST85 SI2
F an2
ST63
ST 57
BU9
ST62
Fan1
ST 54
MC1 3 MC2 MC2 0 MC3 4
M C2 2
Circ .
MC24 MC23 D49
MC3
TY 1
+ 24V
IC52
ST 64
D2
BU1 BU4
ST65
ST6 7
S T 68 S T69 S T70 ST4
IC65
RS23
- Current sensor - Integrated repair routines - Selection of applications - Water circulation pump becomes optional - Level sensor for fixer tank 2 - Cross-flow fan 230V
ST55 IC57 MC29 MC28 MC27 C210
De v Re pl Clutch
MC31
MC32
R477
MC4
L11
D48
MC1 6 MC1 7 TY 2
SI9
SI8 ST 5 D50
Software version: EOSUNIV1007 Techn. characteristics: - Must calibration - Selection of application
Control board:
R410 C80 BU9
ST66 S1
ST89 ST 90
ST 53
HeatD
Heat F
IC50
IC51 IC63 ST8 8 S T 71

ST 7 2 ST 7 3
Blowe
R47 6 R38 0
R S 19
S T 74 S T76 ST8 2 ST1 5 ST8 7 Brightne ss Con trast R464 R465 IC79 IC8 8 S T 75 S T 78
M C3 5 M C36 ST 7 9
SI12
RS24 R475 R485

ST 7 7
RS22 R378
RS20
R37 7
ST81
RS 21
IC7 8
R379
R381
RS4
RS1 RS3 RS2
RS6
RS5 RS7

f uj 0 79 0 3E . c dr
Film O ut
RS9
BU10 ST 86 BU7 BU6 XK1
IR RS23
F8.5270.7890._
ST 57
Drain
ST 63
Su pp y l
12V2 ST 45 Circ .
+24V2
C64 C63
ST85
SI2
Fan2
ST62
Fan 1
ST54
M C1 3 M C2 M C2 0 M C3 4
M C2 2
MC24 MC23 D49 +12 M OT
MC3
TY 1
+ 24V
IC5 2
C79
ST 64
D2
BU1 BU4
ST65
ST6 7
S T68 S T69 S T70 ST4
IC65
5270_10000_003-e.cdr
Edition 6, Revision 1 Agfa Company Confidential
Classic E.O.S. / Classic E.O.S. CL (Type 5270 / 100 / 105)
Chapter 0 / I
Order List for Documentation
Order List for Documentation
Type 5270/100, from SN4500 Type 5270/105, from SN1138
Classic E.O.S.
Classic E.O.S. CL
NOTE: Daily updated order lists are available in MedNet.
Order number for a complete Service Manual:

Order number Edition
DD+DIS301.03E
Complete Service Manual
Order numbers for separately available chapters of the Service Manual:

Order number Contents Revision of document Approval Date
DD+DIS302.03E DD+DIS303.03E DD+DIS022.05M DD+DIS060.03E
Chapter 12: Maintenance Instructions, Edition 6 Chapter 14: Installation Planning, Edition 6 Chapter 08: Spare Parts List Chapter 08: Spare Parts List, Thoramat Docking Unit
0 0 4 3
2004-03-12 2004-02-05 2007-11-28 2006-12-08
Access to MedNet GSO Library:

*IntraNet: *ExtraNet: http://docs.agfanet/mednetcso-library http://extranet.agfa.com/bu/mi/mednet/mednetcso.nsf
* to request an account to the MedNet GSO Library go to: http://intra.agfanet/bu/mi/mednethelp.nsf/EN/gettingaccess.htm
Inquiries:
Phone + 49 89 6207 3949
Fax +49 89 6207 7274
2007-11-28 printed in Germany
Document Node ID: 14037585 eq_00_orderlist_e_template_v04
Copyright 2007 Agfa HealthCare N.V.
Checklist for Completeness
Classic E.O.S. / Classic E.O.S. CL

Type 5270/100/105
NOTE: Verify latest level and completeness of your Service Manual by means of this checklist for completeness. Only the document numbers listed here are valid. Discard documents with different numbers if necessary.
Chapter 0 Order number / Designation Order list Checklist for completeness List of Service Bulletins DD+DIS301.03E DD+DIS301.03E DD+DIS301.03E DD+DIS301.03E Intentionally left blank DD+DIS301.03E DD+DIS301.03E DD+DIS301.03E DD+DIS301.03E DD+DIS301.03E DD+DIS301.03E DD+DIS301.03E DD+DIS131.05E Revision of document Approval date 2007-11-28 Pages 0/1-4
0 1 2 3 4 5 6.1 6.2 6.3 6.4 6.5 6.6 6.7
0 0 0 0 0 0 0 0 0 0 0 2
2004-03-12 2004-03-12 2004-03-12 2004-03-12 2004-03-12 2004-03-12 2004-03-12 2004-03-12 2004-03-12 2004-03-12 2004-03-12 2005-05-03
Cover sheet and list of contents 1/I, 1/1 1/13 2/I, 2/1 2/6 3/I-II, 3/1 3/57 5/I-II, 5/1 5/42 6.1/I, 6.1/1 6.1/8 6.2/I, 6.2/1 6.2/10 6.3/I, 6.3/1 6.3/24 6.4/I, 6.4/1 6.5/I-II, 6.5/1 6.5/28 6.6/I, 6.6/1 6.6/6 (A3) 6.6/7 6.6/15 6.7/I, 6.7/1 6.7/2, 6.7/3 7/I, 7/1-13 Sh. 1-1 (A1) (A3) 8/1 - 8/76 8/1 8/22 9/I Cover sheet, 9/I, 9/1 9/8 11/I, 11/1
DD+DIS301.03E F1.5272.7005.0 Overview Control Board PCB1 DD+DIS022.05M DD+DIS060.03M DD+DIS301.03E DD+DIS309.00E Intentionally left blank DD+DIS441.04E
2004-03-12
8 9 10 11
4 3 0 1
2007-11-28 2006-12-08 2004-03-12 2004-12-22
2007-11-28
Classic E.O.S. / Classic E.O.S. CL Type 5270/100/105
Chapter 0 / 2
Chapter 12
Order number / Designation DD+DIS302.03E
Revision of document 0
Approval date 2004-03-12
Pages Cover sheet 12/I, 12/1 - 12/25 Checklist 1-3 13/1-5 13/1-4 13/1-/3 13/1-/2 13/1-/2 13/1-/3 13/1-/3 13/1-/15 Cover sheet 14/I-II, 14/1 14/41 15/I, 15/1 15/3
13
SB 01 SB 02 SB 03 SB 04 SB 05 SB 06 SB 07 SB 08
DD+DIS157.04E DD+DIS249.04E DD+DIS277.04E DD+DIS288.04E DD+DIS214.04E DD+DIS184.05E DD+DIS009.07E DD+DIS223.07E
n.a.
2004-05-07 2004-08-04 2004-08-31 2004-08-31 2004-07-06 2005-07-06 2007-01-29 2007-10-23 2004-02-05 2004-03-12
14 15
DD+DIS303.03E DD+DIS301.03E
0 0
2007-11-28
Chapter 0 / 3
List of Service Bulletins
List of Service Bulletins

The following SBs are valid:
SB Document number
Classic E.O.S. / Classic E.O.S. CL

Type 5270/100/105
Contents
Revision of document
SB 01
DD+DIS157.04E
Control Board PCB1 (CM+9 5270 9450 0) and Processor SOFTWARE CLLC1107 (CM+9 5270 9410 0) available as Spare Part Introduction of Processor Software CLLC_1203 Order Number: CM+9 5270 9410 1 Control Board PCB1 incl. CLLC_1203 Order Number: CM+9 5270 9450 1 Magnet Not Sufficiently Fixed in the Machine Cover Introduction of Anti-Algae-Unit Type: 5279/100 Installation of the Tank Reinforcement CM+9 5270 9071 0 This document describes the installation of a tank reinforcement that prevents bending of the intermediate tank walls. Service 574: IR heater in dryer defective due to measuring error caused by wrong cable positioning at the Current Sensor Board PCB2. Manufacturers Warning about Ground Fault Interrupters with Possibly Higher Trigger Current. Empty Battery of the Clock Chip Causes Incorrect Date and Incorrect Time Display Followed by a Calibration Request
SB 02
DD+DIS249.04E
SB 03 SB 04 SB 05
DD+DIS277.04E DD+DIS288.04E DD+DIS214.04E
0 0 0
SB 06
DD+DIS184.05E
SB 07 SB 08
DD+DIS009.07E DD+DIS223.07E
0 0
The following SB's are no longer valid (integrated in the chapters of the Service Manual, or technically obsolete):
SB Document number Contents Revision of document
--
--
--
--
2007-11-28
Chapter 0 / 4
Preinstallation
Section 1
contains all important preinstallation data for the machine:
Inspection of the packing material for transport damage and complete
shipment
Unpacking and packing notes Machine positioning at the installation site Requirements on the installation site Connection data (electrical, if necessary, connections to chemical supply and
disposal, fiber optic connections)
Make sure to study this section and before starting the installation check if all preparations have been made as specified.
Section 1
DD+DIS301.03E
Installation Preparations
Chapter 1 Contents 1 2
2.1 2.2 2.3 2.4 2.5 2.6
2.6.1 2.6.2
Safety ......................................................................... 1 Installation Preparations .......................................... 3

Machine transport ................................................................... 3 Checking the shipment ........................................................... 3 Transport check....................................................................... 3 Checking safety indicators on the machine box .................. 3 Transport path ......................................................................... 4 Required space at the installation site .................................. 5
Classic E.O.S. Type 5270/100 ........................................................... 5 Classic E.O.S. CL Type 5270/105 .................................................... 6
2.7 2.8 2.9
Unpacking ................................................................................ 7 Checking the type label .......................................................... 8 Checking the accessory box .................................................. 8
3
3.1 3.2
Technical Data ........................................................... 9

Electrical data .......................................................................... 9 Ambient and climatic conditions ........................................... 9
4
4.1 4.2
Dimensions and Weights........................................ 11

Classic E.O.S. Type 5270/100 .............................................. 11 Classic E.O.S. CL Type 5270/105 ........................................ 11
5
5.1 5.2 5.3 5.4
Machine Standards and Directives........................ 12

Safety...................................................................................... 12 Radio interference suppression........................................... 12 Electromagnetic compatibility.............................................. 12 Certificates and guidelines ................................................... 13
Edition 6, Revision 0 Agfa Group Confidential
Chapter 1 / I
DD+DIS301.03E
Safety
General safety instructions The machine must only be used as described in the operating instructions. Any other use may result in damage to the machine or may affect the machine function with the consequence that the machine can no longer be used as intended, and therefore presents a risk for patients, user, and environment. The machine must only be operated by qualified personnel trained on the machine. Ensure that only trained personnel have access to the machine. Ensure that the machine can always be supervised and that any tampering is prevented. Repairs or modifications on the machine must only be performed by trained service personnel authorized by Agfa. In case of visible damage on the machine housing the machine must not be operated or used, and must immediately be disconnected from the mains. Built-in or external safety devices must not be circumvented or disabled. Disconnect the machine from the mains before starting any maintenance. If a mains connection is absolutely required these maintenance routines must only be made by specially trained personnel. Like all technical devices, this machine must be operated, cared for and serviced correctly as described in the documentation provided with the machine. If the machine is not operated correctly, or if it is not serviced correctly, Agfa will not be liable for any resulting disturbances, damage or injuries. When installing the machine make sure that either the mains plug or an allcable disconnecting device is provided in the internal installation close to the machine and is easily accessible. If the machine is connected with other components or assemblies, Agfa will guarantee safety only for combinations which are approved by Agfa. In case of conspicuous smoke or noises, immediately disconnect the machine from the mains. Special instructions for the handling of chemicals When handling chemicals, always observe the applying safety and environmental regulations, as well as the operating and warning instructions pertaining to these chemicals. Wear stipulated protective clothing and safety goggles. When disposing of chemicals and waste water, you must comply with the local regulations concerning waste water and environmental protection. If photo-chemicals get in your eyes, proceed exactly according to the warning instructions and/or the instructions published by the manufacturers of the chemicals. If required, immediately rinse your eyes with cold water. Afterwards see the doctor immediately. Avoid inhaling of chemical fumes. Make sure that there is sufficient ventilation at the installation site of the machine, i.e. an air exchange that is
Chapter 1 / 1
at least ten times the room volume per hour. Always comply with the installation instructions.
DD+DIS301.03E
Verify tightness of all connections for chemicals and water, as well as waste water, on the machine in regular intervals. At least check whenever suggested in the operating instructions and/or service instructions. If solution gets into the inside of the machine (e.g. by spilling during tank filling), the machine must immediately be disconnected from the mains and cleaned thoroughly by the service personnel. Do not use additional chlorine or chlorine containing substances inside the processor. The use of additional chlorine or chlorine containing substances can lead to irreversible damage of the equipment. Using these substances may void the manufacturers warranty. The film processor must not be operated in the direct vicinity of the patients as defined in EN60601-1 and IEC 601-1. Adherence to safety regulations This film processor meets the safety requirements as defined in EN 60950: 1997 (IEC 950) and EN 60601-1-2: 1993, UL 1950 and CSA C22.2 No. 950 and has interference suppression as defined in EN 50081-1, EN 55011, and FCC 47 Part 15, Subchapter B, Class A. The water connection complies with DIN 1988 / EN 1717:2001.
Chapter 1 / 2
DD+DIS301.03E
2
2.1
Machine transport
The freight forwarder transports the machine up to the final installation site. The responsible technician should be present during delivery.
2.2
Checking the shipment

Compare the labels on the boxes with the customers order list and the bill of lading.
2.3
Transport check
Check the packing material for visible transport damage: dented edges damaged box torn fixing elements (metal straps, screws)
2.4
Checking safety indicators on the machine box

The machine is shipped on a pallet. The box has a TILTWATCH indicator (A), a SHOCKWATCH indicator (B), and a packing seal (C) attached. They are attached to the outside of the box and indicate if the machine has been tilted, was exposed to shocks, or has been opened during transport.
Figure 1
Chapter 1 / 3
DD+DIS301.03E
If the machine was tilted, the arrow head in the circle of the TILTWATCH indicator (A) changed from white to red.
5270_10001_002.cdr
Figure 2
IN
C.
, AS LL DA
RE CO VE RY ,
TX . . .S U
M ED IA
T. PA
O F
# 3 61 68 40
Figure 3
Note all detected damage in the installation report! In case of a damaged machine make sure to keep the packing material for proof (transport insurance)! Send the damage report to the insurance company.
2.5
Transport path
The film processor must fit through all doors and hallways on its transport path to the installation site. Classic E.O.S. / Classic E.O.S. CL (Type 5270/100/105) without pallet with pallet smallest door width at least 73 cm (29 inch) at least 82 cm (32 inch)
Chapter 1 / 4
KO NE X
5270_10001_003.cdr
G M BH ,
FR AN KF UR T
If the machine was subjected to shocks, the square field in the middle of the SHOCKWATCH indicator (B) changed from white to red.
PR
O DU CT
Model/Modell L-65
R R
INDICATOR
INDIKATOR
ROUGH HANDLING WILL CHANGE INDICATOR TO BRIGHT RED. IF SHOCKWATCH IS RED NOTE ON BILL OF LADING. INSPECTION MAY BE WARRENTED.
BY / RT IE RT PO IM D H RC U
M AI N
ED RT PO IM
DD+DIS301.03E
Installation Preparations Required space at the installation site

Classic E.O.S. Type 5270/100
2.6
2.6.1
TYPE 5270/100
The required floor space for the film processor (with feed table, chute and the required clearance on the left) is 1260 x 860 mm (50.03 x 33.88 inch). The free space indicated in the illustration must be guaranteed for repair and maintenance, otherwise the time required for service will increase. Optimum dimensions: We recommend to plan on this free space. Minimum dimensions: Do not go below this minimum space.
2340 (92.19)
310 (12.21)
5270_10001_004.cdr
Figure 4 (A) Operation side Dimensions in mm (inch)
Chapter 1 / 5
2.6.2
TYPE 5270/105
DD+DIS301.03E
Classic E.O.S. CL Type 5270/105 The required floor space for the film processor in combination with the Laser Imager LR3300 (with feed table, chute and the required clearance on the left) is 1700 x 860 mm (66.98 x 33.88 inch). In case of an installation of the Laser Imager LR3300 or another daylight system observe the installation documentation enclosed with the machine. The free space indicated in the illustration must be guaranteed for repair and maintenance, otherwise the time required for service will increase. Optimum dimensions: We recommend to plan on this free space. Minimum dimensions: Do not go below this minimum space.
2710 (106.77) 400 (15.76) 1910 (75.25) 1710 (67.37) 860 (33.88) 600 (23.64) 400 (15.76)
380 (14.97) 3120 (122.92) 2120 (83.52)
1700 (66.98) 40 (1.57) 740 (29.15)
600 (23.64)
A LR3300
740 (29.15)
600 (23.64) 700 (27.58) 1000 (39.4)
5270_10001_005.cdr
300 (11.82)
Figure 5 (A) Operation side Dimensions in mm (inch)
Chapter 1 / 6
DD+DIS301.03E
Installation Preparations Unpacking

For unpacking follow the illustrated instructions attached to the outside of the packing box and enclosed inside the box. Required tools: Knife, scissors, or side cutting pliers to cut the straps Phillips screwdriver size 2 Wrench size 10 mm Wrench size 13 mm Wrench size 17 mm Screwdriver 10 mm The forwarder will take back the packing material and dispose of it in compliance with the local regulations.
2.7
527001vh.cdr
Figure 6 Check the SHOCKWATCH indicator (A) inside the machine. If the machine was subjected to shocks, the square field in the middle of the SHOCKWATCH indicator (A) changed from white to red.
A
IN C . LL A D V E R Y, , S A R E C O T . X . .S U M E D IA . AT P O F # 3 1 86 6 40 D U P R O C T
Model/Modell L-65
R R
INDICATOR
O P IM
INDIKATOR
M A IN
K O
N E X
M B H ,
FR
A N K F
T R T R IE C R U D H
U R T
ROUGH H ANDLING WILL CHANGE INDICATOR TO BRIGHT RED. IF SH OCKWATCH IS RED NOTE ON BILL OF LADING. INSPECTION MAY BE WAR RENTED.
Y B / O P IM
Note all detected damage in the installation report! In case of a damaged machine make sure to keep the packing material for proof (transport insurance)! Send the damage report to the insurance company.
D TE R
5270_10001_006.cdr
Figure 7
Chapter 1 / 7
Installation Preparations 2.8 Checking the type label

T hi sdevi ce c o m pl i e s w ih t P ar t 15 of theF C CR ul es. Ope r at i o ni ssub j ect t o t he f ol o lw in g t w ocond t io in s: (1) thi s devi ce m a ynot cau seh ar mf ul i nt e r f er e nce, a nd ( 2 )t hi sde vi ce m ust a ccep t an y n i t er f er en ce rece v i ed , n i cl u d n ign ite rf erence t ha t m ay cause u nde si r e do per a to in .
5 27 30 1zy . d c r
DD+DIS301.03E
Classic E.O.S. CL Type 5270/105

Thi sde vi ce c om pl i es w it hP art 15 of t heF C CR u l es. Op er ati o ni ssu bj e ct tot he f ol l ow i ng t w ocond t io i ns: ( 1)t hi s devi ce m a yno t cau se harm f u l i nt e rf e e r n ce, and ( 2 )h t i sde vi ce m u st a cce pt a ny n i t er f er e nce r ecei ve d, n i cl u di ng n i ter f erence h ta tm ay cau se und esi r e do perat i o n.
527 3 01zy .c dr
1 0 0 9
FU JF I I L M F P M 3 80 0 A D 1 1 1 . 999
10 09
FU JF I L I MF P M3 8 00 A D 11 1 . 99 9
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Type 5270/100
Type Type 5273/105 5270/105
5270_10001_001.cdr
Figure 8 Explanation of the type label: F-Nr. xxxx: Date: MM.JJJJ: V 200-240 15 A 50-60 HZ: This is the consecutive serial number. This is the production date (month/year). Mains power supply
Compare the information at "TYPE" and "F-Nr." on the type label with the bill of lading. Compare the rated voltage with the power supply at the installation site.
2.9
Checking the accessory box

Compare the contents of the accessory box with the list of contents (included in the enclosed documentation pack).
Chapter 1 / 8
DD+DIS301.03E
3
3.1
Technical Data
Electrical data
This is a summary of the technical data which serve to inspect the installation site. For further technical, electrical, and climatic data and information regarding the ambient conditions refer to Chapter 14. Mains voltage connection Power consumption: Standby (room temperature ~ 20 C) During film processing Fuse protection Leakage current towards ground Main switch 0.45 kW/h (1620 kJ/h) 2.9 kW/h (10440 kJ/h) max. 3.45 kW/h (12420 kJ/h) 15 A / 16 A < 3.5 mA Upon machine installation it must be ensured that either the power plug or an all-pole circuit breaker for the installation on site is located close to the machine and easily accessible. Electrical installations in the installation room must be in compliance with IEC 364 (VDE 0100 / 0107). A GFI switch (IN = 30 mA in compliance with VDE 664) is integrated in the machine. 1N~ 230 - 240 V; 50/60 Hz (200 - 240 V)
Safety rules
3.2
Ambient and climatic conditions

Ventilation Avoid inhaling of chemical fumes. Make sure that there is sufficient ventilation at the installation site of the machine, i.e. an air exchange that is at least ten times the room volume per hour. maximum 2500 Lux during standby during film cycle max. 35 dB (A) max. 48 dB (A)
Light-tightness Acoustic test ISO 7779 (airborne noise)
Chapter 1 / 9
DD+DIS301.03E
Heat emission (all values are approximate)
Standby (max.) into the room
250 W / 900 kJ/h
Film cycle (max.)
into the connected exhaust into the room total
1200 W / 4320 kJ/h
900 W / 3240 kJ/h 2100 W / 7560 kJ/h
Exhaust connection
The exhaust is a standard feature of the dryer. During film cycle the exhaust runs at full power. During standby mode the exhaust can be set to half-power via the service program.
Room temperature min. 10 C (50 F), max. 30 C (86 F) Room temperature min. 5 C (41 F) below the set developer temperature Relative humidity Floor conditions min. 10 %, max. 80 %, no condensation Waterproof, chemical-resistant floor covering (pH value 4 - 11) A floor drain close to the film processor is recommended. 50 N / cm (7.75 N / in) A cleaning sink with water tap and hose shower should be provided for maintenance work. Minimum inside dimensions of the sink: Width Depth Height 70 cm (27.56 inch) 40 cm (15.75 inch) 20 cm (7.87 inch)
Floor load Cleaning sink
Chapter 1 / 10
DD+DIS301.03E
4
4.1
TYPE 5270/100
Dimensions and Weights

Dimensions
Length mm (inch) 1270 (50.03)
Width mm (inch) 800 (31.52) 710 (27.97)
Height mm (inch) 1460 (57.52) 1130 (44.52)
incl. packing box 1200 (47.28) without packing material (with feed table and chute) Weight with packing material without packing material with full tanks
Weight approx. kg (lbs) 200 (441) 135 (297) 165 (364)
4.2
TYPE 5270/105
Dimensions
Length mm (inch)
Width mm (inch) 800 (31.52) 710 (27.97)
Height mm (inch) 1460 (57.52) 1130 (44.52)
incl. packing box 1200 (47.28) without packing 1070 (42.15) material (with docking unit and chute) Weight with packing material without packing material with full tanks
Chapter 1 / 11
DD+DIS301.03E
5
5.1
Machine Standards and Directives

Safety
Europe EN 60950 / A11 1997 "Safety of Information Technology Equipment" (identical with IEC 950: 1992 and VDE 0805/ 11. 97) USA UL 1950 3. July 1995 "Safety of Information Technology Equipment, Including Electrical Business Equipment" Canada CSA 22.2 No. 950 - 95 "Safety of Information Technology Equipment, Including Electrical Business Equipment
5.2
Radio interference suppression

Europe In compliance with EN 50081-1: 1992 "Generic Standard for Emission Requirements", (identical with VDE 0839, Part 81-1/ 03. 93) EN 55011 1998, Class B "Radio Disturbance Characteristics of Medical Equipment" (corresponds to VDE 0878, Part 22 / 04.98) For equipment in residential areas, business and commercial areas, and in doctors offices. North-America (USA, Canada) US-Standard FCC 47 Part 15, Subchapter B, Class A / Edition 8/ 1976 Equipment considered Non-Household Appliances
5.3
Electromagnetic compatibility
EMVG and EG Regulation 89 / 336 / EEC EN 50082-1: 1997 EN 61000-3-2 Limit Values for Harmonic Emissions EN 61000-3-3 Limit Values for Flicker
Chapter 1 / 12
DD+DIS301.03E
Installation Preparations Certificates and guidelines

CE Medical Device Directive TV Product Service Mark UL Approbation C-UL Approbation "Technical directives for drinking water installations, protection against reflux 93/42 EEC Design tested and monitored E 477 50 (M) E 477 50 (M) DIN 1988, Part 4/ 1988 / EN 1717:2001
5.4
Appendix 53 Photographic Processes General conditions and administrative regulations for (silver halide photography) minimum requirements on the disposal of waste water into public waters, dated 31.01.1994 (Germany) Ministre de lenvironment (France) Rubrique No. 2950 Maximum water consumption for
-
single-layer emulsions must not exceed a maximum of 15l/m2 * double-sided emulsions must not exceed a maximum of 30l/m2 *
* activated in the program <Service Settings / Replenishment / Wat. Repl. Value>
Chapter 1 / 13
Controls and Connections
Section 2
describes the controls and the connectors of the machine:

Position and function of the controls Layout of the connectors and their modalities
Section 2
DD+DIS301.03E
2.1 2.2
Control panel ............................................................. 1 Switches..................................................................... 2

Machine switches .................................................................... 2 Safety switches........................................................................ 3
3
3.1 3.2
3.2.1 3.2.2
Installation Connections........................................... 4
Installation through the front panel (only for Classic E.O.S. Type 5270/100)................................. 4 Installation through the bottom.............................................. 5
Classic E.O.S. (5270/100)................................................................... 5 Classic E.O.S. CL (5270/105) ............................................................. 6
Chapter 2 / I
DD+DIS301.03E
Control panel
Classic E.O.S. Type 5270/100 Classic E.O.S. CL Type 5270/105
5270_10002_003.cdr
Figure 1
(A)
LCD Display window consisting of 2 lines with 16 characters each. Back key Press this key to exit a dialog or a menu. If you press this key in an input window any modifications made in this window will be canceled and reset to the initial values. Selection / Scroll keys Use these keys to scroll through the options in the menus or to change values in input windows. Enter / Confirmation key Use this key to show the options in a menu or to confirm a dialog. A confirmed dialog opens the corresponding input window. Entered data is confirmed and accepted.
Chapter 2 / 1
DD+DIS301.03E
2
2.1
Switches
Machine switches
A
ST66 ST89 IC52 ST53
S1
C
5270_10002_001.cdr
Figure 2
(A) (B) (C) (D)
Main switch film processor Ground fault interrupter (GFI switch) Mains cable (VDE) Reset key PCB1 CM+952709450_ (F8.5270.7890._)
Chapter 2 / 2
DD+DIS301.03E
Controls and Connections Safety switches A
2.2
B
5273_10002_006.CDR
Figure 3
(A) (B)
0SW2 Safety switch for machine cover 0SW3 Safety switch for dryer
The machine has two safety switches, which interrupt the circuit when the dryer is opened or the machine cover is removed. Even with interrupted safety switches 0SW2 (A) and/or 0SW3 (B), and the main switch 0SW1 in off position, there is still voltage applied on the following components as long as the power cord is plugged in: Ground fault interrupter 0FI Mains switch 0SW1
Chapter 2 / 3
DD+DIS301.03E
3
3.1
TYPE 5270/100
Installation Connections
Installation through the front panel (only for Classic E.O.S. Type 5270/100)
E D C B A
F G
5273_10002_004.cdr
Figure 4
(A) (B) (C) (D) (E) (F) (G) (H)
Exhaust connection Developer overflow / drain (DEV) Fixer overflow / drain (FIX) Water overflow / drain (WAT) Tank safety overflow (OVERFLOW) Developer supply (DEV) Fixer 2 supply (FIX) Water supply (WAT)
Chapter 2 / 4
DD+DIS301.03E
Controls and Connections Installation through the bottom

Classic E.O.S. (5270/100)
3.2
3.2.1
TYPE 5270/100
WAT
FIX2 FIX1
DEV
A E
F
5270_10002_002.cdr
Figure 5 (A) (B) (C) (D) (E) (F) (G) (H) (I) Exhaust connection Developer overflow / drain (DEV) Fixer overflow / drain (FIX) Water overflow / drain (WAT) Tank safety overflow (OVERFLOW) Developer supply (DEV) Fixer 2 supply (FIX) Solenoid valve (and filter) water supply Solenoid valve water drain (anti-algae)
Chapter 2 / 5

3.2.2
TYPE 5270/105
DD+DIS301.03E
Classic E.O.S. CL (5270/105)
WAT
FIX2 FIX1
DEV
A E
F
5270_10002_004.CDR
Figure 6 (A) (B) (C) (D) (E) (F) (G) (H) (I) Exhaust connection Developer overflow / drain (DEV) Fixer overflow / drain (FIX) Water overflow / drain (WAT) Tank safety overflow (OVERFLOW) Developer supply (DEV) Fixer 2 supply (FIX) Solenoid valve (and filter) water supply Solenoid valve water drain (anti-algae)
Chapter 2 / 6
Installation / Machine Start-up
Section 3
describes the exact routines necessary to start the machine operation. Before putting the machine in operation you should be familiar with the information of section 2 (controls and connectors).
Section 3
DD+DIS301.03E
Installation and Startup
Chapter 3 Contents 1 2 3
3.1 3.2
Notes on the Installation and Startup Procedures ................................................................ 1 Removal of Transport Protections .......................... 2 Installation ................................................................. 3
Height coarse adjustment....................................................... 3 Height fine adjustment ............................................................ 4
4 5
5.1
5.1.1 5.1.2
Power Cable Adaptation ........................................... 5 Daylight / Darkroom Installation (only Classic E.O.S. Type 5270/100) ........................ 6
Machine in the daylight, film feed in the darkroom, light seal at the darkroom feed table ..................................... 6
Installation at the wall opening ............................................................ 6 Installation with light tight wall ............................................................. 7
5.2
5.2.1 5.2.2
Machine in the darkroom, film exit in the daylight, light seal at the dryer with light tight wall ............................. 8
Installation at the wall opening with light tight wall .............................. 8 Light tight wall ..................................................................................... 9
6
6.1 6.2
6.2.1 6.2.2
Supply and Disposal Connections ........................ 10

Installation diagram............................................................... 10 Overview of supply and disposal......................................... 11
Classic E.O.S. (5270/100)................................................................. 11 Classic E.O.S. CL (5270/105) ........................................................... 12
6.3
6.3.1 6.3.2
Supply and disposal hoses .................................................. 13

Hoses inside the machine ................................................................. 13 Hoses outside the machine............................................................... 13
6.4
6.4.1 6.4.2 6.4.3 6.4.4 6.4.5
Supply and disposal through the lower front panel (only Classic E.O.S. Type 5270/100) .................................... 14
Instructions for breaking out the openings ........................................ 14 Required openings for standard installations .................................... 14 Installing the exhaust connection ...................................................... 15 Installing the developer / fixer supply hoses ..................................... 16 Installing the disposal hoses ............................................................. 18
6.5
6.5.1 6.5.2 6.5.3 Edition 6, Revision 0 Agfa Group Confidential
Supply and disposal through the floor ................................ 19

Installing the exhaust connection ...................................................... 19 Installing supply hoses ...................................................................... 21 Installing the disposal hoses ............................................................. 24 Classic E.O.S. / Classic E.O.S. CL (Type 5270 / 100 / 105) Chapter 3 / I
DD+DIS301.03E
7
7.1
7.1.1 7.1.2
Connecting the Level Sensors ............................... 25

Replenisher tanks.................................................................. 25
Connect the level sensors of the replenisher tanks...........................25 Set the code for the replenisher tank level connection......................25
7.2
7.2.1 7.2.2
Mixer ....................................................................................... 26
Connecting the Mixer communication cable......................................26 Set the code of the mixer communication .........................................26
7.3
7.3.1 7.3.2
Disposal tanks ....................................................................... 27

Connect the level sensors of the disposal tanks ...............................27 Set the code for the disposal tank level sensors ...............................27
8 9
9.1 9.2 9.3 9.4
9.4.1 9.4.2
Adjusting Volume, Brightness, and Contrast on the Control Board PCB1 .................................... 28 Starting Operation................................................... 29
Preparing the startup procedure.......................................... 29 Adapting the mains supply................................................... 29 Checking the function of the GFI switch 0FI ....................... 30 Filling the developer and fixer tanks ................................... 31
Manual filling (in Type 5270/100 and Type 5270/105) ......................31 Automatic filling with the AUTOFILL function (only in Type 5270/105).....................................................................32
9.5 9.6 9.7 9.8

9.8.1 9.8.2
Switching on the machine .................................................... 32 Calibrating the replenishment rate of developer and fixer upon first startup ................................. 33 Reset after switching on the machine ................................. 37 BASEINIT................................................................................ 38
Only execute a BASEINIT in case of:................................................38 Initiate a BASEINIT:...........................................................................38
9.9
9.9.1 9.9.2 9.9.3 9.9.4 9.9.5 9.9.6 9.9.7 9.9.8 9.9.9 9.9.10 9.9.11 9.9.12 9.9.13 9.9.14 Chapter 3 / II
System settings ..................................................................... 39

Setting the software switches in the SERVICE program ...................39 Setting the process parameters on the control panel ........................39 Access to the SERVICE program......................................................41 Setting date and time.........................................................................41 Setting the service intervals in the SERVICE program......................42 Executing a <Teach In> in the SERVICE program ........................43 Calibrating the Developer Temperature (CAL) ..................................45 Resetting the temporary infocounters in the SERVICE program...................................................................46 Display all <Service Settings> in the SERVICE program with <Quick Display> .........................47 Setting the customer specific settings in the SERVICE program <Service Settings> ..........................48 DEFAULT settings ex factory / after BASEINIT.................................56 Processes..........................................................................................56 Process data......................................................................................57 Application dependent process parameter ........................................57 Classic E.O.S. / Classic E.O.S. CL (Type 5270 / 100 / 105) Edition 6, Revision 0 Agfa Group Confidential
DD+DIS301.03E
Notes on the Installation and Startup Procedures

The manufacturer tested this machine with chemicals and film material. Therefore any possible traces of chemicals do not indicate a used machine but they are the proof of a function-tested and perfect machine. The sequence of listed installation steps depends on the following parameters: Size of the installation room Type of installation: Daylight / darkroom installation Light seal feed table / dryer directly against installation wall or light-tight wall Supply / disposal connections through the lower front panel or below the machine Machine standing free in the room or with the left hand machine side at a distance from the wall of at least 15 cm (5.91 inch) Please go through these procedures and arrange a sequence required for your installation. The sequence described below corresponds to a standard installation with the following parameters: Film feed in the darkroom, machine in the daylight Light seal at the film feed table without / with light tight wall Film feed / machine in the darkroom, film exit in the daylight Light seal with light-tight wall behind the dryer / film exit Installation connections through the lower front panel (below the film feed table) Installation connections through the floor Machine with the left hand machine side at a distance from the wall of at least 15 cm (5.91 inch)
Chapter 3 / 1
DD+DIS301.03E
Removal of Transport Protections

(1) Undo 2 screws on the dryer panels and remove the dryer panels, open the dryer flap. (2) Remove the transport protection from the dryer. (3) Remove the transport protection from the film transport flap (only in Type 5270/105). (4) Close the dryer flap and dryer panels, tighten the screws of the dryer panels.
1 4
5270_10003_016.cdr
Figure 1
15 cm (5.91 inch)
5270_10003_001.cdr
Figure 2
(A) Lock nuts (B) Film transport direction If a machine is installed with the left hand side only 15 cm (5.91 inch) from the wall, the lock nuts (A) must be removed during installation to make the maintenance easier.
Chapter 3 / 2
DD+DIS301.03E
Installation
Wrench ( 17 mm)
3.1
TYPE 5270/100
Height coarse adjustment

Slacken the lock nuts (A). Adjust the hex nuts (B) to a height of 30 mm (1.18 inch). Clockwise = higher Counterclockwise = lower Adjust the height of the adjustable machine feet to level the machine.
30 mm 1.18 inch
Figure 3
Chapter 3 / 3
DD+DIS301.03E
3.2
Height fine adjustment

The fine adjustment should only be made when the machine is at its final installation site. A poorly adjusted machine installation may result in film processing errors!
(A/B) (C) (1) (2) (3) (4)
Spirit level Film transport direction Developer rack Fixer rack1 Fixer rack2 Water rack
Chapter 3 / 4
Measure in film transport direction: Remove the machine cover. Remove the crossovers above the racks. Place a spirit level (A) on the upper tie rod of the fixer rack (3) and the water rack (4). Adjust the height of the rear and front feet until the machine is level in transport direction. Measure across film transport direction: Place a second spirit level (B) on the upper tie rods of the developer rack (1) and then on the tie rods of the water rack (4). Adjust the foot height left and right. Readjust the height of the rear and front feet. Check the adjustment in and across the film transport direction, and readjust if necessary.
3
3
2
2
1
1
A B
5273_10003_007.cdr
Figure 4
DD+DIS301.03E
Power Cable Adaptation

Ex-factory the machine configuration includes a VDE cable. If there are only UL/CSA connections available the VDE power cable must be replaced by the UL/CSA cable enclosed in the accessory box. The power cable must only be exchanged when the film processor has no power supply. The installed power cable must not be plugged into an outlet!
B A C
Figure 5
Replace the VDE power cable by the UL/CSA cable. Make sure to tighten clamping screw (A) if plug (B) is connected in outlet (C).
Chapter 3 / 5
DD+DIS301.03E
Daylight / Darkroom Installation (only Classic E.O.S. Type 5270/100)

For installation of the Classic E.O.S CL Type 5270/105 please refer to the installation instructions in Chapter 9: Accessories and Options.
5.1
5.1.1
TYPE 5270/100
Machine in the daylight, film feed in the darkroom, light seal at the darkroom feed table
Installation at the wall opening Film feed Film output (wire chute) A 60 chamfer must be provided on the wall opening Wall Wall base Light seal (foam rubber by the meter) Order no. CM+0000014259 Darkroom
4 3 1 min. 1120 (44.1) 6
Daylight
2 5
50 (1.97)
527214nm.cdr
Figure 6
Wall opening: Wall Wall base Wall opening
Dimensions in mm (inch)
min. 580 (22.8) max. 680 (26.8)
max. 1120 (44.1)
50 (1.97)
2
527014jm.cdr
Figure 7
Chapter 3 / 6
DD+DIS301.03E 5.1.2
TYPE 5270/100

Installation with light tight wall Film feed A 60 chamfer must be provided on the wall opening. Wall Light tight wall Film output (wire chute) Wall base Light seal (foam rubber by the meter) Order no. CM+0000014259 Darkroom Daylight
3 2
4 1
min. 1120 (44.1) max. 1500 (59.1)
7 6
527014pm.cdr
Figure 8
Dimensions in mm (inch) Wall opening Wall Wall overlap Wooden board, 20 mm (0.79 inch), with opening
3 1550 (61.0)
min. 1110 (43.7) max. 1120 (44.1)
50 (1.97)
min. 670 (26.4) max. 680 (26.8)

527014lm.cdr
Figure 9
Dimensions in mm (inch) See Chapter 3, Section 5.2.2 Light tight wall
Chapter 3 / 7
Installation and Startup 5.2

5.2.1
TYPE 5270/100
DD+DIS301.03E
Machine in the darkroom, film exit in the daylight, light seal at the dryer with light tight wall
Installation at the wall opening with light tight wall Film feed Wall A 60 chamfer must be provided on the wall opening. Light tight wall Film output (wire chute) Light seal (foam rubber by the meter) Order no. CM+0000014259 Wall base Darkroom Daylight
2 3
1 min. 1120 (44.1) max. 1500 (59.1) 6 7

527014rm.cdr
Figure 10
Dimensions in mm (inch) Wall opening Wall Wall overlap / light tight wall overlapping by at least 50 mm (1.97 inch) on all sides Wooden board, 20 mm (0.79 inch), with opening
3 1550 (61.0)
min. 1110 (43.7) max. 1120 (44.1)
50 (1.97)
min. 670 (26.4) max. 680 (26.8)

527014lm.cdr
Figure 11
Dimensions in mm (inch) See Chapter 3, Section 5.2.2 Light tight wall
Chapter 3 / 8
DD+DIS301.03E 5.2.2
TYPE 5270/100

Light tight wall
5273_10003_004.cdr
min. 1110 (43.7) max. 1120 (44.1)
min. 670 (26.4) max. 680 (26.8) 1020 (40.2)

Figure 12
Coverage of a wall opening of up to 1500 mm x 920 mm (57.09 inch x 36.22 inch) is possible. An overlap of 50 mm (1.97 inch) must be guaranteed on all sides. The manufacturer does not supply the light tight wall (wooden board) required for the installation of a film processor!
Chapter 3 / 9
DD+DIS301.03E
6
6.1
Supply and Disposal Connections

Installation diagram
8
WAT FIX 2 FIX 1 DEV
7 DEV E 4 D G F B C FIX
3
5273_100003_018.cdr
H
FIX DEV
Figure 13
(D) (E)
Water overflow / drain (WAT)
(1) (3)
Mixer Fixer replenishment pump Developer replenishment pump Solenoid valve water drain Individual disposal tanks or centralized disposal Solenoid water supply (antialgae) Overflow tray Film transport direction
Tank safety overflow (OVERFLOW) (2)
(C) (B) (G) (F) (H)
Fixer overflow / drain (FIX) Developer overflow / drain (DEV) Fixer 2 supply (FIX) Developer supply (DEV) Water supply (WAT)
(4) (5) (6) (7) (8)
The connections of supply and disposal hoses may be at the bottom (through the floor) or in the front (through the front panel only for Type 5270/100).
Chapter 3 / 10
DD+DIS301.03E
Installation and Startup Overview of supply and disposal

Classic E.O.S. (5270/100)
6.2
6.2.1
TYPE 5270/100
WAT
FIX2 FIX1
DEV
A E
F
5273_10002_005.CDR
Figure 14
(A) (B) (C) (D) (E) (F) (G) (H) (I)
Exhaust connection Developer overflow / drain (DEV) Fixer overflow / drain (FIX) Water overflow / drain (WAT) Tank safety overflow (OVERFLOW) Developer supply (DEV) Fixer 2 supply (FIX) Solenoid valve (and filter) water drain (WAT) Solenoid water supply (anti-algae)
Chapter 3 / 11
DD+DIS301.03E
6.2.2
TYPE 5270/105

WAT FIX2 FIX1 DEV
A E
F
5270_10002_004.CDR
Figure 15
(A) (B) (C) (D) (E) (F) (G) (H) (I)
Exhaust connection Developer overflow / drain (DEV) Fixer overflow / drain (FIX) Water overflow / drain (WAT) Tank safety overflow (OVERFLOW) Developer supply (DEV) Fixer 2 supply (FIX) Solenoid valve (and filter) water drain (WAT) Solenoid water supply (anti-algae)
Chapter 3 / 12
DD+DIS301.03E
Installation and Startup Supply and disposal hoses

Hoses inside the machine Internal hoses are pre-installed. The supply and disposal hoses for developer, fixer, water, and safety overflow in the machine are marked by tapes: DEV FIX = developer = fixer WAT OVERFLOW = water = safety overflow
6.3
6.3.1
Tapes to be wrapped around external hoses are included in the accessory box.
6.3.2
Hoses outside the machine External hoses can be ordered by the meter. For the installation of external hoses only use fiber-reinforced hoses! The following hoses are to be used for the supply connections: Supply connection Developer Fixer Color red (DEV) blue (FIX) Dimensions (mm / inch) 10x3 / 0.39x0.12 fiber-reinforced 10x3 / 0.39x0.12 fiber-reinforced Order number CM+0000064082 CM+0000064083
The following hoses are to be used for the disposal connections: Disposal connection Developer Fixer Water safety overflow Color Dimensions (mm / inch) red (DEV) 19x4 / 0.75x0.16 fiber-reinforced blue (FIX) 19x4 / 0.75x0.16 fiber-reinforced transparent 19x4 / 0.75x0.16 fiber-reinforced (WAT) Order number CM+0000064133 CM+0000064134 CM+0000007620
The accessory box includes an approx. 50 cm (19.69 inch) long PAP hose for the exhaust connection. The PAP hose ( 100 mm / 3.94 inch) can be ordered by the meter: Order number CM+0000064117
Chapter 3 / 13

6.4.1
TYPE 5270/100
DD+DIS301.03E
Supply and disposal through the lower front panel (only Classic E.O.S. Type 5270/100)
Instructions for breaking out the openings It is not necessary to remove the front panel in order to break out the openings. Mark the recesses to be broken out with a felt-tip marker. The recessed material can be broken out with a screwdriver applied in the groove at the outside and a blow with the hammer.
Figure 16
6.4.2
TYPE 5270/100
Required openings for standard installations (A) (B) (C) (D) (E) (F) (G) (H) Exhaust connection Developer overflow / drain Fixer overflow / drain Water overflow / drain Safety overflow, tanks Developer supply Fixer 2 supply Water supply
E D C B A F G H
5273_10002_004.cdr
Figure 17
Chapter 3 / 14
DD+DIS301.03E 6.4.3
TYPE 5270/100

Installing the exhaust connection
The machine internal exhaust must always be guided out of the machine.
-
The film processor has an integrated exhaust duct (A). Crossover (B) and the flexible exhaust hose (C) ( 100 mm / 3.94 inch) are pre-mounted and included in the accessory box. Exhaust connection: 100 mm (3.94 inch) Max. length of the exhaust hose: 5 m (196.85 inch) (if this length is exceeded install an additional fan!) Exhaust volume: min. 50 m/h max. 100 m/h
G B
5273_10003_022.CDR
Figure 18 (A) (B) (C) (D) (E)
Exhaust duct Crossover Flexible exhaust hose inside Exhaust connection stub Frame
(F) (G)
Exhaust duct to the room exhaust (PAP hose) Mounting screw for crossover (B)
Break out the recess for the exhaust connection (Figure 17). Screw the exhaust connection stub (D) to the front panel using the 3 Phillips screws included in the accessory box. Loosen the mounting screw (G) located between the exhaust duct (A) and frame (E). Push the crossover section (B) onto the exhaust duct. Mount both ducts on the frame with mounting screw (G). Push the exhaust hose (C) onto the exhaust connection stub (D) integrated inside the front panel. Push exhaust hose (F) on the exhaust connection stub (D) and connect it to the room exhaust. Edition 6, Revision 0 Agfa Group Confidential Classic E.O.S. / Classic E.O.S. CL (Type 5270 / 100 / 105) Chapter 3 / 15

6.4.4
TYPE 5270/100
DD+DIS301.03E
Installing the developer / fixer supply hoses
Only use fiber-reinforced PVC hoses 10x3 mm (0.39x0.12 inch) for the external hose connections (outside the machine)! Position the hoses without kinks! Installing the developer / fixer supply:
2 1 3 4
7 8 9
6 7 10 G F
A
527003OM.CDR
Figure 19
(F) (G) POS 1 2 3 4 5 6 7 8 9
Developer (DEV) Fixer (FIX)
(A)
Supply direction Configuration Pre-installed in the machine Not included in shipment, can be ordered, CM+7946064580 Pre-installed in the machine Included in the accessory box Not included in shipment, can be ordered, CM+9511017970 Not included in shipment, can be ordered, CM+7037200210 Not included in shipment, can be ordered, CM+9511017920 Not included in the shipment, can be ordered, CM+0000064082 CM+0000064083 Not included in shipment, can be ordered, CM+9037200230
Designation PVC hose 9x1.5 mm (0.35x0.06 inch) Hose positioning / reinforcement bend-protection Hose clamp Hose connection stub Threaded bush Rubber elbow 10 mm (0.39 inch) Hose clamp Pipe stub 10x1 mm (0.39x0.04 inch) PVC hose 10x3 mm (0.39x0.12 inch) fiber-reinforced Developer: red, Fixer: blue Hose clamp
10
Chapter 3 / 16
DD+DIS301.03E

Install the water pressure hose:
TYPE 5270/100
For installation of the water pressure hose refer also to Chapter 14.
H 2
527003PM.CDR
Figure 20
POS 1 2
Designation Safety pressure hose Rubber hose passage / light seal
Configuration Pre-installed Included in the accessory box
Position the water pressure hose through the front panel (H). Connect the union nut (A) on the water pressure hose together with the dirt filter (B). Tighten the union nut (A) with a pipe wrench (tightness!). Connect the safety pressure hose with the water supply.
B
5273_10003_005.cdr
Figure 21
If a pressure reducer is included in the installation, set the pressure to 2-6 bar.
Chapter 3 / 17

6.4.5
TYPE 5270/100
DD+DIS301.03E
Installing the disposal hoses
Only use fiber-reinforced PVC hoses 19x4 mm (0.75x0.16 inch) for the external hose connections (outside the machine)! Position the hoses without kinks!
2 3
4 5 5 5 7 8
Figure 22
527003QM.CDR
(A) (B) (C)
Drain direction Developer drain / overflow Fixer drain / overflow
(D) (E)
Water drain / overflow Safety overflow, tanks Configuration Pre-installed in the machine
Pos Designation 1 PVC hose 19x2.5 mm (0.75x0.10 inch) transparent 2 Hose clamp 3 Hose connection stub 20 mm (0.79 inch) 4 Threaded bush 5 Hose clamp 6 7 Rubber elbow
Pipe stub 20 mm (0.79 inch) 8 PVC hose, Developer (red, fiber-reinforced): 19x4 mm (0.75x0.16 inch) Fixer (blue, fiber-reinforced): 19x4 mm (0.75x0.16 inch) CM+0000064134 Water (transparent, fiber-reinforced): 19x4 mm (0.75x0.16 inch) CM+0000007620 Combine the hoses of the safety overflow (OVERFLOW) and water (WAT) with a Y piece and connect them with one drain hose, if this is permitted by the local regulations. Install the drain hose to the floor drain. Chapter 3 / 18 Classic E.O.S. / Classic E.O.S. CL (Type 5270 / 100 / 105) Edition 6, Revision 0 Agfa Group Confidential
Included in the accessory box Not included in shipment, can be ordered, CM+9037200400 Not included in shipment, can be ordered, CM+9889629521 Not included in shipment, can be ordered, CM+7839185010 Not included in shipment, can be ordered CM+0000064133
DD+DIS301.03E
Installation and Startup Supply and disposal through the floor

Installing the exhaust connection The machine internal exhaust must always be guided out of the machine. The film processor has an integrated exhaust duct (A). Crossover (B) and the flexible exhaust hose (C) ( 100 mm / 3.94 inch) are pre-mounted and included in the accessory box. Exhaust connection: 100 mm (3.94 inch) Max. length of the exhaust hose: 5 m (196.85 inch) (if this length is exceeded install an additional fan!) Exhaust volume: (A) (B) (C) (D) (F) (G) (H) min. 50 m/h max. 100 m/h
6.5
6.5.1
Exhaust duct Crossover Flexible exhaust hose inside On-site exhaust pipe Exhaust connection stub Hose clamp Floor (core hole for exhaust connection: 114 mm (4.49 inch))
A B
C
max. 5 m max. 196.9 inch
527003KM.CDR
Figure 23
Chapter 3 / 19
DD+DIS301.03E
S B
C
Figure 24
527003CJ.CDR
Loosen the mounting screw (S). Push the crossover section (B) onto the exhaust duct (A). Tighten the mounting screw (S). Frame (E)
Connect the exhaust hose (C) on the exhaust stub (F) and fix with a hose clamp (G). Connect the on-site exhaust pipe (D) on the exhaust stub (F) and fix with a hose clamp (G). Tighten the screw connection of the two exhaust stubs (F).
Figure 25
This installation requires an additional exhaust stub 100 (F) CM+9522030091
Chapter 3 / 20
DD+DIS301.03E 6.5.2 Installing supply hoses
Only use fiber-reinforced PVC hoses 10x3 mm (0.39x0.12 inch) for the external hose connections (outside the machine)! Position the hoses without kinks! Classic E.O.S. (5270/100)
TYPE 5270/100

TYPE 5270/105
1 4 9
3 10
1 4 9
5270_10003_016.CDR
3 10
1 4
5270_10014_011.CDR
Figure 26
Figure 27
POS 1 3 4 10 9
Designation PVC hose 9x1.5 mm (0.35x0.06 inch) Hose clamp Hose connection stub Hose clamp PVC hose 10x3 mm (0.39x0.12 inch) fiber-reinforced Developer: red Fixer: blue Safety pressure hose
Configuration Pre-installed in the machine
Not included in shipment, can be ordered, CM+9037200230 Not included in the shipment, can be ordered, CM+0000064082 CM+0000064083 Pre-installed
Chapter 3 / 21
DD+DIS301.03E
If necessary shorten the internal supply hoses and insert the hose connection again. Connect the fiber-reinforced (external) PVC hoses with the hose connection of the internal supply hoses. Position the hoses together through the opening in the bottom to the mixer or to the individual tanks.
Chapter 3 / 22
DD+DIS301.03E Install the water pressure hose
For installation of the water safety pressure hose refer also to Chapter 14, Section 8. Connect the union nut (A) on the safety pressure hose together with the dirt filter (B). Tighten the union nut (A) with a pipe wrench (tightness!). Connect the safety pressure hose with the water supply.
B
5273_10003_005.cdr
Figure 28
If a pressure reducer is included in the installation, set the pressure to 2-6 bar.
Chapter 3 / 23

6.5.3 Installing the disposal hoses
DD+DIS301.03E
WAT
FIX2
FIX1
DEV
1 2 3 8
5270_10003_017.CDR
Figure 29
Pos Designation 1 2 3 5 8 PVC hose 19x2.5 mm (0.75x0.10 inch) transparent Hose clamp Hose connection stub 20 mm (0.79 inch) Hose clamp PVC hose, Developer (red, fiber-reinforced): 19x4 mm (0.75x0.16 inch) Fixer (blue, fiber-reinforced): 19x4 mm (0.75x0.16 inch) Water (transparent, fiber-reinforced): 19x4 mm (0.75x0.16 inch)
Not included in the shipment, CM+9037200400 Not included in shipment, can be ordered CM+0000064133 CM+0000064134 CM+0000007620
Shorten the internal disposal hoses if necessary and insert the hose connection stub (3) again. Connect the fiber-reinforced (external) PVC hoses with the hose connection stub (3) of the internal disposal hoses. Position the developer / fixer disposal hoses together through the opening in the bottom to the central disposal site. Combine the hoses of the safety overflow (OVERFLOW) and water (WAT) with a Y piece and connect them with one drain hose, if this is permitted by the local regulations. Install the drain hose to the floor drain.
Chapter 3 / 24
DD+DIS301.03E
7
7.1
Connecting the Level Sensors

Replenisher tanks
ST55 MC29 MC28 MC27 ST89 ST90 C80 ST63 ST85 ST57 SI2 ST54 IC52 ST64 ST53 IC50 IC51 IC63 ST81 ST82 ST15 ST87 Film Out IC78 ST88 ST65 ST62
MC13 MC2 MC20 MC34
MC22
IC57
C210
MC31
MC32
MC4
L11
MC16 MC17
SI9
SI8 ST5
TY2
BU9 ST45
ST66 S1
C64 C63 MC3 C79
ST68 ST69
MC24 MC23 TY1 +12MOT
ST67 ST68 ST69 ST70
ST4
ST71 ST72 ST73
BU4
HeatF
R476 R380
RS 19
ST71 ST72 ST73
ST88
ST74 ST76 ST79
RS4 RS1 RS3 RS2 RS9 RS6 RS5 RS7 RS8 SI11 SI10
MC35 MC36
Blowe
RS21
ST74 ST76 ST79
Brightness Contrast
R464 R465 IC79 IC88

ST75 ST78 ST77
R475 R485
RS24
RS22 R378
RS20
R377
SI12
R379
R381
SI6
SI7
SI1
SI5
SI3
ST86
ST78 ST77
BU10 BU7 BU6
IR RS23 XK1
CM+952709450_ (F8.5270.7890._)
Figure 30
5273_10003_009.cdr
7.1.1
Connect the level sensors of the replenisher tanks Connect the level sensors of the replenisher tanks on the Control Board PCB1 as follows: Developer supply ST 71 Fixer supply ST 72 Anti-algae level ST 79
7.1.2
Set the code for the replenisher tank level connection Call up the SERVICE program. In the dialog window <Dev/Fix Repl Tnk conn.?> or <Algicide Tank conn.?> enter <YES>.
Any Display InfoCounters Test & Adjust Settings
Service Settings
Replenishment
Language
Service
DevFix SuppCond
Dev/Fix Repl Tnk conn.? YES NO
5 Algcid SuppCond Algicide Tank conn.? YES NO
5273_10003_023.cdr
Figure 31
Chapter 3 / 25
Installation and Startup 7.2 Mixer

ST55 MC29 MC28 MC27 ST89 ST90 ST63 ST85 ST57 IC57 C210 MC31 MC32
DD+DIS301.03E
MC28 MC27
SI2 ST54 IC52 ST64 ST65
MC4
L11
MC16 MC17
SI9
SI8 ST5
ST9
MC13 MC2 MC20 MC34
C80 BU9 ST45

MC22
TY2
ST66 S1
C64 C63 MC24 MC23 MC3 C79 TY1 +12MOT
ST62
HeatF
R476 R380
ST74 ST76 ST79
ST82 ST15 ST87 Film Out
Brightness Contrast
R464 R465 IC79 IC88

ST75 ST78 ST77
R475 R485 RS4 RS1 RS3 RS2 RS9 RS6 RS5 RS7 RS8 SI11
RS24
RS22 R378
R377
MC35 MC36
RS20
ST81
RS 19
IC63
ST88
ST71 ST72 ST73
Blowe
IC50
IC51
ST89
IC78
RS21
SI12
R379
R381
SI10
SI6
SI7
SI1
SI5
SI3
ST86
BU10 BU7 BU6
IR RS23 XK1
ST53
ST66
ST67 ST68 ST69 ST70
ST4
BU4
CM+952709450_ (F8.5270.7890._)
Figure 32
5273_10003_010.cdr
7.2.1
Connecting the Mixer communication cable Plug the communication cable of the Chemix Mixer (20 m / 787.4 inch long), CM+9528030301, into the Control Board PCB1 / ST66.
7.2.2
Set the code of the mixer communication Call up the SERVICE program. In the dialog window <Mixer conn.?> enter
Any Display InfoCounters Settings Test & Adjust
Service Settings
<YES>.
Replenishment
Language
Service
Mixer Cond
Mixer conn.? YES NO
5
5273_10003_024.cdr
Figure 33
Chapter 3 / 26
DD+DIS301.03E
Installation and Startup Disposal tanks

ST55 MC29 MC28 MC27 ST89 ST90 C80 ST63 ST85 ST57 SI2 ST54 IC52 ST64 ST53 IC50 IC51 IC63 ST81 ST82 ST15 ST87 Film Out IC78 ST88 ST65 ST62
MC13 MC2 MC20 MC34
MC22
7.3
IC57
C210
MC31
MC32
MC4
L11
MC16 MC17
SI9
SI8 ST5
TY2
BU9 ST45
ST66 S1
C64 C63 MC3 C79
ST68 ST69
MC24 MC23 TY1 +12MOT
ST67 ST68 ST69 ST70
ST4
HeatF
R476 R380
RS 19
ST71 ST72 ST73
ST88
ST74 ST76 ST79 RS24 R485
R475 RS4 RS1 RS3 RS2 RS9 RS6 RS5 RS7 RS8 SI11 SI10
MC35 MC36
Blowe
RS21
ST74 ST76 ST79
Brightness Contrast
R464 R465 IC79 IC88

ST75 ST78 ST77
RS22 R378
RS20
R377
SI12
R379
R381
SI6
SI7
SI1
SI5
SI3
ST86
ST78 ST77 BU10

BU7 BU6
IR RS23 XK1
ST71 ST72 ST73
BU4
CM+952709450_ (F8.5270.7890._)
Figure 34
5273_10003_011.cdr
7.3.1
Connect the level sensors of the disposal tanks Connect the level sensors of the individual disposal tanks on the Control Board PCB1 as follows: Developer disposal ST 73 Fixer disposal ST 74
7.3.2
Set the code for the disposal tank level sensors Call up the SERVICE program. In dialog window <Devel Waste cond.> or <Fixer Waste cond.> enter <YES>.
Any Display InfoCounters Test & Adjust Settings
Service Settings
Replenishment
Language Dev Waste cond . YES NO
Service
Dev Waste Cond
5 Fix Waste Cond Fixer Waste cond YES NO
5273_10003_025.cdr
Figure 35
Chapter 3 / 27
DD+DIS301.03E
Adjusting Volume, Brightness, and Contrast on the Control Board PCB1

ST55 MC29 MC28 MC27 ST89 ST90 C80 ST63 ST85 ST57 SI2 ST62 ST62 ST54 ST54 IC52 ST53 IC50 IC51
IC63 IC63 ST64 IC51 ST88
IC57
C210
MC31
MC32
MC4
L11
MC16 MC17
SI9
SI8 ST5
TY2
BU9 ST45
C80
IC57
MC24 MC23
TY1 TY1 +12MOT
TY2
ST66 S1
C64 C63
C64 C63
ST81
MC13 MC2
MC13 MC2 MC20 MC34 S T7 0 ST67 ST68 ST69
MC22
MC3
ST64 ST65 ST65
C79
C79
+12MOT
27
ST4
ST90
ST63 ST85
ST
BU4
HeatF
ST88
ST82 Brightness Contrast ST15 ST87 Film Out R464 R465 IC88
Brightness Contrast
ST79 ST74 ST76 ST75 ST78 ST77
RS5 RS7
RS8
R485 R475 R475
RS24
RS22 R378
RS20
R377
ST81
ST82 R464 R465

IC78
R476 R380
IC78
RS24SI12 SI12 RS10 MC35 RS11MC36
R380
RS19
ST71 ST74 ST76 ST79
ST72 ST73
R476
HeatF
Blowe
RS21
R379
R381
IC79
ST75 ST78 ST77
RS4
RS1 RS3 RS2 RS9
RS6
RS5 RS7
ST86
BU10 BU7 BU6
IR RS23 XK1
ST71 ST72 ST73
ST67 ST68 ST69 ST70
CM+952709450_ (F8.5270.7890._)
Figure 36
5273_10003_029.cdr
Adjust the volume of the buzzer, and brightness and contrast of the display on the control panel with the potentiometers on the Control Board PCB1: Buzzer volume Display brightness Display contrast R466 R464 R465
Chapter 3 / 28
DD+DIS301.03E
9
9.1
Starting Operation
Preparing the startup procedure
Verify that the power plug is not plugged in. Rinse all machine tanks. Rinse the racks well.
9.2
Adapting the mains supply

Ex factory the machine is configured for 230 V.
Prior to the connection of the mains supply the voltage setting must be checked and adapted to the local conditions!
ST55 MC29 MC28 MC27 ST89 ST90
IC57
C210
MC31
MC32
MC4
L11
MC16 MC17
SI9
SI8 ST5
C80 ST63 ST85 ST57 SI2 ST54 IC52 ST64 ST62 BU9 ST45 C35 MC36
MC13 MC2 MC20 ST68 ST69 MC34
MC22 MC20
TY2
ST45 MC3
ST66 S1
C80
MC22
ST70
C79
HeatF
ST76 ST79
R476 R380
ST74 ST76 ST79
ST82 ST15 ST87 Film Out
ST77
Brightness Contrast
R464 R465 IC79 IC88

ST75 ST78 ST77
R475 R485
RS4
RS24
RS4
RS1 RS3 RS2 RS9
RS1 RS3
RS6
RS6
RS5 RS7
RS5 RS7
RS22 R378
RS20
R377
ST81
IC78
SI11
SI10
SI6
SI
RS8
RS19
IC63
ST88
ST71 ST72 ST73
Blowe
IC50
IC51
ST71 ST72 ST73
RS21
MC35 MC36
SI12
R379
R381
SI11
SI10
SI6
SI7
SI1
SI5
SI3
ST86
BU10 BU7 BU6
IR RS23 XK1
ST53
ST65
ST67 ST68 ST69 ST70
ST4
C79
+12MOT
ST4 R475 R485
MC34
MC3 RS24
C63 SI12
C64 C64 C63
MC24 MC23
TY1
BU4
CM+952709450_ (F8.5270.7890._)
Figure 37
5273_10003_015.cdr
The voltage adaptation is made on the Control Board PCB1. The 10A fuse, which is the standard fuse for SI10 is inserted according to the following allocation: Adaptation to mains voltage Fuse = 200 V 10 A in SI12 = 208 V 10 A in SI11 = 230 V = delivery status 10 A in SI10
After adaptation of the mains voltage a TEACH IN must be executed (service program <Test & Adjust> <Teach In>)
Chapter 3 / 29
Installation and Startup 9.3 Checking the function of the GFI switch 0FI
DD+DIS301.03E
A GFI switch: (IN = 30 mA in compliance with VDE 664) is integrated in the machine. Check the function of the ground fault interrupter (GFI switch). Press the button, this releases / deactivates the GFI switch! Activate the GFI switch by resetting the toggle switch. (No automatic reset)
1 2
5272_10003_07.cdr
Figure 38
Inform the customer that this procedure must be carried out once per month.
The machine must not be put in operation without an installed GFI switch!
Chapter 3 / 30
DD+DIS301.03E
Installation and Startup Filling the developer and fixer tanks

Close the shut-off valves in the developer / fixer / water tanks. The O-rings at the shut-off valve are not lubricated with chemical-resistant grease. Mix the chemicals for the developer and fixer according to the prescription in a separate container or in the mixer! Tank Developer tank Qantity 8.8 l (197.59 fl.oz) Fixer tank 1 10 l (338.18 fl.oz) Fixer tank 2 5.8 l (196.15 fl. oz) Water 5.8 l (196.15 fl. oz)
9.4
9.4.1
Manual filling (in Type 5270/100 and Type 5270/105)
TYPE 5270/100
Fill the fixer tank first, then fill the developer tank. Fill the tanks up to the level marking.
TYPE 5270/105
527003SM.CDR
Figure 39
Chapter 3 / 31

9.4.2
TYPE 5270/105
DD+DIS301.03E
Automatic filling with the AUTOFILL function (only in Type 5270/105)
Automatic filling by means of the AUTOFILL function is only possible after a calibration was made. The machine can fill its tanks automatically. Prior to activation of the operating mode AUTOFILL ensure that enough chemical solution is provided in the replenisher tanks or in the Mixer. The menu option AUTOFILL is only offered if the capacity of the two replenisher pumps is more than 1 l/min.
Any Key Ready 34,2C Settings
Autom. Filling Language
527005y7.cdr
RP
Autom. Filling ON Autom. Filling OFF
Service
Figure 40
9.5
Switching on the machine

Connect the power plug. Switch on the mains switch.
1
5272_10003_08.cdr
Figure 41
Chapter 3 / 32
DD+DIS301.03E
Installation and Startup Calibrating the replenishment rate of developer and fixer upon first startup
The machine can only operate if the calibration of the developer and fixer replenishment rates has been made. The replenishment pumps for developer and fixer have fixed rates and cannot be adjusted. For standard replenishment rates see Chapter 3, Section 9.9.13. A calibration of the replenishment rate is made by changing the pump time. Based on the replenishment rate set up in the SERVICE program <Settings> and the memorized pump capacity, the machine calculates the running time of the replenishment pumps. Preparations: Pull out the replenisher supply elbow of the developer or fixer. Hold the elbow in a measuring glass (minimum capacity: 1000 ml (33.82 fl.oz).
9.6
Figure 42 Switch on the machine. The display in the SERVICE program shows the following status message:
Cal Dev and Fix go to Test / Adjust
Chapter 3 / 33

Execution of the calibration in the SERVICE program:
DD+DIS301.03E
In order to calibrate the developer replenishment rate proceed according to the illustrations:
Settings Language Service
Service Service
1x
Service
InfoCounters Test & Adjust
Test & Service Adjust
> 5 sec
Device ErrTest
Autotest Test Input Test Output
DEV Pump CAL
1x
DEV Pump CAL FIX Pump CAL
Activation of the Air bleeding system

1x
527303aa.cdr
Air Bleeding Service Reg Pumps ON

527303aj.cdr
Air Bleeding must be repeated until the pump and the hose system have been bled, and the chemical solutions are supplied without any air bubbles. The removed chemicals can be poured back into the respective machine tanks.
Chapter 3 / 34
DD+DIS301.03E

As soon as the supplied chemicals do not show any bubbles terminate the Air Bleeding procedure by pressing the key.
Air bleeding Reg Pumps OFF
Start Test? Service
527303ab.cdr
>1000ml
Processing! Service ###..............
30 sec.
527303ac.cdr
After the procedure has been completed, read the supplied amount of DEV at the measuring glass. keys on the display and confirm with the Enter key
Processing! Service ############
Enter the measured value via the .
regenerated volume = XXXml
Insert result Service xxxx ml
DEV Pump CAL

By steps of 5ml
527303ad.cdr
Select Fix Pump Calibration and confirm this selection with the
key.
FIX Pump Service CAL
Activation of the Air bleeding system
Service
527303ae.cdr
Chapter 3 / 35
DD+DIS301.03E
Air Bleeding Service Reg Pumps ON
As soon as the supplied chemicals do not show any bubbles terminate the Air Bleeding procedure by pressing the key.
Air bleeding Reg Pumps OFF
Start Test? Service
527303ab.cdr
>1000ml
Processing! Service ###..............
30 sec.
5273_10003_031.cdr
After the procedure has been completed, read the supplied amount of FIX at the measuring glass. Enter the measured value via the with the Enter key .
Processing! Service ############
keys on the display and confirm
regenerated volume = XXXml
Insert result Service xxxx ml
FIX Pump CAL Service By steps of 5ml
527303ag.cdr
OK
34.0 C 2Min
527303ai.cdr
Chapter 3 / 36
DD+DIS301.03E
Installation and Startup Reset after switching on the machine

The machine executes a RESET (no BASEINIT) after switching on. All data in the EEPROM (also customer specific data) is kept. The machine checks tank contents developer / fixer / water and refills if necessary. If the developer, fixer, and water have the required level, all circulation pumps are triggered, the drive motor runs in standby speed (50 cm/min / 19.7 inch/min) during warm-up. This also applies if the setting in the program <Service Settings> is set on <Drive On Mode FILM>. After the process cycle end (all IR heaters switch OFF) the machine goes back to the warm-up phase. The applications CURIX, MAMMO, Fuji-Standalone, Fuji I/F DOCKING and LR3300 can be changed via the SERVICE program. The selection of an application must be confirmed with YES. It is saved upon exit from the SERVICE program. Type Application Process HT/60 s YES YES Process IP/90 s YES YES Process Process RP/2 min Ext./3 min YES YES NO NO
9.7
5270/100 Curix 5270/105 LR3300
After modification of the application a machine reset with BASEINIT is executed. The machine loads the new parameters.
Chapter 3 / 37

9.8.1
DD+DIS301.03E
BASEINIT
Only execute a BASEINIT in case of: Software change Inexplicable functional problems With a BASEINIT all standard process data is loaded from the EPROM (IC 50/51) into the EEPROM. All customer-specific settings in the EEPROM are overwritten and must be entered again via the SERVICE program <Service Settings>.
9.8.2
Initiate a BASEINIT: SERVICE program A BASEINIT is carried out via the SERVICE program <Base Init>. <Service Settings> Manual routine The machine is switched off. Press the key and hold it, switch on the machine, wait until the status indication comes up on the display. Depending on the set process and the current developer temperature the following status is displayed: RP 24.9C
BASEINIT has been completed. Automatic routine The machine initiates an automatic BASEINIT if a different software version number than the one stored in the EEPROM is detected in the EPROM (IC50/51) during the initialization. On principle all customer-specific settings are reset to DEFAULT during a BASEINIT.
Chapter 3 / 38
DD+DIS301.03E

Exception: The following settings are only overwritten if a plausibility check detects incorrect limit values. Settings Replenisher pump capacity Display language Process application Calibration of the developer temperature Incorrect limit values during plausibility check < 150ml/min or > 1.5l/min (< 5.07fl.oz/min or >50.73fl.oz./min) not defined other than CURIX, MAMMO, FUJI Standalone, FUJI IF Docking, LR3300 > +/- 1C
The contents of the temporary infocounter is deleted. If the system detects an invalid process application, temporary and non-temporary infocounters are deleted. DEFAULT settings after a BASEINIT see Chapter 3, Section 9.9.11
9.9
9.9.1
System settings
Setting the software switches in the SERVICE program The software switches allow changing and/or activating of special nonstandard functions and of standard parameters. These settings may be entered in the SERVICE program <Service Settings>.
9.9.2
Setting the process parameters on the control panel Depending on the customers wishes the parameter can be changed. Back key Press this key to exit an input window, dialog box, or a menu. If you press this key in an input window any modifications made in this window will be canceled and reset to the initial values. Selection keys Use these keys to scroll through the options in the menus or to change values in input windows. Enter / Confirmation key Use this key to show the options in a menu or to confirm a dialog. A confirmed dialog opens the corresponding input window. Entered data is confirmed and accepted. Translation of display texts (12 available languages) see Chapter 6.7.
Chapter 3 / 39

Diagram: Setting the process parameters on the control panel Presettings Remarks
DD+DIS301.03E
Ready 2min 34,0C
Settings Language Service

Process 2min
2min
Possible settings in the CURIX application: 2min (RP), 90s (IP), 60s (HT); additionally in MAMMO: 3min (EXT) Adjustable between 25 C and 39 C in steps of 1 C Dryer steps adjustable between 1 and 13 Possible settings are AUTO / OFF / ON Possible settings are OFF / ON
Temperature Dryer
Temperature XX C
34 C
Replenishment
Dryer XX
Jog Cycle AUTO Start Cycle OFF
AUTO
Start Cycle
OFF
Developer 2 XXXX ml/m
400 ml/m2
Adjustable between 50 ml/m and 1200 ml/m in steps of 50 ml/m Adjustable between 50 ml/m and 1200 ml/m in steps of 50 ml/m
Fixer
527003yy.cdr
Fixer XXXX ml/m2

Figure 43
400 ml/m2
Chapter 3 / 40
DD+DIS301.03E 9.9.3 Access to the SERVICE program
and Access the SERVICE program by pressing the keys simultaneously with the thumb and holding them (5sec). 9.9.4 Setting date and time Call up the menu option <Set Date/Time>:
Any Display
Settings
Language
Service
527003m10-e.cdr
Figure 44
Set date and time: Action Select <Set Date/Time> Set the date Confirm the set date Set the time Confirm the set time Time: hh:mm Keys Result Date: dd.mm.yyyy Time: hh:mm Date: dd.mm.yyyy
- Press this key to cancel a setting.
Date: dd mm yyyy = day = month = year
Time: hh = hours mm = minutes
Chapter 3 / 41

9.9.5
DD+DIS301.03E
Setting the service intervals in the SERVICE program To ensure that the machine starts a new service interval after the installation, the service indicator must be reset. Call up the menu option <Maintenance>:
Any Display
Settings
Language
Service
5
Service Indic. Service Interv. Reset ServIndic.
527203m17-e.cdr
Service Reset ServInd. Indicat. YES OFF ON NO Service Reset ServInd. Interval YES x times/year NO Reset ServInd. YES YES NO NO
1 2 3
Figure 45
Reset the service indicator: (1) Action Select <Service Indic.> Activate the service indicator; set ON Confirm the input Keys Result Service Indic ON OFF Service Indicat. ON
The service indicator (1) must be activated, only then the SERVICE interval (2) can be selected and the service indicator (3) can be reset. (2) Select <Service Interval> Select 2, 3, or 4 times/year Confirm the input (3) Select <Reset ServIndic> The service indicator is reset as the new date is saved Confirm the input Service Interval x times/year 2 times/year (for example) Reset ServIndic YES NO Reset ServIndic. YES
Chapter 3 / 42
DD+DIS301.03E 9.9.6

Executing a <Teach In> in the SERVICE program As the current values depend on the actually applied supply voltages, they must be read in via the <Teach In>. The <Teach In>.procedure must be completed to be able to exit this dialog. Call up the menu option <Teach In>:
Any Display
InfoCounters Test & Ajust Device ErrTest
Settings ServiceSettings Language Teach In Service Going standby please wait 3s Select all dev. Enter StartMeas Press ENTER to start selection
Measurement #X Offset Current
5273_10003_032.cdr
#X XXX V Save? =Y
XXX mA =N
Teach In - Wait - done - (OK)
Figure 46
#x XXX V XXX mA =Y =N
= number of the consumer = voltage = measured current = yes = no (new value not yet saved, old value is kept)
Chapter 3 / 43

<Teach In> procedure: Action Select the dialog window <Teach In> All consumers are switched off. The supply voltages of the machine and the currents of the consumers are measured. The first measurement is carried out and then the result is displayed. Save the measurement. The next measurement is carried out. If there are no errors, current and voltage are stored in the EEPROM after ENTER. Once all consumers have been measured and the results saved, the following message is displayed: Exit the function.
DD+DIS301.03E
Keys
Display text Press ENTER to start selection Going standby please wait 3s Select all dev. Enter StartMeas Measurement #X Offset Current #X: XXX V XXX mA Save ? =Y x=N #X: XXX V XXX mA
Teach in - WAIT -done- (OK)
Error messages In the following cases a warning is displayed during the <Teach In>: The measured current value is outside the given range of values:
#xx WARN: aaaamA Range=bbbb-cccc!

xx aaaa bbbb cccc = number of the consumer = measured current = minimum permissible value = maximum permissible value
If the current value cannot be measured within the given maximum
measuring time, the measurement will also be aborted with an error message:
#xx TO:yyyy-zzzz ccccms >aa%/bbbb

xx yyyy zzzz cccc aa bbbb = number of the consumer = last current value = actual current value = maximum measuring time = max. difference of two current values in percentage = difference of two current values, absolute value
For a table of the current values see Chapter 6.2
Chapter 3 / 44
DD+DIS301.03E 9.9.7 Calibrating the Developer Temperature (CAL)
The developer temperature sensor can be calibrated with the function <CAL DEV Sensor>. The adjustment range is +/- 1 C in steps of 0.1 C. Check the developer temperature with e thermometer. Enter the resulting temperature under SERVICE program <CAL DEV Sensor>.
InfoCounters
Test & Ajust
CAL DEV Display CAL DEV Sensor
Settings ServiceSettings Language
Cal. XX.X Cal. XX.X
Dev.Display C Dev.Sensor C
Service 5270_10003_022.cdr 5
Figure 47
Use the function <CAL DEV Display> to adapt the temperature indication on the display. The adjustment range is +/- 1 C in steps of 0.1 C.
Chapter 3 / 45

9.9.8
DD+DIS301.03E
Resetting the temporary infocounters in the SERVICE program Delete the contents of the temporary infocounter after an installation or maintenance, as it contains information about film, developer and fixer consumption between the service intervals. The following temporary data is no longer available after deletion of the infocounter: - Consumption of developer solution - Consumption of fixer solution - Processed film in square meters Call up the dialog window:
Any Display
Settings
Clear TmpCount Yes No
Language
Service
527203m4.cdr
Figure 48
Delete the infocounter: Action Call up the <InfoCounters> menu and confirm Select the dialog window <Clear TEMPCountr> Confirm the input Select <Yes> Confirm the selection tmp = temporary data Keys Result Info Counter Clear TmpCountr Clear Tmp Count Yes No Clear Tmp Count Yes
Data deleted
Chapter 3 / 46
DD+DIS301.03E 9.9.9

Display all <Service Settings> in the SERVICE program with <Quick Display> The dialog window <Quick Display> under SERVICE program <Service Settings> <Quickdisplay> offers an overview over the setup in the service settings.
Any Display
Settings
Service Settings
Language
Replenishment
Service
Base Init Quick Display
5273_10003_021.cdr
Figure 49
Chapter 3 / 47

9.9.10
DD+DIS301.03E
Setting the customer specific settings in the SERVICE program <Service Settings> During first installation further settings can be set in the SERVICE program <Service Settings>. No. Service Settings
Replenishment

Call up the dialog window:

Any Display
1a-e 2 3a 3b 4 5 6 7 8a-b 9 10a-b 11 12a-c 13 14 15 16 17
Settings
Service Settings
Language EOS Fix Cond Service Mixer Cond Dev Fix SuppCond 5 Algcid SuppCond Water Drain
Keys Buzzer Maintenance Set Date/Time Cleaning Mode Demo Mode Process Mode Base Init
527003yc-e.cdr
Quick Display
Figure 50
Chapter 3 / 48
DD+DIS301.03E

DEFAULT settings Possible settings Start repl. NO Meaning Deactivate the start replenishment of developer and fixer with 400 ml each. Activate. Start repl. YES
SERVICE SETTINGS
1a Start replenishment Start repl. NO (Menu Service settings Replenishment Start Replen.)
1b Water replenishment (Menu Service settings Replenishment Wat. Repl. Mode)
Surface Replen. CONT
Surface Replen. SURF
Surface Replen. ALGAE
Process time dependent water supply: The water supply starts with the film order and end after the process time has elapsed. Surface dependent water supply: When film feed is detected a process dependent delay time counts down before the water replenishment starts (film just before the water tank). The replenishment rate depends on the set value of the water replenishment (see 1c). Prevention of algae: mode CONT. + 5min. In addition, water is supplied every 30 min and always for 5 min if no film is developed.
Chapter 3 / 49

SERVICE SETTINGS 1c Setting of the water replenishment rate ml/m (Menu Service settings Replenishment Water Repl. Value) DEFAULT settings Wat.Repl.Value 30000 ml/m Possible settings Wat.Repl. Value 30000 ml/m
DD+DIS301.03E
Meaning
Value for the water replenishment rate if the setting <Surface Between 3000 and Replen SURF> was 2 30000 ml/m selected for the water adjustable in steps of replen. mode. 1000 ml/m
Jog Replenishm 1d Jog-cycle Auto replenishment developer - fixer (Menu Service settings Replenishment Jog Repl. Mode)
Jog Replenishm. Auto
Jog Replenishm. ON
Jog Replenishm. OFF
When the machine is switched on the film to be processed is calculated based on the values of the last work day. If this value is below 3 m the jogcycle is activated automatically, otherwise deactivated. The amount set in the SERVICE program (see 1e) is replenished every hour. Jog replenishment is switched off. If <Jog Replenishm.ON> has been set, the amount to be replenished for developer and fixer can be entered.
1e Developer jog-cycle Jog Dev. Repl. 100ml/h rate (Menu Service settings Replenishment Jogdev. Replval. Fixer (Menu Service settings Replenishment JogFix Replval.) Jog Fix. Repl. 100ml/h
Jog Dev. Repl. Xxx ml/h Adjustable between 50 and 200ml/h in steps of 50ml/h
Jog Fix. Repl. Xxx ml/h
Chapter 3 / 50
DD+DIS301.03E

DEFAULT settings Drive ON Mode CONTINUOUS Drive ON Mode CONTINUOUS Drive ON Mode FILM Possible settings Meaning Activate / deactivate the main drive during processor STANDBY The drive motor runs with 0.5 m/min during processor STANDBY Drive motor only runs during film process time, then STOP Check if the developer disposal tank is connected.
SERVICE SETTINGS 2 Motor drive during processor STANDBY (Menu Service settings Drive on Mode)
Devel.Waste 3a Level sensor of developer disposal cond Yes tank connected? (Menu Service Settings Dev Waste Cond) 3b Level sensor of fixer Fixer Waste conn? Yes disposal tank connected? (Menu Service Settings Fix Waste Cond) 4 E.O.S. fix device connected? (Menu Service Settings EOS Fix Cond)
Devel.Waste cond Yes Devel.Waste cond No
Fixer Waste conn? Yes Fixer Waste conn? No
Check if the fixer disposal tank is connected.
EOS Wash/Fix conn.? No
EOS Fix conn.? No EOS Fix conn.? Yes
Check if an E.O.S. fix device is connected.
Chapter 3 / 51

SERVICE SETTINGS 5 Level signal mixer connected? (Menu Service Settings Mixer Cond) DEFAULT settings Possible settings
DD+DIS301.03E
Meaning
Mixer conn.? No
Mixer conn.? No Mixer conn.? Yes
Check if the level signal generator mixer is connected.
Level sensor supply Dev/Fix Repl Tnk conn.? No tanks (Menu Service Settings DevFix SuppCond)
Dev/Fix Repl Tnk Check if the level conn.? No sensors of the replenisher tanks Dev/Fix Repl Tnk are connected. conn.? Yes
Level sensor antialgae tank (Menu Service Settings Algcid SuppCond)
Algicide Tank conn.? No
Not active
Water Drain 8a Automatic water On tank drain due to algae (Menu Service Settings Water Drain Wat.Drain Mode) 8b Setup of time for water tank draining (Menu Service Settings Water Drain Wat. Drain Time) Water Drain Time 2:00
Water Drain On Water Drain Off
Activate / deactivate the automatic water tank draining (and refill) for 24hsystems, to prevent algae growth.
Water Drain Time 2:00 Water Drain Time hh:mm
Setting for water tank draining time. DEFAULT: 02:00 h On time can be set.
Chapter 3 / 52
DD+DIS301.03E

DEFAULT settings Possible settings ExhaustFan FILM Meaning FILM: Half-capacity in processor standby, full capacity during film cycle. CONTINUOUS: Exhaust fan runs permanently with full capacity.
SERVICE SETTINGS 9
ExhaustFan Function of the FILM exhaust fan in processor standby (Menu Service Settings ExhaustFan Mode)
ExhaustFan CONTINUOUS
10a Control panel lock (Menu Service Settings Keys Key Lock)
Key Lock NO
Key Lock NO Key Lock YES Adjustment range: 1- 13 dryer steps Restricted operation possibilities of the Settings menu. The customer can only set the dryer steps.
Timeout NoKey 10b Return to the operation program 300 seconds Timeout (Menu Service Settings Keys TimeoutNoKey)
Timeout NoKey xxx seconds Adjustable between 0 and 3600 s in steps of 5 s
Set time after which the system returns automatically from the SERVICE program into the operation program. Modified DEFAULT settings are not saved! Activates the buzzer.
11
Buzzer (Menu Service Settings Buzzer)
Buzzer ENABLE
Buzzer ENABLE
Buzzer DISABLE
Deactivates the buzzer. There is no buzzer signal, neither for keystrokes nor for error messages.
Chapter 3 / 53

SERVICE SETTINGS DEFAULT settings Possible settings ServiceIndicat. ON
DD+DIS301.03E
Meaning Activates the service interval indication for the customer. Once the SERVICE interval has elapsed, the customer is informed about the need of maintenance during the first 3 films after switching on. Deactivate.
12a Switch on service / ServiceIndicat. ON maintenance indicator (Menu Service Settings Maintenance Service Indic.)
ServiceIndicat. OFF
12b Set the SERVICE intervals per year (Menu Service Settings Maintenance Service Interv.)
ServiceInterval 2 times/year
ServiceInterval 2 times/year ServiceInterval x times/year Adjust 2, 3, or 4 times/year
Set the SERVICE interval. The interval is only displayed in case of an activated service/ maintenance system.
12c RESET (Menu Service Settings Maintenance Reset ServIndic.)
ResetServIndic No
ResetServIndic No ResetServIndic YES
The Service display is deleted. SERVICE intervals are set on counter level 0. The current data is saved.
After an installation always execute a RESET. So the interval starts at the time of the installation.
Chapter 3 / 54
DD+DIS301.03E

DEFAULT settings Possible settings Date:DD.MM.YYYY Time: hh:mm Enter DD, confirm and use the keys to move to the next value. Cleaning Mode ###.......... After 30 minutes <cleaning Mode finished> is displayed. Press to exit the <Cleaning Mode> Meaning Set date and time DD MM YYYY hh mm = day = month = year = hour = minutes
SERVICE SETTINGS 13
Set Date/Time (Menu Service Settings Set No preset values Date/Time)
14
Cleaning mode (Menu Service Settings Cleaning Mode)
No preset values
Activates the cleaning mode. Drive motor runs, developer and fixer are heated to 39C, circulation pumps are running. The replenisher pumps are not triggered. Switch off demo mode. Demo mode without function of pumps, dryer, level sensor, heater and cross flow fan. Only the drive system runs. Selection of the application After modification of the application a machine reset with BASEINIT is executed!
15
Simulation (demo) Demo Mode OFF of film processor (Menu Service Settings Demo Mode)
Demo Mode OFF Demo Mode ON
16
Process mode (Menu Service Settings Process Mode)
Curix
New Mode:Curix Yes No The applications CURIX, MAMMO, FUJI-STANDALONE, FUJI- I/F DOCKING and LR3300 can be selected
17
Quick Display (Menu Service Settings Quick Display)
No preset values
Overview over all settings in the Service Settings
Chapter 3 / 55

9.9.11 DEFAULT settings ex factory / after BASEINIT DEFAULT Values Start replenishment Water replenishment Jogcycle replenishment Drive on Mode Language EOS Fix Cond Mixer Cond Water drain Mode Exhaust Fan Key Lock Buzzer Service indication Service interval Process DEV temperature Dryer step Timeout Nokey DEV replenishment rate FIX replenishment rate WAT replenishment rate Jogcycle DEV replenishment rate Jogcycle FIX replenishment rate 9.9.12 Processes Application Curix Mammo FUJI Standalone FUJI I/F Docking LR3300 HT IP RP EXT No CONT AUTO CONTINUOUS ENGLISH NO NO ON FILM NO ENABLE ON 2 2 min (RP) 34C process dependent 300 sec 400 ml/m 400 ml/m 30 l/h 100 ml/h 100 ml/h
DD+DIS301.03E
HT 60s 60s 60s 60s 60s
IP 90s 90s 90s 90s 90s
RP 2min 2min 2min 2min 2min
EXT 3min 3min -
High Throughput Intermediate Processing Rapid Processing Extended
Chapter 3 / 56
DD+DIS301.03E
9.9.13
Process data The film is developed according to the selected process type (HT, IP, RP, EXT*): Process data/time Process speed Standard DEV temperature (range: 25-39C/ 77-102F) Standard FIX temperature Fixer 2: Warm-up time Dryer setting (range: 1 to 13). Replenishment cycle Water supply HT (60s) 160 cm/min 62.99 in/min 38C (100F) IP (90s) 106 cm/min 41.73 in/min 36C (96.8F) RP (2min) 80 cm/min 31.5 in/min 34C (93F) EXT (3min) 52 cm/min 20.47 in/min 34C (93F)
34C (93F) approx. 20 min 7 5 0.25 m2 3.88 in 3000 ml/min (101.45 fl.oz/min) 5 5
Water pressure range min. 2 bar max. 6 bar Water conductivity min. 3 S/cm value 9.9.14
Application dependent process parameter Application (ml/m) Developer replenishment rate DEFAULT settings Range min max Fixer replenishment rate DEFAULT settings Range min max CURIX MAMMO FUJI Stand Alone 400 50 800 FUJI I/F Docking LR3300
400 50 1200
400 50 1200
400 50 800
600 50 800
400 50 1200
600 50 1200
400 50 800
400 50 800
600 50 800
Chapter 3 / 57
Operating Instructions
Section 4
File the operating instructions of the machine in this section.
Section 4
Chapter 4: Intentionally left blank.
Functional Description
Section 5
explains the machine principle and describes its function in normal conditions. Furthermore it describes the structure and function of individual assemblies.
Section 5
DD+DIS301.03E
Chapter 5 Contents 1 2 3
3.1 3.2
General ....................................................................... 1 Film Transport Diagram............................................ 3 Functional Differences.............................................. 4

Differences according to type numbers ................................ 4 Differences according to serial numbers .............................. 4
4
4.1 4.2
4.2.1 4.2.2 4.2.3 4.2.4
Functional Sequences .............................................. 6

Switch-on cycle ....................................................................... 6 Flow chart of the switch-on cycle .......................................... 7
Initialization and start phase................................................................ 8 Filling phase ...................................................................................... 11 All tank levels reached ...................................................................... 13 Heating phase ................................................................................... 14
4.3 4.4
4.4.1 4.4.2 4.4.3 4.4.4
Film drive ............................................................................... 18 Flow chart of the film drive ................................................... 19

Start of film cycle............................................................................... 20 Film processing ................................................................................. 21 Film drying......................................................................................... 22 Film transport into the film chute ....................................................... 23
5
5.1
5.1.1 5.1.2
Individual Functions ............................................... 24

Water supply .......................................................................... 24
Filling phase: Water tank empty detection ........................................ 24 Water supply during film cycle: ......................................................... 25
5.2 5.3 5.4 5.5 5.6 5.7 5.8

5.8.1 5.8.2
Developer / fixer replenishment ........................................... 26 Automatic water tank draining / algae prevention.............. 28 Jog cycle: developer / fixer replenishment per hour.......... 29 Solution circulation; function of the synchro-motor pumps .......................................................... 30 Control of the developer heater ........................................... 31 Control of the fixer heater..................................................... 31 Control of the dryer ............................................................... 32
Dryer test during heating phase ........................................................ 33 Dryer control during film cycle........................................................... 34
Chapter 5 / I
5.8.3 5.8.4 5.8.5
DD+DIS301.03E Table: Delay times of the IR-heaters depending on the process ..............................................................................................35 Error messages of the dryer control ..................................................35 Dryer step setting ..............................................................................36
5.9 5.10 5.11 5.12 5.13 5.14 5.15
Transformer ........................................................................... 38 Drive motor ............................................................................ 38 Temperature measuring........................................................ 39 Level detection ...................................................................... 39 Current sensor....................................................................... 39 Power failure.......................................................................... 39 Data saving ............................................................................ 40
6
6.1 6.2
Roller Diagram......................................................... 41
Classic E.O.S. (Type 5270/100)............................................. 41 Classic E.O.S. CL (Type 5270/105) ....................................... 42
Chapter 5 / II
DD+DIS301.03E
General
The Classic E.O.S. (Classic E.O.S CL) is a film processor for medical x-ray films. It implements the EOS technology (Ecologically Optimized System) a double fixer tank system, which reduces considerably the silver carry-over into the water tank. Technical functions between the fixer tanks Fixer tank 1 (F1) and fixer tank 2 (F2) are connected via an opening at the upper edge of the intermediate wall. In fixer tank 1 (F1) the film is almost completely fixed, compared to fixer tank 2 (F2) the silver concentration is quite high.
F2 F1
A
LEV_F2
LEV_F1
F2
F1
5270_10005_001.CDR
Figure 1 A E F1 F2 Film transport direction Developer tank Fixer tank 1 Fixer tank 2 W LEV_F1 LEV_F2 Water tank Level fixer 1 Level fixer 2
Fresh fixer is added to tank F2 and is heated. The higher fixer level in tank F2 spills over into tank F1 through the opening in the intermediate wall. At the same time the same amount of fixer is drained via the F1 tank drain.
Chapter 5 / 1
DD+DIS301.03E
The tank circulation mixes the fresh fixer with the fixer solution in tank F1. This circulation provides for an even temperature distribution in the fixer. The fixing process with two tanks reduces the silver concentration in the second tank, and less silver is carried over into the water tank. In case of a standard water supply of 3 l/min the remaining silver concentration in the water drained through the water tank overflow is less than 1 ppm.
Chapter 5 / 2
DD+DIS301.03E
Film Transport Diagram

1
A H B K G C K G C K G D K J E
527305AA.cdr
Figure 2 Film handling: 1 A B C D E Film transport direction Film scanner rollers Developer tank + rack Fixer tank 1, 2 + rack Water tank + rack Distribution rollers F G H I J K Dryer Upper rack guides (crossovers) Film feed table (only for type 5270/100) Dryer: Cross flow fan / convection heater Dryer: IR-heaters Racks: Central roller / main rack drive
The film is inserted via the feed table (H) and is then pulled into the machine over magnetic rollers. The magnetic rollers scan the film size. The transport rollers of the film processor transports the film through the developer tank (B), the fixer tanks 1 and 2 (C), the water tank (D) and the dryer (F). Replenisher pumps meter the supply of fresh developer and fixer solution to the tanks (B, C). The water tank (D) is supplied directly by the water installation system. Exhausted chemicals are collected in external tanks, waste water is drained into the sewer system. The amount of replenished chemicals is based on the processed amount of film and the PROCESS application.
Chapter 5 / 3
DD+DIS301.03E
3.1
Functional Differences
Differences according to type numbers

The Classic E.O.S Type 5270/100 is a film processor with standard racks. The film processor Classic E.O.S CL Type 5270/105 has been designed for connection with the Laser Imager 3300. The differences of the Classic E.O.S CL Type 5270/105 and the Classic E.O.S Type 5270/100 are: Instead of a feed table the machine has a docking unit for connection with the Laser Imager 3300. The control panel is located on the side of the machine. 24 V replenisher pumps for developer and fixer. Autofill function for the replenisher tanks integrated.
3.2
Differences according to serial numbers

Only downward compatible Only upward compatible Type 5270/100 >SN4500 Type 5270/105 >SN1500 F8.5270.7890._ (Label on PCB1, no part number!) Compatible with Software Version CLLC 1107 Only software version CLLC 1107 and higher must be installed on Control Board F8.5270.7750._ and/or F8.5270.7950._! 0M4 Option
Differences Control Board PCB1
Type 5270/100 <SN4500 Type 5270/105 <SN1500 F8.5270.7750._/ F8.5270.7950._ (Label on PCB1, no part number!) Compatible with the software versions CEOS 1303-1801, MEOS 1201-1401 and EOSUNIV1007 Only the software versions CEOS1303-1801, MEOS 1201-1401, and ESOUNIV1007 must be installed on Control Board F8.5270.7890._!
Water circulation pump 0M4
0M4 Standard
5273_10005_001.cdr
Cross flow fan 24V Level sensors in fixer tanks Level sensor only in fixer tank 1
230V Level sensor in fixer tank 1 and 2
Chapter 5 / 4
DD+DIS301.03E
Only downward compatible Only upward compatible Type 5270/100 >SN4500 Type 5270/105 >SN1500 13 dryer steps 10 Power levels
Differences Dryer triggering
Type 5270/100 <SN4500 Type 5270/105 <SN1500 10 dryer steps 8 Power levels
Chapter 5 / 5
DD+DIS301.03E
4.1
Switch-on cycle
0M6 0M7
Functional Sequences
0M5 0M4 SENS1 LEV_1 LEV_2 LEV_3 SENS2 LEV_4 0HEAT3 0HEAT2 2MG2 0IR1 1IR1 1M2 0SW1 2MG1 2M2 0FI 0M2
0M1/ 0HEAT1 SENS3 1M1/1HEAT1

5272_10005_010.cdr
Figure 3 0 = basic machine 0SW1 0F1 2MG1 2MG2 2M1 (2M3) 2M2 (2M4) 0M2 0M4 0M5 0M6 0M7 3S1-5 Chapter 5 / 6 Film processor mains switch GFCI switch Solenoid valve water supply Solenoid valve water drain 1 = dryer flap 2 = base 3 = darkroom feed table
0HEAT1/ 1HEAT1 0M1/1M1 0HEAT3 0HEAT2
Convection heaters Dryer fan Heater developer Heater fixer 2 Exhaust fan IR-heaters Developer temperature sensor Fixer 2 temperature sensor Dryer temperature sensor Developer level sensor Fixer 1 level sensor Fixer 2 level sensor Water level sensor
Dev replenisher pump (Type 5270/100) 1M2 Dev replenisher pump (Type 5270/105) 0IR1/1IR1 Fix replenisher pump (Type 5270/100) Fix replenisher pump (Type 5270/105) Drive motor Water circulation pump Fixer 2 circulation pump Fixer 1 circulation pump Developer circulation pump Magnetic film detection rollers Classic E.O.S. / Classic E.O.S. CL (Type 5270 / 100 / 105) SENS1 SENS2 SENS3 LEV_1 LEV_2 LEV_3 LEV_4
DD+DIS301.03E
Functional Description Flow chart of the switch-on cycle

Solenoid valve water drain Solenoid valve water supply Water level sensor Developer replenisher pump Fixer replenisher pump Developer level sensor Level sensors fixer tank 1/2 Drive motor Circulation pumps Motors dryer fans Convection heaters with temperature curve Developer tank heater with temperature curve Fixer tank 2 heater with temperature curve
5273_10005_005.cdr
4.2
Exhaust fan
Figure 4 a b Initialization and start phase (see Section 4.2.1) Filling phase (see Section 4.2.2) 1 0 Sensors: 1 0 Triggering, motors ON Motor OFF active not active c d Levels reached (see Section 4.2.3) Heating phase (see Section 4.2.4) 1 0 active not active
Motors:
Heaters:
Chapter 5 / 7
4.2.1 Initialization and start phase
DD+DIS301.03E
After switching on the machine (GFI switch 0F1 and mains switch 0SW1 on) the system will be initialized. At first all consumers are off. The machine executes a RESET (no BASEINIT). All process data is set. All data in the EEPROM (also customer specific data) is kept. The control panel is loaded.
After the initialization in the starting phase, the following functions will be checked:
4.2.1.1
After switching on Calibration of the replenishment rates after machine installation: Internal check if developer and fixer replenishment rates have been calibrated. If they are not, a display request the calibration: Cal Dev Pump goto Test/Adjust or Cal Fix Pump goto Test/Adjust or Cal Dev and Fix goto Test/Adjust If the replenishment rates for developer and fixer have not been calibrated, drive motor 0M2 will not start. EMERGENCY FILM processing is not possible! The machine will not switch to the filling / heating phase! After the First calibration procedure was made (during the installation) this check is only repeated in the following repair cases: Replacement of Control Board PCB1 Replacement of clock chip IC52
Chapter 5 / 8
DD+DIS301.03E
Mixer connected? (Option) Internally the Mixer function is checked, provided a Mixer is connected, and has been activated in the service program <Service Settings> <Mixer cond>
4.2.1.2
If the Mixer level is too low the display reads: CHECK MIXER And the respective replenisher pump will not be triggered if a replenisher tank is empty. The machine rejects film feed. EMERGENCY FILM processing not possible!
4.2.1.3
EOS Wash/Fix connected? (Option) Internally the correct function of the EOS Wash/Fix is checked, provided the unit is connected assn has been activated in the service program <Service Settings> <EOS Fix Cond>
If the function is not OK, the display reads: CHECK EOS MODULE
Chapter 5 / 9
4.2.1.4
DD+DIS301.03E
Level sensors of the replenisher tanks connected on the film processor? (Option) Internally the system checks if the replenisher tanks of developer and fixer are full, provided the sensors are connected and have been activated in the service program <Service Settings> <Dev Fix Suppcond>
In case of empty replenisher tanks the display reads: DEV REPLEN TANK EMPTY or FIX REPLEN TANK EMPTY And the respective replenisher pump will not be triggered if a replenisher tank is empty. The machine rejects film feed. EMERGENCY FILM processing not possible! 4.2.1.5 Level sensors of the disposal tanks connected on the film processor? (Option) Internally the system checks if the disposal tanks for developer and fixer are full. If they are full the display reads: WASTE TANK FULL If a disposal tank is full, the respective replenisher pump will not be triggered and the water supply solenoid valve 2MG1 will be closed. EMERGENCY FILM processing is possible! 4.2.1.6 Anti-algae unit connected on the film processor? (Option) Internally the system checks if the level of the anti-algae unit is sufficient and has been activated in the service program <Service Settings> <Algcid Suppcond>
If the level is too low the display reads: CHECK ANTI-ALG
Chapter 5 / 10
DD+DIS301.03E
Filling phase Filling developer and fixer tanks The levels in the film processor tanks are checked. The levels of the supply and disposal tanks are checked. If the supply tanks are empty or the disposal tanks are full, the developer tank will not be filled. If the level in the tanks has dropped, the replenisher pumps for developer 2M1 and fixer 2M2 will be switched on. The tanks are filled until the level sensors LEV_1, LEV_2, and LEV_3 react or until a maximum of 1200 ml each has been supplied. If a level cannot be reached the following error messages will be displayed: Developer Level or Fixer Level and the switch-on cycle is interrupted.
4.2.2 4.2.2.1
Chapter 5 / 11
Flow chart for the developer tank filling:
Machine ON
DD+DIS301.03E
Developer level reached?
Yes
Heating developer only if all tank levels OK!
No Adding developer hi f The display alternates between Adding developer and the process type with the current temperature.
RP !
25.0C
Max. filling rate of 1200ml supplied?
Yes
Developer level Error message
No
Flow chart for the fixer tank filling:

Machine ON
Fixer level reached?
Yes
No
Adding fixer RP 25.0C
The display alternates between Adding fixer and the process type with the current temperature.
Max. filling rate of 1200ml supplied?
Yes
Fixer level Error message
No
Chapter 5 / 12
DD+DIS301.03E 4.2.2.2 Filling the water tank
If the water level is too low the water supply solenoid valve 2MG1 opens. Once the water level sensor LEV_4 detects a full water tank, the water supply solenoid valve 2MG1 is closed after a delay of 5 seconds. If it was not possible to reach the water tank level within 7 minutes the error message Water Level will be displayed and the switch-on cycle is aborted. The switch-on cycle must be repeated after the problem has been solved (e.g. by opening the water tap) by switching the film processor off and on again. Flow chart for the water tank filling function:
Machine ON
Water level reached?
Yes
No
Adding water RP 25.0C
The display alternates between Adding water and the process type with the current temperature.
Max. filling time of 7 min. reached?
Yes
Water level Error message
No
4.2.3
All tank levels reached All circulation pumps developer 0M7, fixer1 0M6, and fixer2 0M5 switch on. Drive motor 0M2 starts at 41 rpm (corresponds to 0.5 m/min of film transport speed).
Chapter 5 / 13
4.2.4 Heating phase
DD+DIS301.03E
Developer and fixer heaters will only be switched on after the levels in developer, fixer, and water have been reached. The temperature indicated on the machine display always refers to the temperature in the developer. The cross-flow fans (dryer fans) 0M1/1M1 are triggered. The convection heaters 0HEAT1/ 1HEAT1 are switched on in addition. After 30 seconds the temperature must have increased by at least 2C (measured by the dryer temperature sensor SENS3). Otherwise the cross flow fan and the convection heaters switch off, (error message Service 505). After the functional check the convection heaters switch off again. The cross flow fans run for about another 30 seconds (delay). Afterwards, Control Board PCB1 triggers the heaters in the developer/fixer tanks, but only if the respective solution level in the developer/fixer tanks has been reached. The temperature increase in the solutions is monitored during the heating phase. If the temperature increases less than 1C within a period of 4 minutes, the following messages will be displayed: Service 502 and/or Service 504 (fixer temperature too low) (developer temperature too low)
Chapter 5 / 14
DD+DIS301.03E 4.2.4.1 Flow chart of the developer heating function:

Machine ON
ACTUAL = NOMINAL temperature in the developer?
Yes RP
Ready 34.0C
No
ACTUAL > NOMINAL temperature + 1C and process type changed?
Statusmeldung: Gert ist bereit
Yes
Cooling developer
RP
36.0C
No
ACTUAL > NOMINAL temperature + 1C and process type not changed?
The display alternates between Cooling developer and the process type with the current temperature.
Yes
Service 501 Error message
No
Heating developer RP 25.0C
The display alternates between Heating developer and the process type with the current temperature.
Temperature increase < 1C in 4 min?
Yes
Service 502 Error message
No
Chapter 5 / 15
4.2.4.2 Flow chart of the fixer heating function:
Machine ON
DD+DIS301.03E
ACTUAL = NOMINAL temperature in fixer?
Yes RP
Ready 34.0C
Status message: machine is ready
No
ACTUAL temperature > 40C?
Yes Service 503 Error message
No
Heating fixer RP 34.0C
The display alternates between Heating fixer and the process type with the current developer temperature.
Temperature increase < 1C in 4 min?
Yes Service 504 Error message
No
4.2.4.3
Temperature control for developer / fixer heating Developer: The heating phase in the developer ends when the ACT temperature deviates by less than 0.5C from the NOM temperature. Display: Ready IP 36C Temperature regulation: Heater OFF: ACT dev. temp. = NOM dev. temp. Heater ON: ACT dev. temp. below NOM dev. temp. (ACT dev. temp. < NOM dev. temp. -0.1C) In case of a deviation of 0.1C to 1.0C the developer heater will switch on and the machine remains ready for film processing. The machine goes back to heating phase (machine not ready), if the ACT temperature is more than 1C below NOM temperature. Display for example: IP 34.8C
Chapter 5 / 16
DD+DIS301.03E
If the developer temperature is more than 1C above the NOM temperature, the display reads: Service 501
However, if the reason why the developer temperature is more than 1C above NOM temperature is a change in the process type (and thus a different NOM temperature) or in the developer temperature, the machine will switch to cooling phase. EMERGENCY FILM processing is possible and the display reads: Cooling developer RP 35.5C
This display alternates with the status display (newly selected process type and current developer temperature). Fast cooling down is possible: Carefully pour cold developer of the replenisher tanks into the developer tanks.
Fixer: The heating phase ends when the NOM temperature of 34C has been reached. The machine goes back to heating phase if the ACT temperature in the fixer drops below 30C. If the fixer temperature is above 40C, the display reads: Service 503
Sequence for the developer cooling:
Developer temperature too high?
Yes
Developer temperature or process changed? No Service 501
Yes Cooling developer
RP
35.7C
EMERGENCY FILM processing is possible! Cooling by adding cold developer.
Chapter 5 / 17
Functional Description 4.3 Film drive

0M5 0M4 0M6 0M7 SENS1
DD+DIS301.03E
LEV_1 LEV_2 LEV_3 SENS2 LEV_4
0HEAT3 0HEAT2 2MG2
0IR1 1IR1 1M2 0SW1
2MG1 2M2
0FI 0M2
0M1/ 0HEAT1 SENS3 1M1/1HEAT1

5272_10005_010.cdr
0 = basic machine 0SW1 0F1 2MG1 2MG2 2M1 (2M3) 2M2 (2M4) 0M2 0M4 0M5 0M6 0M7 3S1-5 Film processor mains switch GFCI switch Solenoid valve water supply Solenoid valve water drain
Figure 5 1 = dryer flap
2 = base
3 = darkroom feed table
0HEAT1/ 1HEAT1 0M1/1M1 0HEAT3 0HEAT2
Convection heaters Dryer fan Heater developer Heater fixer 2 Exhaust fan IR-heaters Developer temperature sensor Fixer 2 temperature sensor Dryer temperature sensor Developer level sensor Fixer 1 level sensor Fixer 2 level sensor Water level sensor
Dev replenisher pump (Type 5270/100) 1M2 Dev replenisher pump (Type 5270/105) 0IR1/1IR1 Fix replenisher pump (Type 5270/100) Fix replenisher pump (Type 5270/105) Drive motor Water circulation pump Fixer 2 circulation pump Fixer 1 circulation pump Developer circulation pump Magnetic film detection rollers SENS1 SENS2 SENS3 LEV_1 LEV_2 LEV_3 LEV_4
Chapter 5 / 18
DD+DIS301.03E
Functional Description Flow chart of the film drive

Solenoid valve water supply Exhaust fan Drive motor Dryer fan IR-heaters Convection heaters Heater developer Heater fixer 2
4.4
5273_10005_006.cdr
Figure 6 a b Start film cycle (see Section 4.4.1) Film processing (see Section 4.4.2) Motors: Sensors: Heaters: c Film drying (see Section 4.4.3) d Film transport to film chute (see Section 4.4.4)
1 Triggering, motors ON 0 Motor OFF 1 active 0 not active 1 active 0 not active switch point and time (variable)
Chapter 5 / 19
4.4.1 4.4.1.1 Start of film cycle Standby phase
DD+DIS301.03E
All conditions for normal film processing are satisfied: Levels in developer, fixer, and water tank reached NOMINAL temperatures in developer and fixer tanks reached Drive motor in permissible speed range, depending on the code Mixer / replenisher tanks full Disposal tanks empty The display reads, for example:
RP
34.0C
The operator feeds film via the feed table. The magnetic roller detection 3S1-5 at the feed table detects the film transport pulses. 4.4.1.2 Sequence of the film feed detection Within a process dependent time frame at least 3 pulses per magnetic roller must be counted. If less than 3 pulses per magnetic roller are detected, this is indicated by a signal of three short buzzer signals = problem in film feed; film transport stopped. Attention: Film lies on the feed table. Risk of fogging! If the required number of pulses was counted, the film drive starts. Permanent film drive starts: Drive motor 0M2 for film processing switched on. Exhaust fan 1M2 is set to full speed. The dryer fans 0M1/1M1 switch on. The convection heaters 0HEAT1/1HEAT1 heat up to nominal temperature (temperature sensor SENS3). The IR-heaters 0IR1/1IR1 are switched on for 5s with a power of 70V (lowest power setting), even if the code of the dryer setting does not include the IR-heaters. Every 0.25 m2 of processed film developer and fixer are replenished according to the set replenishment rate. The processed amount of film is detected by the pulses of the magnetic rollers.
Chapter 5 / 20
DD+DIS301.03E 4.4.1.3 Emergency film cycle
EMERGENCY FILM processing is only possible when all LEVELS have been reached. Once the tanks have been filled, the machine is ready for emergency film during the heating phase. If a film is fed in this phase the display reads: EMERGENCY FILM PLEASE WAIT And a long acoustic signal (1s) indicates that the film has been accepted as an emergency film. Once the film passed through the feed rollers, the display changes back to the developer temperature and process time. The display EMERGENCY FILM during film feed informs about the machine status! It must be considered that the film processing quality is not standard quality! Check the current ACT developer temperature in the tank!
4.4.2
Film processing
5273_10005_007.cdr
Figure 7 1 Film transport direction The film is processed according to the selected process type (HT (60s), IP (90s), RP (2min), EXT (3min), (see Chapter 03)). The film runs through the developer (B), fixer 1 (C) and fixer 2 (C), and afterwards through the water (D). Then the film is transported into the dryer (F) via the distributor rollers (E). The replenisher pumps 2M1 and 2M2 are triggered always after the processing of 0.25 m2 film.
Chapter 5 / 21
4.4.3 Film drying
DD+DIS301.03E
0HEAT1
0IR1
0M2 SENS3
1IR1
0M1 1M1
5273_10005_008.cdr
1HEAT1
1M2
Figure 8 The film runs from the water distributor unit downwards into the dryer. The IR-heaters 0IR1/1IR1 were switched on after the film was reliably detected in the film processor. The temperature in the dryer fan 0M1/1M1 is monitored by the sensor SENS3 and, if necessary, the convection heaters 0HEAT1/1HEAT1 are switched on as well. At the end of the drying process the film drops into the film chute.
Chapter 5 / 22
DD+DIS301.03E 4.4.4 Film transport into the film chute
5270_10005_003.cdr
Figure 9 The film is transported out of the transport rollers (M) and into the film chute (N). The IR-heaters switch off. The process is complete. After the IR-heaters switched off, main drive 0M2 switches off as well (DRIVEON = N) or switches to standby speed (DRIVEON = Y). 30s after the IR-heaters switched off the dryer fans 0M1/1M1 switch off as well. The water supply solenoid valve 2MG1 closes. Exhaust fan 1M2 switches back to half-power, or switches off completely.
Chapter 5 / 23
DD+DIS301.03E
5
5.1
5.1.1
Individual Functions
Water supply
Filling phase: Water tank empty detection If the water level is to low, water will be refilled after the machine was switched on. The tank must be filled within a maximum time of 7 minutes. The drive motor does not run during this filling phase. The display reads: PLEASE WAIT Feeding EMERGENCY FILM is not possible! Once the water tank level was reached, the level may only drop again during operation that the tank can be refilled within 30 seconds. If the tank cannot be filled within this time the following error message is displayed: Water level This is indicated by an intermittent buzzer signal and the water supply solenoid valve is closed. EMERGENCY FILM processing is possible!
Chapter 5 / 24
DD+DIS301.03E 5.1.2
Water supply during film cycle: Water supply during the film cycle depends on the coded replenishment mode. The replenishment modes can be set up via code in the service program: Water supply during a film cycle
any Display
5.1.2.1
> 5 sec.
527005kp.cdr
Surface Replen. CONT SURF ALGAE
CONT: Water supply starts when film feed is detected and ends with the end of the processing time. SURF: Water replenishment starts just before the film reaches the water tank. The time between film feed and start of water replenishment varies with the different process types. The water supply rate is set up in the SERVICE program <Wat. Repl. Value>. ALGAE: Prevention of algae: mode CONT. + 5min. In addition there is a 5 minutes water supply every 30 minutes as long as no film is developed during this time.
Chapter 5 / 25
Functional Description 5.2 Developer / fixer replenishment
DD+DIS301.03E
The replenishment of developer and fixer depends on the processed amount of film. A replenishment cycle starts per 0.25 sqm of processed film. The actual replenishment rate is then the result of the replenishment time:
Replenishm. time = Set replenishment rate ml/sqm pump rate (ml/min) x processed film in sqm x 60
The replenishment time is worked out by the machine according to the above formula and based on the entered pump rate and the desired replenishment amount per square meter. Replenishment time in seconds; Set replenishment rate (see Chapter 3, Setup of process parameters) Pump rate in ml/min (see Chapter 3, Calibration of the replenishment rate) Processed amount of film in Automatic calculation based on the pulses square meters of the magnetic rollers. Example: Pump rate 150ml/min (5.07 fl.oz./min), Set replenishment rate 400 ml/m2, film amount in 0.25 sqm Replenishm. time = 400 ml/sqm 150ml/min x 0.25 sqm x 60 = 40 s
During replenishment the supplied replenisher rate is recorded per second. After-replenishment takes place after a problem has been solved or after a power interruption. If the replenishment is interrupted (disposal tanks full, replenisher tanks empty, machine OFF) the missed replenishment amount is stored in the clock chip. Once the correct operation continues, the missing replenishment is added. If the machine needs more than 10 minutes for this added replenishment, the interval time between two films will be doubled, and after another 15 minutes it will be doubled again. If the added replenishment time needs 20 minutes, the following message is displayed: <Please wait> If you feed film the display reads: <Emergency film> If the added replenishment time is below 10 minutes, the machine switches to standby status.
Chapter 5 / 26
DD+DIS301.03E
The data of the pump replenishment rate is stored in the battery supplied clock chip IC52! In case of an empty battery or if a new clock chip is inserted (e.g. replacement of PCB1), the machine requests a new calibration!
Chapter 5 / 27
Functional Description 5.3 Automatic water tank draining / algae prevention
DD+DIS301.03E
To avoid the growth of algae an automatic water tank drain can be activated. This function can be set up in the service program:
Any Display
Water Drain ON OFF Water Drain Time: hh:mm
> 5 sec.
527005lq.cdr
A timer is triggered after machine switch-on. Water tank being flushed alternating with the display Please wait The water tank draining is only activated, if the set time has been reached, and the machine was switched on without interruption for 24:00 hours.
Adding water
Emergency film processing is not possible during this time! If the time for tank draining comes during film cycle, the activation of the tank draining will be delayed until the film processing cycle is completed. If a film is fed while the water is being drained, the water drain valve will close immediately. The water tank will be filled. Tank draining starts again after the film processing has been completed!
Chapter 5 / 28
DD+DIS301.03E
Functional Description Jog cycle: developer / fixer replenishment per hour

This function can be set up in the service program and is activated per default:
5.4
Any Display
Jog Replenishm AUTO ON OFF
> 5 sec.
527005y10.cdr
OFF: Jog cycle is inactive. ON: Jog cycle is activated. Every hour the replenishment rate set up in the service program for developer and fixer is replenished. AUTO: If the AUTO mode has been set up in the service program (only for standalone machines), the developed film amount per day is worked out. Upon switching on the machine compares the current date with the date of the last switch-off. If the dates are not corresponding, the film amount processed last will be checked. If this amount is less than 3 sqm, the jog cycle will be activated, otherwise it remains inactive. Date, processed amount of film in square meters, and jog cycle mode are saved in the infocounter, whereby always the last 10 working days are recorded. Entry 11 overwrites the first recording.
Chapter 5 / 29
Functional Description 5.5
DD+DIS301.03E
Solution circulation; function of the synchro-motor pumps

Circulation is provided by the circulation pumps with synchro-drive (a rotating magnetic field drives a pump rotor with permanent magnet). The circulation pumps guarantee a continuous circulation in the developer (0M7), fixer 1 (0M6), fixer 2 (0M5), and as an option in the water tank (0M4). The circulation pumps 0M4-0M7 are switched on as soon as the levels of developer, fixer (fixer 1 / fixer 2), and water have been reached. Start of the synchro-motor pumps: After switching on the synchro-motors of the circulation pumps are triggered. If there is no OK signal from the motors after 67 s, a new trigger attempt is made. The system makes 2 attempts maximum. If then there is still no OK signal, the error message <Service 514> or <Check water pump> (corresponds to <Service 515>) is generated. 80 seconds after the OK signal the developer and fixer heaters switch on . And in addition the synchro-motors are switched off for 5 seconds during film cycle, is the OK signal switches to NOT OK fro more than 15 seconds. This procedure is repeated during the film cycle. If the OK signal fails to come, this will only be indicated at the end of the film cycle. Which synchro-motor is defective? LED on/light: LED off/dark: Synchro-motor and circulation pump OK; Synchro-motor defective Circulation of developer, fixer 1 or 2 Water circulation
The synchro-motors are also triggered in case of a defect to show by means of the LEDs which one of the motors is defective.
Chapter 5 / 30
DD+DIS301.03E
Functional Description Control of the developer heater

Heater OFF: Heater ON: ACT dev. temp. = NOM dev. temp. ACT dev. temp. below NOM dev. temp. (ACT dev. temp. < NOM dev. temp. -0.1C) In case of a deviation of 0.1C to 1.0C the developer heater will switch on and the machine remains ready for film processing. Error messages: 1. An error message Service 502 is displayed if there is no temperature increase in the ACT temperature of at least 1C (1.8F) within 4 min! 2. A service message Service 501 is displayed if the ACT temperature is at least 1C (1.8F) above the NOM temperature.
5.6
5.7
Control of the fixer heater

In case of a NOM temperature below 34C (93.2F), the fixer heater switches on. Once the NOM fixer temperature has been reached for the first time, the ACT temperature must only vary between 28C and 40C (82.4F and 104F), or an error message will be displayed. If the temperature is below 30C (86F) the machine / display switches to heating phase. Error messages: 1. An error message Service 504 is displayed if there is no temperature increase in the ACT temperature of at least 1C (1.8F) within 4 min! 2. An error message Service 503 is displayed if the ACT temperature is at least 1C above the NOM temperature.
Chapter 5 / 31
DD+DIS301.03E
5.8
Control of the dryer

0HEAT1 0IR1
0M2 SENS3
1IR1
0M1 1M1
527005dy.cdr
1HEAT1 1M2
Figure 10
Chapter 5 / 32
DD+DIS301.03E 5.8.1 Dryer test during heating phase

Dryer test
Convection heaters 0HEAT1, 1HEAT1 on cross-flow fan 0M1, 1M1 on
Measuring ACT. temperature
Error message: Service 520 Functional check temperature sensor SENS3 measuring value between 0C 100C No Service 535 Temperature sensor SENS3 defective All sensors outside their range, PCB1 defective Emergency film processing possible
Y es Increase of ACT temperature = 2C within 30s? Y es Convection heater 0HEAT1, 1HEAT1 off cross-flow fan 0M1, 1M1 30s afterrun No
Convection heater 0HEAT1, 1HEAT1 off cross-flow fan 0M1, 1M1 off
Service 505 Error message: Convection heater assembly not OK! Emergency film processing possible!
Dryer test end machine in STANDBY
Chapter 5 / 33
5.8.2 Dryer control during film cycle
Film detected, drive motor 0M2 runs Cross-flow fan 0M1, 1M1 on Convection heater 0HEAT1, 1HEAT1 on Heating of the IR heater 0IR1, 1IR1 with dryer level 1 Start of the process depending switch on and switch off delay of the IR heaters Measuring the ACT temp. (SENS3)
DD+DIS301.03E
See table: Delay times of the IR heaters
See nominal temperature in: Section 5.8.5
ACT temperature reaches NOM temperature within 60s after film detection Y es After the switch-on delay elapsed: IR heaters 0IR1, 1IR1 are triggered according to the set dryer step (see Section 5.8.5,)
No
Convection heater 0HEAT1, 1HEAT1 off After the switch-on delay elapsed: IR heaters 0IR1, 1IR1 are triggred with two steps above the set dryer step (see Section 5.8.5,)
After the switch-off delay elapsed: Convection heater 0HEAT1, 1HEAT1 off
Checking the IR heater function: Measuring current 1: IR heater switched on IR heater: 0IR1, 1IR1 off Measuring current 2: IR heater switched off Error message: IR heater defective Current 1 > current 2 and current 1 corresponds to the values in the table: Current values IR heater tolerance 10% No
Service 574
30s after the IR heater switched off: Cross-flow fan 0M1, 1M1 off
120s after the IR heater switched off: Cross-flow fan 0M1, 1M1 off
Film cycle end E d
Start dryer test (see Section 5.8.1)
Chapter 5 / 34
DD+DIS301.03E 5.8.3
Table: Delay times of the IR-heaters depending on the process Process: Switch-on delay: Switch-off delay: HT (60s) 35s 78s IP (90s) 65s 118s RP (2min) 85s 155s EXT (3min) 145s 241s
Table: Current values of IR-heaters depending on the dryer steps Minimum current (A) Dryer steps: 1 Voltage range: 2 3 4 5 6 7 8 9 10
<210V 0.5 0.9 1.3 1.5 1.7 2.0 2.3 2.6 3.0 3.2 210-235V 0.6 1.0 1.4 1.7 1.9 2.2 2.6 2.9 3.3 3.6 >235V 0.7 1.1 1.6 1.9 2.1 2.4 2.9 3.2 3.6 4.0
5.8.4
Error messages of the dryer control 1. An error message Service 510 is displayed, if there is no OK signal after three attempts to switch on the cross flow fan. IR-heaters and convection heaters are not switched on. The film will be developed but not dried! 2. An error message Service 505 is displayed if the temperature increase in the dryer is less than 2K within 30s. 3. An error message Service 574 is displayed if the current value of the IR-heater deviates from the expected value by more than 10%. The expected value is determined by the set dryer step, the process type, and the available mains voltage.
Chapter 5 / 35
5.8.5 Dryer step setting
DD+DIS301.03E
The complete dryer function is influenced by three parameters: - available mains voltage, - set process type, and - selected dryer step. We differentiate three mains voltage ranges: below 210V, between 210V and 235V, and above 235V. The process types are combined in two groups: 60s/90s (HT/IP) and 2min/3min (RP/EXT). The adjustment range of the various dryer steps is the result of defined combinations of the voltage levels for the IR-heaters and temperature steps of the convection heaters. There are 13 dryer levels available. The following tables shows the combination possibilities of the parameter values for 13 possible dryer levels or steps: Mains voltage < 210V Process HT (60s) / IP (90s)
Dryer step 1 2 3 4 5 6 7 8 9 10 11 12 13 IR (V) 0 70 70 100 125 145 145 160 175 190 200 208 230 NOM temp. (C) 40 40 45 42 40 40 45 40 40 45 45 46 44
RP (2min) / EXT (3min)

IR (V) 0 0 70 70 100 125 145 145 160 190 200 208 208 NOM temp. (C) 35 40 40 42 40 40 40 42 40 45 45 46 40
Chapter 5 / 36
DD+DIS301.03E
Mains voltage 210V - 235V (200V) Process
Dryer step 1 2 3 4 5 6 7 8 9 10 11 12 13
HT (60s) / IP (90s)
IR (V) 0 70 70 100 125 145 145 160 175 190 200 208 230 NOM temp. (C) 40 40 42 40 40 40 42 40 40 45 45 40 36

IR (V) 0 0 70 70 100 125 145 145 160 190 200 208 208 NOM temp. (C) 35 40 40 42 40 40 40 42 40 45 45 40 40
Mains voltage > 235V Process

Dryer step 1 2 3 4 5 6 7 8 9 10 11 12 13
HT (60s) / IP (90s)
IR (V) 0 70 70 100 125 145 145 160 175 190 200 208 208 NOM temp. (C) 40 40 42 40 40 40 42 40 40 40 40 36 36

IR (V) 0 0 70 70 100 125 145 145 160 190 200 208 208 NOM temp. (C) 35 40 40 42 40 40 40 42 40 45 40 36 36
Chapter 5 / 37
Functional Description 5.9 Transformer
DD+DIS301.03E
A toroidal core transformer provides the required voltages for the machine. Secondary voltages of 15V, 22V, and 30V are provided for DC consumers. The respective voltages for dryer operation are tapped. Whereby the respective voltage values depend on the applied mains voltage.
5.10
Drive motor
Once all tank levels have been reached, the drive motor starts at 0.5 m/min during the heating phase. The following functions may be set up in the SERVICE program <Drive on>: Motor sopped during STANDBY phase or running at 0.5 m/min (DEFAULT setting) during the STANDBY phase. The operating speed (film transport) depends on the selected process (HT (60s), IP (90s), RP (2min), EXT (3min)). Triggering comes through the Control Board PCB1. Switching the process application The speed correction is accepted 7 seconds after process switching. The following table shows the different motor speeds in relation to the selected process: Process HT (60s) IP (90s) RP (2min) EXT (3min) An error message Service 506 is displayed. If the ACT motor speed deviates from the NOM speed by more than 50%, the motor is switched off. Standard control accuracy better than 2%. If the motor internal supply voltage increases to a higher value than 36V, the motor will be switched off. This happens if the mains supply is higher than 250V. Number of revolutions 3353 2218 1690 1108
Chapter 5 / 38
DD+DIS301.03E
Functional Description Temperature measuring
5.11
To measure the temperature, the voltage values on the temperature sensors SENS1 (developer) and SENS2 (fixer) are determined every 100ms. The average value of the voltages is determined by 10 measuring cycles. The temperature corresponding to this voltage value is then taken from an internally stored table. The temperature is shown with an accuracy of 0.1C. Plausibility check: All temperature values below 0C or above 100C are considered as nonreal temperature values and will be discarded! And an error message is generated! (See Chapter 6.3)
5.12
LEVEL detection is provided in the machine tanks developer / fixer 1 / fixer 2 / water tank (dev / fix1 / fix2 / wat) with one electrode each. When the tank is filled and the solution reaches the electrode a ZERO level is applied at the sensor. The voltage value at the sensor is checked every 100 ms. An average value is worked out based on 10 measuring cycles. The LEVEL is reached once the voltage value is approx. 3 V. For possible error messages refer to Chapter 6.3.
Level detection
5.13
Current sensor
During a <Teach In> the current sensor PCB2 determines the ACT current values of the individual users. These current values are saved a NOM. current values. The current values of the consumers measured during the function are compared to the saved NOM current values and then evaluated. In case of major deviations (see Current value table, Chapter 6.2), error messages will be created which are displayed as Service messages with error numbers. Error messages see Chapter 6.3
5.14
Power failure
Power failure during film cycle: Power failure in standby: Once the mains power comes back a process cycle with dryer function and water supply takes place. Function as in emergency film phase. Falls back to heating phase STANDBY
Chapter 5 / 39
Functional Description 5.15 Data saving
DD+DIS301.03E
All operation relevant data is saved in the chips IC50, IC51, IC52, and IC53 on the Control Board. Specifically: Module EPROMs IC50, IC51 Data Machine software
Clock chip IC52 Status of the replenishment rate calibration Values of the replenishment rate calibration Operating hours Infocounter data Expiration date of the maintenance interval Operation relevant data in case of power failure EEPROM IC53 All values and settings of the SETUP menu List of detected problems (error hit list)
Chapter 5 / 40
DD+DIS301.03E
6.1
Roller Diagram
Classic E.O.S. (Type 5270/100)

3 45 3 3 45 3 3
5 5 5 5
2 5
3 5 5 5
7 1
4 5 1 1 5
3 5
7 1
4 5 1 1 5
3 5
7 1
4 5 1 1 5
3 5
3 3
3 3
1 14 14 5
3 3
3 3
527305ua.cdr
3 3
5 6
Figure 11 1 2 3 4 5 6 7 14 45 Roller gray D=22.5 Roller gray D=48 Roller gray D=22.5 Roller yellow D=48 Roller yellow D=22.5 Roller red D=22.6 Roller yellow D=22.5 Roller gray D=22.8 Roller gray D=22.5
Chapter 5 / 41
Functional Description 6.2 Classic E.O.S. CL (Type 5270/105)

3 45 3 3 45 3 3
DD+DIS301.03E
1 5 5 5
2 5
3 5 5 5
7 1
4 5 1 1 5
3 5
7 1
4 5 1 1 5
3 5
7 1
4 5 1 1 5
3 5
3 3
3 3
1 14 14 5
3 3
3 3
5270_10505_01.cdr
3 3
5 6
Figure 12 1 2 3 4 5 6 7 14 45 Roller gray D=22.5 Roller gray D=48 Roller gray D=22.5 Roller yellow D=48 Roller yellow D=22.5 Roller red D=22.6 Roller yellow D=22.5 Roller gray D=22.8 Roller gray D=22.5
Chapter 5 / 42
Repair and Service
Section 6
contains detailed information for repair and service. Exact information of the machine functions (section 5) is the prerequisite for doing repairs and adjustments. Section 6 is divided into the following chapters: 1 2 3 4 5 6 Safety regulations / general hints for repair work Tools and auxiliary means (also software tools) Troubleshooting Electrical and mechanical codes, fuse tables Replacement of parts, including adjustment instructions when applicable Adjustments (software and hardware)
Section 6
DD+DIS301.03E
Repair and Service

Safety Regulations, Repair Instructions
Chapter 6.1 Contents 1

1.1
Safety Check.............................................................. 1
Checking the function of the GFI switch 0FI......................... 3
2
2.1 2.2 2.3 2.4 2.5 2.6 2.7
Repair Instructions.................................................... 4
Cover switch ............................................................................ 4 Light tightness of the machine............................................... 5 Repairs on circuits .................................................................. 6 Repairs on printed circuit boards .......................................... 6 Replacing the clock chip IC 52 (battery) on the Control Board PCB1.............................................................................. 7 Working on the dryer .............................................................. 8 Handling of chemicals ............................................................ 8
Chapter 6.1 / I
DD+DIS301.03E
Repair and Service

Safety Check
To check the power supply disconnect the machine from the mains. Use the Voltmeter to verify that there is no voltage.
Upon completion of every repair or maintenance the following safety checks are required. Country-specific regulations must be considered as well. Visual check Make sure that no obstacles, protruding parts, defective housing, or sharp edges are exposed around the machine. Checking the functions of safety devices -Check the function of the cover/door switch. Tightness check Check the hoses and tanks for leaks, inside and outside the machine, on all supply and drain hoses. Remove any remainders of water and chemicals. Observe the disposal regulations for chemicals.
Chapter 6.1 / 1
Repair and Service

DD+DIS301.03E
Electrical check Check the power cable and the cables inside the machine for damage. Check the strain relief of the power cable. Check the line fuses for the required value. Check the function of the air filter and the cooling. Check the cable connections and plug for burnt spots. Check the grounding connections at the metal panels and housing. Upon repairs regarding the mains voltage the protective earth must be checked (VDE standard). The resistance of the PE with an earthed pin connector is 0.3 Ohm, with a fixed connection it is 0.2 Ohm (according to VDE 0702, VBG4, Edition 1997).
1: 2: 3: 4:
Internal circuit of the machine to be tested Measuring equipment for testing the protective earth resistance Connection between meter and protective earth Connection between meter and conductive parts which may be touched in the machine to be checked
Figure 1 When measuring the resistance consider that the total value always includes the resistance of the measuring cable.
Chapter 6.1 / 2
DD+DIS301.03E
Repair and Service

1.1
Checking the function of the GFI switch 0FI

1 2
5272_10003_07.cdr
Figure 2 Information for the customer: This routine must be repeated 1x per month.
Chapter 6.1 / 3
Repair and Service

DD+DIS301.03E
2.1
Repair Instructions
Cover switch
2
Figure 3 = Safety switch (cover) 0SW2 = Safety switch (dryer flap) 0SW3
527061CM.CDR
To ensure safety for the customer the machine has two safety switches (0SW2 and 0SW3). For service purposes the function of the safety cover switch can be overridden with a service key (locking pin CM+9042663090). However, be careful, there is a risk of injuries by moving mechanical or electrical parts. Make sure to remove the locking pin before closing the covers. Otherwise the cover switch may be damaged or the adjustment position is lost. The safety function for the customer is then no longer effective. But even in case of interrupted safety switches 0SW2 and/or 0SW3 and with the mains switch 0SW1 off, there is still power applied on the following components as long as the power cord is plugged in: Ground fault interrupter 0FI Mains switch 0SW1
2 1
5273_061_001.cdr
Figure 4
Chapter 6.1 / 4
DD+DIS301.03E
Repair and Service

2.2
Light tightness of the machine

The processor must not be installed in an area with direct sunlight (max. 2500 Lux). The machine must not be opened during the operation. It is light tight only if all panels are correctly mounted. For correct removal of panels refer to the illustration below. Attach the panels and covers in reverse order for light tight connection.
3 2
1 2 1 3
527061bm.cdr
Figure 5
Chapter 6.1 / 5
Repair and Service

DD+DIS301.03E
2.3
Repairs on circuits
Wear the grounding wrist strap to discharge any electrostatic charges (order no. 9.9999 0830.0). If there is no grounding strap available, possible electrostatic charges may also be discharged by touching a metal cover part or the PE.
2.4
Repairs on printed circuit boards

Make sure to unplug the power cable before disconnecting or connecting any plugs on the printed circuit boards (PCB). Never expose PCBs to direct sunlight. Observe the general precautions for electrostatic discharges when handling PCBs and other internal components. Only keep PCBs in their protective bags. If you must take a PCB out of its bag, place it on a conductive mat to protect it from static electricity. Never touch the pins of an IC with bare fingers. If it is necessary to touch an IC or another electronic component on a PCB make sure to be grounded by wearing a grounding wrist strap. Right after the removal the electronic component should be placed in the provided protection bag. Never walk with an unprotected PCB across carpet or plastic floor covering. Touch PCBs only at the corners. Never touch the pins or conductive parts of an IC with bare fingers. Do not use a multimeter to check an IC directly. It is better to check the connection on the respective PCBs. Avoid short circuits at the pins of an IC caused by metal tools.
Chapter 6.1 / 6
DD+DIS301.03E
Repair and Service

2.5
Replacing the clock chip IC 52 (battery) on the Control Board PCB1

Risk of explosion in case of incorrect disposal of the clock chip! All data in the temporary infocounter is lost upon replacement of the clock chip IC52. Observe the correct procedure for the replacement of the clock chip IC 52 (observe the circular mark on the clock chip).
For a detailed description for the replacement procedure of the clock chip IC 52 refer to Chapter 6.5. Dispose of a used clock chip in compliance with the regulations by the manufacturer or the local authorities.
Position of clock chip IC 52 on the Control Board PCB1: PCB1: CM+952709450_ (F8.5270.7890._)
ST55 MC29 MC28 MC27 ST89 ST90 ST63 ST85 ST57 SI2 ST54 IC52 ST64 ST53 IC50 IC51 IC63 ST81 ST82 Brightness Contrast ST15 ST87 Film Out R464 R465 IC79 IC88 IC78
ST62 IC52
IC57
C210
ST66 S1
ST65
ST65
5273_061_002.cdr
Figure 6
Chapter 6.1 / 7
Repair and Service

DD+DIS301.03E
2.6
Working on the dryer

There is a risk of burning injuries during and shortly after film processing!
2.7
Handling of chemicals
Observe the respective safety regulations! Wear goggles (risk of splashing). If in spite of these precautions chemicals get into your eyes, rinse your eyes immediately with pure water. Afterwards see a doctor. Avoid the breathing of chemical fumes. Provide for sufficient ventilation at the installation site (see Chapter 1).
Chapter 6.1 / 8
DD+DIS301.03E
Repair and Service

Tools and Auxiliary Equipment
Chapter 6.2 Contents 1 2

2.1 2.2 2.3
2.3.1 2.3.2 2.3.3
Recommended Tools and Test Equipment............. 1 Resetting Customer-Specific Settings (BASEINIT) ................................................................. 2
Range of application ............................................................... 2 Function ................................................................................... 2 Initiate a BASEINIT: ................................................................. 2
SERVICE program .............................................................................. 3 Manual routine .................................................................................... 3 Automatic routine ................................................................................ 3
3
3.1 3.2 3.3
3.3.1 3.3.2
Resetting Counters and Lists (Infocounters) ......... 4

Resetting the temporary infocounters................................... 4 Resetting the logbook, error lists, and temporary infocounters............................................................................. 5 Resetting the operation time counter, logbooks, errors lists, and infocounters ................................................. 5
Range of application ........................................................................... 5 Function and activation ....................................................................... 5
4
4.1 4.2
TEACH IN ................................................................... 7
Error messages ....................................................................... 9 Table of current values ......................................................... 10
Classic E.O.S. / Classic E.O.S. CL (Type 5270 /100 / 105)
Chapter 6.2 / I
DD+DIS301.03E
Repair and Service

Recommended Tools and Test Equipment

In addition to the general tools, every service technician has in his tool box, the following equipment is required for the service: Auxiliary equipment Extraction tool for ICs in PLCC housings Grounding strap Measuring glass (graduated beaker), capacity 1000 ml (33.82 fl.oz.) Locking pin (service key) Removal tool Thermometer Range: -10 to +60C Scaling: 1C, Reading Accuracy: 0.5C Spare part no. CM+9999910050 CM+9999908300 --Application Replacement of EPROMs Replacement of PCBs and EPROMs Adjustment of basic replenishment rate for developer / fixer To override 2 safety switches (cover and dryer flap) (order 2 keys) Removal of the AMP plug contacts Temperature sensor calibration and temperature measuring of the developer and fixer solutions.
CM+9042663090
CM+9999907930 CM+9999902910
Chapter 6.2 / 1
Repair and Service

DD+DIS301.03E
2
2.1
Resetting Customer-Specific Settings (BASEINIT)

Range of application
Only execute a BASEINIT in case of: Software change Inexplicable functional problems
2.2
Function
With a BASEINIT all standard process data is loaded from the EPROM (IC 50/51) into the EEPROM. All customer-specific settings in the EEPROM are overwritten and must be entered again via the SERVICE program <Service Settings>. DEFAULT settings after a BASEINIT see Chapter 3. Exception: The following settings are only overwritten if an exceeded limit value is detected during the plausibility check. Settings Replenisher pump capacity Display language Process application Calibration of the developer temperature Limit values during plausibility check < 150ml/min or > 1.5l/min (< 5.07fl.oz./min or > 50.73fl.oz./min) not defined other than CURIX, MAMMO, FUJI Standalone, FUJI IF Docking, LR3300 > +/- 1C
Furthermore the temporary infocounters will be deleted. If the system detects an invalid process application, temporary and nontemporary infocounters are deleted. 2.3
Initiate a BASEINIT:
There are three possibilities to trigger a BASEINIT: via the SERVICE program manually automatically
Chapter 6.2 / 2 Agfa Group Confidential
Edition 6, Revision 0
DD+DIS301.03E 2.3.1 SERVICE program
Repair and Service

52726-6m3.cdr
Figure 1 Action Select the Base Init dialog window. Confirm the input. Keys Display text Base Init
Do baseinit? YES NO YES
Select YES to execute a BASEINIT. Confirm the input.
Ready RP 2.3.2 Manual routine
34.2C
key and hold it, switch on the The machine is switched off. Press the machine, wait until the status indication comes up on the display. Depending on the set process and the current developer temperature the following status is displayed: RP 24.9C BASEINIT has been completed. 2.3.3 Automatic routine The machine initiates an automatic BASEINIT if a different software version number than the one stored in the EEPROM is detected in the EPROM (IC50/51) during the initialization. Edition 6, Revision 0 Agfa Group Confidential Classic E.O.S. / Classic E.O.S. CL (Type 5270 /100 / 105) Chapter 6.2 / 3
Repair and Service

DD+DIS301.03E
Resetting Counters and Lists (Infocounters)

any display

Type: 5270/100 CLLC1107 Clear TmpCountr Maintenance DEV Repl Liter FIX Repl Liter Clear tmp Count YES NO Maint.: MM/YY Interval: X/year DEV tot XXX L DEV tmp XXX L FIX tot XXX L FIX tmp XXX L Film tot XXX m2 Film tmp XXX m2 DD.MM. X,X m2 Jog Cycle: Auto Pump Cal.: DEV DD.MM.YY: XXXXml
Info Counter
> 5 sec.
Test & Adjust Service Settings
Err: DD.MM. hh:mm Error Text Err XX: yyy times Error Text Logbook Step XX hh:mm Display Text Runtime XXXXX h
5270_10062_001.cdr
Runtime
3.1
Resetting the temporary infocounters

Execution of the function <Clear tmp Count> in the service program:
any display
> 5 sec.
5270_10062_002.cdr
Info Counter

Clear TmpCountr
Clear tmp Count YES NO
deletes the following temporary infocounters: DEV tmp XXX L Developer replenishment since last maintenance FIX tmp XXX L Fixer replenishment since last maintenance 2 Film tmp XXX m Processed film since last maintenance
DD+DIS301.03E 3.2
Repair and Service

Resetting the logbook, error lists, and temporary infocounters

Execution of the function <Clear All Count?> upon exit from the service program
Clear all Count? YES NO
Clear all Count? YES NO
Counter cleared! 23.01.2004
5270_10062_003.cdr
resets the following temporary infocounters and lists: 3.3 3.3.1 DEV tmp XXX L Developer replenishment since last maintenance FIX tmp XXX L Fixer replenishment since last maintenance 2 Film tmp XXX m Processed film since last maintenance Device Error The last 100 errors (maximum) with date and time Error Hit List The previously occurred errors according to occurrence frequency with error number and list position Logbook Machine actions with plaintext and time
Resetting the operation time counter, logbooks, errors lists, and infocounters
Range of application Execute only in case of: Replacement of the clock chip Replacement of Control Board PCB1 (GS1)
3.3.2
Function and activation This deletion function resets or deletes all operation time counters, all entries in the logbook, the error lists, and the infocounters. Therefore it also deletes the values for maintenance (date and intervals) as well as the calibration of the pumps. After execution of this deletion function, the maintenance indicator in the service program <Service Settings>/<maintenance> must be set again, and the pumps must be recalibrated in the service program <Test & Adjust>. Setup of maintenance intervals and pump calibration see Chapter 3.
Chapter 6.2 / 5
Repair and Service

DD+DIS301.03E The deletion function, which is activated by pressing the two arrow keys simultaneously and switching on the machine, resets the following infocounters, lists, and operation time counters: Maint.: MM/YY Interval: X/Year Date of last maintenance and maintenance interval DEV tot XXX L DEV tmp XXX L Replenishment of developer, total and since last maintenance FIX tot XXX L FIX tmp XXX L Replenishment of fixer, total and since last maintenance Film tot XXX L Film tmp XXX L Processed film, total and since last maintenance Pump Cal.: DEV DD.MM.YY: XXXXml Date of developer replenishment rate calibration with adjusted calibration rate Pump Cal.: FIX DD.MM.YY: XXXXml Date of fixer replenishment rate calibration with adjusted calibration rate Device Error The last 100 errors (maximum) with date and time Error Hit List The previously occurred errors according to occurrence frequency with error number and list position Logbook Machine actions after switching on with plaintext and time Runtime Operating hours of the machine
DD+DIS301.03E
Repair and Service

TEACH IN
Measuring the current of all consumers for the automatic error diagnosis Current measuring of the consumers is only possible as of software version CEOS 1714 and with integrated current sensor. By means of this function the current values of the individual consumers in relation to the applied mains voltage are measured and saved. The measured current value is then used as reference for the automatic diagnosis function. A <Teach In> must be made after replacement of a consumer. The <Teach In> procedure must be completed to be able to exit the <Teach In> dialog. The current is measured via the Current Sensor Board PCB2.
512065bs.cdr
Figure 2
Chapter 6.2 / 7
Repair and Service

DD+DIS301.03E
Call up the menu option <Teach In>:

Any Display InfoCounters Test & Ajust Settings ServiceSettings Language Teach In Service Going standby please wait 3s Select all dev. Enter StartMeas Press ENTER to start selection Device ErrTest
Measurement #X Offset Current
5273_10003_032.cdr
#X XXX V Save? =Y
XXX mA =N
Teach In - Wait - done - (OK)
#x XXX V XXX mA
=Y =N
Figure 3 = number of the consumer = voltage = measured current = yes = no (new value not yet saved, old value is kept)
<Teach In> procedure: Keys Display text Press ENTER to start selection Going standby please wait 3s Select all dev. Enter StartMeas Measurement #X Offset Current #X: XXX V XXX mA Save ? =Y x=N #X: XXX V XXX mA
Action Select the dialog window <Teach In> All consumers are switched off. The supply voltages of the machine and the currents of the consumers are measured. The first measurement is carried out and then the result is displayed. Save the measurement. The next measurement is carried out. If there are no errors, current and voltage are stored in the EEPROM after ENTER. Once all consumers have been measured and the results saved, the following message is displayed: Exit the function. Chapter 6.2 / 8 Agfa Group Confidential Classic E.O.S. / Classic E.O.S. CL (Type 5270 /100 / 105)
Teach in - WAIT -done- (OK)
DD+DIS301.03E
Repair and Service

4.1
Error messages
In the following cases a warning is displayed during the <Teach In>: The measured current value is outside the given range of values:
#xx WARN: aaaamA Range=bbbb-cccc!

xx aaaa bbbb cccc = number of the consumer = measured current = minimum permissible value = maximum permissible value
If the current value is measured within the given maximum measuring time, the measurement will also be aborted with an error message:
#xx TO:yyyy-zzzz ccccms >aa%/bbbb

xx yyyy zzzz cccc aa bbbb = number of the consumer = last current value = actual current value = maximum measuring time = max. difference of two current values in percentage = difference of two current values, absolute value
Chapter 6.2 / 9
Repair and Service

DD+DIS301.03E
4.2
Table of current values

Consumer Offset current Solenoid valve water drain Water supply solenoid valve Circulation pumps Fixer replenisher pump Dryer fan Exhaust fan low capacity Exhaust fan high capacity IR heater level 1 IR heater level 2 IR heater level 3 IR heater level 4 IR heater level 5 IR heater level 6 IR heater level 7 IR heater level 8 IR heater level 9 IR heater level 10 Dryer convection heater Heater developer Heater fixer Motor (standby) max. Current value diff. min. max. 20% 20% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 0 10mA 10mA 50mA 50mA 20mA 50mA 0 Delay time 4s Max. meas. time 5s 5s 5s 5s 5s 5s 5s 10s 20s 10s 10s 10s 10s 10s 10s 10s 10s 10s 10s 5s 5s 5s 5s
200mA 1s 200mA 1s 200mA 0 200mA 0 200mA 10s 200mA 10s 1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 0 0 0
100mA 400mA 0
Developer replenisher pump 10%
400mA 800mA 2s
800mA 1.5A 1A 1.3A 1.7A 2A 2.2A 2.5A 2.8A 3.3A 3.5A 6A 2A 2A 5mA 2A 2A 2.5A 3A 3.2A 3.4A 4A 4.2A 5A 10A 4.5A 4.5A
400mA 1s
DD+DIS301.03E
Repair and Service

Troubleshooting

1.1 1.2
Operation Display...................................................... 1
Status displays ........................................................................ 1 Displays during heating and filling phase............................. 1
2
2.1 2.2
Error Messages on the Display................................ 4

Error messages in plaintext.................................................... 4 Error display with Service numbers ...................................... 7
3
3.1 3.2 3.3
Errors without Indication on the Display .............. 13

Error indication on the synchro-motor ................................ 13 Solution heaters are not switched on.................................. 14 Faulty dryer triggering after replacement of Control Board PCB1............................................................................ 14
4
4.1 4.2 4.3
4.3.1 4.3.2
Internal Error Diagnosis ......................................... 15

Flow chart .............................................................................. 16 Error list for internal error diagnosis................................... 17 Activating the internal error diagnosis via the menu <Test & Adjust> ................................................................ 18
<Device ErrTest> Menu .................................................................... 18 <Autotest> Menu............................................................................... 19
4.4
Repair instructions after activating an internal error diagnosis................................................................................ 19
Chapter 6.3 / I
DD+DIS301.03E
Repair and Service

Troubleshooting
Operation Display
The following messages are displayed during normal operation without any problems:
1.1
Status displays
Display Cause and remedies Display if the machine is NOT ready Machine is in heating and filling phase Machine is in error status ACT. display PROCESS ACT. display developer temperature Machine is in STANDBY NOMINAL developer temperature has been reached Machine is ready for film feed Machine is in film process Film is in the film feed area / film area scanner
RP
XX.XC
Ready RP
34.0C
Please wait
1.2
Displays during heating and filling phase

The following STATUS messages are displayed alternately with the above mentioned display for NOT ready: Display Cause and remedies The developer tank level is too low Switch-on replenishment ON Jog-cycle replenishment ON The fixer tank level is too low Switch-on replenishment ON Jog-cycle replenishment ON
Adding developer
Adding fixer
Chapter 6.3 / 1
Repair and Service

Troubleshooting
DD+DIS301.03E
Display
Cause and remedies The water tank level is too low
Adding water
Heating developer
The developer tank temperature is too low, the developer is heated
Error: Cause:
The display alternates between: <Heating developer> and <Please wait>, it does not change to <Ready>. The tank system is leaking. Impeller of the circulation pump runs irregularly because of dirt or damage. Drive motor of the developer circulation pump defective. Check the anti-algae solenoid valve and the O-ring and replace if necessary. Check the tank shut-off valve. Clean the impeller or replace. Replace the circulation pump drive motor.
Remedy:
Cooling developer
This message only occurs if developer temperature or process have been changed.
The developer tank temperature is too high. The developer heater remains off until the temperature is 0.1C below NOM. temperature. Fill cold developer of the replenisher tank carefully into the developer machine tank, until ACT. temperature < NOM temperature. The fixer tank temperature is too low. The fixer is heated. Emergency film processing: Emergency film is fed via the film feed.
Heating fixer
Emergency film Please wait
Chapter 6.3 / 2
DD+DIS301.03E
Repair and Service

Troubleshooting
Display
Cause and remedies The set maintenance interval has elapsed. For setup see Chapter 6.6 Program <Service Settings> <Maintenance> <ServiceInterval>
Maintenance Please wait

(alternating with the display <FILM> during the first 3 films always after switching on)
Chapter 6.3 / 3
Repair and Service

Troubleshooting
DD+DIS301.03E
Error Messages on the Display

Switch off the acoustic alarm by pressing the confirmation key
2.1
Error messages in plaintext

Emergency film processing is possible in case of the errors listed below. Exception for emergency film processing: low level in developer, fixer, and water and the message Service 506. The following display texts are alternately displayed with the NOT ready display: Display Cause and remedies
MUST calibration in case of first operation:
Cal Dev and Fix goto Test/Adjust
The replenishment rates for developer and fixer have not yet been calibrated. Execute the calibration (see Chapter 3, Section 9.7) The replenishment rate for developer has not yet been calibrated. Execute the calibration (see Chapter 3, Section 9.7) The replenishment rate for fixer has not yet been calibrated. Execute the calibration (see Chapter 3, Section 9.7)
Cal Dev Pump goto Test/Adjust
Cal Fix Pump goto Test/Adjust
Level check:
Check EOS module
Coding active although there is no EOS module connected. Set <Service Settings> <EOS Wash/FIX conn.?> on <NO>. Coding activated although there is no Mixer communication connected (see Chapter 3). Set <Service Settings> <Mixer conn?> on <NO>.
Check mixer
Chapter 6.3 / 4
DD+DIS301.03E
Repair and Service

Troubleshooting
Display
Cause and remedies Coding activated although there is no external fixer tank connected (see Chapter 3). The external developer replenisher tank is empty. Set <Service Settings> <Dev Repltnk conn.?> on <NO>. Fill the developer replenisher tank. Coding activated although there is no external fixer tank connected (see Chapter 3). The external fixer replenisher tank is empty. Set <Service Settings> <Fix Repltnk conn.?> on <NO>. Fill the fixer tank. Developer and/or fixer disposal tanks are full. The replenishment is immediately interrupted! Drain the tank. Coding activated although there is no anti-algae unit connected. Set <Service Settings> <Algezid Supp Cond> on <NO>. Failure of water tank circulation (option); synchromotor 0M4 defective (see Chapter 6.3, Section 3) Impeller fails to turn; clean the water pump! Control Board PCB1 defective. Developer tank level too low. No developer replenisher in the tank or in the mixer. Replenisher pump 2M1 (2M3) defective. Check mixer and supply lines. Check plug ST67 on the Control Board PCB1. Level sensor LEV_1 defective. Control Board PCB1 defective.
Check external developer
Check external fixer
Check waste tank
Check anti-algae
Check water pump

Corresponds to <SERVICE 515>
Developer level low

Chapter 6.3 / 5
Repair and Service

Troubleshooting
DD+DIS301.03E
Display
Cause and remedies Fixer tank level too low. No developer replenisher in the tank or mixer. Replenisher pump 2M2 (2M4) defective. Check mixer and supply lines. Check plug ST68 and ST76 on the Control Board PCB1. Level sensor LEV_2 or LEV_3 defective. Control Board PCB1 defective. Level in the water tank too low. Water supply filter is clogged! Check water tap and supply lines. Check plug ST69 on the Control Board PCB1. Solenoid valve for water supply 2MG1 defective. Level sensor LEV_4 defective. Control Board PCB1 defective.
Fixer level low

Water level low

Chapter 6.3 / 6
DD+DIS301.03E
Repair and Service

Troubleshooting
2.2
Error display with Service numbers

Switch off the acoustic alarm by pressing the key.
Emergency film processing is possible in case of the errors listed below. Exception for emergency film processing: low level in developer, fixer, and water and the message Service 506. The following display texts are alternately displayed with the NOT ready display: Display Cause and remedies Developer temperature too high > 1 C above NOM. value. Ambient temperature too high. Temperature sensor SENS1 defective. Control Board PCB1 defective. Developer temperature too low > 1 C below NOM value, or temperature increase within 4 min. < 1 K. Thermal cutout 0BE1 developer heater was triggered. Check fuse SI 6. Developer heater 0HEAT3 defective (checking in <TEACH IN> is possible). Control Board PCB1 defective. Fixer temperature too high ( > 40 C). Ambient temperature too high. Temperature sensor SENS2 defective. Control Board PCB1 defective.
SERVICE 501
SERVICE 502
SERVICE 503
SERVICE 504
Fixer temperature too low ( < 28 C) and/or temperature increase within 4 min < 1 K. Thermal cutout 0BE2 fixer heater was triggered. Check fuse SI 7. Fixer heater 0HEAT2 defective (checking in <TEACH IN> is possible). Control Board PCB1 defective.
Chapter 6.3 / 7
Repair and Service

Troubleshooting
DD+DIS301.03E
Display
Cause and remedies Dryer temperature increase within 30 sec < 2 K. Check fuse SI 3. Dryer convection heater 0HEAT1 / 1HEAT1 defective (checking in <TEACH IN> is possible). Temperature sensor SENS3 defective. Thermal cutout 0Si_HEAT1 or 1Si_HEAT1 convection heater (on the cross-flow fan) was triggered or is defective. Control Board PCB1 defective. Speed deviation of the drive motor > 50 %. Main drive motor 0M2 0HEAT2 defective (checking in <TEACH IN> is possible). Drive of racks / dryer sluggishness. Control Board PCB1 defective (power supply).
SERVICE 505
SERVICE 506
Developer tank level too low. No developer replenisher in the tank or in the mixer. Corresponds to <Developer level Replenisher pump 2M1 (2M3) defective. low> Check mixer and supply lines. Check plug ST67 on the Control Board PCB1. Level sensor LEV_1 defective. Control Board PCB1 defective. SERVICE 507
SERVICE 508
Corresponds to <Fixer level low>
Fixer tank level too low. No fixer replenisher in the tank or mixer. Replenisher pump 2M2 (2M4) defective. Check mixer and supply lines. Check plug ST68 and ST76 on the Control Board PCB1. Level sensor LEV_2 or LEV_3 defective. Control Board PCB1 defective.
Chapter 6.3 / 8
DD+DIS301.03E
Repair and Service

Troubleshooting
Display SERVICE 509 Corresponds to <Water level low>
Cause and remedies Level in the water tank too low. Water supply filter is clogged! Check water tap and supply lines. Check plug ST69 on the Control Board PCB1. Solenoid valve for water supply 2MG1 defective. Level sensor LEV_4 defective. Control Board PCB1 defective.
SERVICE 514
Developer / Fix1 / Fix2 circulation not working. Synchro-motor 0M5 / 0M6 / 0M7 defective (see also Chapter 6.3, Section 3). Impeller fails to turn. Control Board PCB1 defective. Failure of water tank circulation (option); synchromotor 0M4 defective (see Chapter 6.3, Section 3) Impeller fails to turn; clean the water pump! Control Board PCB1 defective. Developer temperature sensor SENS1 defective. Check plug ST75 on the Control Board PCB1. Check / replace the developer temperature sensor SENS1. Fixer temperature sensor SENS2 defective. Check plug ST78 on the Control Board PCB1. Check / replace the fixer temperature sensor SENS2. Dryer temperature sensor SENS3 defective. Check plug ST77 on the Control Board PCB1. Check / replace the dryer temperature sensor SENS3.
SERVICE 515
Corresponds to <Check water pump>
SERVICE 518
SERVICE 519
SERVICE 520
Chapter 6.3 / 9
Repair and Service

Troubleshooting
DD+DIS301.03E
Display
Cause and remedies Control Board PCB1 defective Prior to the replacement of Control Board PCB1 check the Current Sensor Board PCB2: Execute a <TEACH In> and compare the measured current values with the reference table (see Chapter 6.2, Section 3). If the <TEACH IN> does not produce any plausible values, the Current Sensor Board PCB2 is defective. Heater in developer or fixer tank cannot be switched off anymore. Control Board PCB1 defective. 24 V supply failed. SI9 on Control Board PCB1 defective. Control Board PCB1 defective. Current Sensor Board PCB2 defective. Check the Current Sensor Board PCB2: Execute a <TEACH In> and compare the measured current values with the reference table (see Chapter 6.2, Section 3). If the <TEACH IN> does not produce any plausible values, the Current Sensor Board PCB2 is defective. Main drive motor 0M2 defective (checking in <TEACH IN> is possible). Synchro-motor monitoring of the fixer 1 circulation pump: Synchro-motor 0M6 defective Pump impeller blockage Synchro-motor monitoring of the fixer 2 circulation pump: Synchro-motor 0M5 defective Pump impeller blockage
SERVICE 535
SERVICE 536
SERVICE 539
SERVICE 549
SERVICE 550
SERVICE 555
SERVICE 556
Chapter 6.3 / 10
DD+DIS301.03E
Repair and Service

Troubleshooting
Display
Cause and remedies Synchro-motor monitoring of the developer circulation pump: Synchro-motor 0M7 defective Pump impeller blockage Synchro-motor monitoring of the water circulation pump (option): Synchro-motor 0M4 defective Pump impeller blockage Power supply for synchro-motor of the circulation pumps interrupted Check supply cables (checking in <TEACH IN> is possible). Check fuse SI 1. Fixer replenisher pump 2M2 defective (checking in <TEACH IN> is possible). Check fuse SI 1. Developer replenisher pump 2M1 defective (checking in <TEACH IN> is possible). Problem in the infrared heater Thermal 0Si_IR1-out BE2 has reacted Check fuse SI 5. Dryer motor 0M1 or 1M1 defective (checking in <TEACH IN> is possible). Control Board PCB1 defective. Problem at the dryer cross-flow fan Check SI 1. Check socket 6 (motor 0M1 / 1M1). Dryer motor 0M1 or 1M1 defective (checking in <TEACH IN> is possible). Control Board PCB1 defective. Exhaust fan motor 1M2 defective (checking in <TEACH IN> is possible). Control Board PCB1 defective.
SERVICE 557
SERVICE 558
SERVICE 559
SERVICE 562
SERVICE 563
SERVICE 574
SERVICE 575
SERVICE 579
Chapter 6.3 / 11
Repair and Service

Troubleshooting
DD+DIS301.03E
Display
Cause and remedies Solenoid valve for water supply 2MG1 defective (checking in <TEACH IN> is possible). Control Board PCB1 defective. Solenoid valve for water drain 2MG2 defective (check in <TEACH IN> is possible). Control Board PCB1 defective.
SERVICE 580
SERVICE 582
Chapter 6.3 / 12
DD+DIS301.03E
Repair and Service

Troubleshooting
3
3.1
Errors without Indication on the Display

Error indication on the synchro-motor
The function can be checked at LED (2) on the synchro-motor of the circulation: LED ON LED OFF Synchro-motor (1) OK ERROR Synchro-motor (1) defective 24 V power supply missing Impeller (5) in pump (4) blocks
1: Synchro-motor 2: Fault display 3: Position of the assembly within the housing 4: Pump housing 5: Impeller
4 1
5273_10063_007.cdr
Figure 1
Chapter 6.3 / 13
Repair and Service

Troubleshooting
DD+DIS301.03E
3.2
Solution heaters are not switched on

Error: Cause: Although the levels seem to be reached, the solution heaters are not switched on. Brief dropping of the water level in the heater delay time of max. 4min. The replenisher pumps stop until the water level is reached again and the circulation starts, the level drops again. The cause for this level drop in the water may be a leaking antialgae solenoid valve or a defective O-ring at the tank drain taps. Remedy: Check the anti-algae solenoid valve and the O-ring and replace if necessary.
The anti-algae solenoid valve may get leaks as a result of chlorine used in the water tank.
3.3
Faulty dryer triggering after replacement of Control Board PCB1

Error: Cause: After replacement of the Control Board PCB1, dryer step 1 is triggered at a too high nominal voltage and the trigger voltage of dryer step 13 (10) is too low. After replacement of the PCB1 board the three wires protective earth (PE), neutral (N), and phase (L) must be correctly connected on the terminal block XK1. As the assignment of the wires on the terminal block is not marked, neutral (N), and phase (L) were mixed up during the installation of the new board, and thus the dryer steps were triggered the wrong way round. Correct the wiring of Control Board PCB1 (see Chapter 6.5).
Remedy:
Chapter 6.3 / 14
DD+DIS301.03E
Repair and Service

Troubleshooting
Internal Error Diagnosis

If certain errors occur during operation (listing of errors: see Chapter 4.2) the internal error diagnostic is started. The display does not yet show an error. By means of internal tests the machine software tries to determine the error cause more detailed. The error diagnostics will not START during FILM CYCLE or Service 506! The procedure of an internal error diagnosis may take up to 4 minutes until the error is displayed. If it was possible to specify or locate the error cause by an internal error diagnosis, the corresponding service will be displayed. Otherwise the original service number or the corresponding plaintext is displayed.
Chapter 6.3 / 15
Repair and Service

Troubleshooting
DD+DIS301.03E
4.1
Flow chart
An error (5XX) occurs during operation Current Sensor Board: The first consumer in the area of interference is supplied and the current values is measured. Comparison of the actual current value with the reference value. A sensor is checked e.g. for: Plausibility (0 C - 100 C); Comparison with the other sensors Display:
Please wait
Actual value and reference value are equal? yes
no
Display:
Service 5YY
The next consumer is supplied and the current value is measured. Comparison of the actual current value with the reference value.
End of the internal error diagnosis and the operation is continued.
Actual value and reference value are equal? yes No defective consumer detected!
no
Display:
Service 5YY
End of the internal error diagnosis and the operation is continued.
Is the original error 5XX still present? yes
no
Display:
Ready RP
34,0C
End of the internal error diagnosis and the operation is continued. Display: Service 5XX
The error cannot be specified in detail.
End of the internal error diagnosis. Assembly error message.
Chapter 6.3 / 16
DD+DIS301.03E
Repair and Service

Troubleshooting
4.2
Error list for internal error diagnosis

The internal error diagnostics routine is started in case of the following errors: Service number Error description Dev. temperature too high > 1 C above NOM. value. Possible results of the internal diagnosis Service 501, 518, 535, 536, 549
SERVICE 501
SERVICE 502
Service 502, 518, 535, 536, Dev. temperature too low 549 > 1 C below NOM value, or temperature increase within 4 min. < 1 K Fixer temperature too high (> 40C) Fixer temperature too low (<28C) or temperature increase within 4 min. < 1 K Temperature increase in the dryer within 30sec. <2K Speed deviation of the drive motor > 50%. Developer level too low Service 503, 519, 535, 536, 549 Service 504, 519, 535, 536, 549 Service 505, 520, 535, 536, 549 Service 506, 549, 550
SERVICE 503
SERVICE 504
SERVICE 505
SERVICE 506
SERVICE 507
Service 507, 549, 562
SERVICE 508
Fixer level too low
Service 508, 549, 563
SERVICE 509
Water level too low
Service 509, 535, 539, 549, 580, 582 Service 514, 535, 539, 549, 555, 556, 557, 558 Service 515, 535, 539, 549, 555, 556, 557, 558
SERVICE 514
Developer / Fix1 / Fix2 circulation not working. Water circulation not working
SERVICE 515
Chapter 6.3 / 17
Repair and Service

Troubleshooting
DD+DIS301.03E Service number Error description Possible results of the internal diagnosis
SERVICE 574
Problem in the infrared heater Service 535, 549, 574
SERVICE 579
Problem in the exhaust fan
4.3
4.3.1
Activating the internal error diagnosis via the menu <Test & Adjust>
<Device ErrTest> Menu The <Test & Adjust> <Device ErrTest> menu shows a listing of the errors 5XX (see Chapter 4.2), which initiated the internal error diagnosis. It is possible that current errors are only added to the list by switching the machine off and on. The internal error diagnosis can also be started manually with the confirmation . Once the internal error diagnosis has been completed, repair key instructions are displayed.
#n SERVICE 5XX (DD.MM. hh:mm)
Checking ... please wait Check supp. line and plug ST75
n = List number 5XX = Error before internal diagnosis DD = day The internal error MM = month diagnosis is hh:mm = time started Internal error diagnosis in process. Initiating service number with date Repair instructions in plaintext for the specified service number 5YY (see Section 4.4).
Chapter 6.3 / 18
DD+DIS301.03E 4.3.2
Repair and Service

Troubleshooting
<Autotest> Menu By means of the functions in the menu <Test & Adjust> <Autotest> <Test single id> all error diagnostics routines for the errors 5XX can be started individually.
DO SERVICE 5XX? developer heat?
Service number with plaintext
5XX = Error before internal error diagnosis
Checking ... please wait Check supp. line and plug ST75
The internal error diagnosis is started Internal error diagnosis in process. Repair instructions in plaintext for the specified service number 5YY (see Section 4.4).
The function <Test all autom.> starts all diagnostics routines one after the other.
4.4
Repair instructions after activating an internal error diagnosis

After activating the internal error diagnosis in the menu <Test & Adjust> <Device ErrTest> or <Autotest> the diagnosis results are displayed in plaintext. The plaintext messages correspond to the following service numbers: Plaintext Service number
Check BE1, Si6, HZ3, GS1 Check BE1, Si6, HZ3, GS1 Check BE2, Si7, HZ2, GS1 Check BE2, Si7, HZ2, GS1 Check Si1,1Si1 Si3,HZ1,1Hz1,GS1
SERVICE 501
SERVICE 502
SERVICE 503
SERVICE 504
SERVICE 505
Chapter 6.3 / 19
Repair and Service

Troubleshooting
DD+DIS301.03E Plaintext Service number
--
SERVICE 506
Check ST67,DEV sensor, hose. Check level sens for bridging,GS1 GS1 defect all sens. incorrect Check ST68,FIX1 sensor, hose. Check ST76,FIX2 sensor, hose. Check level sens for bridging,GS1 GS1 defect all sens. incorrect Check ST69,WAT sensor, hose. Short circuit sensor, GS1 GS1 defect all sens. incorrect
--
SERVICE 507
SERVICE 507
SERVICE 507
SERVICE 508
SERVICE 508
SERVICE 508
SERVICE 508
SERVICE 509
SERVICE 509
SERVICE 509
SERVICE 514
Chapter 6.3 / 20
DD+DIS301.03E Plaintext -Service number
Repair and Service

Troubleshooting
SERVICE 515
Check sensor DEV line ST75 Check sensor FIX line ST78 Check sensor WAT line ST77 GS1 defect
SERVICE 518
SERVICE 519
SERVICE 520
SERVICE 535
No supply 24V1 GS1 defect No supply 24V2 GS1 defect 24V1 faulty GS1 defect 24V2 faulty GS1 defect AllSens Out Of Range GS1 defect GS1 defect current too high GS1 def. Output constant on
SERVICE 535
SERVICE 535
SERVICE 535
SERVICE 535
SERVICE 535
SERVICE 535
SERVICE 536
Chapter 6.3 / 21
Repair and Service

Troubleshooting
24V1 faulty M4-M7,GS1 defect Supply line M4-M7,GS1 defect Current too high M4-M7,GS1 defect No 24V supply Si9,GS1 defect Motor M4-M7 defect CurrentSens defect M2 too slow check M2, GS1 M1 too fast check M2, GS1 Check SI8,M2 GS1 BU4, GS1 Revolut. Detect. 0M7 defect Check impeller 0M7 defect Revolut. Detect. 0M6 defect
SERVICE 539
SERVICE 539
SERVICE 539
SERVICE 539
SERVICE 539
SERVICE 549
SERVICE 550
SERVICE 550
SERVICE 550
SERVICE 555
SERVICE 555
SERVICE 556
Chapter 6.3 / 22
Repair and Service

Troubleshooting
Check impeller 0M6 defect Revolut. Detect. 0M5 defect Check impeller 0M5 defect Revolut. Detect. 0M4 defect Check impeller 0M4 defect --
SERVICE 556
SERVICE 557
SERVICE 557
SERVICE 558
SERVICE 558
SERVICE 559
Check line_30M1 30M1, GS1 defect Check SI1,GS1
SERVICE 562
SERVICE 562
Check line_30M2 30M2, GS1 defect Check SI1,GS1
SERVICE 563
SERVICE 563
IR1, 1IR1, Si5 GS1 Si3 defect GS1 defect, Si9 ST4 to 0M1/1M1
SERVICE 574
SERVICE 575
Chapter 6.3 / 23
Repair and Service

Troubleshooting
0M1 or 1M1 defect Supply line 1M2 1M2, GS1 defect Fan blocked GS1 defect Check line 30MG2 30MG2,GS1 defect Check line 30MG1 30MG1,GS1 defect
SERVICE 575
SERVICE 579
SERVICE 579
SERVICE 580
SERVICE 582
Chapter 6.3 / 24
DD+DIS301.03E
Repair and Service

Coding / Fuses
Chapter 6.4 Contents 1 Control Board PCB1.................................................. 1
Chapter 6.4 / I
DD+DIS301.03E
Repair and Service

Coding / Fuses
1
ST55 MC29 MC28 MC27 ST89 ST90 IC57
Control Board PCB1

CM+952709450
C210 ST63 ST85
(F8.5270.7890)
MC31 MC32 MC4 L11
MC16 MC17
SI9
SI8 ST5
C80 ST57 SI2 ST54 IC52 ST64 ST65 ST62

MC13 MC2 MC20 MC34
MC22
TY2
BU9 ST45
ST66 S1
C64 C63 MC3 C79 TY1 +12MOT
MC24 MC23
ST53 IC50 IC51 IC63 ST81 ST82 ST15 ST87 Film Out IC78 ST88
ST67 ST68 ST69 ST70
ST4
BU4
HeatD
HeatF
R476 R380
RS19
ST71 ST72 ST73
Blowe
RS21
ST74 ST76 ST79
Brightness Contrast
R464 R465 IC79 IC88

ST75 ST78 ST77
RS24
RS22 R378
RS20
R377
MC35 MC36
SI12
R379
R381
SI10
SI6
SI7
SI1
SI5
SI3
ST86
BU10 BU7 BU6
IR RS23 XK1
5273_100064_001.cdr
SI12 SI7 SI5 SI9 SI11 SI10 SI6 SI1 SI3 SI8
Figure 1 Designation SI1 Value 1 A slow Description Dryer fan 0M1 / 1M1 Replenisher pumps developer 2M1 / fixer 2M2 +12V2 DC Dryer convection heater 0HEAT1 / 1HEAT1 Dryer infrared heater 0IR1 / 1IR1 Developer heater 0HEAT3 Fixer heater 0HEAT2 +24V DC +24V1 / +24V2 / +42 V DC 230 VAC mains supply primary side 208 VAC mains supply primary side 200 VAC mains supply primary side ST63 open ST64 open ST65 open
SI2 SI3 SI5 SI6 SI7 SI8 SI9 SI10 SI11 SI12 Plug Code
1.25 A slow 10 A slow 6.25 A slow 6.25 A slow 6.25 A slow 6.25 A slow 6.25 A slow 10 A slow 10 A slow 10 A slow ST62 open
Chapter 6.4 / 1
DD+DIS301.03E
Repair and Service

Replacement of Parts, Adjustment Instructions
Chapter 6.5 Contents 1 2

2.1 2.2 2.3 2.4 2.5 2.6 2.7
Panels......................................................................... 1 Removal and Installation of the Main Drive ............ 2

Removing the lower horizontal shaft ..................................... 3 Removing the vertical shaft.................................................... 5 Removing the upper horizontal shaft .................................... 5 Installing the upper horizontal shaft...................................... 6 Installing the vertical shaft ..................................................... 7 Installing the lower horizontal shaft ...................................... 8 Adjusting the bevel gears ..................................................... 11
3 4 5 6
6.1
6.1.1 6.1.2
Replacing the Dryer Convection Heater with Thermal Cutout........................................................ 12 Replacing the Dryer Infrared Heater...................... 13 Replacing the Bracket of the Infrared Heater ....... 14 Control Board PCB1................................................ 15
Replacing the Control Board PCB1 ..................................... 15
Preparations...................................................................................... 15 Replacement of PCB1....................................................................... 16
6.2 6.3
Replacing the clock chip IC52 .............................................. 18 Replacing the EPROMs IC50 and IC51 ................................ 19
7 8 9 10
10.1 10.2 10.3
Current Sensor Board PCB2 .................................. 20 Calibrating the Developer Temperature (CAL) ........................................................................ 21 Replacing the Circulation Pumps .......................... 22 Layout of Developer, Fixer, and Water Rack ........ 23
Roller diagram ....................................................................... 23 Listing / illustration of all rollers .......................................... 24 Guide plate diagram .............................................................. 25
Classic E.O.S. / Classic E.O.S. CL (Type 5270 / 100 / 105) Chapter 6.5 / I
Repair and Service

DD+DIS301.03E
10.4 10.5 10.6
Guide plates........................................................................... 26 Gear diagram ......................................................................... 27 Listing / illustration of all gears ........................................... 28
Chapter 6.5 / II
DD+DIS301.03E
Repair and Service

Panels
Disconnect the machine from the mains before starting any maintenance and/or repair activities. If a mains connection is absolutely necessary this maintenance and repair work must only be made by specially trained personnel. For correct removal of panels refer to the illustration below. Attach the panels and covers in reverse order for light tight connection.
3 2
1 2 1 3
527061bm.cdr
Figure 1
Chapter 6.5 / 1
Repair and Service

DD+DIS301.03E
Removal and Installation of the Main Drive

Socket wrench (size 7), medium size Phillips screwdriver
527365am.cdr
Figure 2
527065HM.CDR
Figure 3
Chapter 6.5 / 2
DD+DIS301.03E
Repair and Service

2.1
Removing the lower horizontal shaft

Remove the cover and the right hand side panel. Loosen the two screws (1) at the bearing of the vertical shaft.
527065bm.cdr
Figure 4 Dismount the rear panel. Open the dryer flap (2). Unplug connections (3). Unthread the cables from the cable ties (4). Undo the screws (5). Remove the dryer flap (6).
5 5
527065pm.cdr
3
Figure 5
Chapter 6.5 / 3
Repair and Service

DD+DIS301.03E Remove the two lower roller pairs (7) and (8).
7 8
5272065af.cdr
Figure 6 Undo the screws (9), (10) and (11). Tilt the complete unit (12) (shaft and bracket) to open it and remove it towards the dryer.
5272065ag.cdr
11 12
10
Figure 7
Chapter 6.5 / 4
DD+DIS301.03E
Repair and Service

2.2
Removing the vertical shaft

Undo the screws (1) and (2). Remove the vertical shaft.
2
5272065ai.cdr
Figure 8
2.3
Removing the upper horizontal shaft

Undo the screws (1) and (2). Disconnect motor (3) (by pushing it in the direction of the arrow). Undo the screws (4) and (5). Remove the horizontal shaft.
1 2 3
4 5
5272065ah.cdr
Figure 9 Edition 6, Revision 0 Agfa Group Confidential Classic E.O.S. / Classic E.O.S. CL (Type 5270 / 100 / 105) Chapter 6.5 / 5
Repair and Service

DD+DIS301.03E
2.4
Installing the upper horizontal shaft

Push the motor to stop position towards the horizontal shaft and fasten it with the screws (1) and (2). Check if the horizontal shaft has some axial play in the direction of the motor. If there is no axial play: loosen the motor mounting screws and push motor (3) by approx. 1 mm against the direction of the arrow. Fasten screws (1) and (2).
1 2 3 4
5272065aj.cdr
Figure 10 The bevel gears between the horizontal and the vertical shaft must be aligned (see Chapter 6.5, Section 2.7) The fixed bearing (4) determines the alignment.
Chapter 6.5 / 6
DD+DIS301.03E
Repair and Service

2.5
Installing the vertical shaft

Fit the complete shaft. Fasten screws (1) and (2).
527365jm.cdr
2
Figure 11
The bevel gears between the horizontal and the vertical shaft must be aligned (see Chapter 6.5, Section 2.7)
Chapter 6.5 / 7
Repair and Service

DD+DIS301.03E
2.6
Installing the lower horizontal shaft

Insert the complete unit (1) (shaft and bracket). Fasten screws (2) and (3).
527065km.cdr
4 1
Figure 12 Tighten the two screws (5).
527065bm.cdr
Figure 13
Chapter 6.5 / 8
DD+DIS301.03E
Repair and Service

Insert the two roller pairs (8) and (9).
9 10 10
5273_10065_002.cdr
Figure 14 If the clips (10) on the red roller are not correctly mounted, the rollers will block!
Chapter 6.5 / 9
Repair and Service

DD+DIS301.03E Insert the dryer flap. Fasten the dryer flap with screws (1). Connect the plugs (2). Fasten the cables in the cable tie (3). Close the dryer flap (4). Mount the rear panel. Mount the side panels. Mount the cover.
4 3
1
527065qm.cdr
Figure 15 The bevel gears between the horizontal and the vertical shaft must be aligned (see Chapter 6.5, Section 2.7)!
Chapter 6.5 / 10
DD+DIS301.03E
Repair and Service

2.7
Adjusting the bevel gears

I
II
A 2 2
5273_10065_001.cdr
Figure 16 The bevel gears must be aligned. Displacement (A) on the bevel gears must not exceed 0.5 mm. Adjustment of the vertical shaft is not required. Adjustment of the upper horizontal shaft or the bevel gears pair I is made on the bearing (1). Adjustment of the lower horizontal shaft or the bevel gears pair II is made on the bearing (2).
Chapter 6.5 / 11
Repair and Service

DD+DIS301.03E
Replacing the Dryer Convection Heater with Thermal Cutout

Large screwdriver, medium Phillips screwdriver, medium screwdriver Disconnect the machine from the mains. Remove the top cover and the side panels. Unplug the 3-wire control cable (1) at the heater.
1
5273_10065_013.cdr
Figure 17 Undo screw (2) and fold down PCB1 (3). Undo the screws (4). Pull out the convection heater (5) with thermal cutout (7) and unplug the 5-wire supply cable (6).
3
Figure 18
5273065ab.cdr
Insert the new convection heater carefully. For further assembly proceed in reverse order. Connect the machine to the mains and switch on. Execute the TEACH IN procedure (see Chapter 6.2).
Chapter 6.5 / 12
DD+DIS301.03E
Repair and Service

Replacing the Dryer Infrared Heater

Large screwdriver, medium Phillips screwdriver
2
Figure 19
5273065ad.cdr
Disconnect the machine from the mains. Dismount the rear panel. Open the dryer flap. Unplug the single-wire supply cable (1) and unthread it from the cable ties. Disconnect plug (2). Open the cable passage (3) and unthread the cable. Undo the screws (4) of the protection wire bracket (5) and remove the wire bracket. Pull the infrared heater (6) out of its holder. Insert the new infrared heater in the holder. Mount the wire bracket (5) on the reflector (7). The wire bracket must be outside the reflector! For further assembly proceed in reverse order. Connect the machine to the mains and switch on. Execute the TEACH IN procedure (see Chapter 6.2).
Chapter 6.5 / 13
Repair and Service

DD+DIS301.03E
Replacing the Bracket of the Infrared Heater

Slide caliper or feeler gage, large screwdriver, medium Phillips screwdriver
A B
1
5273_10065_006.cdr
Figure 20 Disconnect the machine from the mains. Remove the film chute and the rear panel. Open the dryer flap. Undo the screws (1) and remove the bracket. Insert the new bracket and connect the two screws (1). Adjust the space (A) between bracket (B) and reflector (C): The distance (A) must be 3.0 (+0.5) mm. Tighten screw (1) and check the distance again. Close the dryer flap: Ensure that the bracket does not touch the dryer rollers! Mount the panels. Connect machine to power.
If the distance is less than 3.0 mm, drying errors may occur (wave lines in film transport direction).
Chapter 6.5 / 14
DD+DIS301.03E
Repair and Service

Control Board PCB1

Parts number of the Control Board: CM+952709450 (Label on board: F8.5270.7890._)
Observe the remarks about repairs on printed circuit boards in Chapter 6.1.
6.1
Replacing the Control Board PCB1

Large screwdriver, medium and small screwdriver All operation relevant data is saved in the chips IC50, IC51, IC52, and IC79 on the Control Board. By replacement of the complete board this information is lost. Specifically: Module EPROMs IC50, IC51 Clock chip IC52 Data Machine software Calibration status of replenishment rates Calibration values of replenishment rates Processed film Expiration date for the maintenance interval Hours of operation Management of the error hit list All values and settings of the <Service Settings> menu List of detected problems (device error, error hit list)
EEPROM IC79
6.1.1
Preparations A BASEINIT is made after replacement of Control Board PCB1, i.e. all settings saved EEPROM (IC79) are reset to default. Therefore make sure to make the following preparations before replacement: Call up <Quick Display> <Service Settings> <Quick Display> Write down all SETTINGS to re-enter them after replacement of the board (see Chapter 3).
Chapter 6.5 / 15
Repair and Service

DD+DIS301.03E Replacement of PCB1
6.1.2
ST55 MC29 MC28 MC27 ST89 ST90
IC57
C210
MC31
MC32
MC4
L11
MC16 MC17
SI9
SI8 ST5
C80 ST63 ST85 ST57 SI2 ST54 IC52 ST64 ST65 ST62
MC13 MC2 MC20 MC34 MC22
TY2
BU9 ST45 C64 C63 MC24 MC23 MC3 C79

ST 67 ST68 ST69 ST70 ST4
ST66 S1
R476 R380
ST74 ST76 ST79
ST82 Brightness Contrast ST15 ST87 Film Out R464 R465 IC79 IC88
ST75 ST78 ST77
R475 R485 RS4 RS1 RS3 RS2 RS6 RS5 RS7 RS8 SI11
RS24
RS22 R378
R377
MC35 MC36
RS20
ST81
RS19
IC63 IC78
ST88
ST71 ST72 ST73
Blowe
IC50
IC51
HeatF
TY1 +12MOT
RS21
SI12
R379
R381
SI10
SI6
SI7
SI1
SI5
SI3
RS9
ST86
BU10 BU7 BU6 XK1
5273_10065_005.cdr
Figure 21 Switch off machine and disconnect from mains. Remove top cover and side panels on the right. Unplug all cables on Control Board PCB1 (1). Undo the 12 screws on the Control Board PCB1. Remove the Control Board from the machine. Insert the new Control Board and fasten with 12 screws. Connect all cables; ensure correct connection of the three wires for protective earth (PE) , neutral (N), and phase (L) on terminal strip XK1:
ST55 MC29 MC28 MC27 ST89 ST90 ST63 ST85 ST57 SI2 ST54 IC52 ST64 ST53 IC50 IC51 IC63 ST81 ST82 Brightness Contrast ST15 ST87 Film Out R464 R465 IC79 IC88
ST75 ST78 ST77
IR RS23
ST53
BU4
IC57
C210
Dev Repl Clutch
MC31
MC32
R477 R410
MC4
L11
D48
MC16 MC17
SI9
SI8 ST5 D50
Supply Drain Fan2
C80 +24V2 C64 C63
TY2
BU9
12V2 ST45 Circ.
ST66 S1
ST62
Fan1
MC13 MC2 MC20 MC34
MC22
MC24 MC23 MC3 +24V C79 IC65 D2 TY1 +12MOT D49
ST65
ST67 ST68 ST69 ST70
ST4
BU4 HeatD HeatF Blowe IR

RS19
ST88
ST71 ST72 ST73
R4 76 R3 80
RS21
ST74 ST76 ST79
RS24
RS22 R378
R377
MC35 M C3 6
RS20
IC78
SI12
RS23
R379
R381
SI10
SI6
SI7
SI1
SI5
SI3
ST86
BU10 BU7 BU6
XK1
5273_10065_011.cdr
Figure 22 The wires must be connected as follows on the terminal strip XK1 on PCB1:
L N PE
5270_10013_002.cdr
1 2 3
L= N= PE =
phase neutral protective earth
brown wire blue wire green-yellow wire
Chapter 6.5 / 16
DD+DIS301.03E
Repair and Service

Take EPROMs IC50 and IC51 (Software CLLC1107 and up) from the old board and mount them on the new board (replacement see Chapter 6.5). Control Board CM+952709450 (F8.5270.7890._) is only compatible with Software CLLC1107 and up. Adjust the volume of the buzzer, and brightness and contrast of the display (control panel) with the potentiometers on the Control Board PCB1. Buzzer volume Display brightness Display contrast
ST55 MC29 MC28 MC27 ST89 ST90 C80 ST63 ST85 ST57 SI2 ST62 ST62 ST54 ST54 IC52 ST53 IC50 IC51
IC63 IC63 ST64 IC51 ST88
R466 R464 R465

MC31 MC32 MC4 L11
MC16 MC17
IC57
C210
SI9
SI8 ST5
TY2
BU9 ST45
C80
IC57
MC24 MC23
TY1 TY1 +12MOT
TY2
ST66 S1
C64 C63
C64 C63
ST81
MC13 MC2
MC34 S T7 0 ST67 ST68 ST69
MC13 MC2 MC20
MC22
MC3
ST64 ST65 ST65
C79
C79
+12MOT
27
ST4
ST90
ST63 ST85
ST
BU4
HeatF
ST88
ST82 Brightness Contrast ST15 ST87 Film Out R464 R465 IC88
Brightness Contrast
ST79 ST74 ST76 ST75 ST78 ST77
RS5 RS7
RS8
R485 R475 R475
RS24
RS22 R378
RS20
R377
ST81
ST82 R464 R465

IC78
R476 R380
IC78
R380 RS24SI12 SI12 RS10 MC35 RS11MC36
RS19
ST71 ST74 ST76 ST79
ST72 ST73
R476
HeatF
Blowe
RS21
R379
R381
IC79
ST75 ST78 ST77
RS4
RS1 RS3 RS2 RS9
RS6
RS5 RS7
ST86
BU10 BU7 BU6
IR RS23 XK1
ST71 ST72 ST73
ST67 ST68 ST69 ST70
CM+952709450_ (F8.5270.7890._)
5273_10003_029.cdr
Mount the covers and panels again. Connect machine to power. Press both arrow keys and hold them until the machine switches on. This resets all temporary and non-temporary infocounters to zero (second operator required, see Chapter 6.2). Calibrate the replenishment rates (only if you use the clock chip of the new board) (see Chapter 3). Select the application (see Chapter 3). After modification of the application a machine reset with BASEINIT is executed automatically. The display is temporarily blank and then switches to Ready display. Execute a <Teach In> (Chapter 6.2). Proceed with all further settings in <Service Settings>: The values noted before can be re-entered now (see Chapter 3). So the machine will work again in the previous mode.
Chapter 6.5 / 17
Repair and Service

DD+DIS301.03E
6.2
Replacing the clock chip IC52

Large and small screwdriver, medium Phillips screwdriver The following information is stored in the clock chip: Calibration status of replenishment rates Calibration values of replenishment rates Processed film Expiration date for the maintenance interval Hours of operation Management of the error hit list
C210
ST63 ST85
ST57 SI2 ST54 ST62
ST66 S1
IC52
IC 52
ST47
ST64 ST53 IC50 IC51 IC63 ST81 ST82 Brightness Contrast ST15 ST87 Film Out R464 R465
ST65
ST67 ST68
ST88
ST71 ST72
IC78
ST74 ST76
IC79 IC88
ST75 ST78
Figure 23 Switch off machine and disconnect from mains. Remove top cover and side panels on the right. Carefully lift clock chip IC52 out of its socket using a small screwdriver. Insert the new clock chip according to the socket notch (1) in the correct position. Carefully place the pins on the socket and do not distort the chip when pressing it down! Mount the covers and panels again. Connect machine to power. Press both arrow keys and hold them until the machine switches on. This resets all infocounters to zero (second operator required, see Chapter 6.2). Calibrate the replenishment rates (see Chapter 3). Set the clock again (see Chapter 3). Check the function.
5273_10065_007.cdr
Chapter 6.5 / 18
DD+DIS301.03E
Repair and Service

6.3
Replacing the EPROMs IC50 and IC51

Large screwdriver, medium Phillips screwdriver, extraction tool for PLCC housings (CM+9999910050). A BASEINIT is made after replacement of the machine software, i.e. all settings saved in EEPROM (IC79) are reset to default. Therefore make sure to make the following preparations before replacement: Call up <Quick Display> <Service Settings> <Quick Display> Write down all SETTINGS to re-enter them after replacement of the software.
2 1 1
ST55 MC29 MC28 MC27 ST89 ST90 C80 ST63 ST85 ST57 SI2 ST54 IC52 ST64 ST53 IC50 IC51 IC63 ST81 ST82 Brightness Contrast ST15 ST87 Film Out R464 R465 IC79 IC88
ST75 ST78 ST77
4
5273_10065_008.cdr
MC31 MC32 MC4 L11
MC16 MC17
IC57
C210
SI9
SI8 ST5
TY2
BU9 ST45 ST62

MC13 MC2 MC20 MC34 MC22
C64 C63 MC24 MC23 MC3 C79 TY1 +12MOT
ST66 S1
ST65
ST67 ST68 ST69 ST70
ST4
BU4
HeatF Blowe IR
RS19
ST88
ST71 ST72 ST73
R476 R380
RS21
ST74 ST76 ST79
RS24
RS22 R378
RS20
R377
IC78
MC35 M C36
SI12
RS23
R379
R381
SI10
SI6
SI7
SI1
SI5
SI3
ST86
BU10 BU7 BU6
XK1
Figure 24 Switch off machine and disconnect from mains. Remove top cover and side panels on the right. Pull the EPROMs IC50 and IC51 out of their sockets using the extraction tool for PLCC housings. (Sequence of actions: 1, 2, 3). Insert the EPROMS according to the socket notch (4) in the correct position. Mount the covers and panels again. Connect the machine to the mains and switch on. Select the application (see Chapter 3). After modification of the application a machine reset with BASEINIT is executed. Make all further settings in <Service Settings> (Chapter 3). The values noted before can be re-entered now. So the machine will work again in the previous mode.
Chapter 6.5 / 19
Repair and Service

DD+DIS301.03E
Current Sensor Board PCB2

Large and medium screwdriver, medium Phillips screwdriver
527065dn.cdr
Figure 25 Switch off machine and disconnect from mains. Remove top cover and side panels on the left. Unplug ST2 (1). Open the cable tie (2). Remove the Current Sensor Board PCB2 from the holder. Unthread the cable from the current sensor. Thread the cable from below through the new current sensor with 2 windings. Only one winding around the ring magnet results in incorrectly detected current values and thus in an error message (Service 549). Insert current sensor PCB2 in the holder. Plug in ST2 (1). Screw the cable to the cable terminal (2). Mount the covers and panels again. Connect the machine to the mains and switch on. Execute the <TEACH IN> procedure (see Chapter 6.2).
Chapter 6.5 / 20
DD+DIS301.03E
Repair and Service

Calibrating the Developer Temperature (CAL)

Thermometer up to 50C CM+9999902910
After replacement of the developer temperature sensor the sensor must be calibrated. The developer temperature sensor can be calibrated with the <CAL DEV Sensor>. The adjustment range is +/- 1 C in steps of 0.1 C.
Any Display
InfoCounters Test & Ajust

CAL DEV Display CAL DEV Sensor Cal. XX.X Cal. XX.X Dev.Display C Dev.Sensor C
Settings ServiceSettings Language
Service
Figure 26
5273_10003_030.cdr
Measure the developer temperature with the thermometer and check. Enter the resulting temperature under SERVICE program <CAL DEV Sensor>. Use the function <CAL DEV Display> to adapt the temperature indication on the display. The adjustment range is +/- 1 C in steps of 0.1 C.
Chapter 6.5 / 21
Repair and Service

DD+DIS301.03E
Replacing the Circulation Pumps

Only install blue pumps (CM+9521026200) in this system.
20.0
BLAU BLUE BLEU AZUL
CM+9.0430.8303.0
Figure 27 In the blue pumps the bearing bushes, special disk, and impeller shaft are made of ceramic material.
Keramik
A
Figure 28 Pump repair possibility We do not stock any spare parts for these pumps! The pump is considered a wear part and must be replaced as a complete unit!
Chapter 6.5 / 22
DD+DIS301.03E
Repair and Service

10
10.1
Layout of Developer, Fixer, and Water Rack

Roller diagram
CM+9527082004
FIX 2
CM+9527082004
CM+9527082004
FIX 1
CM+9527081004
doppelt angefedert = double spring bearing doble suspension
*= Typ 5270/105 Type 5270/105
WAT
DEV
A
Chapter 6.5 / 23
5270_10065_001.cdr
CM+9527085002
DIS / DRY
Repair and Service

DD+DIS301.03E
10.2
Listing / illustration of all rollers
5270_10065_002.cdr
Rollers with aluminum pipe core (ALU) and rollers with steel pipe core (STEEL), they can be differentiated by their different weights.
Chapter 6.5 / 24
DD+DIS301.03E
Repair and Service

10.3
Guide plate diagram
153
DIS / DRY
CM+9527085002
WAT
151
152
CM+9527082004
CM+9527082004
153
151
152
CM+9527082004
FIX 1
153
*= Typ 5270/105 Type 5270/105
FIX 2
153
155
Chapter 6.5 / 25
CM+9527081004/ CM+9527081400 *
DEV
153
5270_10065_003.cdr
Repair and Service

DD+DIS301.03E
10.4
Guide plates
Part number Guide plate Guide plate, top
151 152 153
CM+9520055011
CM+9522056041
Guide plate, middle
CM+9520056032
Guide plate, crossover
155
CM+9520051164
Guide plate, middle
Chapter 6.5 / 26
10.5
DD+DIS301.03E
DEV
43 43 40 42/18 42/18 40 45 48 40
FIX 1
FIX 2
WAT
DIS / DRY
42/18
Gear diagram
42/18
40
43
40
14 44 44
CM+9527085002
13
44
11 45 43 41 43 41 43 41 43

CM+9527082004 CM+9527082004
*= Typ 5270/105 Type 5270/105
43 5270_10065_005.cdr
44
41
CM+9527082004
CM+9527081004/ CM+9527081400 *
45 43 45
Repair and Service
Chapter 6.5 / 27
10.6
Chapter 6.5 / 28
z=28 Sw =44.7 mm CM+9520051311 z=24 Sw
18
Repair and Service
11
CM+9520051340
=52.36 mm
43
CM+9520051321
41
z=15 Sw CM+9520051380
=25.5 mm
z=15 Sw
=25.5 mm
44
CM+9521081320
45
z=15 Gr =24.7 mm
CM+9521027362
Z=11 Sw bzw. Z=15 Sw
=25.5 mm
Listing / illustration of all gears
48
CM+9839180760
z=15 Sw
=25,5 mm

z=32 Sw =51 mm z=24 Sw =39 mm z=18 Sw =29.72 mm z=18 Sw =29.72 mm
42
CM+9520051350
40
CM+9520051330
DD+DIS301.03E
13
CM+9520051360
14
CM+9520051370
5270_10065_006.cdr
DD+DIS301.03E
Repair and Service

Settings (Software and Hardware)

1.1 1.2 1.3 1.4
Settings for Software Version CLLC1107 ............... 1

Settings .................................................................................... 1 Infocounters............................................................................. 2 Test & Adjust ........................................................................... 3 Service Settings....................................................................... 5
2
2.1 2.2
Default Settings after BASEINIT .............................. 7

Setup options depending on applications (process mode) Curix and LR3300 ........................................................ 7 Exception: .............................................................................. 15
Chapter 6.6 / I
DD+DIS301.03E
Repair and Service

1
1.1
Settings for Software Version CLLC1107

Settings
Press the Arrow keys to move to the next dialog in a menu: The flashing menu item is active Next menu level: Press the Confirm key Previous menu level: Press the Back key To change flashing values or settings use keys:
Start/1. Level
Any Display
3. Level
4. Level
5. Level
Remarks
Process RP
RP
Possible Settings: Applikation Curix, LR3300: RP (2min), IP (90s), HT (60s )
Temperature Dryer Replenishment Start Cycle
Temperature XX C Dryer XX Jog Cycle AUTO Start Cycle OFF Developer 2 XXXX ml/m
34 C 5 AUTO OFF 400 ml/m2

Applikation LR3300:
Adjustable from 25 C to 39 C in steps of 1 C Dryer steps adjustable from 1 to 13 Possible Settings are AUTO / OFF / ON Possible Settings are OFF / ON Adjustable from 2 50 - 1200 ml/m (application Curix) 2 50 - 800 ml/m (application LR3300) 2 in steps of 50 ml/m Adjustable from 2 50 - 1200 ml/m (application Curix) 50 - 800 ml/m2 (application LR3300) 2 in steps of 50 ml/m
600 ml/m2 Fixer

Fixer XXXX ml/m2
400 ml/m2
Applikation LR3300:
600 ml/m2
On / Off Down / Adjust Up / Adjust Enter / Confirm Abort / Back

5273_10066_001_e.cdr
Chapter 6.6 / 1
Repair and Service Settings (Software and Hardware)
DD+DIS301.03E
1.2
Infocounters
Press the Arrow keys to move to the next dialog of a menu: The flashing menu entry is active Next menu level: Press the Enter key Previous menu level: Press the Back key Press the Arrow keys to change flashing values or settings:
Start/1. Level
any Display
3. Level
4. Level
5. Level
Type: 5270/100 CLLC1107 Type: 5270/100
Applikation LR3300: Type: 5270/105
Remarks
Machine type and software version
Info Counter

Clear TmpCountr Maintenance DEV Repl Liter FIX Repl Liter
Clear tmp Count YES NO Maint.: MM/YY Interval: X/year DEV tot XXX L DEV tmp XXX L FIX tot XXX L FIX tmp XXX L Film tot XXX m2 Film tmp XXX m2 DD.MM. X,X m2 Jog Cycle: Auto Pump Cal.: DEV DD.MM.YY: XXXXml
NO Display only Display only Display only Display only Display only
Press YES to delete the temporary infocounter; With NO the stored values are kept. Date of last maintenance and maintenance intervals Total replenishment amount of developer and amount since last maintenance Total replenishment amount of fixer and amount since last maintenance Total amount of finished film and amount since last maintenance Film consumption of the (maximum) last 10 days with date, film amount and adjusted jog-cycle (ON-OFF-AUTO) Date of developer/fixer replenishment rate calibration with adjusted calibration rate and the setup mode (DEV/FIX)
> 5 sec.
Test & Adjust Service Settings
Pump Cal.: FIX DD.MM.YY: XXXXml
Err: DD.MM. hh:mm Error Text Err XX: yyy times Error Text Logbook Runtime Step XX hh:mm Display Text Runtime XXXXX h
Display only Display only Display only Display only
The (maximum) 100 last errors in plaintext with date and time Previously occurred errors according to frequency of occurrence with error number and position in the list Machine actions after switch-on in plaintext with date and time Operating hours of the machine
5273_10066_001_e.cdr
Chapter 6.6 / 2
DD+DIS301.03E
Repair and Service

1.3
Test & Adjust

Menu Overview 1
Press the Arrow keys to move to the next dialog in a menu: The flashing menu input is active Next menu level: Press the Confirm key Previous menu: Press the Back key To change flashing values or settings use keys:
Start/1. Level
any Display Test & Adjust Service Settings
3. Level
Device ErrTest
4. Level
#XX Service XXX (DD.MM. hh:mm) Test all autom. Test single id Scanners Levels
5. Level
XXX: Checking Please Wait No error detected Measurement #XX Text XXX: Checking Please Wait X X X X X R1 R2 R3 R4 R5 LEV X X X X X PRO DE F1 F2 WA GD LEV X X X X REP DE FI WA AL LEV X X X WST DE FI WA KEY X X X X 10s OK CA UP DN Actual Developer Temp.: XX.X C Actual Fixer Temp.: XX.X C Actual Dryer Temp.: XX.X C Mixer: XXX OK EOS FIX: XXX OK Drive (Motor) ON OFF Fix Replen Pump ON OFF Dev Replen Pump ON OFF Circulat. Pump ON OFF Developer Heat ON OFF Fixer Heat ON OFF Dryer ON OFF Infrared IR1 ON OFF Water Drain ON OFF Water Supply ON OFF Dryer Blower ON OFF Buzzer ON OFF Exhaustfan LOW HIGH OFF Display only Display only Display only Display only Display only Display only Display only Display only Display only Display only Display only Display only Display only OFF OFF OFF OFF
Remarks
Tests that can be activated individually for all Service messages displayed in the machine. Sequentiell test for all assemblies that can be tested. Tests for each assembly that can be tested can be individually activated. Possible settings are 0 or 1 Possible Values are 0 or 1 Possible Values are 0 or 1 Possible Values are 0 or 1 Test mode will stop, if no key was hit for 10 s Current temperature value in the developer Current temperature value in the fixer Current temperature value in the dryer OK NOT OK OK NOT OK ON / OFF ON / OFF ON / OFF ON / OFF ON / OFF OFF OFF OFF OFF OFF OFF OFF OFF ON / OFF ON / OFF ON / OFF ON / OFF ON / OFF ON / OFF ON / OFF Press the Confirm key to trigger the active consumer for 10 s: Press the Arrow keys to change the flashing value:
Do Service XXX Text
Level Processor Level Replenish Level Waste
> 5 sec.
Keys Actual Temp Act DEV Temp Act FIX Temp Act DRY Temp

Sensors
Mixer EOS FIX
Test Output
Drive Pumps Fix. Repl. Pump Dev. Repl. Pump Circul. Pump Heaters Dev. Heat Fix. Heat Dryer Infrared IR1
Others
Water Drain Water Supply Dryer Blower Buzzer
5273_10066_001_e.cdr
Next page
Exhaust Fan
Chapter 6.6 / 3
Repair and Service Settings (Software and Hardware) Test & Adjust Menu Overview 2
DD+DIS301.03E
Start/1. Level
any Display Test & Adjust Service Settings
3. Level
Device ErrTest
4. Level
5. Level
Remarks
previous page
Test Output DEV Pump CAL Air Reg Air Reg Air Reg Air Reg Bleeding Pumps OFF Bleeding Pumps ON Bleeding Pumps OFF Bleeding Pumps ON
Start Test?
Insert result XXXX ml
Input of a reference value for calibration of the developer replenishment rate (see Chapter 03)
FIX Pump CAL > 5 sec. CAL DEV Display CAL DEV Sensor Teach In Test Watchdog Quick Display
Start Test?
Insert result XXXX ml Cal. Dev.Display XX.X C Cal. Dev.Sensor XX.X C Teach in - Wait - done - (OK) Do WatchdogTest YES NO Dev Pump XXXXml Fix Pump XXXXml Dev Disp XX.Xc Dev Sens XX.Xc Offset Current WtrDrain Valve WtrSupply Valv Mixer Pump Dev repl. pump Fix repl. pump Fan Exh.Fan Low Exh.Fan High Infrared at #1 Infrared at #2 Infrared at #3 Infrared at #4 Infrared at #5 Infrared at #6 Infrared at #7 Infrared at #8 Infrared at #9 Infrared at #10 Dryer Heat Developer Heat Fixer Heat Motor(Standby)
Input of a reference value for calibration of the fixer replenishment rate (see Chapter 03) Input of the developer temperature after calibration of the developer temperature sensor Calibration of the developer temperature sensor Measure the current of all consumers to determine the reference values (see Chapter 6.2) Functional test of the processor monitoring (Watchdog) Display of the calibration value for developer and fixer pump Display of calibration values of the display and of the temperature sensor for the developer temperature
Press ENTER to start selection
Select all dev. Enter: StartMeas
Calibr. Values
Teach-In values
Display of the saved current reference values for the respective consumer
#X XXX V Save? =Y XXX mA =N
#x = number of the consumer XXX V = voltage XXX mA = measured current Current value table see Chapter 6.2
5273_10066_001_e.cdr
Chapter 6.6 / 4
DD+DIS301.03E
Repair and Service

1.4
Service Settings
Menu Overview 1
Start/1. Level
any Display Service Settings
3. Level

4. Level
Start Replen. Wat. Repl. Mode
5. Level
NO CONT
Remarks
Deactivate/activate the start replenishment of developer and fixer with 400 ml each. Recommended for unregular throughput. CONT: Process time dependent water supply; The water supply starts with the film order and end after the process time has elapsed. SURF: Surface dependent water supply; When film feed is detected a process dependent delay time counts down before the water replenishment starts (film just before the water tank). The replenishment rate depends on the set value of the water replenishment. ALGAE: Prevention of algae; CONT. mode + 5min. In addition, water is supplied every 30 min and always for 5 min if no film is developed. Value for the water replenishment rate if the setting Surface Replen SURF was selected for the water replenishment mode. Adjustable from 3000 to 30000 ml/m2 in steps of 1000 ml/m2 AUTO: When the machine is switched on the film to be processed is calculated based on the values of the last work day. If this value is below 3 m the jog-cycle is activated automatically, otherwise deactivated. ON: The amount set in the SERVICE program is replenished every hour. Recommended for regular throughput. OFF: Jog replenishment is switched off. If <Jog Replenishm.ON> has been set, the amount to be replenished for developer and fixer can be entered. Jog-cycle rate adjustable between 50 and 200ml/h in steps of 50ml/h Activate / deactivate the main drive during processor STANDBY. CONTINUOUS: The drive motor runs with 0.5 m/min during processor STANDBY. FILM: Drive motor only runs during film process time, then STOP. Check if the developer disposal tank is connected. Check if the fixer disposal tank is connected. Check if an E.O.S. Fix device is connected. Check if the level signal generator mixer is connected. Check if the level sensors of the replenisher tanks are connected. Not active Activate / deactivate the automatic water tank draining (and refill) for 24h- systems, to prevent algae growth. Setting for water tank draining time. DEFAULT: 02:00 UHR One time can be set. FILM: Half-capacity in processor standby, full capacity during film cycle. CONTINUOUS: Exhaust fan runs permanently with full capacity. Restricted operation possibilities of the Settings menu. The customer can only set the dryer steps. Set time after which the system returns automatically from the SERVICE program into the operation program. Modified DEFAULT settings are not saved! Adjustable between 0 and 3600 s in Steps of 5 s ENABLE: Activates the buzzer. DISABLE: Deactivates the buzzer. There is no buzzer signal, neither for keystrokes nor for error messages.
Replenishment
Wat. Repl. Value
OFF
Jog Repl. Mode
AUTO
JogDev Replval.
100ml/h 100ml/h FILM
> 5 sec. YES YES EOS Fix Cond Mixer Cond DevFix SuppCond Algcid SuppCond Water Drain Wat. Drain Mode NO NO NO NO ON
Wat. Drain Time
2:00
FILM
Keys
Key Lock Timeout NoKey
NO 600 s
Buzzer
ENABLE
5273_10066_001_e.cdr
Next page
Chapter 6.6 / 5
Repair and Service Settings (Software and Hardware) Service Settings Menu Overview 2
DD+DIS301.03E
Start/1. Level
any display Service Settings
3. Level
previous page
Maintenance
4. Level
5. Level
Remarks
Service Indic.
ON
Service Interval
2 times/year
Reset ServIndic
NO
> 5 sec.
Set Date/Time Cleaning Mode
Activates the service interval indication for the customer. Once the SERVICE interval has elapsed, the customer is informed about the need of maintenance during the first 3 films after switching on. Set the SERVICE interval. The interval is only displayed in case of an activated service/ maintenance system. Adjust 2, 3 or 4 times/year The <Maintenance> display is deleted. SERVICE intervals are set on counter level 0. The current data is saved. Set date and time DD=day , MM=month , YYYY=year , hh=hour , mm=minutes
Activates the cleaning mode. Drive motor runs, developer and fixer are heated to 39C (102.2F), circulation pumps are running. The replenisher pumps are not triggered.
OFF Curix Switch of the demo cylce. Demo mode without function of pumps, dryer, level sensor, heater and cross flow fan. Only the drive system runs.
Demo Mode
Process Mode
Mammo Fuji Standalone Fuji I/F Dock. LR 3300 NO NO YES* NO Activating a BASEINIT; With a BASEINIT all standard process data is loaded from the EPROM into the EEPROM. All customer-specific settings in the EEPROM are overwritten (see Chapter 6.2, Section 2) Overview over all settings in the Service Settings
Base Init
Quick Display
Display only Display only Display only Display only Display only Display only Display only Display only
Display only Display only Display only Display only
5273_10066_001_e.cdr
Chapter 6.6 / 6
DD+DIS301.03E
Repair and Service

2
2.1
SERVICE SETTINGS 1
Default Settings after BASEINIT

Setup options depending on applications (process mode) Curix and LR3300
DEFAULT settings Possible settings Meaning
Process settings (Menu Settings Process
Process RP RP (2min) IP (90s) HT (60s)
Process RP
2a Developer replenishment rate (Menu Settings Replenishment Rates Developer
Developer 400 ml/m for Curix Developer 600 ml/m for LR3300
Developer 400 ml/m Adjustable between 50 and 1200ml/m (Curix) and 50 and 800ml/ m (LR3300) in steps of 50ml/m
Application based
2b Fixer replenishment rate (Menu Settings Replenishment Rates Fixer
Fixer 400 ml/m for Curix Fixer 600 ml/m for LR3300
Fixer 400 ml/m Adjustable between 50 and 1200ml/m (Curix) and 50 and 800ml/ m (LR3300) in steps of 50ml/m
Application based
Developer temperature (Menu Settings Temperature
Temperature 34 C RP (2min): 34 C IP (90s): 36C HT (60s): 38C
Temperature 34 C 25C 38C
Process based
Chapter 6.6 / 7
Repair and Service

DD+DIS301.03E DEFAULT settings Possible settings Meaning
SERVICE SETTINGS 4 Dryer settings (Menu Settings Dryer
Dryer 5 RP (2min): 5 IP (90s): 5 HT (60s): 7
Dryer 5 1 - 13 dryer steps can be selected
Process based
5a Start replenishment Start repl. NO (Menu Service settings Replenishment Start Replen.)
Start repl. NO
Deactivate the start replenishment of developer and fixer with 400 ml each Activate the start replenishment.
Start repl. YES
5b Water replenishment (Menu Service settings Replenishment Wat. Repl. Mode)
Process time dependent water supply: The water supply starts with the film order and ends after the process time has elapsed. Surface dependent water supply: When film feed is detected a process dependent delay time counts down before the water replenishment starts (film just before the water tank). The replenishment rate depends on the adjusted value for the water replenishment (see 5c).
Surface Replen. SURF
Surface Replen. ALGAE
Prevention of algae: Mode CONT. + 5min. In addition, water is supplied every 30 min and always for 5 min if no film is developed.
Chapter 6.6 / 8
DD+DIS301.03E SERVICE SETTINGS 5c Setting the water replenishment rate ml/m (Menu Service settings Replenishment Water Repl. Value) DEFAULT settings Possible settings
Repair and Service

Meaning
Wat.Repl.Value 30000 ml/m
Wat.Repl. Value 30000 ml/m From 3000 30000 ml/m2 adjustable in steps of 1000 ml/m
Value for the water replenishment rate in <Water Repl. Mode>,if the setting <Surface Replen SURF> was selected.
5d Jogcycle replenishment (Menu Service settings Replenishment Jog Repl. Mode)
Jog Replenishm Auto
Jog Replenishm. Auto
When the machine is switched on, the value of film in m processed on the previous day is evaluated. If this value is below 3 m the jog-cycle is activated automatically, otherwise it is deactivated. Every hour the rate set up in the SERVICE program (see 5e) is replenished. Jog replenishment is switched off.
Jog Replenishm. ON
Jog Replenishm. OFF
5e Developer jogcycle rate (Menu Service settings Replenishment JogDev Replval.) Fixer Jogcycle rate (Menu Service settings Replenishment JogFix Replval.)
Jog Dev Repl. 100 ml/h
Jog Dev Repl. Xxx ml/h From 50-200 ml/h in steps of 50 ml/h
If <Jog Replenishm. ON> is set up, the rate to be replenished for developer and/or fixer can be entered.
Jog Fix Repl. 100 ml/h
Jog Fix Repl. Xxx ml/h
Chapter 6.6 / 9
Repair and Service

SERVICE SETTINGS 6 Motor drive during processor STANDBY (Menu Service settings Drive on Mode)
Drive ON Mode CONTINUOUS Drive ON Mode CONTINUOUS
Activate / deactivate the main drive during processor STANDBY The drive motor runs with 0.5 m/min during processor STANDBY Drive motor only runs during film process time, then STOP
Drive ON Mode FILM
Devel.Waste 7a Level sensor of developer disposal cond Yes tank connected? (Menu Service Settings Dev Waste Cond)
Devel.Waste cond Check if the Yes developer disposal tank is connected. Devel.Waste cond No
7b Level sensor of fixer Fixer Waste conn? Yes disposal tank connected? (Menu Service Settings Fix Waste Cond)
Fixer Waste conn? Yes
Check if the fixer disposal tank is connected.
Fixer Waste conn? No
E.O.S. fix device connected? (Menu Service Settings EOS Fix Cond)
EOS Wash/Fix conn.? No
EOS Fix conn.? No
Check if an E.O.S. fix device is connected.
EOS Fix conn.? Yes
Chapter 6.6 / 10
DD+DIS301.03E SERVICE SETTINGS 9 Level signal mixer connected? (Menu Service Settings Mixer Cond) DEFAULT settings Possible settings
Repair and Service

Meaning
Mixer conn.? No
Mixer conn.? No
Check if the level signal generator mixer is connected.
Mixer conn.? Yes
10
Level sensor supply tanks (Menu Service Settings DevFix SuppCond)
Dev/Fix Repl Tnk conn.? No
Dev/Fix Repl Tnk Check if the level conn.? No sensors of the replenisher tanks are connected. Dev/Fix Repl Tnk conn.? Yes
11
Level sensor antialgae tank (Menu Service Settings Algcid SuppCond)
Not active
12a Automatic water tank drain due to algae (Menu Service Settings Water Drain Wat.Drain Mode) 12b Setup of time for water tank draining (Menu Service Settings Water Drain Wat. Drain Time)
Water Drain On
Water Drain On
Water Drain Off
Activate / deactivate the automatic water tank draining (and refill) for 24 hour systems, to prevent algae growth.
Water Drain Time 2:00
Water Drain Time 2:00
Setting for water tank draining time. DEFAULT: 02:00 h One time can be set.
Water Drain Time hh:mm
Chapter 6.6 / 11
Repair and Service

SERVICE SETTINGS 13
ExhaustFan Function of the FILM exhaust fan in processor standby (Menu Service Settings ExhaustFan Mode)
ExhaustFan FILM
FILM: Half power of the exhaust fan in processor STANDBY, full power during film cycle. CONTINUOUS: Exhaust fan runs permanently with full capacity.
ExhaustFan CONTINUOUS
14
Control panel lock (Menu Service Settings Keys Key Lock)
Key Lock NO
Key Lock NO Restricted operation possibilities of the Settings menu. The customer can only set the dryer steps.
Key Lock YES Adjustment range: 1- 13 dryer steps
15
Timeout NoKey Return to the operation program 600 seconds Timeout (Menu Service Settings Keys TimeoutNoKey)
Timeout NoKey xxx seconds Adjustable from 0 s to 3600 s in steps of 5 s
Set time after which the system returns automatically from the SERVICE program into the operation program. Modified DEFAULT settings will not be saved.
Chapter 6.6 / 12
DD+DIS301.03E SERVICE SETTINGS 16 Buzzer (Menu Service Settings Buzzer) DEFAULT settings Possible settings
Repair and Service

Meaning
Buzzer ENABLE
Buzzer ENABLE
Activates the buzzer.
Buzzer DISABLE
Deactivates the buzzer. Keystrokes or error messages will not come with an acoustic signal.
17a Switch on service / ServiceIndicat. ON maintenance indicator (Menu Service Settings Maintenance Service Indic.)
ServiceIndicat. ON
Activates the service interval indication for the customer. Once the SERVICE interval has elapsed, the customer is informed about the need of maintenance during the first 3 films after switching on. Deactivate.
ServiceIndicat. OFF
17b Set the SERVICE intervals per year (Menu Service Settings Maintenance Service Interv.)
ServiceInterval x times/year Adjust 2, 3, or 4 times/year
Set the SERVICE interval. The interval is only displayed in case of an activated service system.
Chapter 6.6 / 13
Repair and Service

SERVICE SETTINGS 18
Simulation (demo) Demo Mode OFF of film processor (Menu Service Settings Demo Mode)
Demo Mode OFF
Switch off demo mode.
Demo Mode ON
Demo mode without function of pumps, dryer, level sensors, heater and cross-flow fan. Only the drive system runs. Adjust machine type and software.
19
Machine type and software information (Menu Info Counters Device Info)
Type:5270/100 xxx
Type:5270/100 CLLC1107
Type:5270/105 CLLC1107
Chapter 6.6 / 14
DD+DIS301.03E
Repair and Service

2.2
Exception:
The following values will only be overwritten if they caused a plausibility violation in the EEPROM (see Chapter 3): Menu 1 Calibration of developer / fixer replenishment rate (Menu Test&Adjust? DEV/FIX Pump CAL) Default settings Cal Dev Pump goto Test/Adjust Possible settings Insert result 75ml (for example) Adjustable in steps of 5 ml Meaning The replenishment rate developer / fixer is not preset and must be calibrated (see Chapter 3)
Language setting (Menu Language)
ENGLISH
ENGLISH (for example)
Language setting for the User menu, available options: English, Portuguese, German, Danish, Dutch, Norwegian, French, Finnish, Spanish, Swedish, Italian, Greek
Process mode (Menu Service Settings? Process Mode)
Curix
New Mode:Curix Yes No
Selection of an application. After the application The applications has been changed the CURIX, MAMMO, machine is reset FUJIautomatically with a STANDALONE, FUJI- I/F DOCKING BASEINIT. and LR3300 can be selected
CAL.DEV.Sensor Calibration of the 0.0C developer temperature sensor (Menu Test & adjust ? CAL DEV Sensor)
CAL.DEV.Sensor +0.5C (for example)
By means of this function the developer temperature offset can be corrected by +/-1C in steps of 0.1C.
Chapter 6.6 / 15
DD+DIS131.05E
Repair and Service

Software Versions
Chapter 6.7
Contents
1 2 3 Determining the Order Numbers of Control Board and Software ........................................................................................1 Introduction of Processor Software CLLC_1203 ......................3 Introduction of Processor Software CLLC_1301 ......................3
Printed copies of this document are not controlled. The reader should always refer to MedNet to ensure that they are working with the latest copy of the document.
Edition 6, Revision 2 2005-05-03
Chapter 6.7 / I Agfa Company Confidential
Repair and Service

Software Versions
DD+DIS131.05E
Chapter 6.7 / II Agfa Company Confidential
DD+DIS131.05E
Repair and Service
Software Versions
Determining the Order Numbers of Control Board and Software

Types Serial No. Characteristics Control Panel 3 Keys 5270/100 < 2200
56
Spare Parts Control Board GS1 Name Processor Software EOSU1102

or successor
Order Number CM+9.5270.9350.4
Control Board Compact / Solo E.O.S.

0
CM+9.5270.7960.1
5270/100 5270/105 5272/100
2200 4499 < 1138 < 1500
4 Keys
Contains processor control board GS1 and compatible software for film handling and processor modules.
5120_dis11004_001.cdr
PCB1 5270/100 5270/105 5272/100 4500 1138 1500 4 Keys
Processor Software CLLC1301

or successor
CM+9.5270.9410.3
Shielding Box + Control Board CL/LC + PLD

Contains processor software. Sensing of level in second fixer bath is supported. If required, build in level sensor (CM+9.5270.9160.0) and connect to control board, plug ST76
CM+9.5270.9450.2
5120_dis11004_001.cdr
Distinctive features: S1: Reset switch modified layout IC52: Clock chip modified position ST56 = ST88: plug-in connection modified position and name
Order Numbers in April, 2005 Order these or current successors.
Chapter 6.7 / 1 Agfa Company Confidential
Repair and Service

Software Versions
DD+DIS131.05E
DD+DIS131.05E
Repair and Service

Software Versions
Introduction of Processor Software CLLC_1203

Description: The introduction of Processor Software CLLC_1203 solves dryer problems.
Introduction of Processor Software CLLC_1301

Description: The introduction of Processor Software CLLC_1301 solves problems in interfacing the processor with Siemens Thoramat.
Reference and Circuit Diagrams
Section 7
contains: An alphanumeric reference list Reference diagrams for the identification and location of assemblies in the machine Block diagrams
Section 7
DD+DIS301.03E
2.1 2.2 2.3
Abbreviations and Short Terms............................... 1 Control Board PCB1.................................................. 2

Control Board PCB1 (fuses, potentiometers, switches) .................................................................................. 2 Control Board PCB1 (LED, IC, XK1) ....................................... 4 Control Board PCB1 (plugs, sockets).................................... 6
3
3.1 3.2 3.3 3.4 3.5 3.6
Reference Diagrams.................................................. 8
Machine front view .................................................................. 8 Machine side view, right ......................................................... 8 Machine side view, left............................................................ 9 Machine top view................................................................... 10 Dryer ....................................................................................... 11 Current Sensor Board PCB2................................................. 12
Appendix:
A B Complete Diagram Overview Control Board PCB1
Chapter 7 / I
DD+DIS301.03E
Abbreviations and Short Terms

Code PCB1 0BE1 0BE2 0FI 0HEAT1 0HEAT2 0HEAT3 0IR1 0M1 0M2 0M4 0M5 0M6 0M7 0MC1 0SW1 0SW2 0SW3 0Si_HEAT1 0Si_IR1 0TR1 0XK1 Code 1HEAT1 1IR1 1M1 1M2 1Si_HEAT1 2M1 2M2 2MG1 2MG2 3S1 - 3S5 Designation Control Board Thermal cutout developer heater Thermal cutout fixer 2 heater GFI switch Dryer convection heater Heater fixer 2 Heater developer Dryer infrared heater Dryer fan 1 Drive motor Synchro-motor water circulation pump (option) Synchro-motor fixer 2 circulation pump Synchro-motor fixer 1 circulation pump Synchro-motor developer circulation pump Interference suppression filter Mains switch Safety switch (dryer flap) Safety switch (cover) Thermal cutout dryer convection heater Thermal cutout dryer infrared heater Transformer Terminal strip Designation Dryer convection heater Dryer infrared heater Dryer fan 2 Exhaust fan Thermal cutout dryer convection heater Developer replenisher pump Fixer replenisher pump Water supply solenoid valve Solenoid valve water drain Film detection scanning rollers
0 / no prefix = main frame 1 = dryer flap 2 = base 3 = darkroom feed table
Chapter 7 / 1

Code LEV_1 LEV_2 LEV_3 LEV_4 SENS1 SENS2 SENS3 Designation Level sensor developer Level sensor fixer 1 Level sensor fixer 2 Level sensor water Developer temperature sensor Fixer 2 temperature sensor Dryer temperature sensor
DD+DIS301.03E
2
2.1
Control Board PCB1

Control Board PCB1 (fuses, potentiometers, switches)
Fuse SI1 SI2 SI3 SI5 SI6 SI7 SI8 SI9 SI10 SI11 SI12 Pot R464 R465 R466 Switches S1 Value 1.0 A slow 1.25 A slow 10 A slow 6.25 A slow 6.25 A slow 6.25 A slow 6.25 A slow 6.25 A slow 10 A slow 10 A slow 10 A slow Description Dryer fan 0M1 / 1M1 Replenisher pumps dev 2M1 / fix 2M2 +12V V2 DC Dryer convection heater 0HEAT1 / 1HEAT1 Dryer infrared heater 0IR1 / 1IR1 Developer heater 0HEAT3 Fixer 2 heater 0HEAT2 +24V DC +24V1 / +24V2 / +42V DC 230 VAC mains supply primary side 208 VAC mains supply primary side 200 VAC mains supply primary side Description Display brightness Display contrast Buzzer volume Description Reset
Chapter 7 / 2
DD+DIS301.03E
HeatF
R377
ST82 IC79
ST75 ST78 ST77
ST15 RS4
R464 R465 RS1 RS3 RS2 RS9 RS6 RS5 RS7 RS8
R475 R485
RS24
RS22 R378
RS20
Film Out
Brightness Contrast
CM+952709450_ (F8.5270.7890._) 5273_10007_001.CDR

C210 MC31 MC4 TY2 L11
MC16 MC17

C80 BU9 SI2 ST54 C79 ST65
ST67 ST68 ST69 ST70
ST81 IC78
ST74 ST76 ST79
RS19
IC63
ST71 ST72 ST73
R476 R380
Blowe
IC50 ST88
IC51
RS21
MC35 MC36
SI12
R379
R381
ST87
IC88
SI11
SI10 BU10 ST86
SI6
SI7
SI1
SI5
SI3
IR RS23 BU7 BU6 XK1
ST53
+12MOT
SI8 SI9
SI9 SI8 ST5
ST55
IC57
MC32
MC29
MC28 MC27 ST45 ST62

MC13 MC2 MC20 MC34
MC22
ST63 C64 C63
ST57
ST66 MC3
ST89 ST90
ST85
MC24 MC23 TY1
S1
Figure 1
ST64 ST4
IC52
BU4
SI7
SI1
SI5
SI3
SI11
SI10
SI6 SI12
Chapter 7 / 3
Reference and Circuit Diagrams 2.2 Control Board PCB1 (LED, IC, XK1)
LED D21 D23 D53 D54 D55 D56 D57 D58 D59 D60 D61 D62 D63 D64 D65 D66 D67 D70 D167 D172 D174
DD+DIS301.03E
+24V +24V2 +5V +12MOT Circ +12V DevRepl Clutch Lift Supply Drain Fan2 Fan1 HeatF Blowe IR HeatD +12V2 FixRepl FilmOut
Description +24V DC supply Circulation pumps Replenisher pumps 2M3/2M4 (only for Type 5270/105) +24V DC supply Solenoid valves water supply / drain Exhaust fan +5V DC supply display and control panel Main drive speed monitoring TS30 circulation pumps 0M4 (W)(option) / 0M5 (F2) / 0M6 (F1) / 0M7 (E) +12V DC supply TS31 developer replenisher pump 2M1 n/a n/a TS35 water supply solenoid valve 2MG1 TS36 solenoid valve water drain 2MG2 TS37 exhaust fan 1M2 full power TS38 exhaust fan 1M2 half power RS20 fixer 2 heater 0HEAT2 RS19 dryer fans 0M1 / 1M1 RS21 dryer infrared heater 0IR1 / 1IR1 RS developer heater 0HEAT3 RS23 dryer convection heater 0HEAT1 / 1HEAT1 +12V2 DC supply TS33 fixer replenisher pump 2M2 Film transport sensor (only for Type 5270/105)
IC IC50 IC51 IC52 IC88 IC79
Description Eprom for machine software Eprom for machine software Clock chip GAL EEprom
Power Strip XK1
Description Terminal strip
Chapter 7 / 4
DD+DIS301.03E
HeatF
R377
ST82 IC79
ST75 ST78 ST77
ST15
R464 R465 RS4 RS1 RS3 RS2 RS9 RS6 RS5 RS7 RS8
R475 R485
RS24
RS22 R378
RS20
Film Out
Brightness Contrast
CM+952709450_ (F8.5270.7890._)

C210
MC31 MC4 TY2 L11
MC16 MC17
ST81 IC78
ST74 ST76 ST79
RS19
IC63
ST71 ST72 ST73
R476 R380
Blowe
IC50 ST88
IC51
RS21
MC35 MC36
SI12
R379
R381
ST87
IC88
SI11
SI10 BU10 ST86
SI6
SI7
SI1
SI5
SI3
IR RS23 BU7 BU6 XK1
ST53
+12MOT
D70 D66 IR
D65 Blowe D64 HeatF D67 HeatD

SI9
D54 +12MOT
ST55 C80 ST57 SI2 ST54 C79 ST65

ST67 ST68 ST69 ST70
IC57
MC32
SI8 ST5
MC29 BU9 ST45 ST62

MC13 MC2 MC20 MC34
MC22
MC28 MC27 C64 C63
ST63
ST66 MC3
ST89 ST90
ST85
MC24 MC23 TY1
Figure 2
ST64 ST4
S1
IC52
BU4
5273_10007_002.cdr
XK1
Chapter 7 / 5
Reference and Circuit Diagrams 2.3 Control Board PCB1 (plugs, sockets)
Plug ST4 ST5 ST15 ST45 ST53 ST54 ST55 ST66 ST67 ST68 ST69 ST71 ST72 ST73 ST74 ST75 ST76 ST77 ST78 ST79 ST81 ST85 ST86 ST87 ST90
DD+DIS301.03E
Description Replenisher pumps 2M3 / 2M4 (only for Type 5270/105) Transformer 0TR1 (15 / 21 / 30 VAC) LCD display Circulation pumps 0M4 (W)(option)/0M5 (F2)/0M6 (F1)/0M7 (D) Current Sensor Board PCB2 BOOT / OMT Scanning rollers film detection 3S1 / 3S2 / 3S3 / 3S4 / 3S5 Mixer level Developer level LEV_1 Fixer level 1 LEV_2 Water level LEV_4 Developer supply level Fixer supply level Developer disposal level Fixer disposal level Developer temperature SENS1 Fixer 2 level LEV_3 Dryer temperature SENS3 Fixer 2 temperature SENS2 Anti-algae supply level RS232 interface RK 188pro (only for Type 5270/105) Buzzer Transformer Film transport sensor (only for Type 5270/105) E.O.S. Wash / Fix (silver recovery unit)
ST57, ST62, ST63, ST64, ST65, ST70, ST82, ST88, ST89 open Socket BU1 BU4 BU6 BU7 BU9 B10 Description n/a +24V DC drive motor 0M2 Dryer infrared heater 0IR1 / 1IR1 Dryer convection heater 0HEAT1 / 1HEAT1 / 0M1 / 1M1 Dryer fan 0M1 / 1M1 Dryer convection heater 0HEAT1 / 1HEAT1 Developer heater 0HEAT3 Fixer 2 heater 0HEAT2 Exhaust fan 1M2, water supply solenoid valve 2MG1, water drain solenoid valve 2MG2 Replenisher pumps 2M1 / 2M2 (only for Type 5270/100)
Chapter 7 / 6
DD+DIS301.03E
HeatF
RS19
IC63
ST71 ST72 ST73
R476 R380
Blowe
IC50 IC51 ST88
R377
ST82 IC79
ST75 ST78 ST77
ST15
R464 R465 RS4 RS1 RS3 RS2 RS9 RS6 RS5 RS7 RS8
R475 R485
RS24
RS22 R378
RS20
Film Out
Brightness Contrast
CM+952709450_ (F8.5270.7890._)

C80 ST57 SI2 ST54 C79 ST65
ST67 ST68 ST69 ST70
ST81 IC78
ST74 ST76 ST79
RS21
MC35 MC36
SI12
R379
R381
ST87
IC88
SI11
SI10 BU10 ST86
SI6
SI7
SI1
SI5
SI3
IR
ST53
+12MOT
BU4
ST5
ST90 BU9
ST85
ST45
ST66 ST4 ST72 ST67 ST68 ST69 ST54 ST71 ST73

C210
MC31 MC4 TY2 L11
MC16 MC17
ST55
MC32 BU9 ST45 ST62
MC13 MC2 MC20 MC34
MC22
ST53
BU1
SI9 SI8
ST55
IC57
MC29
ST5
MC28 MC27 C64 C63
ST63
ST89 ST90 ST66 MC3
ST85
MC24 MC23 TY1
S1
Figure 3
ST64 ST4
IC52
BU4
RS23
5270_10007_002.cdr
BU7
BU6
XK1
BU7
BU6
ST76
ST86
ST74
ST79 ST77 ST78 ST75
BU10
ST87
ST15
ST81
Chapter 7 / 7
DD+DIS301.03E
3
3.1
Reference Diagrams
Machine front view
1 2 3 4 Control panel (display) Water supply solenoid valve 2MG1 Fixer replenisher pump 2M2 Developer replenisher pump 2M1
2 3 4 1
527007PM.CDR
Figure 4
3.2
Machine side view, right
ST55 MC29 MC28 MC27
IC57
C210
Dev Repl Clutch
MC31
MC32
R477 R410
MC4
L11
D48
MC16 MC17
SI9
SI8 ST5 D50
ST63 ST85
ST57 SI2 ST54 ST62
Supply Drain Fan2 Fan1
C80 +24V2 C64 C63
TY2
BU9
ST64 ST53 IC50 IC51 IC63 ST81 ST82 ST15 ST87 Film Out
C79 ST65
ST67 ST68 ST69 ST70 ST4
IC65
D2
+12MOT
ST66 S1
ST89 ST90
12V2 ST45 Circ.
IC52
MC13 MC2 MC20 MC34
M C22
MC24 MC23 TY1 D49
MC3
+24V
BU4 HeatD HeatF Blowe IR

RS 19
ST88
ST71 ST72 ST73
R 476 R 380 MC 35 MC 36
RS21
ST74 ST76 ST79
Brightness Contr ast
R464 R465 IC79 IC88

ST75 ST78 ST77
RS24
RS22 R378
RS20
R377
IC78
SI12
RS23
R379
R381
SI10
SI6
SI7
SI1
SI5
SI3
ST86
BU10 BU7 BU6
XK1
5273_10007_005.cdr
Figure 5 1 2 PCB1 0M2 Control Board Drive motor
Chapter 7 / 8
DD+DIS301.03E
Reference and Circuit Diagrams Machine side view, left

19 2 3 4 5 6 7 8 9 10
3.3
11 12 1
13 14
15
16 17 18
5273_10007_009.CDR
Figure 6 1 2 3 0MC1 0XK1 0BE1 0BE2 4 5 6 7 8 9 1IR1 0Si_IR1 0IR1 0M4 0M5 0M6 Interference suppression filter Terminal strip Thermal cutout developer heater Thermal cutout fixer 2 heater Dryer infrared heater Thermal cutout infrared dryer heater Dryer infrared heater 11 0FI 12 0SW1 13 0TR1 GFI switch Mains switch Transformer
14 PE PE1 15 0HEAT1 16 0Si_HEAT1
10 0M7
Water circulation 17 0M1 pump (option) Fixer 2 circulation 18 2MG2 pump Fixer 1 circulation 19 PCB2 pump Developer circulation pump
Protective earth connection Dryer convection heater Thermal cutout dryer convection heater Dryer fan 1 Solenoid valve water drain Current Sensor Board
Chapter 7 / 9
Reference and Circuit Diagrams 3.4 Machine top view
DD+DIS301.03E
1 2 3 4 5 6 7 8 9 10 11 12 13
1 2
4 3 2 1
16 17
18
19 20 14
Figure 7 Developer Fixer 1 11 12 13 14 15 16 17 18 19 20
3
15
5273_10007_007.cdr
Fixer 2
Water
1 2 3 4 5 6 7 8 9 10
0SW2 0SW3 0BE2 0BE1 LEV_4 SENS2 LEV_3 LEV_2 SENS1 LEV_1
Safety switch (dryer flap) Safety switch (cover) Thermal cutout fixer 2 heater Thermal cutout dev. heater Level sensor water Fixer 2 temperature sensor Level sensor fixer 2 Level sensor fixer 1 Developer temperature sensor Level sensor developer
3S5 3S4 3S3 3S2 3S1 0M2 1M2 0HEAT2 0HEAT3
Film detection roller Film detection roller Film detection roller Film detection roller Film detection roller Drive motor Exhaust fan Heater fixer 2 Heater developer Control panel (display)
Chapter 7 / 10
DD+DIS301.03E
Reference and Circuit Diagrams Dryer
3.5
12
11
10
9 8
1 2 3 4
6 5
5273_10007_008.cdr
Figure 8 1 2 3 4 5 6 7 8 9 10 11 12 0M2 SENS3 0M1 1M1 1HEAT1 1M2 1IR1 1Si_HEAT1 0Si_IR1 0IR1 0Si_HEAT1 0HEAT1 Drive motor Dryer temperature sensor Dryer fan 1 Dryer fan 2 Dryer convection heater Exhaust fan Dryer infrared heater Thermal cutout dryer convection heater Thermal cutout dryer infrared heater Dryer infrared heater Thermal cutout dryer convection heater Dryer convection heater
Chapter 7 / 11
Reference and Circuit Diagrams 3.6 Current Sensor Board PCB2
DD+DIS301.03E
1 2 3
LED D3 LED D12 Plug ST2
2
527207tn.cdr
Figure 9
Component D3 D12 ST2
Description +5 V power supply -5 V power supply Power connection and signal forwarding to Control Board PCB1
Chapter 7 / 12
DD+DIS301.03E
Appendix
A Complete Diagram F1.5272.7005.0
Overview Control Board PCB1 (CM+952709450_ / F8.5270.7890._)
Chapter 7 / 13
DD+FUJ078.03E
*1VVHJ51*
Fuse SI 1 SI 2 SI 3 SI 5 SI 6 SI 7 SI 8 SI 9 SI 10 SI 11 SI 12 Pot. R464 R465 R466 Value 1.0 A slow blow 1.25 A slow blow 10 A slow blow 6.25 A slow blow 6.25 A slow blow 6.25 A slow blow 6.25 A slow blow 6.25 A slow blow 10 A slow blow 10 A slow blow 10 A slow blow
F7.5270.1106.0 No. only needed for production purpose
12/2003
WARNING
Description
for continued protection against fire hazard, replace only with the same type and rating of fuse.
Dryer Fan, Replenishment Pumps ( only Types 5273,5272, 5270/100) +12 V2 DC Heaters Dryer Convection 0HEAT1 / 1HEAT1 Heaters Dryer IR-Radiator 0IR1 / 1IR1 Heater Developer 0HEAT3 Heater Fixer 0HEAT2 +24 V DC +24V1 / +24V2 / +42 V DC Main Connection from Power Unit: Power Supply 230 VAC Main Connection from Power Unit: Power Supply 208 VAC Main Connection from Power Unit: Power Supply 200 VAC IC IC50 IC51 IC52 Description EPROM for Device SW EPROM for Device SW Clock Modul
Plugs BU1 BU4/1,4 BU4/3,6 BU6/1,4 BU6/5 BU6/2,3 BU7/1 BU7/3,4 BU7/2,5 BU9/2,3 BU9/4,8 BU9/1,7 BU9/1,5 BU9/1,6 BU10/1,3 BU10/2,3 XK1 ST4/1,2 ST4/3,4 ST5 ST15 ST45
Description PCB518 Demagn. of Clutch (only Type 5120) +24 V DC Main Drive 0M2 Control Terminal of Main Drive 0M2 Heaters Dryer IR-Radiator 0IR1 / 1IR1 Heaters Dryer Convection 0HEAT1 / 1HEAT1 Dryer Fans 0M1 / 1M1 Heaters Dryer Convection 0HEAT1 / 1HEAT1 Heater Developer 0HEAT3 Heater Fixer 0HEAT2 Clutch 500MG2 Feed-Table:Cover-Release (only Type 5120) Exhaust Fan 1M2 Solenoid Valve Supply Water Solenoid Valve Drain Water Replenishment Pump Developer (only for 5273, 5272, 5270/100) Replenishment Pump Fixer (only for 5273, 5272, 5270/100) Mains (L=brown / N=blue) Replenishment Pump Developer (only Types 5270/105, 5120) Replenishment Pump Fixer (only Types 5270/105, 5120) Transformer 0TR1 (15 / 21 / 30 VAC) Feed-Table Circulation Pumps
Plugs ST53 ST55 ST66 ST67 ST68 ST69 ST70 ST71 ST72 ST73 ST74 ST75 ST76 ST77 ST78 ST79 ST81 ST85 ST86 ST87 ST88
Description Current Sensor PCB2 Scanner Rollers Level Mixer (only Types 5270, 5272, 5273) Level Developer LEV_1 Level Fixer 1 LEV_2 Level Water LEV_4 Level bottom tray (only Type 5120) Level Supply Developer (only Types 5270, 5272, 5273) Level Supply Fixer (only Types 5270, 5272, 5273) Level Disposal Developer (only Types 5270, 5272, 5273) Level Disposal Fixer (only Types 5270,5272,5273) Temperature Developer SENS1 Level Fixer 2 LEV_3 Temperature Dryer SENS3 Temperature Fixer 2 SENS2 Level Supply Anti-Algae (only Types 5270, 5272, 5273) RS232 interface RK188pro (only 5120, 5270/105) Buzzer Transformer Film-Jam-Sensor (only Types 5120, 5270/105) Chemical Modul - Sensors (only Type 5120) ST57, 62, 63, 64, 65, 70, 82 all open
D21 D23
LED +24V
Description
Description Display Brightness Display Contrast Buzzer Volume
D53 D54 D55 D56 D57 D58 D59 D60 D61 D62 D63 D64 D65 D66 D67 D70 D167 D172 D174
+24V DC Supply Circulation Pumps, Replen. Pumps (only Types 5120, 5270/105) +24V DC Supply Solenoid Valves Drain / Supply +24V2 Water, Exhaust Fan, Clutch 500MG2, Cover Release (only Type 5120) +5V DC Supply Digital Circuits +5V +12 MOT Speed Control of Main Drive Ts30 Circulation Pumps Circ +12V DC Supply ICs +12V DevRepl TS31 Developer Replenishment Pump TS32 Solenoid clutch 500MG2 (only Type 5120) Clutch TS34 Cover-Release 800MG1 (only Type 5120) Lift TS35 Solenoid Valve Supply Water Supply TS36 Solenoid Valve Drain Water Drain TS37 Exhaust Fan 1M2 Full Power Fan2 TS38 Exhaust Fan 1M2 Half Power Fan1 RS20 Heater Fixer 2 0HEAT2 HeatF RS19 Dryer Fans 0M1 / 1M1 Blowe RS21 Heater Dryer IR-Radiator 0IR1 / 1IR1 IR RS22 Heater Developer 0HEAT3 HeatD RS23 Heater Dryer Convection 0HEAT1 / 1HEAT1 +12V2 DC Supply ICs +12V2 TS33 Fixer Replenishment Pump FixRepl Film-Jam-Sensor (only Types 5120, 5270/105) FilmOut
Description Switch Reset S1
Coding Switches
PCB1 (GS1)
SI9 SI8 ST5
ST55
ST85 R466
ST57
+5V1
+12V
Dev. Repl Clutch Lift Supply

Drain Fan2
ST62
BU9
+12V2
ST45
+24V2
+
ST63
ST66 S1 IC52
SI2
Fan1
Circ.
FixRepl
+24V
+12MOT
HeatD
HeatF
IC50
IC51 ST88
ST71 ST72 ST73
Blowe
IR
ST53
IC 50
IC 51
ST64
BU1
+
ST65
ST67 ST68 ST69 ST70
ST4
BU4 D70
ST81 ST82
ST74 ST76 ST79
SI12
ST15 R464 ST87 Film Out R465
ST75 ST78 ST77
SI11
SI10
SI6
SI7
SI1
SI5
SI3
L N
fuj07803E.cdr
BU10 ST86
PE
BU7 BU6 XK1
8.5270.7890.
Spare Parts List
Section 8
contains exploded drawings for the identification of the spare parts in the machine with order numbers
Section 8
Spare Parts List

Document No: DD+DIS022.05M
CLASSIC E.O.S. / E.O.S. CL
Type 5270/0100/0105
Internal update: 8
CONFIDENTIALITY NOTE: Use, dissemination, distribution or reproduction of this document by unauthorized personnel is not permitted and may be unlawful. DOCUMENT CONTROL NOTE: The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
11-2007 printed in Germany
Document Node ID: 20591221
DD+DIS022.05M
Spare Parts List
WARNING: Improper operation or service activities may cause damage or injuries. INSTRUCTION: (1) Read the "Generic Safety Directions" document (see MEDNET GSO => General Info => Agfa HealthCare => Publications => Service Manual) prior to attempting any operation, repair or maintenance task on the equipment. (2) Strictly observe all safety directions within the "Generic Safety Directions" and on the product.
WARNING: Hazards may be introduced because of component failure or improper operation. INSTRUCTION: Replace defective parts with Agfa HealthCare original spare parts. Use only tools and measuring instruments which are suitable for the procedure. Only approved Agfa HealthCare accessories must be used. For a list of compatible accessories contact your local Agfa HealthCare organization or www.agfa.com
Edition 6, Revision 4 11-2007
CLASSIC E.O.S. / E.O.S. CL Type 5270/0100/0105
Chapter 8 / 2
DD+DIS022.05M
Spare Parts List
Document History
Edition, Revision 6.4 Release Date 11-2007 Changes compared to previous version 6.3 Spare Parts List completely revised
Contact
Spare Parts ordering Europe Overseas [email protected] [email protected]
Spare Parts returns Worldwide [email protected]
NOTE: For Recycling Information please refer to: http://intra.agfanet/cd/ep/ehs.nsf
Chapter 8 / 3
DD+DIS022.05M
Spare Parts List
Contents
LICHTSCHUTZDECKEL LIGHT TIGHT COVER PAROI TANCHE LA LUMIRE PAGES 72 - 73 FIXIERRACK 1/2 / WASSERRACK FIXING RACK 1/2 / WATER RACK RACK DE FIXAGE 1/2 / RACK EAU PARTIE SUPERIEUR PAGES 58 - 63 VERTEILEREINHEIT DISTRIBUTOR UNIT UNITE DE DISTRIBUTION PAGES 64 - 67 WALZENSCHEMA ROLLER POSITIONING PLAN SCHEMA DES ROULEAUX PAGES 68 - 71 ANTRIEB DRIVE ENTRANEMENT PAGES 24 - 27 ELEKTRONIKPLATTE ELECTRONIC PLATE LECTRONIQUE PLAQUE PAGES 20 - 23 TANK-HEIZUNG, -UMPUMPUNG TANK HEATER, CIRCULATION PUMP CUVE CHAUFFAGE, POMPES DE CIRCULATION PAGES 32 - 33 TANK-ZULAUF, -ABLAUF, -FHLER TANK SUPPLY, DRAIN, SENSOR CUVE D'ARRIVEE, EVACUATION, PALPEUR PAGES 30 - 31 TANK PUMPENANTRIEB TANK PUMP DRIVE CUVE ENTREANEMENT DE POMPE PAGES 28 - 29 GESTELL ELEKTRONIK FRAME ELECTRONICS CHASSIS LECTRONICQUE PAGES 18 - 19 VERSCHLAUCHUNG TANK HOSING TANK TUYAUTERIE CUVE PAGES 12 - 13 GESTELL / VERKLEIDUNG RACK / EXTERNAL PANELS CASIER / PICES DE REVTEMENT PAGES 06 - 07
ENTWICKLERRACK DEVELOPER RACK RACK REVELATEUR PAGES 46 - 57 EINGABETISCH FEED TABLE TABLE D'INTRODUCTION PAGES 08 - 09 DOCKING DOCKING DOCKING PAGES 10 - 11 VERSCHLAUCHUNG KOMPLETT HOSING COMPLETE TUYAUTERIE COMPLET PAGES 14 - 17 TROCKNER ANTRIEB DRYER DRIVE SECHOIR ENTRANEMENT PAGES 36 - 37 TROCKNER DRYER SECHOIR PAGES 38 - 41 TROCKNER KLAPPE DRYER FLAP SECHOIR VOLET PAGES 42 - 43 ABLUFT EXHAUST SORTIE D'AIR PAGES 34 - 35 TROCKNER LFTER DRYER FAN SECHOIR VENTILATEUR PAGES 44 - 45
Chapter 8 / 4
DD+DIS022.05M
Spare Parts List
How to navigate the spare parts list online with the Acrobat Reader
(1) (2) Open Bookmarks Click on "CONTENTS"
(3) (4)
See overview of the modules Click on requested module
(5)
Appropriate page opens
(6)
Click on green arrow to navigate back to the overview of the modules
Chapter 8 / 5
DD+DIS022.05M
Spare Parts List
D4009
02*
D6501
01* 12
09
03*
11
D865
06 05
04 13 07*
10 01*
5270_0100_0105_8001.CDR
EXTERNAL PANELS
CLASSIC E.O.S. / E.O.S. CL TYPE 5270/0100/0105
Chapter 8 / 6
DD+DIS022.05M
Pos. Nr. Teile-Nr. Item no. Part No. Pos. no. Nr. de Ref.
1 CM+9527031211 *
Benennung Description Denomination

SEITENWAND, LACKIERT SIDE WALL, VARNISHED PAROI LATERALE, VARNI DECKEL KPL. COVER COMPLETE COUVERCLE COMPLET VORDERWAND, LACKIERT FRONT WALL, VARNISHED PAROI FRONTALE, VERNI DRAHTSCHUTE CURIX HT 330-U WIRE CHUTE CURIX HT 330-U RECEPTACLE EN MTAL CURIX HT 330-U RCKWAND KLAPPE REAR PANEL FLAP PANNEAU ARRIERE VOLET VERSCHLUZAPFEN KOMPLETT STUD COMPLETE PIVOT DE VERROUILLAGE COMPLETTE * RCKWAND REAR PANEL PANNEAU ARRIERE AUFSTECKHALTERUNG SLIP-ON MOUNT FIXATION EMBOITABLE HALTER HOLDER FIXATION STELLSCHRAUBE TYP TS40 M10X85 SET SCREW TYPE TS40 M10X85 VIS DE REGLAGE TYPE TS40 M10X85 KLEBESCHILD WALZENSCHEMA V2 ADHESIVE LABEL ROLLER POSITIONING PLAN V2 ETIQUETTE ADHSIVE SCHEMA DES ROLEAUX V2 * KLEBESCHILD ELEKTRONIK ADHESIVE LABEL ELECTRONIC ETIQUETTE ADHSIVE LECTRONIQUE WINKELLEISTE BRACKET BAR REGLETTE COUDEE
Spare Parts List
CM+9527031603
CM+9527031111
CM+9521036011
CM+9527090902
CM+9527091501
CM+9527090801
CM+9033175760
CM+9522010111
10
CM+9037150150
11
CM+9527080016
12
CM+9527011060
13
CM+9527031441
=Assembly D =Standard part. For order please refer to the separate spare parts list for standard parts "DD+DIS011.93M" * =No wearing part.
EXTERNAL PANELS
Chapter 8 / 7
DD+DIS022.05M
Spare Parts List
01
05* 11 12* 07 02* 06

D6509 D82
04 09*
08
04 08
D9 D82 D5047
13
D196 D83 D143
03
10
D2425
D82 D9 D5047
5270_0100_0105_8002.CDR
FEED TABLE
Chapter 8 / 8
DD+DIS022.05M
1 CM+9522016801

ABTASTROLLE DETECTOR ROLLER GALET DE DTECTION * ABDECKUNG DISPLAYKABEL COVER DISPLAYCABLE COUVERCLE CABLE DE AFFICHAGE LCD ANZEIGE LCD DISPLAY DISPLAY LCD RASTTEIL LATCH CRAN D'ARRET * LEISTE, LACKIERT BAR, VARNISHED REGLETTE, VARNI ROLLENABTASTUNG ROLLER SCANNING DTCTION CYLINDRES LEITUNG DISPLAY 330 SOLO E.O.S. LINE DISPLAY 330 SOLO E.O.S. CABLE AFFICHAGE 330 SOLO E.O.S. FOLIENTASTATUR - TYP 5270/100 AB FN 2200 TOUCH KEY - TYPE 5270/100 FROM SN 2200 CLAVIER TACTILE - TYPE 5270/100 A PARTIR DE NS 2200 FOLIENTASTATUR - TYP 5270/100 BIS FN 2199 TOUCH KEY - TYPE 5270/100 UP TO SN 2199 CLAVIER TACTILE - TYPE 5270/100 JUSQU'AU NS 2199 * EINGABETISCH FEED TABLE PLATEAU D'INTRODUCTION SUMMER BUZZER BUZZER SICHERUNGSSCHEIBE RETAINER RING RONDELLE DARRET * TISCHBLECH TABLE PLATE PLAQUE DE TABLE KLEBESCHILD ADHESIVE LABEL ETIQUETTE ADHSIVE
Spare Parts List
CM+9527031151
CM+9044282270
CM+9527030250
CM+9527030314
CM+9527070801
CM+9527070902
CM+9042664240
CM+9042664030
CM+9527095000
10
CM+9523024300
11
CM+9943230250
12
CM+9527030211
13
CM+9527090010
FEED TABLE
Chapter 8 / 9
DD+DIS022.05M
Spare Parts List
06
01
05
04
D6498
08
09 02 07 03
D9 D82 D6495
D5240
5270_0100_0105_8003.CDR
DOCKING
CLASSIC E.O.S. / E.O.S. CL TYPE 5270/0105
Chapter 8 / 10
DD+DIS022.05M
1 CM+9042664240

FOLIENTASTATUR TOUCH KEY CLAVIER TACTILE LCD ANZEIGE LCD DISPLAY DISPLAY LCD SUMMER BUZZER BUZZER PLATTE DOCKING PLATE DOCKING PLAQUE DOCKING KLEMMTEIL CLAMPING PART PIECE DE SERRAGE LEITBLECH GUIDE PLATE TOLE DE GUIDAGE LEITUNG DISPLAY 330 SOLO E.O.S. LINE DISPLAY 330 SOLO E.O.S. CABLE AFFICHAGE 330 SOLO E.O.S. BEDIENGEHUSE CONTROL PANEL BOX BOITIER DE COMMANDE DICHTUNGSPLATTE SEALING PLATE PLAQUE D'ETANCHEITE
Spare Parts List
CM+9044282270
CM+9523024300
CM+9527019640
CM+9527019660
CM+9527320600
CM+9527070902
CM+9527321110
CM+9527337720
DOCKING
Chapter 8 / 11
DD+DIS022.05M
Spare Parts List
D6533
D6533
W F2 F1 E
01
15
D6534 D6534 D6533
02
D6470 D6533
F1/F2
02
14
08
D6470
12
D6470
16 13
D6471
D6471
11 10
5270_0100_0105_8004.CDR
HOSING TANK
Chapter 8 / 12
DD+DIS022.05M
1 CM+9527050770

SCHLAUCH BERLAUFWANNE TANK HOSE OVERFLOW TRAY TUYAU CUVETTE TROP PLEIN SCHLAUCH HOSE TUYAU Y-VERBINDUNG Y-CONNECTING CONNECTION Y SCHLAUCHSCHELLE 28,5 - 32,5 HOSE CLAMP 28,5 - 32,5 COLLIER DE SERRAGE 28,5 - 32,5 SCHLAUCHSCHELLE 21,8 - 25,1 HOSE CLAMP 21,8 - 25,1 COLLIER DE SERRAGE 21,8 - 25,1 SCHLAUCHSCHELLE 17,8 - 20,4 HOSE CLAMP 17,8 - 20,4 COLLIER DE SERRAGE 17,8 - 20,4 SCHLAUCHSCHELLE SNP-22 HOSE CLAMP SNP-22 COLLIER DE SERRAGE SNP-22 MAGNETVENTIL ABLAUF 2/2-WEGE 24V (NO) SOLENOID VALVE, DRAIN ELECTROVANNE, EVACUATION SCHLAUCHANSCHLUSS 20/16 HOSE CONNECTION 20/16 RACCORD TUYAU 20/16 GEWINDEBUCHSE THREADED BUSH DOUILLE FILETEE Y-SCHLAUCH Y-HOSE Y-TUYAU Y-SCHLAUCH Y-HOSE Y-TUYAU KABEL 2POL. MAGNETVENTIL ABLAUF CABLE 2POL. SOLENOID VALVE DRAIN OUTLET CABLE 2POL. ELECTROVANNE EVACUATION SCHLAUCH E HOSE D TUYAU R ROHR PIPE TUBE
Spare Parts List
CM+9527050781
CM+9034200440
CM+9037170130
CM+9037200220
CM+9037200300
CM+9037200400
CM+9039501880
10
CM+9521075041
11
CM+9521075050
12
CM+9527050750
13
CM+9527050721
14
CM+9527074300
15
CM+9527050740
16
CM+9527050520
HOSING TANK
Chapter 8 / 13
DD+DIS022.05M
Spare Parts List
OUT 12 11
14
14 13 IN 12
01
02 F
02 E
03 04
05
W 07 08
EF
09
06 10
5270_0100_0105_8005.CDR
HOSING COMPLETE
Chapter 8 / 14
DD+DIS022.05M
1 CM+9042421340

OPTION : MAGNETVENTILZULAUF 24V (NC) OPTION: SOLENOID VALVE SUPPLY 24V (NC) OPTION: SOUPAPE MAGNETIQUE ARRIVEE 24V (NC) DOSIERPUMPE METERING PUMP POMPE DE DOSAGE FILTER VOLLSTNDIG FILTER COMPLETE FILTRE COMPLET FILTER FILTER FILTRE SCHLAUCHDURCHFHRUNG HOSE PASSAGE PASSAGE DE TUYAUX SCHLAUCHANSCHLUSS HOSE CONNECTION RACCORD DE TUYAU SCHMUTZFNGER DIRT FILTER COLLECTEUR D'IMPURETS FILTER FILTER FILTRE WASSERZULAUFSCHLAUCH 3/8"X2M WATER SUPPLY HOSE 3/8"X2M TUYAU D'ARRIVE D'EAU 3/8"X2M GEWINDEBUCHSE THREADED BUSH DOUILLE FILETEE AUSLASS DRAIN SORTIE BERWURFMUTTER CAP NUT CROU D'ACCOUPLEMENT EINLASS SUPPLY ENTRE TELLERVENTILEINHEIT DISK VALVE UNIT ENSEMBLE SOUPAPES DISQUE
Spare Parts List
CM+9043172060
CM+9521072701
CM+9890412270
CM+9521075120
CM+9521075161
CM+9034200310
CM+9819390110
CM+9036260160
10
CM+9521075050
11
CM+9527092010
12
CM+9527092020
13
CM+9527092030
14
CM+9527092040
HOSING COMPLETE
Chapter 8 / 15
DD+DIS022.05M
OUT 12
Spare Parts List

11
14
14 13 IN12
01
02
F
02
E
03 04
05
07 08
09
06 10
5270_0100_0105_8006.CDR
HOSING, COMPLETE
Chapter 8 / 16
DD+DIS022.05M
1 CM+9042421340

OPTION : MAGNETVENTILZULAUF 24V (NC) OPTION: SOLENOID VALVE SUPPLY 24V (NC) OPTION: SOUPAPE MAGNETIQUE ARRIVEE 24V (NC) DOSIERPUMPE 24V= - TYP 5270/105 AB FN 1138 METERING PUMP 24V= - TYPE 5270/105 FROM SN 1138 POMPE DE DOSAGE 24V= - TYPE 5270/105 A PARTIR DE NS 1138 DOSIERPUMPE - TYP 5270/105 BIS FN 1137 METERING PUMP - TYPE 5270/105 UP TO SN 1137 POMPE DE DOSAGE - TYPE 5270/105 JUSQU'AU NS 1137 FILTER VOLLSTNDIG FILTER COMPLETE FILTRE COMPLET FILTER FILTER FILTRE SCHLAUCHDURCHFHRUNG HOSE PASSAGE PASSAGE DE TUYAUX SCHLAUCHANSCHLUSS HOSE CONNECTION RACCORD DE TUYAU SCHMUTZFNGER DIRT FILTER COLLECTEUR D'IMPURETS FILTER FILTER FILTRE WASSERZULAUFSCHLAUCH 3/8"X2M WATER SUPPLY HOSE 3/8"X2M TUYAU D'ARRIVE D'EAU 3/8"X2M GEWINDEBUCHSE THREADED BUSH DOUILLE FILETEE AUSLASS DRAIN SORTIE BERWURFMUTTER CAP NUT CROU D'ACCOUPLEMENT EINLASS SUPPLY ENTRE TELLERVENTILEINHEIT DISK VALVE UNIT ENSEMBLE SOUPAPES DISQUE
Spare Parts List
CM+9043172390
CM+9043172060
CM+9521072701
CM+9890412270
CM+9521075120
CM+9521075161
CM+9034200310
CM+9819390110
CM+9036260160
10
CM+9521075050
11
CM+9527092010
12
CM+9527092020
13
CM+9527092030
14
CM+9527092040
HOSING, COMPLETE
Chapter 8 / 17
DD+DIS022.05M
Spare Parts List
04/05
03
01
D6512
D3714 D82 D9
09
D10
02 08 07
10
D9 D82 D2321
13 15
D6506 D82 D9
06
D83 D196
11
14
16
D2207
12
04 05
5270_0100_0105_8007.CDR
FRAME ELECTRONICS
Chapter 8 / 18
DD+DIS022.05M
1 CM+9042663040

TR, DECKELSCHALTER CASSETTE UNIT SAFETY SWITCH PORTE, INTERRUPTEUR DE COUVERCLE TEMPERATURBEGRENZER 63C ROSTFREI TEMPERATURE LIMITER 63C STAINLESS LIMITATEUR DE TEMPERATURE 63C INOXYDABLE TLLE SLEEVE MANCHON VDE NETZLEITUNG - TYP 5270/100 BIS FN 1139 POWER LINE - TYPE 5270/100 UP TO SN 1139 LIGNE D'ALIMENTATION - TYPE 5270/100 JUSQU'AU NS 1139 ANSCHLULEITUNG SCHUKO - TYP 5270/100 AB FN 1140 CONNECTING LEAD GROUNDED SOCKET - TYPE 5270/100 FROM SN 1140 LIGNE DE RACCORDEMENT - TYPE 5270/100 A PARTIR DE NS 1140 ANSCHLULEITUNG - TYP 5270/100 AB FN 1140 CONNECTING LEAD - TYPE 5270/100 FROM SN 1140 LIGNE DE RACCORDEMENT - TYPE 5270/100 A PARTIR DE NS 1140 UL NETZLEITUNG - TYP 5270/100 BIS FN 1139 POWER LINE - TYPE 5270/100 UP TO SN 1139 LIGNED'ALIMENTATION - TYPE 5270/100 JUSQU'AU NS 1139 FI-SCHALTER 25A/30MA FI-SWITCH 25A/30MA FI-INTERRUPTEUR 25A/30MA GERTESTECKER MACHINE PLUG FICHE MACHINE HALTEKLAMMER - TYP 5270/100 AB FN 1140 CLAMP - TYPE 5270/100 FROM SN 1140 AGRAFE - TYPE 5270/100 A PARTIR DE NS 1140
Spare Parts List
CM+9042664520
CM+9527011330
CM+9527074101
CM+9047710530
CM+9047710540
CM+9527074202
CM+9045231710
CM+9047189510
CM+9047189560
CM+9047202700
FLACHSTECKERLEISTE - 5270/100 BIS FN4499; 5270/105 FN1137 FLAT CONNECTOR TERMINAL STRIP - 5270/100 UP TO SN 4499; 5270/105 SN 1137 BARRETTE PLATE DE RACCORDEMENT - 5270/100 JUSQU'AU NS4499; 5270/105 NS1137 NTC-14 / 20% - 5270/100 BIS FN4499; 5270/105 FN1137 NTC-14 / 20% - 5270/100 UP TO SN 4499; 5270/105 SN 1137 NTC-14 / 20% - 5270/100 JUSQU'AU NS4499; 5270/105 NS1137 NETZLEITUNGSFILTER 250V/20A LINE FILTER 250V/20A FILTRE DE LIGNE D'ALIMENTATION 250V/20A RINGKERNTRAFO 19591-P1S12 - 5270/100 AB FN 4500; 5270/105 FN 1138 TRANSFORMER - 5270/100 FROM SN 4500; 5270/105 SN 1138 TRANSFORMATEUR - 5270/100 A PARTIR DE NS4500; 5270/105 NS1138 RINGKERNTRAFO 18891 - P1S12 - 5270/100 BIS FN 4499; 5270/105 FN 1137 TRANSFORMER - 5270/100 UP TO SN 4499; 5270/105 SN 1137 TRANSFORMATEUR - 5270/100 JUSQU'AU NS4499; 5270/105 NS1137 STROMSENSORKABEL GS1 RD 4POL. CABLE POWER SENSOR GS1 RD 4POL. CABLE CIRCUIT SENSOR GS1 RD 4POL. WIPPENSCHALTER ROCKER SWITCH TOUCHE A BASCULE GS STROMSENSORKARTE PCB POWER SENSOR BOARD CARTE D'ALIMENTATION DU DTECTEUR PG VERSCHRAUBUNG - TYP 5270/100 BIS FN 1139 THREADED ADAPTER - TYPE 5270/100 UP TO SN 1139 VISSAGE - TYPE 5270/100 JUSQU'AU NS 1139
10
CM+9044380100
11
CM+9043660070
12
CM+9043371800
12
CM+9043371820
13
CM+9527075200
14
CM+9946025522
15
CM+9949936203
16
CM+9527090100
FRAME ELECTRONICS
Chapter 8 / 19
03
DD+DIS022.05M
02
HT 330 EOS V1.0
SI9
IC61
TS22 TS23 TS24 TY2
BU9 D23 D21 BU1 D62 + +

TS19
ST85 D56 ST27 D60
SI2
SI8
D79
ST56
ST66 ST55
ST80 IC50 IC48 L4 IC51 ST4
D55
TY1
ST54
IC62 IC45
IC69
IC58
S1
TS20
D63 D57
ST45
D67
IC36
IC37
RS20
RS19
ST10
ST15 IC66 D68 IC52 D69 + ST61 IC64 IC33
RS17
ST84
RS16
ST82
BU2
BU3
IC57
RS18

TS25
ST74 ST76 ST79

IC53 ST81
R30 R76
RS21
RS14 RS7
RS22
ELECTRONIC PLATE
RS11 RS10
IC39
ST65 ST62
IC38
D66
ST75 ST78 ST77 RS9 RS2 RS1 RS5 RS8 RS3 RS12 RS4 RS13 RS6
SI6
SI7
SI4
SI5
SI3
SI1
BU8
ST83 BU7 BU6
D70
ST63
ST71 ST72 ST73
IC60
D65
ST53
D64
ST64
ST67 ST68 ST69
ST70

IC 50 IC 51
04/06
04/05 10
01
Type 5270/100 UP TO SN 4499 Type 5270/105 UP TO SN 1137

R164
TS21
L2
ST5
ST57
TS26
+ IC46 IC67
R370
BU4
IC68
RS23
L N PE
XK1
5270_0100_8006.CDR
09
04/06
04/05
04/08
04/07
Spare Parts List
Chapter 8 / 20
DD+DIS022.05M
1 CM+9527079601

STEUERKARTE COMPACT MIT EPROM CONTROL BOARD COMPACT WITH EPROM BOITE ELECTRONIQUE COMPACT AVEC EPROM EPROM-SATZ IC50 / IC51 EOSUNIV 1102 EPROM-SATZ IC50 / IC51 EOSUNIV 1102 EPROM-SATZ IC50 / IC51 EOSUNIV 1102 PLD PROG. IC53 V1001 PLD PROG. IC53 V1001 PLD PROG. IC53 V1001 RENKVERSCHLUSSKAPPE RETAINER CAP CAPUCHON DE SECURITE SICHERUNG T 1,25A ---- (SI1 / SI2) FUSE T 1,25A ---- (SI1 / SI2) FUSIBLE T 1,25A ---- (SI1 / SI2) SICHERUNG T 6,25A ---- (SI6 / SI7 / SI8 / SI9) FUSE T 6,25A ---- (SI6 / SI7 / SI8 / SI9) FUSIBLE T 6,25A ---- (SI6 / SI7 / SI8 / SI9) SICHERUNG T 10A ---- (SI3) FUSE T 10A ---- (SI3) FUSIBLE T 10A ---- (SI3) SICHERUNG T 4A ---- (SI5) FUSE T 4A ---- (SI5) FUSIBLE T 4A ---- (SI5) UHRENBAUSTEIN IC52 CLOCK CHIP IC52 COMPOSANT D'HORLOGE IC52 SICHERUNG T 8A FUSE T 8A FUSIBLE T 8A
Spare Parts List
CM+9527093504
CM+9527077160
CM+9045191300
CM+9045197270
CM+9045197050
CM+9045230350
CM+9045197200
CM+9044170300
10
CM+9045231510
ELECTRONIC PLATE
Chapter 8 / 21
DD+DIS022.05M
Spare Parts List
MC24 MC23
ST5
BU4
RS23
R381
XK1
SI8
RS21
R379
04 / 06
SI3
BU6
SI9
SI5
R378
RS22
SI7
SI1
R476 R380
SI12
RS24
SI6
BU7
MC35 MC36
R485
SI11
SI10
MC16
MC17
R475
TY2
TY1
C64 C63
C80
C79
RS5
RS7
RS8
L11
MC4
MC3
ST45
RS3
RS6
MC32
BU9
MC22
ST67 ST68 ST69 ST70 ST4
MC31
MC13 MC2 MC20 MC34
ST71 ST72 ST73
ST74 ST76 ST79
ST65
SI2
ST54
ST64
IC78
04 / 05
ST62
ST88
01
IC79
ST75 ST78 ST77
RS4
RS1
RS2
RS9
ST86
BU10
C210
ST57
ST63
02 08
IC50
IC51
IC63
ST85
ST81
IC52
ST82
IC57
R465
ST89 ST90
MC29
MC28 MC27
ST53
R464
ST66
ST87
S1
Type 5270/100 FROM SN 4500 Type 5270/105 FROM SN 1138
ST55
ST15
Film Out
ELECTRONIC PLATE
Brightness Contrast
IC88
RS20
R377
RS19
Blowe
HeatF
IR +12MOT
04 / 07 04 / 06 04 / 05 04 / 06 04 / 07
03
5270_0100_0105_8009.cdr
Chapter 8 / 22
DD+DIS022.05M
1 CM+9527094503

E-KASTEN+STEUERKARTE MIT EPROM ELECTRIC BOX+CONTROL BOARD WITH EPROM BOITE ELECTRONIQUE+CONTROL BOARD AVEC EPROM EPROM-SATZ IC50/51 CLLC1301 EPROM SET IC50/51 CLLC1301 EPROM VANNES IC50/51 CLLC1301 PLD PROG. IC88 V1001 PLD PROG. IC88 V1001 PLD PROG. IC88 V1001 RENKVERSCHLUSSKAPPE RETAINER CAP CAPUCHON DE SECURITE SICHERUNG T 1,25A - (SI1 / SI2) FUSE T 1,25A - (SI1 / SI2) FUSIBLE T 1,25A - (SI1 / SI2) SICHERUNG T 6,25A - (SI5 / SI6 / SI7 / SI8 / SI9) FUSE T 6,25A - (SI5 / SI6 / SI7 / SI8 / SI9) FUSIBLE T 6,25A - (SI5 / SI6 / SI7 / SI8 / SI9) SICHERUNG T 10A - (SI3 / SI10 / S11 / S12) FUSE T 10A - (SI3 / SI10 / S11 / S12) FUSIBLE T 10A - (SI3 / SI10 / S11 / S12)
Spare Parts List
CM+9527094103
CM+9527077170
CM+9045191300
CM+9045197270
CM+9045197050
CM+9045230350
CM+9044170300
UHRENBAUSTEIN IC52 (BIS CM+952709450 INDEX 2, SIEHE SIB DD+DIS223.07D) CLOCK CHIP IC52 (UP TO CM+952709450 INDEX 2, SEE SIB DD+DIS223.07E) COMPOSANT D'HORLOGE IC52 (JUSQU'AU CM+952709450 INDEX 2, REGARDEZ SIB DD+DIS223.07F) SNAPHAT BATTERY (AB CM+952709450 INDEX 3, SIEHE SIB DD+DIS223.07D) SNAPHAT BATTERY (FROM CM+952709450 INDEX 3, SEE SIB DD+DIS223.07E) SNAPHAT BATTERY (A PARTIR DE CM+952709450 INDEX 3, REGARDEZ SIB DD+DIS223.07F)
CM+9048520120
ELECTRONIC PLATE
Chapter 8 / 23
DD+DIS022.05M
Spare Parts List
D6528
08
D44
09
D6523
04
D6505 D82 D9 D44
01*
02 04 10
07
D82 D6484 D6505 D82 D9
11
09
D6505 D82
02
05*
D6528
03
D6528
04
04
02
06*
5270_0100_0105_8010.CDR
DRIVE
Chapter 8 / 24
DD+DIS022.05M
1 CM+9527011502 *

ANTRIEBSWELLE RACKS DRIVE SHAFT RACKS ARBRE D'ENTRAINEMENT RACKS SCHNECKE M=2 / Z=2 / RECHTS WORM GEAR M=2 / TEETH=2 / RHS VIS SANS FIN M=2 / DENTS=2 / A DROIT LAGER BEARING PALIER KEGELRAD BEVEL GEAR ROUE DENTEE * ANTRIEBSACHSE TROCKNER VERTIKAL DRIVE SHAFT DRYER VERTICAL AXE D'ENTRAINEMENT SECHOIR VERTICAL ANTRIEBSACHSE TROCKNER HORIZONTAL DRIVE SHAFT DRYER HORIZONTAL AXE D'ENTRAINEMENT SECHOIR HORIZONTALE MOTOR MIT ZAHNRAD / M=1,5 / Z=15 MOTOR WITH GEAR / M=1,5 / T=15 MOTEUR AVEC ROUE DENTEE / M=1,5 / D=15 KUPPLUNGSROHR PIPE UNION RACCORD GERADSTIRNRAD M=1,5 / Z=15 SPUR GEAR M=1,5 / T=15 ROUE DENTEE M=1,5 / D=15 SCHEIBE WASHER RONDELLE PLATTE FR LAGERBEFESTIGUNG PLATE FOR BEARING FASTENING PLAQUE POUR FIXATION DE PALIER
Spare Parts List
CM+9520061062
CM+9527011510
CM+9522012731
CM+9527066402
CM+9527066302
CM+9527015601
CM+9839534160
CM+9940211011
10
CM+9815762290
11
CM+9527011550
DRIVE
Chapter 8 / 25
DD+DIS022.05M
Spare Parts List
08
D44
09
D4302
04
D3714 D82 D9
01*
02 04
07
D44
10
D44
11
D82 D195
09
D3714 D82 D9 D2320 D82
10 02 12 09 03
D4302
05*
D4302
02
04
04
06*
5270_0100_0105_8011.CDR
DRIVE
Chapter 8 / 26
DD+DIS022.05M
1 CM+9527019700 *

ANTRIEBSWELLE DRIVE SHAFT ARBRE D'ENTRAINEMENT SCHNECKE M=2 / Z=2 / RECHTS WORM GEAR M=2 / TEETH=2 / RHS VIS SANS FIN M=2 / DENTS=2 / A DROIT LAGER BEARING PALIER KEGELRAD BEVEL GEAR ROUE DENTEE * ANTRIEBSACHSE TROCKNER VERTIKAL DRIVE SHAFT DRYER VERTICAL AXE D'ENTRAINEMENT SECHOIR VERTICAL ANTRIEBSACHSE TROCKNER HORIZONTAL DRIVE SHAFT DRYER HORIZONTAL AXE D'ENTRAINEMENT SECHOIR HORIZONTALE MOTOR MIT ZAHNRAD / M=1,5 / Z=15 MOTOR WITH GEAR / M=1,5 / T=15 MOTEUR AVEC ROUE DENTEE / M=1,5 / D=15 KUPPLUNGSROHR PIPE UNION RACCORD GERADSTIRNRAD M=1,5 / Z=15 SPUR GEAR M=1,5 / T=15 ROUE DENTEE M=1,5 / D=15 SCHEIBE WASHER RONDELLE PLATTE FR LAGERBEFESTIGUNG PLATE FOR BEARING FASTENING PLAQUE POUR FIXATION DE PALIER KUPPLUNGSROHR PIPE UNION RACCORD SCHEIBE WASHER RONDELLE
Spare Parts List
CM+9520061062
CM+9527011510
CM+9522012731
CM+9527066402
CM+9527066302
CM+9527015601
CM+9839534160
CM+9940211011
10
CM+9815762290
11
CM+9527011550
12
CM+9946021082
13
CM+9839150310
DRIVE
Chapter 8 / 27
DD+DIS022.05M
Spare Parts List
01
D195 D3578 D22
02
03*
Type 5270/100 FROM SN 4500 Type 5270/105 FROM SN 1138
04
5270_0100_0105_8012.CDR
TANK PUMP DRIVE

Chapter 8 / 28
DD+DIS022.05M
1 CM+9527090201

BOLZEN BOLT BOULON SCHRITTMOTOR DFM 50.1203.7 STEPPER MOTOR DFM 50.1203.7 MOTEUR PAS A PAS DFM 50.1203.7 * TANK SPRITZTEIL TANK INJECTION-MOLDED CUVE PICE D'INJECTION-MOLDED KABELBAUM DREHFELDMOTORE 5270/100 BIS FN 4499; 5270/105 FN 1137 WIRE HARNESS 5270/100 UP TO SN 4499; 5270/105 SN 1137 HARNAISE DE CABLE 5270/100 JUSQU'AU NS4499; 5270/105 NS1137 KABELBAUM DREHFELDMOTORE 5270/100 AB FN 4500; 5270/105 FN 1138 WIRE HARNESS 5270/100 FROM SN 4500; 5270/105 SN 1138 HARNAISE DE CABLE 5270/100 A PARTIR DE NS4500; 5270/105 NS1138
Spare Parts List
CM+9043083030
CM+9527041525
CM+9527081900
CM+9527081800
TANK PUMP DRIVE

Chapter 8 / 29
DD+DIS022.05M
Spare Parts List
06
06 01 01 01
05
08
01
04 03 07 07
D6529 D82 D9
11
09
02 10
13
12
5270_0100_0105_8013.CDR
TANK SUPPLY, DRAIN, SENSOR

Chapter 8 / 30
DD+DIS022.05M
1 CM+9527091600

NIVEAUSENSOR LEVEL SENSOR CAPTEUR DE NIVEAU * ZULAUFTRICHTER WASSER FEED MOUTH WATER ENTONNOIR D'ARRIVEE EAU TLLE SLEEVE MANCHON ROHRKRMMER MIT SCHLAUCH PIPE BEND WITH HOSE RACCORD COUDE AVEC TUYAU FLEXIBLE HALTER FR NTC-FHLER HOLDER FOR NTC SENSOR FIXATION POUR SONDE NTC TEMPERATURFHLER TEMPERATURE SENSOR PALPEUR DE TEMPERATURE EPDM-ZULAUFROHR - TYP 5270/100 AB FN 2331 FEED TUBE - TYPE 5270/100 FROM SN 2331 TUYAU D'ARRIVEE - TYPE 5270/100 A PARTIR DE NS 2331 ZULAUFROHR - TYP 5270/100 BIS FN 2330 FEED TUBE - TYPE 5270/100 UP TO SN 2330 TUYAU D'ARRIVEE - TYPE 5270/100 JUSQU'AU NS 2330 ROHRKRMMER MIT SCHLAUCH PIPE BEND WITH TUBE RACCORD COUDE AVEC TUYAU ABLAUF DRAIN OUTLET EVACUATION ABLAUF DRAIN OUTLET EVACUATION KLEBESCHILD ADHESIVE LABEL ETIQUETTE ADHSIVE ABLAUF DRAIN OUTLET EVACUATION O-RING O-RING BAGUE EN O
Spare Parts List
CM+9840560040
CM+9037172700
CM+9527048102
CM+9527045820
CM+9527091700
CM+9527045011
CM+9521021150
CM+9527045101
CM+9527048301
10
CM+9527047300
11
CM+9527011041
12
CM+9527045300
13
CM+9033895240
TANK SUPPLY, DRAIN, SENSOR

Chapter 8 / 31
DD+DIS022.05M
Spare Parts List
06
11 02 01 02 05 07 09 03 10 09 12
04
08
08
20 6+ -5
5270_0100_0105_8014.CDR
TANK HEATER, CIRCULATION PUMP

Chapter 8 / 32
DD+DIS022.05M
1 CM+9527047700

HEIZUNG MIT BERHITZUNGSSCHUTZ MONTIERT HEATER WITH THERMAL CUTOUT CHAUFFAGE AVEC PROTECTION DE SURCHAUFFE TEMPERATURBEGRENZER 63C ROSTFREI TEMPERATURE LIMITER 63C STAINLESS LIMITATEUR DE TEMPERATURE 63C INOXYDABLE HALTEPLATTE HOLDING PLATE PLAQUE DE RETENUE ABSTANDSBLECH ROSTFREI SPACER PLATE STAINLESS TLE D'CARTEMENT INOXYDABLE HALTER FR KAPILARROHRHEIZUNG HOLDER FOR CAPILLARY TUBE HEATING FIXATION POUR CHAUFFAGE PAR TUBE CAPILLAIRE HALTEPLATTE, LANG HOLDING PLATE, LONG PLAQUE DE RETENUE, LONGUE HEIZUNG MIT BERHITZUNGSSCHUTZ MONTIERT HEATER WITH THERMAL CUTOUT CHAUFFAGE AVEC PROTECTION ANTI-SURCHAUFFE UMPUMPUNG CIRCULATION PUMP POMPAGE DE CIRCULATION UMPUMPUNG CIRCULATION PUMP POMPAGE DE CIRCULATION KLEBESCHILD ADHESIVE LABEL ETIQUETTE ADHSIVE PUMPENGEHUSE BLAU PUMP HOUSING BLUE CARTER DE POMPE BLEU KNIE ELBOW COUDE
Spare Parts List
CM+9042664520
CM+9527045760
CM+9527045751
CM+9527045770
CM+9527045781
CM+9527045700
CM+9527047403
CM+9527045403
10
CM+9527011041
11
CM+9521026200
12
CM+9527045430
TANK HEATER, CIRCULATION PUMP

Chapter 8 / 33
DD+DIS022.05M
Spare Parts List
01
D82 D9 D6530 D82 D9 D6529
02
D82 D6531 D82 D6531 D9 D9 D9 D244
D9
08 03
D2321
D82 D6531
07
D142 D9
04 06 05
5270_0100_0105_8015.CDR
EXHAUST
Chapter 8 / 34
DD+DIS022.05M
1 CM+9043172270

LFTER 24VDC FAN 24VDC VENTILATEUR 24VDC ABSAUGKANAL SUCTION CHANNEL CANAL D'ASPIRATION ABSAUGKRMMER EXTRACTION ELBOW COUDE D'ASPIRATION BERGANGSSTCK FR ABLUFT ADAPTER FOR EXHAUST RACCORD DE RDUCTION POUR SORTIE D'AIR KABELKLAMMER CABLE CLAMP COLLIER DE SERRAGE * TROCKNER LUFTABDECKUNG DRYER AIR COVER SECHOIR AIR COUVRCLE ROHR PIPE TUBE KANALDICHTUNG CHANNEL SEAL CANAL JOINT
Spare Parts List
CM+9527069570
CM+9527011741
CM+9527011760
CM+9510110080
CM+9527069360
CM+9522030091
CM+9527069620
EXHAUST
Chapter 8 / 35
DD+DIS022.05M
Spare Parts List
01
01 02 03 04
08 07
01
08
01
02 03 04 05
03
D82 D2321
05
03
06
06
5270_0100_0105_8016.CDR
DRYER DRIVE
Chapter 8 / 36
DD+DIS022.05M
1 CM+9940211290

SICHERUNGSSCHEIBE RETAINER RING RONDELLE D'ARRET ZAHNRAD Z=15 / SCHWARZ GEAR WHEEL T=15 / BLACK ROUE DENTEE D=15 / NOIR DOPPELLAGER DOUBLE BEARING PALIER DOUBLE BOLZEN BOLT BOULON BOLZEN BOLT BOULON ABWEISER TROCKNERAUSGANG DEFLECTOR DRYER EXIT DEFLECTEUR SORTIE SCHOIR LAGERBOLZEN MIT GEWINDE BEARING BOLT WITH THREAD BOULON DE PALIER AVEC FILET KOMBIRAD Z11/15 SCHWARZ COMBINATION WHEEL Z11/15 BLACK ROUE COMBINEE Z11/15 NOIR
Spare Parts List
CM+9520051321
CM+9527068300
CM+9520051412
CM+9520051422
CM+9527011242
CM+9527069160
CM+9521027362
DRYER DRIVE
Chapter 8 / 37
DD+DIS022.05M
Spare Parts List
01
D6532 D789
02 04 03
D211 D4010
06 07 08 09
D6501
05 10 06
D6532
11 05
5270_0100_0105_8017.CDR
DRYER
Chapter 8 / 38
DD+DIS022.05M
1 CM+9527066802

DRAHTSCHUTZ WIRE PROTECTION PROTECTION DE CONDUCTEUR REFLEKTOR REFLECTOR REFLECTEUR STRAHLER (400W) RADIATOR (400W) RADIATEUR (400W) WINKEL BRACKET EQUERRE WINKEL MIT DRAHTSCHUTZ ANGLE WITH WIRE PROTECTION EQUERRE AVEC PROTECTION DE CONDUCTEUR BOLZEN BOLT BOULON HALTER RECHTS HOLDER RHS FIXATION DROITE LEITBLECH UNTEN GUIDE PLATE BOTTOM TOLE DE GUIDAGE EN BAS HALTER LINKS HOLDER LHS FIXATION A GAUCHE HALTESTOPFEN STOPPER BOUCHON DE RETENUE FILMLEITBLECH UNTEN FILM GUIDE PLATE BOTTOM FILM PLAQUE DE GUIDAGE EN BAS
Spare Parts List
CM+9522063042
CM+9522063102
CM+9527068172
CM+9527065802
CM+9527069181
CM+9520056012
CM+9520056032
CM+9520056022
10
CM+9818560232
11
CM+9527067242
DRYER
Chapter 8 / 39
DD+DIS022.05M
Spare Parts List
01
D4010
02 03
D4010
06
04 05 08 09
D4010
07
10 06 05 13 12
11
5270_0100_0105_8018.CDR
DRYER
Chapter 8 / 40
DD+DIS022.05M
1 CM+9527066802

DRAHTSCHUTZ WIRE PROTECTION PROTECTION DE CONDUCTEUR REFLEKTOR REFLECTOR REFLECTEUR STRAHLER (400W) RADIATOR (400W) RADIATEUR (400W) WINKEL BRACKET EQUERRE WINKEL MIT DRAHTSCHUTZ ANGLE WITH WIRE PROTECTION EQUERRE AVEC PROTECTION DE CONDUCTEUR BOLZEN BOLT BOULON HALTER RECHTS HOLDER RHS FIXATION DROITE LEITBLECH UNTEN GUIDE PLATE BOTTOM TOLE DE GUIDAGE EN BAS HALTER LINKS HOLDER LHS FIXATION A GAUCHE HALTESTOPFEN STOPPER BOUCHON DE RETENUE FILMLEITBLECH UNTEN FILM GUIDE PLATE BOTTOM FILM PLAQUE DE GUIDAGE EN BAS HALTER REEDKONTAKT VOLLSTNDIG HOLDER REED CONTACT COMPLETE FIXATION CONTACT REED KLAPPE VOLLSTNDIG FLAP ASSY VOLET COMPL.
Spare Parts List
CM+9522063042
CM+9522063102
CM+9527068172
CM+9527065802
CM+9527069181
CM+9520056012
CM+9520056032
CM+9520056022
10
CM+9818560232
11
CM+9527067242
12
CM+9527012700
13
CM+9527018400
DRYER
Chapter 8 / 41
DD+DIS022.05M
Spare Parts List
D6532 D6532
D6532
01
D6532
02 02
D6532 D789
03
04 05
06
5270_0100_0105_8019.CDR
DRYER FLAP
Chapter 8 / 42
DD+DIS022.05M
1 CM+9036260360

BRSTE (STATISCHE ENTLADUNG) BRUSH (STATIC DISCHARGE) BROSSE (DECHARGE STATIQUE) WINKEL MIT DRAHTSCHUTZ ANGLE WITH WIRE PROTECTION EQUERRE AVEC PROTECTION DE CONDUCTEUR STRAHLER (400W) RADIATOR (400W) RADIATEUR (400W) WINKEL BRACKET EQUERRE REFLEKTOR REFLECTOR REFLECTEUR DRAHTSCHUTZ WIRE PROTECTION PROTECTION DE CONDUCTEUR
Spare Parts List
CM+9527065802
CM+9522063102
CM+9527068172
CM+9522063042
CM+9527066802
DRYER FLAP
Chapter 8 / 43
DD+DIS022.05M
Spare Parts List
02
D789 D6501
01
D82 D195 D2186
03
05 04 04
D6501 D789
5270/100 FROM SN4500 5270/105 FROM SN1138

D789 D81 D10 D122
5270/100 UP TO SN4499 5270/105 UP TO SN1137
5270_0100_0105_8020.CDR
DRYER FAN
Chapter 8 / 44
DD+DIS022.05M
1 CM+9037010040

KABELDURCHFHRUNG GROMMET PASSE CABLE TEMPERATURSCHALTER 95C TEMPERATURE LIMITER 95C LIMITATEUR DE TEMPERATURE 95C TEMPERATURFHLER TEMPERATURE FEELER PALPEUR DE TEMPERATURE QUERSTROMLFTER 24V - 5270/100 BIS FN4499; 5270/105 FN1137 CROSS-FLOW FAN 24V - 5270/100 UP TO SN4499; 5270/105 SN1137 VENTILATEUR TANG. 24V - 5270/100 JUSQU'AU NS4499; 5270/105 NS1137 QUERSTROMLFTER 230V - 5270/100 AB FN4500; 5270/105 FN1138 CROSS-FLOW FAN 230V - 5270/100 FROM SN4500; 5270/105 SN1138 VENTILATEUR TANG. 230V - 5270/100 A PARTIR DE NS4500; 5270/105 NS1138 SCHARNIERBOLZEN HINGE BOLT BOULON DE CHARNIERE
Spare Parts List
CM+9042661950
CM+9042664090
CM+9043172370
CM+9043172360
CM+9527069520
CM+9527071200
VERBINDUNGSLEITUNG 24V LFTER - 5270/100 BIS FN4499; 5270/105 FN1137 CONNECTION CABLE FAN - 5270/100 UP TO SN4499; 5270/105 SN1137 LIGNE DE RACORDEMENT VENT. - 5270/100 JUSQU'AU NS4499; 5270/105 NS1137
DRYER FAN
Chapter 8 / 45
DD+DIS022.05M
Spare Parts List
99
06 03* 01 02
D128 D82 D195 D117 D83 D12
12 05
17
14
04 08 07
14
D142 D82
03* 02 11 09 08 03* 09 11 13 15 17 10 17
15
10 15 16
5270_0100_0105_8021.CDR
DEVELOPER RACK
Chapter 8 / 46
DD+DIS022.05M
1 CM+9521081040

BOLZEN BOLT BOULON HALTESTOPFEN STOPPER BOUCHON DE RETENUE * ZUGANKER TIE ROD TIRANT D'ANCRAGE BOLZEN BOLT BOULON LEITELEMENT-E GUIDE ELEMENT-E TRACEUR-E SCHIEBER SLIDE GLISSIERE SCHIEBER SLIDE GLISSIERE HALTER LINKS HOLDER LHS FIXATION A GAUCHE LEITBLECH UNTEN GUIDE PLATE BOTTOM TOLE DE GUIDAGE EN BAS HALTER RECHTS HOLDER RHS FIXATION DROITE LEITELEMENT MITTE GUIDE ELEMENT MIDDLE ELEMENT GUIDE AU MILIEU KLEBESCHILD ADHESIVE LABEL ETIQUETTE ADHSIVE LAGER 2-FACH ANGEFEDERT BEARING DOUBLE SPRING LOADED PALIER A DOUBLE SUSPENSION BOLZEN ( 13MM) BOLT ( 13MM) BOULON ( 13MM) BOLZEN BOLT BOULON LAGER 1-FACH ANGEFEDERT BEARING SINGLE SPRING LOADED PALIER SUSPENSION SIMPLE LAGER BEARING PALIER ENTWICKLERRACK DEVELOPER RACK RACK DU REVELATEUR
Spare Parts List
CM+9818560232
CM+9520051141
CM+9520052700
CM+9521081070
CM+9521081050
CM+9520054021
CM+9520056022
CM+9520056032
10
CM+9520056012
11
CM+9520051165
12
CM+9527011041
13
CM+9522056700
14
CM+9520055020
15
CM+9520051422
16
CM+9520052600
17
CM+9520051190
99
CM+9527081004
DEVELOPER RACK
Chapter 8 / 47
DD+DIS022.05M
Spare Parts List
99 06 03* 01 02
D117 D82 D195 D117 D83 D12
16
05
14
04 08 07
14
D142 D82
03* 02 11 09 08 03* 10 10 15 13 16 17 09 11
15
15 12
5270_0100_0105_8022.CDR
DEVELOPER RACK
Chapter 8 / 48
DD+DIS022.05M
1 CM+9521081040

BOLZEN BOLT BOULON HALTESTOPFEN STOPPER BOUCHON DE RETENUE * ZUGANKER TIE ROD TIRANT D'ANCRAGE BOLZEN BOLT BOULON LEITELEMENT-E GUIDE ELEMENT-E TRACEUR-E SCHIEBER SLIDE GLISSIERE SCHIEBER SLIDE GLISSIERE HALTER LINKS HOLDER LHS FIXATION A GAUCHE LEITBLECH UNTEN GUIDE PLATE BOTTOM TOLE DE GUIDAGE EN BAS HALTER RECHTS HOLDER RHS FIXATION DROITE LEITELEMENT MITTE GUIDE ELEMENT MIDDLE ELEMENT GUIDE AU MILIEU LAGER 1-FACH ANGEFEDERT BEARING SINGLE SPRING LOADED PALIER SUSPENSION SIMPLE LAGER 2-FACH ANGEFEDERT BEARING DOUBLE SPRING LOADED PALIER A DOUBLE SUSPENSION BOLZEN ( 13MM) BOLT ( 13MM) BOULON ( 13MM) BOLZEN BOLT BOULON LAGER BEARING PALIER ENTWICKLERRACK ENTWICKLERRACK DEVELOPER RACK DEVELOPER RACK RACK REVELATEUR RACK REVELATEUR
Spare Parts List
CM+9818560232
CM+9520051141
CM+9520052700
CM+9521081070
CM+9521081050
CM+9520054021
CM+9520056022
CM+9520056032
10
CM+9520056012
11
CM+9520051165
12
CM+9520052600
13
CM+9522056700
14
CM+9520055020
15
CM+9520051422
16
CM+9520051190
99
CM+9527081400
DEVELOPER RACK
Chapter 8 / 49
DD+DIS022.05M
Spare Parts List
02 01
03
05
02
01
05
04 01 99 02 A 06
01
08 11 07 05
01
10
09 05 03 13
08 12
14
18
16
05
13 A 10 A 11 12 11 12
13 16 A A 12 11 15 15
17 05
05
5270_0100_0105_8023a.CDR
DEVELOPER RACK DRIVE (1/2)

Chapter 8 / 50
DD+DIS022.05M
1 CM+9520051412

BOLZEN BOLT BOULON LAGER BEARING PALIER ZAHNRAD Z=15 / SCHWARZ GEAR WHEEL T=15 / BLACK ROUE DENTEE D=15 / NOIR ZAHNRAD Z=18 / SCHWARZ GEAR WHEEL T=18 / BLACK ROUE DENTEE D=18 / NOIR SICHERUNGSSCHEIBE RETAINER RING RONDELLE D'ARRET ZAHNRAD Z=18 / SCHWARZ GEAR WHEEL T=18 / BLACK ROUE DENTEE D=18 / NOIR LAGER 1-FACH ANGEFEDERT BEARING SINGLE SPRING LOADED PALIER SUSPENSION SIMPLE ZAHNRAD M=1,5 / Z=15 / GRAU GEAR M=1,5 / T=15 / GRAY ROUE DENTEE M=1,5 / D=15 / GRIS LAGER 2-FACH ANGEFEDERT BEARING DOUBLE SPRING LOADED PALIER A DOUBLE SUSPENSION BOLZEN VOLLSTNDIG BOLT COMPLETE BOULON COMPLET BOLZEN BOLT BOULON BOLZEN BOLT BOULON BOLZEN BOLT BOULON KLEBESCHILD ADHESIVE LABEL ETIQUETTE ADHSIVE ZAHNRAD M=1,5 / Z=15 / SCHWARZ GEAR M=1,5 / T=15 / BLACK ROUE DENTEE M=1,5 / D=15 / NOIR ZAHNRAD M=1,5 / Z=24 / SCHWARZ GEAR M=1,5 / T=24 / BLACK ROUE DENTEE M=1,5 / D=24 / NOIR ZAHNRAD Z=28 / SCHWARZ GEAR WHEEL T=28 / BLACK ROUE DENTEE D=28 / NOIR RACKABDECKUNG COVER RACK RECOUVREMENT RACK
Spare Parts List
CM+9520051190
CM+9520051321
CM+9520051360
CM+9940211290
CM+9520051370
CM+9520052600
CM+9521081320
CM+9522056700
10
CM+9520052502
11
CM+9521081400
12
CM+9521081300
13
CM+9522056601
14
CM+9527011041
15
CM+9520051380
16
CM+9520051330
17
CM+9520051340
18
CM+9527081211

Chapter 8 / 51
DD+DIS022.05M
Spare Parts List
99
21
D82 D142
22
21
20 02 25
D46
2605 27
D47
24
D195 D82
19 16 05
D128
28 17 05
D2372
05
23*
15
29
5270_0100_0105_8023b.CDR

Chapter 8 / 52
DD+DIS022.05M
19 CM+9520051030

BOLZEN BOLT BOULON BOLZEN BOLT BOULON BOLZEN ( 13MM) BOLT ( 13MM) BOULON ( 13MM) BOLZEN BOLT BOULON * BOLZEN BOLT BOULON SCHRGSTIRNRAD M=2 / Z=24 / SCHWARZ HELICAL SPUR GEAR M=2 / T=24 / BLACK ROUE HELICOIDALE M=2 / D=24 / NOIR ZAHNRAD M=1,5 / Z=32 / SCHWARZ GEAR M=1,5 / T=32 / BLACK ROUE DENTEE M=1,5 / D=32 / NOIR BUCHSE BUSHING DOUILLE SCHEIBE WASHER RONDELLE BOLZEN VOLLSTNDIG BOLT COMPLETE BOULON COMPLET DECKEL COVER COUVERCLE ENTWICKLERRACK DEVELOPER RACK RACK DU REVELATEUR
Spare Parts List
20
CM+9520051041
21
CM+9520055020
22
CM+9520052800
23
CM+9521281110
24
CM+9520051311
25
CM+9520051350
26
CM+9520051460
27
CM+9815762250
28
CM+9520052403
29
CM+9520051492
99
CM+9527081004

Chapter 8 / 53
DD+DIS022.05M
Spare Parts List
01 02 06 01
06 04
03
05
06 01 07 10 13
05
A 99
11
08 01 03 09 05
12 18
01 07
05
06
05 15 13 A 11 A 16 12 10 12 13 15 A A 12 10 17 17 16 05 14
D218
05
5270_0100_0105_8024a.CDR

Chapter 8 / 54
DD+DIS022.05M
1 CM+9520051412

BOLZEN BOLT BOULON ZAHNRAD Z=18 / SCHWARZ GEAR WHEEL T=18 / BLACK ROUE DENTEE D=18 / NOIR ZAHNRAD Z=15 / SCHWARZ GEAR WHEEL T=15 / BLACK ROUE DENTEE D=15 / NOIR ZAHNRAD Z=18 / SCHWARZ GEAR WHEEL T=18 / BLACK ROUE DENTEE D=18 / NOIR SICHERUNGSSCHEIBE RETAINER RING RONDELLE D'ARRET LAGER BEARING PALIER ZAHNRAD M=1,5 / Z=15 / GRAU GEAR M=1,5 / T=15 / GRAY ROUE DENTEE M=1,5 / D=15 / GRIS LAGER 2-FACH ANGEFEDERT BEARING DOUBLE SPRING LOADED PALIER A DOUBLE SUSPENSION LAGER 1-FACH ANGEFEDERT BEARING SINGLE SPRING LOADED PALIER SUSPENSION SIMPLE BOLZEN BOLT BOULON BOLZEN VOLLSTNDIG BOLT COMPLETE BOULON COMPLET BOLZEN BOLT BOULON BOLZEN BOLT BOULON DECKEL COVER COUVERCLE ZAHNRAD M=1,5 / Z=24 / SCHWARZ GEAR M=1,5 / T=24 / BLACK ROUE DENTEE M=1,5 / D=24 / NOIR ZAHNRAD Z=28 / SCHWARZ GEAR WHEEL T=28 / BLACK ROUE DENTEE D=28 / NOIR ZAHNRAD M=1,5 / Z=15 / SCHWARZ GEAR M=1,5 / T=15 / BLACK ROUE DENTEE M=1,5 / D=15 / NOIR RACKABDECKUNG COVER RACK RECOUVREMENT RACK
Spare Parts List
CM+9520051370
CM+9520051321
CM+9520051360
CM+9940211290
CM+9520051190
CM+9521081320
CM+9522056700
CM+9520052600
10
CM+9521081400
11
CM+9520052502
12
CM+9521081300
13
CM+9522056601
14
CM+9520051492
15
CM+9520051330
16
CM+9520051340
17
CM+9520051380
18
CM+9527081211

Chapter 8 / 55
DD+DIS022.05M
Spare Parts List
99
21
D82 D142
26
21
20 24
D46
06
25 05 27
D47
23
D195 D82 D128
19
28
22*
5270_0100_0105_8024b.CDR

Chapter 8 / 56
DD+DIS022.05M
19 CM+9520051030

BOLZEN BOLT BOULON BOLZEN BOLT BOULON BOLZEN ( 13MM) BOLT ( 13MM) BOULON ( 13MM) * BOLZEN BOLT BOULON SCHRGSTIRNRAD M=2 / Z=24 / SCHWARZ HELICAL SPUR GEAR M=2 / T=24 / BLACK ROUE HELICOIDALE M=2 / D=24 / NOIR ZAHNRAD M=1,5 / Z=32 / SCHWARZ GEAR M=1,5 / T=32 / BLACK ROUE DENTEE M=1,5 / D=32 / NOIR BUCHSE BUSHING DOUILLE BOLZEN BOLT BOULON SCHEIBE WASHER RONDELLE BOLZEN VOLLSTNDIG BOLT COMPLETE BOULON COMPLET ENTWICKLERRACK DEVELOPER RACK RACK REVELATEUR
Spare Parts List
20
CM+9520051041
21
CM+9520055020
22
CM+9521281110
23
CM+9520051311
24
CM+9520051350
25
CM+9520051460
26
CM+9520052800
27
CM+9815762250
28
CM+9520052403
99
CM+9527081400

Chapter 8 / 57
DD+DIS022.05M
Spare Parts List
03 09* 14
D117 D83 D12
04 01
06
18 15 17 02
16 13 19
D142 D82
13
12 09* 11
16 10 07
05
10 12
09* 08 11
05 05 06
5270_0100_0105_8025.CDR
FIXING RACK 1/2 / WATER RACK

Chapter 8 / 58
DD+DIS022.05M
1 CM+9520055012

LEITELEMENT GUIDE ELEMENT ELEMENT GUIDE SCHIEBER SLIDE GLISSIERE SCHIEBER SLIDE GLISSIERE KLEBESCHILD ADHESIVE LABEL ETIQUETTE ADHSIVE BOLZEN BOLT BOULON LAGER BEARING PALIER LAGER 2-FACH ANGEFEDERT BEARING DOUBLE SPRING LOADED PALIER A DOUBLE SUSPENSION LAGER 1-FACH ANGEFEDERT BEARING SINGLE SPRING LOADED PALIER SUSPENSION SIMPLE * ZUGANKER TIE ROD TIRANT D'ANCRAGE LEITBLECH UNTEN GUIDE PLATE BOTTOM TOLE DE GUIDAGE EN BAS HALTER RECHTS HOLDER RHS FIXATION DROITE HALTER LINKS HOLDER LHS FIXATION A GAUCHE HALTESTOPFEN STOPPER BOUCHON DE RETENUE BOLZEN BOLT BOULON BOLZEN ( 12MM) BOLT ( 12MM) BOULON ( 12MM) KLOTZ BLOCK BLOC LEITELEMENT GUIDE ELEMENT ELEMENT GUIDE BOLZEN BOLT BOULON BOLZEN ( 13MM) BOLT ( 13MM) BOULON ( 13MM)
Spare Parts List
CM+9520054021
CM+9521081050
CM+9527011041
CM+9520051422
CM+9520051190
CM+9522056700
CM+9520052600
CM+9520051141
10
CM+9520056032
11
CM+9520056012
12
CM+9520056022
13
CM+9818560232
14
CM+9521081040
15
CM+9520051051
16
CM+9522056030
17
CM+9522056041
18
CM+9520052700
19
CM+9520055020
FIXING RACK 1/2 / WATER RACK

Chapter 8 / 59
DD+DIS022.05M
Spare Parts List
06 01 03 10 99
05
02 01 03 09 05
01 04 08
07 05
02 11 01 04 15 05
16
13 05 12
05
14
11 13 09 10 09
D2372
09 10 12
5270_0100_0105_8026a.CDR
FIXING RACK 1/2 / WATER RACK DRIVE (1/2)

CLASSIC E.O.S. / E.O.S. CL 5270/0100/0105
Chapter 8 / 60
DD+DIS022.05M
1 CM+9520051412

BOLZEN BOLT BOULON LAGER 1-FACH ANGEFEDERT BEARING SINGLE SPRING LOADED PALIER SUSPENSION SIMPLE ZAHNRAD M=1,5 / Z=15 / GRAU GEAR M=1,5 / T=15 / GRAY ROUE DENTEE M=1,5 / D=15 / GRIS ZAHNRAD Z=15 / SCHWARZ GEAR WHEEL T=15 / BLACK ROUE DENTEE D=15 / NOIR SICHERUNGSSCHEIBE RETAINER RING RONDELLE D'ARRET LAGER BEARING PALIER LAGER 2-FACH ANGEFEDERT BEARING DOUBLE SPRING LOADED PALIER A DOUBLE SUSPENSION BOLZEN BOLT BOULON BOLZEN BOLT BOULON BOLZEN BOLT BOULON BOLZEN VOLLSTNDIG BOLT COMPLETE BOULON COMPLET ZAHNRAD M=1,5 / Z=15 / SCHWARZ GEAR M=1,5 / T=15 / BLACK ROUE DENTEE M=1,5 / D=15 / NOIR ZAHNRAD M=1,5 / Z=24 / SCHWARZ GEAR M=1,5 / T=24 / BLACK ROUE DENTEE M=1,5 / D=24 / NOIR DECKEL COVER COUVERCLE RACKABDECKUNG COVER RACK RECOUVREMENT RACK KLEBESCHILD ADHESIVE LABEL ETIQUETTE ADHSIVE
Spare Parts List
CM+9520052600
CM+9521081320
CM+9520051321
CM+9940211290
CM+9520051190
CM+9522056700
CM+9522056601
CM+9521081300
10
CM+9521081400
11
CM+9520052202
12
CM+9520051380
13
CM+9520051330
14
CM+9522056021
15
CM+9527081211
16
CM+9527011041

Chapter 8 / 61
DD+DIS022.05M
Spare Parts List
99
D82 D142
17 21 06 19
D46
20
23
05 24
D47
22 18
25
D195 D82 D128
26
21
5270_0100_0105_8026b.CDR

Chapter 8 / 62
DD+DIS022.05M
17 CM+9520051030

BOLZEN BOLT BOULON BOLZEN BOLT BOULON BOLZEN ( 13MM) BOLT ( 13MM) BOULON ( 13MM) BOLZEN ( 12MM) BOLT ( 12MM) BOULON ( 12MM) BOLZEN BOLT BOULON ZAHNRAD M=1,5 / Z=32 / SCHWARZ GEAR M=1,5 / T=32 / BLACK ROUE DENTEE M=1,5 / D=32 / NOIR BUCHSE BUSHING DOUILLE SCHEIBE WASHER RONDELLE SCHRGSTIRNRAD M=2 / Z=24 / SCHWARZ HELICAL SPUR GEAR M=2 / T=24 / BLACK ROUE HELICOIDALE M=2 / D=24 / NOIR BOLZEN VOLLSTNDIG BOLT COMPLETE BOULON COMPLET FIXIERRACK 1/2, WASSERRACK FIXER RACK 1/2, WATERRACK RACK FIXATEUR 1/2, RACK D'EAU
Spare Parts List
18
CM+9520051041
19
CM+9520055020
20
CM+9520051051
21
CM+9520052800
22
CM+9520051350
23
CM+9520051460
24
CM+9815762250
25
CM+9520051311
26
CM+9520052403
99
CM+9527082004

Chapter 8 / 63
DD+DIS022.05M
Spare Parts List
03 04 01 07 99 08 02 04 01
03 02 04 06 10 09 05 02 04 06 06
03 02
11 03 02
04
12
09 10 07
11 08
11
03 02 08 12
5270_0100_0105_8027a.CDR
DISTRIBUTOR UNIT (1/2)

Chapter 8 / 64
DD+DIS022.05M
1 CM+9520051190

LAGER BEARING PALIER SICHERUNGSSCHEIBE RETAINER RING RONDELLE D'ARRET ZAHNRAD Z=15 / SCHWARZ GEAR WHEEL T=15 / BLACK ROUE DENTEE D=15 / NOIR BOLZEN BOLT BOULON BUCHSE BUSHING DOUILLE LAGER 2-FACH ANGEFEDERT BEARING DOUBLE SPRING LOADED PALIER A DOUBLE SUSPENSION BOLZEN BOLT BOULON BOLZEN BOLT BOULON BOLZEN BOLT BOULON BOLZEN BOLT BOULON BOLZEN BOLT BOULON DOPPELLAGER 2-FACH GEFEDERT DOUBLE BEARING DOUBLE SPRING LOADED PALIER A DOUBLE SUSPENSION
Spare Parts List
CM+9940211290
CM+9520051321
CM+9520051412
CM+9839180370
CM+9522061700
CM+9522061901
CM+9522061401
CM+9521084200
10
CM+9522061801
11
CM+9522061301
12
CM+9521283602

Chapter 8 / 65
DD+DIS022.05M
Spare Parts List
99 21
D142 D82
D142
26 22*
D82
22*
25 24 22* 23
D142 D142 D82 D82 D142
20 06
17 19 02
D82
18*
16 15 20 01
14 13 02
D9 D82 D3714
15 14 13
5270_0100_0105_8027b.CDR

Chapter 8 / 66
DD+DIS022.05M
13 CM+9839180760

ZAHNRAD M=1,5 / Z=15 GEAR M=1,5 / T=15 ROUE DENTEE M=1,5 / D=15 ZAHNRAD M=1,5 / Z=24 / SCHWARZ GEAR M=1,5 / T=24 / BLACK ROUE DENTEE M=1,5 / D=24 / NOIR KOMBIRAD Z11/15 SCHWARZ COMBINATION WHEEL Z11/15 BLACK ROUE COMBINEE Z11/15 NOIR BOLZEN BOLT BOULON BOLZEN BOLT BOULON * BOLZEN BOLT BOULON HALTESTOPFEN STOPPER BOUCHON DE RETENUE BOLZEN BOLT BOULON BOLZEN BOLT BOULON * ZUGANKER - 5270/100 AB FN2328; 5270/105 FN1048 TIE ROD - 5270/100 FROM SN2328; 5270/105 SN1048 TIRANT - 5270/100 A PARTIR DE NS2328; 5270/105 NS1048 ZUGANKER - 5270/100 BIS FN2327; 5270/105 FN1047 TIE ROD - 5270/100 UP TO SN2327; 5270/105 SN1047 TIRANT D'ANCRAGE - 5270/100 JUSQU'AU NS2327; 5270/105 NS1047 KLEBESCHILD ADHESIVE LABEL ETIQUETTE ADHSIVE HALTER LINKS HOLDER LHS FIXATION A GAUCHE LEITBLECH UNTEN GUIDE PLATE BOTTOM TOLE DE GUIDAGE EN BAS HALTER RECHTS HOLDER RHS FIXATION DROITE VERTEILEREINHEIT DISTRIBUTOR UNIT UNITE DE DISTRIBUTION
Spare Parts List
14
CM+9520051330
15
CM+9521027362
16
CM+9520051030
17
CM+9520051041
18
CM+9521281110
19
CM+9818560232
20
CM+9520051422
21
CM+9521081040
22
CM+9527282040
22
CM+9520051141
23
CM+9527011041
24
CM+9520056022
25
CM+9520056032
26
CM+9520056012
99
CM+9527085002

Chapter 8 / 67
DD+DIS022.05M
Spare Parts List
ENTWICKLER-RACK DEVGELOPER RACK RACK REVELATEUR CM+9.5270.8100.4
FIXIER-RACK FIX RACK RACK DE FIXAGE CM+9.5270.8200.4
VERTEILEREINHEIT DISTRIBUTOR UNIT UNITE DE DISTRIBUTION CM+9.5270.8500.2 WASSER-RACK WATER RACK RACK EAU PARTIE SUPERIEUR CM+9.5270.8200.4
02 05 05 05 05 05 05 05 03 05 07 01
04 03 05 07 01
04 03 05 07 01
04 03 05
09 03 03 09 03 03
03
03 03
05
01 01 05
05
01 01 05
05
01 01 05
TROCKNER DRYER SECHOIR

03 03
01
08 08 05
03 03
FILM DIRECTION
03 03 03 03 05 06
5270_0100_0105_8028.CDR
ROLLER POSITIONING PLAN

Chapter 8 / 68
DD+DIS022.05M
1 CM+9520051501

WALZE (GUMMI 22,5) GRAU ROLLER (RUBBER 22,5) GREY ROULEAU (CAOUTCHOU 22,5) GRIS WALZE (GUMMI 48) GRAU ROLLER (RUBBER 48) GREY ROULEAU (CAOUTCHOUC 48) GRIS WALZE (GUMMI 22,5) GRAU ROLLER (RUBBER 22,5) GREY ROULEAU (CAOUTCHOUC 22,5) GRIS WALZE (PUR 48) GELB ROLLER (PUR 48) YELLOW ROULEAU (PUR 48) JAUNE WALZE (PUR 22,5) GELB ROLLER (PUR 22,5) YELLOW ROULEAU (PUR 22,5) JAUNE WALZE (GUMMI 22,6) MIT EINSTICH ROT ROLLER (RUBBER 22,6) WITH RECESS RED ROULEAU (CAOUTCHOUC 22,6) AVEC MPLAT ROUGE WALZE (PUR 22,5) GELB (PUR-GESCHLIFFEN) ROLLER (PUR 22,5) YELLOW (PUR ROUGH) ROULEAU (PUR 22,5) JAUNE (PUR POLIE) WALZE (GUMMI 22,8) GRAU ROLLER (RUBBER 22,8) GREY ROULEAU (CAOUTCHOUC 22,8) GRIS WALZE (GTK- 722A - D22,5) GRAU ROLLER (GTK- 722A - D22,5) GREY ROULEAU (GTK- 722A - D22,5) GRIS
Spare Parts List
CM+9520051602
CM+9522061501
CM+9520054202
CM+9520054304
CM+9521060682
CM+9520054403
CM+9521083601
CM+9527085700

Chapter 8 / 69
DD+DIS022.05M
Spare Parts List
VERTEILEREINHEIT DISTRIBUTOR UNIT UNITE DE DISTRIBUTON CM+9.5270.8500.2 ENTWICKLER-RACK DEVGELOPER RACK RACK REVELATEUR CM+9.5270.8140.0 FIXIER-RACK FIX RACK RACK DE FIXAGE CM+9.5270.8200.4 WASSER-RACK WATER RACK RACK EAU PARTIE SUPERIEUR CM+9.5270.8200.4
03
02 01 05 05 05 05 03 05 05 05 07 01
04 03 05 01 01 05 05 07 01
04 03 05 01 01 05 05 07 01
04 03 05
09 03 03 09 03 03
03 03
05 01 01 05
03 03
TROCKNER DRYER SECHOIR
01 08 08 05
03 03
FILM DIRECTION
03 03 03 03 05 06
5270_0100_0105_8029.CDR

Chapter 8 / 70
DD+DIS022.05M
1 CM+9520051501

WALZE (GUMMI 22,5) GRAU ROLLER (RUBBER 22,5) GREY ROULEAU (CAOUTCHOU 22,5) GRIS WALZE (GUMMI 48) GRAU ROLLER (RUBBER 48) GREY ROULEAU (CAOUTCHOUC 48) GRIS WALZE (GUMMI 22,5) GRAU ROLLER (RUBBER 22,5) GREY ROULEAU (CAOUTCHOUC 22,5) GRIS WALZE (PUR 48) GELB ROLLER (PUR 48) YELLOW ROULEAU (PUR 48) JAUNE WALZE (PUR 22,5) GELB (PUR 22,5) ROLLER (PUR 22,5) YELLOW (PUR 22,5) ROULEAU (PUR 22,5) JAUNE (PUR 22,5) WALZE (GUMMI 22,6) MIT EINSTICH ROT ROLLER (RUBBER 22,6) WITH RECESS RED ROULEAU (CAOUTCHOUC 22,6) AVEC MPLAT ROUGE WALZE (PUR 22,5) GELB ROLLER (PUR 22,5) YELLOW ROULEAU (PUR 22,5) JAUNE WALZE (GUMMI 22,8) GRAU (GUMMI 22,8) ROLLER (RUBBER 22,8) GREY (RUBBER 22,8) ROULEAU (CAOUTCHOUC 22,8) GRIS (CAOUTCHOUC 22,8) WALZE (GTK- 722A - D22,5) GRAU (GTK-SCHAUMWALZE 22,5) ROLLER (GTK- 722A - D22,5) GREY (GTK-FOAM PLASTIC 22,5) ROULEAU (GTK- 722A - D22,5) GRIS (GTK ALVEOLAIRE 22,5)
Spare Parts List
CM+9520051602
CM+9522061501
CM+9520054202
CM+9520054304
CM+9521060682
CM+9520054403
CM+9521083601
CM+9527085700

Chapter 8 / 71
DD+DIS022.05M
99
Spare Parts List
03 01
01
07
02 06
D197 D3714 D6500 D6500 D9 D82
05 06 04
D6500
D197
05 06
D556 D81 D197 D197 D81 D556
5270_0100_0105_8030.CDR
04
LIGHT TIGHT COVER ACCESSORIE

Chapter 8 / 72
DD+DIS022.05M
1 CM+9527030930

BOLZEN BOLT BOULON FILZSTREIFEN FELT STRIP BANDE DE FEUTRE AUFKLEBER ADHESIVE LABEL ETIQUETTE ADHESIVE DISTANZBUCHSE SPACER BUSH ECARTEUR HEBEL-PAAR LEVER-PAIR LEVIER-PAIRE BOLZEN BOLT BOULON EJOT-SCHRAUBE EJOT-SCREW EJOT-VIS LICHTSCHUTZDECKEL LIGHT COVER PAROI TANCHE LA LUMIRE
Spare Parts List
CM+9527030850
CM+9527030890
CM+9527030910
CM+9527030941
CM+9818520140
CM+9527030960
99
CM+9527030701
LIGHT TIGHT COVER ACCESSORIE

Chapter 8 / 73
DD+DIS022.05M
Spare Parts List
Spare Parts Kit Categories

R 'Repair' Parts required to repair a machine Kit `R` should be part of the field service engineers` car stock. Quantity covers requirements for ca. 10 machines. Adapt quantity locally depending on: I 'Installation' number of machines extension of the service area local service structure (centralized / decentralized) stockpiling
Parts required to install a machine Kit `I`should be available as case stock. Includes all parts to perform the installation (does not comprise parts included in the shipment). Quantity covers one single machine installation.
M 'Maintenance'
Parts required to maintain a machine Kit `M` should be available as case stock. Includes all parts required to perform a maintenance according to the maintenance checklist. Quantity covers one single maintenance. Extremely expensive or bulky parts Kit `L` should be part of the local central warehouse. Determine quantity depending on costs and on the installed base.
'Local stock'
Spare Parts Kit Order numbers

Order number CM+052700100731 CM+052700100732 CM+052700100733 CM+052700100734 Spare Part Kit CLASSIC E.O.S. Sortiment R CLASSIC E.O.S. Sortiment I CLASSIC E.O.S. Sortiment M CLASSIC E.O.S. Sortiment L version 5 4 2 2
Chapter 8 / 74
DD+DIS022.05M
Spare Parts List
Type Overview
This spare parts list is valid for the following machine type(s): Device Name
CLASSIC E.O.S. CLASSIC E.O.S. CL
Type No.
5270/0100 5270/0105
Specification
230 V (200-240 V) 50/60 230 V (200-240 V) 50/60
Accessory Overview
Following accesssories are separately available: Accessory
REPLENISHER TANKS (2X30 L) WITH LEVEL SENS./CBL 5M REPLENISHER TANKS (2X80 L) WITH LEVEL SENS./CBL 6M MIXER COMMUNICATION CABLE, 20 M MIXER LIGHT TIGHT COVER CLASSIC
Order number
FI1XL F98XW CM+9528030301 FT7BV EHA2H
Chapter 8 / 75
Document No: DD+DIS022.05M Copyright 2007 Agfa HealthCare N.V. All rights reserved. Technical Modifications reserved.
Published by Agfa HealthCare N.V. Tegernseer Landstrae 161 D - 81539 Mnchen Germany www.agfa.com
AGFA and the Agfa-Rhombus are trademarks of Agfa HealthCare N.V.
HEALTHCARE
Order No.: DD+DIS060.03M
Ersatzteilliste Spare Parts List Liste des Pices de Rechange

Thoramat Docking Kit
Type 5270/0200
WARNING: Improper operation or service activities may cause damage or injuries. INSTRUCTION: 1. Read the "Generic Safety Directions" document (see MEDNET GSO => General Info => Agfa HealthCare => Publications => Service Manual) prior to attempting any operation, repair or maintenance task on the equipment. 2. Strictly observe all safety directions within the "Generic Safety Directions" and on the product.
Revision History: 2006/12 Revision 3 Author: AL Approver: GK
The changes to the previous version Edition 5, Revision 2 are: Spare Parts List completely revised
5270_0200_TITEL.CDR
Die Ersatzteilliste ist gesondert lieferbar: Bestellnummer DD+DIS060.03M The spare parts list is available separately. Order number DD+DIS060.03M La liste des pices dtaches est votre disposition sparment: No. de Ref. DD+DIS060.03M
internal update #: 2
CONFIDENTIALITY NOTE: Use, dissemination, distribution or reproduction of this document by unauthorized personnel is not permitted and may be unlawful. DOCUMENT CONTROL NOTE: The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
printed in Germany 12-2006
Document Node ID: 13959235 Copyright 2006 Agfa-Gevaert HealthCare
Spare Parts List Inhaltsverzeichnis - Contents - Table de matires
DD+DIS060.03M
TRANSPORTEINHEIT DOCKING TRANSPORT UNIT DOCKING UNITE DE TRANSPORT DOCKING PAGES 06 - 11
ANTRIEBSWELLE KOMPLETT DRIVE SHAFT COMPL. ARBRE DENTRAINEMENT COMPL. PAGES 14 - 15
External Partners: For ordering spare parts contact your local AGFA representative. Please refer to: www.agfa.com => HealthCare => ABOUT US => Agfa HealthCare worldwide
For Recycling information refer to: http://intra.agfanet/cd/ep/ehs.nsf
ABLUFTBAUGRUPPE EXHAUST ASSEMBLY MODUL DVACUATION DE LAIR PAGES 12 - 13
GS1 STEUERKARTE CONTROL BOARD CARTE DE COMMANDE PAGES 04 - 05
5270_0200_INHALT.CDR
WARNING: Hazards may be introduced because of component failure or improper operation. Replace defective parts with Agfa HealthCare original spare parts. Use only tools and measuring instruments which are suitable for the respective procedure.
Chapter 8 / 2 12-2006
Type 5270/0200 Thoramat Docking Kit
DD+DIS060.03M
Spare Parts List
Ersatzteilliste / Spare Parts List / Liste des Pices de Rechange
Chapter 8 / 3 12-2006
Spare Parts List
DD+DIS060.03M
IC 50
IC 51
BU2
BU3
Chapter 8 / 4 12-2006
ABLUFT-UND TRANSPORTBAUGRUPPE EXHAUST-AND TRANSPORT ASSEMBLY MODULE D'EXTRATION DE L'AIR ET CELUI DE TRANSPORT Type 5270/0200 Edition 5, Revision 3 Thoramat Docking Kit Agfa Company Confidential
DD+DIS060.03M
1 CM+9033175760
Spare Parts List

AUFSTECKHALTERUNG SLIP-ON MOUNT FIXATION EMBOITABLE * KLEMMTEIL CLAMP AGRAVE VERSCHLUZAPFEN KOMPLETT STUD COMPLETE PIVOT DE VERROUILLAGE COMPLETTE EPROM-SATZ IC50 / IC51 EOSUNIV 1102 - (BIS FN1101) EPROM-SATZ IC50 / IC51 EOSUNIV 1102 - (UP TO SN1101) EPROM-SATZ IC50 / IC51 EOSUNIV 1102 - (JUSQU'AU NS1101) EPROM-SATZ IC50/51 CLLC1301 - (AB FN1138) EPROM SET IC50/51 CLLC1301 - (FROM SN1138) EPROM VANNES IC50/51 CLLC1301 - (A PARTIR DE NS1138) STEUERKARTE COMPACT - (GS1) CONTROL BOARD COMPACT BOITE ELECTRONIQUE COMPACT FILM-AUSGANGSSENSOR - (GS3) FILM DETECTION DETECTION FILM
CM+9521637330
CM+9527091501
CM+9527093504
CM+9527094103
CM+9527079601
CM+9527078800
=Assembly D =Standardised part. For order please refer to the separate spare parts list for standardised parts "DD+DIS011.93M" * =Spare part not available from stock. Expect extended delivery time.
ABLUFT-UND TRANSPORTBAUGRUPPE EXHAUST-AND TRANSPORT ASSEMBLY MODULE D'EXTRATION DE L'AIR ET CELUI DE TRANSPORT Edition 5, Revision 3 Type 5270/0200 Thoramat Docking Kit Agfa Company Confidential
Chapter 8 / 5 12-2006
Spare Parts List
DD+DIS060.03M
01 11 03 01
01 01 02
D82 D128
02
D9 D128 D82 D9 D146 D81
25*
08 16
12
D6
18
D128
02 40
D9
D2320
03 01 37 40
D217 D6 D259
37
30* 24*
D82 D9
33
21*
D9 D142
27* 28*
34
08 12 20* 10 17 31* 32* 19*

D6
06 13 15 26 18 13
D420
16 14 D9 22* 07 09
D82 D128
35 29 39 38
06
D164
09
D420
07 23* 36
D44
D3184
D2320 D82 D195 D4009 D82 D9
03
01
D9 D82
41
D422
05
04
5270_0200_8002.CDR
Chapter 8 / 6 12-2006
TRANSPORTEINHEIT DOCKING TRANSPORT UNIT DOCKING UNIT DE TRANSPORT DOCKING Type 5270/0200 Edition 5, Revision 3 Thoramat Docking Kit Agfa Company Confidential
DD+DIS060.03M
1 CM+0000014259
Spare Parts List

KLEBEBAND 12X12 ADHESIVE TAPE BANDE ADHESIVE PLSCHBAND SELBSTKL. B=11MM VELVET BAND ADHESIVE BANDE EN VELOURS KLEBEBAND 12X5 645MM ADHESIVE TAPE BANDE ADHESIVE ISO 7045 - M4X12 A4 - Z ISO 7045 - M4X12 A4 - Z ISO 7045 - M4X12 A4 - Z KABELVERSCHRAUBUNG PG9 CABLE PROTECTOR COLLIER DE SERRAGE SCHEIBE-8x14x0,2-CuZn37 F37 WASHER RONDELLE SCHEIBE - 10,2x15x0,25-CuSn6 WASHER RONDELLE AUFSTECKHALTERUNG SLIP-ON MOUNT FIXATION EMBOITABLE KUGELLAGER SF 6800-2Z BALL BEARING ROULEMENT A BILLES KABELBAUM REEDKONTAKT CABLE HARNESS REED CONTACT FAISCEAU DE CABLE CONTACT REED ABDECKUNG COVER COUVERCLE LAGER BEARING PALIER SCHEIBE WASHER RONDELLE ZAHNRAD Z=15 / SCHWARZ GEAR WHEEL T=15 / BLACK ROUE DENTEE D=15 / NOIR ZAHNRAD M=1,5 / Z=32 / SCHWARZ GEAR M=1,5 / T=32 / BLACK ROUE DENTEE M=1,5 / D=32 / NOIR BOLZEN BOLT BOULON DICHTUNGSBAND 12X3 ADHESIVE TAPE BANDE ADHESIVE LAGER 2-FACH ANGEFEDERT BEARING DOUBLE SPRING LOADED PALIER A DOUBLE SUSPENSION
CM+0000001927
CM+9527310250
CM+9023003300
CM+9047910460
CM+9032738100
CM+9032757300
CM+9033175760
CM+9037101640
10
CM+9520071500
11
CM+9521637310
12
CM+9520051190
13
CM+9520051130
14
CM+9520051321
15
CM+9520051350
16
CM+9520051412
17
CM+0000014261
18
CM+9522056700
TRANSPORTEINHEIT DOCKING TRANSPORT UNIT DOCKING UNIT DE TRANSPORT DOCKING Type 5270/0200 Thoramat Docking Kit
Chapter 8 / 7 12-2006
Spare Parts List
DD+DIS060.03M
01 11 03 01
01 01 02
D82 D128
02
D9 D128 D82 D9 D146 D81
25*
08 16
12
D6
18
D128
02 40
D9
D2320
03 01 37 40
D217 D6 D259
37
30* 24*
D82 D9
33
21*
D9 D142
27* 28*
34
08 12 20* 10 17 31* 32* 19*

D6
06 13 15 26 18 13
D420
16 14 D9 22* 07 09
D82 D128
35 29 39 38
06
D164
09
D420
07 23* 36
D44
D3184
D2320 D82 D195 D4009 D82 D9
03
01
D9 D82
41
D422
05
04
5270_0200_8002.CDR
Chapter 8 / 8 12-2006
DD+DIS060.03M
19 CM+9527320300 *
Spare Parts List

PLATINE RECHTS GENIETET PLATE RHS RIVETED PLAQUE A DROITE ZUGANKER TIE ROD TIRANT PLATINE LINKS GENIETET PLATE LHS RIVETET PLAQUE A GAUCHE GETRIEBEWINKEL TRANSMISSION BRACKET EQUERRE D'ENGRENAGES SCHNECKENWELLE WORM GEAR SHAFT VIS SANS FIN SCHUTZWINKEL COVER PLATE EQUERRE DE PROTECTION LEITBLECH GUIDE PLATE TOLE DE GUIDAGE DISTANZBUCHSE SPACER BUSH ECARTEUR * STANGE ROD BARRE TISCHPLATTE, GESCHWEISST TABLE PLATE WELDED PLAQUE DE TABLE KUPPLUNGSROHR PIPE UNION RACCORD * VORDERWAND, LACKIERT FRONT WALL, VARNISHED PAROI FRONTALE, VERNI PLATTE PLATE PLAQUE VERKLEIDUNGSTEIL - NACHARBEIT PANELING PART PANNEAU ABTASTROLLE DETECTOR ROLLER GALET DE DTECTION WALZE (GUMMI 22,5) GRAU ROLLER (RUBBER 22,5) GREY ROULEAU (CAOUTCHOUC 22,5) GRIS SCHRGSTIRNRAD HELICAL SPUR GEAR ROUE HELICOIDALE SCHNECKE WORM GEAR VIS SANS FIN
20
CM+9521620170
21
CM+9527320400
22
CM+9527320710
23
CM+9527320751
24
CM+9521620290
25
CM+9527320600
26
CM+9521620410
27
CM+9521620572
28
CM+9527320500
29
CM+9946021082
30
CM+9527031111
31
CM+9527021100
32
CM+9527021020
33
CM+9522016801
34
CM+9522061501
35
CM+9818460810
36
CM+9818511420
Chapter 8 / 9 12-2006
Spare Parts List
DD+DIS060.03M
01 11 03 01
01 01 02
D82 D128
02
D9 D128 D82 D9 D146 D81
25*
08 16
12
D6
18
D128
02 40
D9
D2320
03 01 37 40
D217 D6 D259
37
30* 24*
D82 D9
33
21*
D9 D142
27* 28*
34
08 12 20* 10 17 31* 32* 19*

D6
06 13 15 26 18 13
D420
16 14 D9 22* 07 09
D82 D128
35 29 39 38
06
D164
09
D420
07 23* 36
D44
D3184
D2320 D82 D195 D4009 D82 D9
03
01
D9 D82
41
D422
05
04
5270_0200_8002.CDR
Chapter 8 / 10 12-2006
DD+DIS060.03M
37 CM+9818565720
Spare Parts List

SCHEIBE WASHER RONDELLE GERADSTIRNRAD M=1,5 / Z=15 SPUR GEAR M=1,5 / T=15 ROUE DENTEE M=1,5 / D=15 SICHERUNGSSCHEIBE RETAINER RING RONDELLE D'ARRET SICHERUNGSSCHEIBE RETAINER RING RONDELLE DARRET DICHTUNGSPLATTE SEALING PLATE PLAQUE D'ETANCHEITE
38
CM+9940211011
39
CM+9940211290
40
CM+9943230250
41
CM+9527337720
Chapter 8 / 11 12-2006
Spare Parts List
DD+DIS060.03M
D135 D82 D9
07
D142 D82 D9
07 04 05
D134
10*
01 11 03
D6500 D135 D142
D6527
D9
08
D82 D140
02
09*
D9 D134
06
5270_0200_8003.CDR
Chapter 8 / 12 12-2006
ABLUFT-BAUGRUPPE EXHAUST ASSEMBLY MODULE D'EXTRACTION DE L'AIR Type 5270/0200 Edition 5, Revision 3 Thoramat Docking Kit Agfa Company Confidential
DD+DIS060.03M
1 CM+9041506300
Spare Parts List

KONDENSATOR 1U/400V 25X48-AF CAPACITOR CONDENSATEUR LFTER 230V/60HZ 24L/S UL FAN VENTILATEUR SICHERUNG T 250MA FUSE T 250MA FUSIBLE T 250MA SICHERUNGSHALTER FUSE HOLDER PORTE FUSIBLE FLACHSTECKERLEISTE FLAT CONNECTOR TERMINAL STRIP BARRETTE PLATE DE RACCORDEMENT KABELVERSCHRAUBUNG PG11 CABLE CLAMP COLLIER DE SERRAGE DICHTUNGSBAND 12X3 ADHESIVE TAPE BANDE ADHESIVE PAPPSCHLAUCH NW50 L= 700MM CARDBOARD PIPE TUBE EN CARTON * ABSAUGKRMMER EXTRACTION ELBOW COUDE D'ASPIRATION LFTERPLATTE FAN PLATE PLAQUE DE VENTILATEUR GS RELAISEKARTE RELAISECARD RELAISECARD
CM+9043100640
CM+9045196050
CM+9045222420
CM+9047202700
CM+9047910470
CM+0000014261
CM+9527021060
CM+9527021200
10
CM+9527021300
11
CM+9527021700
ABLUFT-BAUGRUPPE EXHAUST ASSEMBLY MODULE D'EXTRACTION DE L'AIR Type 5270/0200 Thoramat Docking Kit
Chapter 8 / 13 12-2006
Spare Parts List
DD+DIS060.03M
05
D44
06 04
D4302
02 01* 03*
D44
09
D82 D195
06
5270_0200_8004.CDR
Chapter 8 / 14 12-2006
ANTRIEBSWELLE DRIVE SHAFT ARBRE DE COMMANDE Type 5270/0200 Thoramat Docking Kit
DD+DIS060.03M
1 CM+9527021600
Spare Parts List

ANTRIEBSWELLE VOLLSTNDIG DRIVE SHAFT COMPLETE. ARBRE D'ENTRAINEMENT COMPLET SCHNECKE M=2 / Z=2 / RECHTS WORM GEAR M=2 / TEETH=2 / RHS VIS SANS FIN M=2 / DENTS=2 / A DROIT * ANTRIEBSWELLE DRIVE SHAFT ARBRE D'ENTRAINEMENT KEGELRAD BEVEL GEAR ROUE DENTEE KUPPLUNGSROHR PIPE UNION RACCORD GERADSTIRNRAD M=1,5 / Z=15 SPUR GEAR M=1,5 / T=15 ROUE DENTEE M=1,5 / D=15
CM+9520061062
CM+9527011523
CM+9522012731
CM+9839534160
CM+9940211011
ANTRIEBSWELLE DRIVE SHAFT ARBRE DE COMMANDE Type 5270/0200 Thoramat Docking Kit
Chapter 8 / 15 12-2006
Spare Parts List
DD+DIS060.03M
Empfohlene Ersatzteilsortimente
Ersatzteilsortimente reprsentieren eine Auswahl wichtiger Teile aus der Ersatzteilliste.
Sortimentskategorien R
'Repair' Teilebedarf zur Reparatur des Gerts. Dieses Sortiment sollte der Techniker im Auto mitfhren "Car Stock". Die Mengen decken den Bedarf fr bis zu 10 Gerte. Lokal individuelle Mengenanpassungen vornehmen in Abhngigkeit von: - Anzahl der Gerte - Gre des Servicegebiets - Servicestruktur (zentral/dezentral) - Bevorratungszeit
'Installation'
Teilebedarf zur Installation des Gerts. Dieses Sortiment sollte als Kofferlager zur Verfgung stehen. Es enthlt alle gertespezifischen Teile die zustzlich zu den Teilen des Gertelieferumfangs zur Durchfhrung einer Installation bentigt werden. Die Mengen reichen fr eine einzige Gerteinstallation. Teilebedarf zur Wartung des Gerts. Dieses Sortiment sollte als Kofferlager zur Verfgung stehen. Dieses Sortiment muss fr eine Wartung zur Verfgung stehen. Es enthlt alle gertespezifischen Teile die zur Durchfhrung einer Wartung nach Wartungscheckliste bentigt werden. Die Mengen reichen fr eine einzige Wartung. Extrem teure oder sperrige Teile die im Zentrallager des Landes anstatt im R-Sortiment zur Verfgung stehen sollten. Strategischer Bestand unabhngig von der Anzahl der Gerteinstallationen. Falls diese Teile Bestandteil des Serviceabkommens sind mssen sie nach Verwendung umgehend wieder auf Lager gelegt werden.
'Maintenance'
'Local stock'
Chapter 8 / 16 12-2006
DD+DIS060.03M
Spare Parts List
Recommended Spare Parts Assortments

Spare Parts Assortments represent a selection of important parts out of the Spare Parts List.
Categories of Assortments R
'Repair' Parts required to repair a machine. This assortment should be available in the field service engineers` car stock Quantity covers requirements for up to 10 machines. Adapt the locally required individual amount depending on: - number of machines - extension of the service area - service structure (centralized/decentralized) - stockpiling Parts required to install a machine. This assortment should be available in a suitcase. It includes all machine specific parts required to perform the installation in addition to the parts included in the shipment. Quantity covers one single machine installation Parts required to maintain a machine. This assortment should be available in a suitcase. This assortment must be available during a maintenance job, it includes all machine specific parts required to perform a maintenance according to the Maintenance check list. Quantity covers one single maintenance. Extremely expensive or bulky parts which should be kept in the country central warehouse instead of the R assortment. Strategic stock quantity is independent of the installed base. If service contract obligations refer to these parts, they must be replenished immediately.
'Installation'
'Maintenance'
'Local stock'
Chapter 8 / 17 12-2006
Spare Parts List
DD+DIS060.03M
Assortiments de pices dtaches

Les assortiments suivants reprsentent une slection de pices essentielles extraites de la liste de pices dtaches.
Catgories dassortiments R
'Repair' Pices requises pour la rparation de lappareil. Le technicien devrait avoir cet assortiment dans son vhicule ( = Carstock) Cette quantit est suffisante pour la rparation de 10 appareils. Adapter les quantits sur place daprs les critres : - nombre dappareils - extension de la zone dintervention - structure du service technique (centralisation/dcentralisation) - temps dapprovisionnement
'Installation'
Pices requises pour linstallation de l'appareil. Cet assortiment devrait tre disponible dans une mallette. Il contient toutes les pices spcifiques lappareil requises pour effecteur l'installation en plus des pices incluses dans la fourniture. La quantit recouvre les besoins pour linstallation dun seul appareil.
'Maintenance'
Pices requises pour la rvision de lappareil. Cet assortiment devrait tre disponible dans une mallette. Cet assortiment doit tre disponible pendant la rvision. Il contient toutes les pices spcifiques lappareil pour effecteur la maintenance en fonction de la Maintenance check list. Cette quantit est suffisante pour la rvision dun seul appareil. Pices encombrantes, extrmement onreuses qui devraient tre stockes dans le magasin central de votre pays la place de l'assortiment R. La rserve de pices stratgiques ne dpend pas du nombre dappareils installs. Si le contrat de maintenance fait rfrence ces pices elles doivent tre remplaces immdiatement.
'Local stock'
Chapter 8 / 18 12-2006
DD+DIS060.03M
Spare Parts List
Bestellung von Sortimenten

Bestellung AGFA intern: Code AH602A im EVS ffnen, Sortimentsnummer fr das gewnschte Sortiment R, I, M oder L eingeben und Einzelteile bestellen. Bestellung durch AGFA Partner: Das gewnschte Sortiment bei der zustndigen AGFA Vertretung mit Angabe der betreffenden Sortimentsnummer R, I, M oder L bestellen.
Ordering of Spare Part Kits

AGFA internal orders: Open Code AH602A in the EVS, enter the kit number for the required assortment R, I, M, or L and order individual parts. Orders of AGFA partners: Order the required assortment via the responsible AGFA Agency listing the respective kit number of assortment R, I, M, or L.
Commande d'assortiments
Commande interne AGFA : ouvrir le code AH602A dans EVS, crire le numro de l'assortiment souhait comme R, I, M ou L et passer commande des pices. Commande par les partenaires d'AGFA : passer commande de l'assortiment souhait auprs du dpositaire AGFA en charge en indiquant le numro de l'assortiment comme R, I, M ou L.
CM+052700200731 CM+052700200734
Thoramat Docking Kit Sortiment R Thoramat Docking Kit Sortiment L
Version 2 Version 2
Chapter 8 / 19 12-2006
Spare Parts List
DD+DIS060.03M
Typenverzeichnis / Type List / List de Type

CLASSIC E.O.S. CL Thoramat Docking Kit 5270/0105 5270/0200
Chapter 8 / 20 12-2006
DD+DIS060.03M
Spare Parts List
Optionen / Options / Options

- INTENTIONALLY LEFT BLANK -
Nur ber Vertrieb bestellbar / Can only be ordered through Sales / Passer commande uniquement par le service des ventes
Chapter 8 / 21 12-2006
05.12.2006 DD+DIS060.03M Agfa-Gevaert HealthCare Copyright Alle Rechte vorbehalten / All rights reserved / Tous droits rservs Herausgegeben von / Published by / Edit par
Agfa-Gevaert HealthCare Tegernseer Landstrae 161 D - 81539 Mnchen Technische nderungen vorbehalten Technical modifications reserved Sous rserve des modifications techniques
AGFA und der Agfa-Rhombus sind eingetragene Warenzeichen von Agfa-Gevaert HealthCare AGFA and the Agfa-Rhombus are trade marks of Agfa-Gevaert HealthCare AGFA et le logo Agfa sont des marques dposes de Agfa-Gevaert HealthCare
Accessories
Section 9
describes the installation of accessories (assembly types). Repair, maintenance and spare parts of accessories are implemented in the machine documentation or available as separate documentation.
Section 9
DD+DIS301.03E
Accessories and Options
Chapter 9 Contents
Revision 09.11.00 Order number Contents
DD+DIS309.00E Installation Instructions for the Light Tight Cover CM+9.5270.3070.1
Chapter 9 /I
Options
Order number: DD+DIS309.00E November 2000 Accessories for the machines
*1UDN281*
1 piece UDN28 MA 1 F7.5270.3071.1 (only for production purposes)
Classic E.O.S. Mamoray Classic E.O.S.
Type 5270/100/105
Type 5272/100
Please file these modification instructions in section Options of your TECHNICAL DOCUMENTATION. This document replaces the modification instructions DD+DIS136.00E.
Installation Instructions for the Light Tight Cover CM+9.5270.3070.1

This document is part of the TECHNICAL DOCUMENTATION and part of the spare part CM+9.5270.3070.1. It describes the installation of the light tight cover for the Classic E.O.S. (Type 5270/100/105) and Mamoray Classic E.O.S. (Type 5272/100). Aim of the option: With the light tight cover closed there is no need to wait for completion of the film feed. approx h
no special tools necessary
printed in Germany Agfa Group Confidential
DD+DIS309.00E
Options
Contents
1 2 3
3.1
Scope of delivery .......................................................................1 Required tools............................................................................1 Preparations ...............................................................................2

Pasting over of the crevices beneath the film feed................................. 3
4 5 6 7 8
Using the drilling templates......................................................4 Mounting the light tight cover ..................................................5 Additional sealing of the display housing ...............................6 Mounting the guide bracket on the light tight cover ..............7 Completion of the modification ................................................8
09.11.00 Agfa Group Confidential
5270/5272
Section 9 / I
Options
DD+DIS309.00E
Scope of delivery
Quantity 1 1 1 3 2 2 2 2 2 2 2 1 2 1 Designation Light tight cover Twist drill 4.0 Twist drill 6.0 Screws M3x20 (Phillips screw) Drilling template light tight strip (black sticker) Covering Spacer bushing Spring washer Washer Stud Feed table sealing Screw M3x20 (hexagon screw) EJOT screw KB70x14
Required tools
Quantity 1 1 1 1 1 Designation Screwdriver (Phillips), size 1 Screwdriver, (blade width 10x0.8) Wrench, size 5.5 Pointed pliers Drilling machine
5270/5272
Section 9 / 1
DD+DIS309.00E
Options
3
1. 2. 3.
Preparations
Disconnect the machine from the mains (unplug the mains connector). Remove the machine cover. Remove the developer rack and the two fixer racks. If it is not possible to drain the chemical solutions, make sure to cover them. Covering the tanks with a film should prevent metal chips from falling into the chemical solutions during the drilling work. 1. Insert a film through the film feed. 2. Pull the film across the racks until the developer and fixer tanks are covered. 3. Remove the 3 screws at the inner wall at the side of the film feed table (see in figure 1).
Figure 1: Machine inside (film feed side) 4. Drill through the existing holes at the machine inside (drill 4.0). 5. Remove the film and chips carefully.
Figure 2: Drilling
Section 9 / 2
5270/5272
Options
DD+DIS309.00E
4. Remove the cable cover by undoing the two screws below the film feed table. 5. Remove the display cover by undoing screw .
Figure 3: Bottom of the film feed table
3.1
Pasting over of the crevices beneath the film feed

1. Paste over the two crevices beneath the film feed with the enclosed light tight strips/black stickers (see figure 4).
Figure 4: Light tight strips beneath the film feed Light possibly penetrates the crevice, if the light tight strips are not pasted over.
5270/5272
Section 9 / 3
DD+DIS309.00E
Options
Using the drilling templates

1. Attach the enclosed right drilling template (see figure 5). Observe the mounting instructions on the label. 2. Drill a hole through the side panel of the feed table at the position marked with (drill 6.0).
Figure 5: Right drilling template on the film feed table 3. Attach the enclosed left drilling template (see figure 6). Observe the mounting instructions on the label. 4. Drill a hole through the side panel of the feed table at the position marked with (drill 6.0).
Figure 6: Left drilling template on the film feed table
Section 9 / 4
5270/5272
Options
DD+DIS309.00E
Mounting the light tight cover

1. Tilt the light tight cover on the film feed table as shown in figure 7. Connect the light tight cover first above the display housing.
Figure 7: Positioning of the light tight cover 2. Mount the light tight cover by means of the three enclosed Phillips screws . 3. Mount the bottom of the light tight cover by means of the screws removed before.
Figure 8: Upper screw connection
If there is a light tight wall at the film feed table, a second person will be necessary for mounting the light tight cover.
5270/5272
Section 9 / 5
DD+DIS309.00E
Options
4. Mount the bottom of the light tight cover on the left hand side by means of the delivered EJOT screw.
Figure 9: Left screw connection
Additional sealing of the display housing

1. Insert the enclosed seal from below into the provided recess of the display housing (see in figure 10). The rib of the seal must be on the inside of the display housing. 2. Clamp the bottom plate of the display housing on the sealing rib (see in figure 10). 3. Press the bottom plate up. 4. Mount the bottom plate by means of screw removed before.
Figure 10: Positioning of the seal The seal prevents light from leaking in.
Section 9 / 6
5270/5272
Options
DD+DIS309.00E
Mounting the guide bracket on the light tight cover

1. Place the washer and the spring washer on the screw. 2. Slide the screw through the previously drilled hole from the inside of the film feed table.
Figure 11: Positioning the screw
We recommend to use pliers to guide the screw (plus washer and spring washer) through the drill hole (see figure 11).
3. Mount the enclosed spacer bushing on the screw from the outside (see spot in figure 12).
Figure 12: Positioning the spacer bushing
5270/5272
Section 9 / 7
DD+DIS309.00E
Options
4. Insert the enclosed stud through the recess of the guide bracket across the screw (see spot in figure 13). 5. Connect the stud and the screw (see figure 13).
Figure 13: Guide bracket with screw connection Install the guide bracket on the other side of the film feed table in the same way.
Completion of the modification

1. Insert the racks again. 2. Mount the machine cover. 3. Switch the machine back on.
Section 9 / 8
5270/5272
Modifications
10
Section 10
describes subsequent modifications in the machine resulting from technical changes.
Section 10
Chapter 10: Intentionally left blank.
Technical Standard Modifications
11
Section 11
contains an overview of all technical modifications. This refers to hardware as well as software modifications.
Section 11
DD+DIS441.04E
Manufacturing Standard Modifications
Chapter 11
Contents 1 Introduction of the Processor Software CLLC_1203 (CM+9 5270 9410 1) .............................. 1
Chapter 11 / I
DD+DIS441.04E
Manufacturing Standard Modifications
Introduction of the Processor Software CLLC_1203 (CM+9 5270 9410 1)

Introduction as production standard: Type 5270 / 100 as of SN and 4730 Type 5270 / 105 1138 -
Description: The introduction of Processor Software CLLC_1203 solves dryer problems.
Chapter 11 / 1
Maintenance
12
Section 12
describes all routines and tests necessary during maintenance.
Section 12
Technical Documentation
*1WACH41*
1 piece WACH4 MA 1
Classic E.O.S.
Classic E.O.S. CL
Type 5270 / 105
Type 5270 / 100
Maintenance Instructions
Internal Update #5
0 00 0_1 527
2 .C 0_0
DR
The Maintenance Instructions can also be ordered separately. Order number: DD+DIS302.03E
printed in Germany 03 / 2004 Agfa Group Confidential
Caution: This system uses mains voltage. Please observe the pertinent safety instructions. These instructions describe adjustments and routines, which must only be performed by qualified technical personnel.
Note: Electrical repairs and connections must only be made by certified electricians. Mechanical repairs and connections must only be made by certified technicians. CE Declaration: According to the medical directives the CE Declaration (CE Conformity) becomes void if the product is modified without permission of the manufacturer! This applies to all parts, not only the safety devices!
We reserve the right to change data and characteristics in the light of technical progress.
Agfa Group Confidential
DD+DIS302.03E
Chapter 12 Contents
1
1.1 1.2 1.3
Safety.......................................................................... 1
Safety check............................................................................. 4 Safety switches........................................................................ 5 Checking the function of the GFI switch 0FI......................... 6
2
2.1 2.2 2.3 2.4 2.5 2.6 2.7
Required Tools and Maintenance Materials ........... 7

Special tools ............................................................................ 7 Auxiliary equipment ................................................................ 7 Lubricants ................................................................................ 7 Cleaning instructions.............................................................. 8 Protection material .................................................................. 8 Spare parts kits........................................................................ 9 Cleaning substances: ............................................................. 9
3
3.1
3.1.1 3.1.2
Maintenance............................................................. 10
Maintenance instructions ..................................................... 10
How to use the maintenance instructions ......................................... 10 Maintenance procedure .................................................................... 10
3.2 3.3 3.4 3.5 3.6 3.7 3.8
Maintenance intervals ........................................................... 11 Analysis.................................................................................. 11 Maintenance Preparations .................................................... 13 Checking, cleaning, and general care ................................. 15 Cleaning the rack and tank systems.................................... 21 Functional test ....................................................................... 21 End of maintenance .............................................................. 22
Machine Care by the Customer.............................. 24
Appendix: Maintenance Checklist ............................................................................... page 1-3
Chapter 12 / I
DD+DIS302.03E
Safety
General safety instructions The machine must only be used as described in the operating instructions. Any other use may result in damage to the machine, or may affect the machine function with the consequence that the machine can no longer be used as intended, and therefore presents a risk for patients, user and environment. The machine must only be operated by qualified personnel trained on the machine. Ensure that only trained personnel have access to the machine. Ensure that the machine can always be supervised and that any tampering is prevented. Repairs or modifications on the machine must only be performed by trained service personnel authorized by AGFA. In case of visible damage on the machine housing the machine must not be operated or used, and must immediately be disconnected from the mains. Built-in or external safety devices must not be circumvented or disabled. Disconnect the machine from the mains before starting any maintenance. If a mains connection is absolutely required these maintenance routines must only be made by specially trained personnel. Like all technical devices, this machine must be operated, cared for and serviced correctly as described in the documentation provided with the machine. If the machine is not operated correctly, or if it is not serviced correctly, AGFA will not be liable for any resulting disturbances, damage or injuries. When installing the machine make sure that either the mains plug or an all-cable disconnecting device is provided in the internal installation close to the machine and is easily accessible. If the machine is connected with other components or assemblies, AGFA will guarantee safety only for combinations which are approved by AGFA. In case of conspicuous smoke or noises, immediately disconnect the machine from the mains. Special instructions for the handling of chemicals When handling chemicals, always observe the applying safety and environmental regulations, as well as the operating and warning instructions pertaining to these chemicals. Wear stipulated protective clothing and safety goggles. When disposing of chemicals and waste water, you must comply with the local regulations and the provisions for environmental protection. If photo-chemicals get in your eyes, proceed exactly according to the warning instructions and/or the instructions published by the manufacturers of the chemicals. If required, immediately rinse your eyes with cold water. Afterwards a physician must be consulted immediately. Avoid inhaling of chemical fumes. Make sure that there is sufficient Classic E.O.S. / Classic E.O.S. CL (Type 5270 / 100 / 105) Chapter 12 / 1
DD+DIS302.03E ventilation at the installation site of the machine, i.e. an air exchange that is at least ten times the room volume per hour. Always comply with the installation instructions. Verify tightness of all connections for chemicals and water, as well as waste water, on the machine in regular intervals. At least check whenever suggested in the operating instructions and/or service instructions. If solution gets into the inside of the machine (e.g. by spilling during tank filling), the machine must immediately be disconnected from the mains and cleaned thoroughly by the service personnel. Do not use additional chlorine or chlorine containing substances inside the processor. The use of additional chlorine or chlorine containing substances can lead to irreversible damage of the equipment. Using these substances may void the manufacturers warranty.
The film processor must not be operated in the direct vicinity of the patients as defined in EN60601-1 and IEC 601-1.
In addition to the safety regulations mentioned in this document the country specific safety regulations must be observed!
Chapter 12 / 2
DD+DIS302.03E
These maintenance instructions are to be considered confidential. The instructions refer to the following components of the film processor: Film feed table Transport units Main drive Circulation pumps and their drive Dryer / IR-heaters Replenishment system Tank and hose system / tank heaters Water connections / water filter Electrical connection Disconnect the machine from the mains before starting any maintenance and/or repair activities. If a mains connection is absolutely necessary this maintenance and repair work must only be made by specially trained personnel.
Chapter 12 / 3
Maintenance Instructions 1.1 Safety check

Electrical check
DD+DIS302.03E
Check the power cable and the cables inside the machine for damage. Check the strain relief of the power cable. Check the line fuses for the required value. Check the function of the air filter and the cooling. Check the cable connections and plug for burnt spots. Check the grounding connections at the metal panels and housing. Upon repairs regarding the mains voltage the protective earth must be checked (VDE standard). The resistance of the PE with an earthed pin connector is 0.3 Ohm, with a fixed connection it is 0.2 Ohm (according to VDE 0702, VBG4, Edition 1997).
1: 2: 3: 4:
Internal circuit of the machine to be tested Measuring equipment for testing the protective earth resistance Connection between meter and protective earth Connection between meter and conductive parts which may be touched in the machine to be checked
Figure 1 When measuring the resistance consider that the total value always includes the resistance of the measuring cable.
Chapter 12 / 4
DD+DIS302.03E
Maintenance Instructions Safety switches
1.2
2
Figure 2 = Safety switch (cover) 0SW2 = Safety switch (dryer flap) 0SW3
527061CM.CDR
To ensure safety of the customer the machine has two safety switches. For service purposes the function of the safety cover switch can be overridden with a service key (locking pin CM+9042663090). However, be careful, there is a risk of injuries by moving mechanical or electrical parts. Make sure to remove the locking pin before closing the covers. Otherwise the cover switch may be damaged or the adjustment position is lost. The safety function for the customer is then no longer effective. But even in case of interrupted safety switches 0SW2 and/or 0SW3 and with the mains switch 0SW1 (0S1) off, there is still power applied on the following components as long as the power cord is plugged in: Ground fault interrupter 0FI Mains switch 0SW1
2 1
5273_061_001.cdr
Figure 3
Chapter 12 / 5
Maintenance Instructions 1.3 Checking the function of the GFI switch 0FI
DD+DIS302.03E
1 2
5270_10012_001.cdr
Figure 4 Information for the customer: This routine must be repeated 1x per month.
Chapter 12 / 6
DD+DIS302.03E
2
2.1
Required Tools and Maintenance Materials

Special tools
In addition to the normal equipment the following tools are required: Order number CM+9042663090 CM+9999902910 Tool description Locking pin (service key, order two keys) Thermometer
commercially available Graduated beaker, 1000 ml (33.82 fl.oz.) commercially available Bucket, 10 l (338.18 fl.oz.), with liter scale commercially available Hose with shower l = 4 m, with coupling for the water tap and shut-off tap commercially available Torch or hand lamp commercially available Soft dust brush commercially available Bottle brush
2.2
Auxiliary equipment
Order number CM+9999992360 CM+9999992310 CM+9999915240 Designation Kresto hand washing lotion Plastic cleaner Cleaning sponge
2.3
Lubricants
Order number CM+9999991360 CM+9999992470 Designation Ballistol oil Grease Isoflex Topas NB52 (50ml / 1.69 fl.oz)
Chapter 12 / 7
Maintenance Instructions 2.4 Cleaning instructions

SAFETY
DD+DIS302.03E
For cleaning the machine tanks make sure that the power plug of the machine is disconnected! Before cleaning, the standard covers and panels must be put on all electrical components! All cleaning substances may irritate the skin and the eyes. Therefore it is always necessary to use rubber gloves and protective goggles when mixing and using cleaning substances. Follow the safety instructions of the manufacturer! Splashes in the eyes or on the skin must be cleaned immediately with water. During mixing of the cleaning powder avoid breathing of the powder dust. The cleaning substances may attack the components, especially the rubber rollers. Therefore the reaction time should not exceed approx. 20 minutes. Thorough rinsing with water or neutralizing chemicals is required. Do not use any spirit or alcohol to clean the rollers!
Disposal: Always observe the regulations by the local authorities and the pertinent sewage protection laws when disposing of cleaning chemicals and water!
2.5
Protection material
Order number CM+9999915040 CM+9999915050 CM+9999991550 Buy locally Designation Protection gloves Protection goggles Protection cream Work coat / jump suit
Chapter 12 / 8
DD+DIS302.03E
Maintenance Instructions Spare parts kits

Order number CM+05270100731 CM+05270100733 *) We recommend to carry the following parts kits*) for maintenance: Designation Repair Maintenance
2.6
see general information about spare parts kits (Chapter 8)
2.7
Cleaning substances:
Order number Developer tank CM+9999992250 Fixer tank CM+9999992840 CM+9999992000 Water tank CM+9999991930 CM+9999992590 Anti-algae agent CM+9999992260 Anti-lime agent CM+9999992840 CM+9999992210 AGFA FIXCLEAN BIC BIO PVC BECKEN CLEAN 3752J V7W91 BIC ALGEFIN 86 A WDQ02 BIC ARGALEX 91 Cleaner and Neutralizer BIC OXOCLEAN Water Tank Cleaner VR76F 65D1Q AGFA FIXCLEAN BIC FIXAREN 80 7352J VSBR6 BIC EBAREN 86 Cleaner and Neutralizer EBMBU Designation ABC Code
Chapter 12 / 9
DD+DIS302.03E
3
3.1
3.1.1
Maintenance
Maintenance instructions
How to use the maintenance instructions All the points listed here (minimum maintenance points) must be carried out. The maintenance points have been arranged in a chronologically suitable order to make your work routines as efficient as possible. The sequence of the maintenance points in the checklist (see appendix) is identical with these maintenance instructions. Test & Adjust routines in the integrated service (as of Software CLLC 1107), which support the maintenance work are listed under auxiliary equipment. If there is a detailed description for certain maintenance points in the service documentation, this will be noted in the column details. During maintenance please observe the safety regulations in this chapter and in Chapter 6.1.
3.1.2
Maintenance procedure For cleaning the machine tanks make sure that the power plug of the machine is disconnected! Before cleaning, the standard covers and panels must be put on all electrical components! Do not use chlorine or chlorine containing substances in the film processor. The use of chlorine or chlorine containing substances may cause irreparable damage in your film processor. Use of these substances may result in termination of the manufacturers warranty.
Chapter 12 / 10
DD+DIS302.03E
Maintenance Instructions Maintenance intervals

If SERVICE INDICATION has been activated in the SERVICE program, the operator will be reminded of a required maintenance according to the selected maintenance cycle. If the maintenance is due, an alternating display of FILM and MAINTENANCE reminds you daily during the first three film feeds until the maintenance is actually made. After maintenance this message is reset in the SERVICE program <Service/Service Settings/Maintenance/Reset ServIndic> (see Chapter 6.6), if <Service/Service Settings/Maintenance/Service Indication/ On> is set. The following maintenance cycles are recommended:
3.2
at least 4 maintenance jobs per year

(depending on various factors, as e.g.:
less processing cycles, water quality (algae growth) extent and intensity of general care by the customer setup of the <Service Settings> (anti-algae)
The maintenance cycles must be entered in the SERVICE program <Service/Service Settings/Maintenance/Service Interval> (see Chapter 6.6).
3.3
Analysis
Test points Infocounter analysis to determine possible weak points Measures
The infocounter data can be listed directly on
Discussion with customer Discuss current problems with the customer. the machine display.
Any Display
Settings
Language
Service
5273_10012_003.cdr
Figure 5
Chapter 12 / 11
Test points For analysis the following information in the InfoCounters menu must be evaluated:
DD+DIS302.03E
Measures Device Info: Display of machine type and installed software version. Update the software if required.
Info Counter:
Maintenance: MAINTENANCE shows the last 10 maintenance jobs and the corresponding preset maintenance cycles. DEV Repl. Liter: Display of the complete amount of replenished developer and the replenished amount since the last maintenance. FIX Repl. Liter: Display of the complete amount of replenished fixer and the replenished amount since the last maintenance. Film: Display of the complete amount of processed film and the processed film since the last maintenance in square meters. JOG Cycle: The film consumption of the last 10 days is displayed together with the date, the amount of film and the selected jog-cycle (ON-OFFAUTO). Pump Calibr.: At this option the time of the respective pump calibration with the adjusted calibration rates and the adjustment mode (DEV/FIX) can be displayed.
Device Error:
The (maximum) 100 last errors are recorded in plaintext together with date and time.
Error Hit List:
The previously occurred errors are displayed sorted according to their occurrence frequency and with error number and list position. The Error hit list is the main basis for planning the maintenance work. Thereby the maintenance work concentrates on the components which caused the majority of problems. The initial causes of problems are to be solved and damaged or worn components are to be replaced! (See Chapter 6.3)
Chapter 12 / 12
DD+DIS302.03E Test points
Measures Logbook: The actions of the machine are recorded after switching on and can be viewed here in plaintext together with date and time. Runtime: Runtime shows the total number of operating hours.
3.4
Maintenance Preparations
Steps Disconnecting the machine from the mains Remove covers and panels Drain tanks Sub-steps Switch off the machine Unplug the power plug Remove machine cover and side panels Open shut-off valves in developer, fixer, and water tank and drain the solutions Remove racks with guides from the tanks
Remove racks
Chapter 12 / 13
DD+DIS302.03E
Chapter 12 / 14
DD+DIS302.03E
3.5
Checking, cleaning, and general care

Module
1
Check for smooth turning for centered hose position on the roller for cracks in the hose surface
Cleaning and care if dirty clean carefully under running water
Tools -
Film scanner rollers Scanning rollers with antistatic hose (1)
Details -
Rack guides Guide fingers (1)

1
for a smooth surface of the guide fingers
if dirty clean carefully under running water
Sponge
Chapt. 6.5
Handle the rack guides with care to avoid scratches and damage.
DEV FIX 1 FIX 2 WAT
Rack system Water, fixer, and developer racks
for smooth operation
for cleaning remove the panels on the rack drive side
Screwdriver
Chapt. 6.5
Gears are only plugged on but not secured. Handle the racks in such a way that the gears stay in position. Gears the tooth faces and gear meshing use a bottle brush or sponge to clean from deposits replace defective parts if necessary Bottle brush, sponge Chapt. 6.5
Chapter 12 / 15
Maintenance Instructions Module Rollers / shafts Bearings without springs Bearings with springs Check roller surfaces / bearings / shafts for wear and smooth operation axial play of the rollers bearings / spring for wear roller pressure replace defective parts Cleaning and care if dirty clean carefully under running water
DD+DIS302.03E Tools Details Sponge cleaning agent
WAT
Water rack
shaft / bearing and drive for lime deposits
cleaning with BIC BIO-PVC BECKEN CLEAN possible if necessary, apply concentrated cleaner on the gears, allow to soak and then rinse with water for shafts and bearings prepare a cleaning bath
BIC BIO PVC BECKEN CLEAN
Gears are only plugged on but not secured. Handle the racks in such a way that the gears stay in position. Distributor rack
DIS / DRY
for smooth operation tooth faces / axial clearance. roller surface (especially the foam roller) for wear and contact pressure shaft bearing for wear rollers for dirt
only clean the distribution rollers carefully in case of visible dirt using a soft sponge
Sponge
Avoid the contact of grease on the surface of the rollers.
Chapter 12 / 16
DD+DIS302.03E Module
WAT FIX2 FIX1 DEV
Maintenance Instructions Check for leaks / tightness of the system hose clamps for tight connection hoses for algae growth and dirt deposits Cleaning and care replace very dirty or very old parts Tools Details -
Tank and hose system Drain + overflow pipes
WAT
FIX2 FIX1
DEV
Developer, fixer, and water tanks
for dirt deposits and algae growth
Sponge clean the tanks with sponge, cleaning agent water, or tank cleaner and then rinse thoroughly with water
Tank shut-off system
system for tightness O-rings for perfect condition
replace defective O-rings if necessary
Level sensors / temperature sensor
for dirt deposits and algae growth
remove deposits from the electrodes
Sponge
Chapter 12 / 17
Maintenance Instructions Module Circulation pumps Pump ducts Check Cleaning and care Tools Brush
DD+DIS302.03E Details -
for dirt and crystalline deposits clean pump ducts / pump housing / pump rotor thoroughly under running water using a brush replace if very dirty Upon assembly, the magnet of the pump rotor must face the outer tank wall when the pump duct is inserted!
Drive shafts
worm gear faces / gear meshing
clean carefully using a damp sponge lubricate the worm drive slightly
Sponge Cleaner Isoflex Topas NB52
Liquid on the Control Board and in the electronic section must be avoided.
Bevel gears
A
for play (max. 0.5 mm)
adjust the bevel gears if necessary
Chapt. 6.5
Drive shaft bearings
for wear
replace bearings if necessary
Chapter 12 / 18
DD+DIS302.03E Module Coupling unit to drive motor Dryer Check for complete connection Cleaning and care
Maintenance Instructions Tools Details -
Infrared heater, reflector, crossflow fan, reflector for dirt convection heater film guides (wire) Dryer rollers
if the glass body of the infrared remove the dust with a soft heater is undamaged brush
Brush
dryer rollers for dirt
only clean with a damp cloth where dirt is visible
Replenishment system
check for tightness filter on replenisher pump for dirt for dirt in replenisher tanks
replace the filter if necessary
Replenisher tanks
rinse if necessary
Brush, sponge
Water supply Water filter / solenoid valve
filter insert for dirt connections on the solenoid valve for tightness
clean filter with a brush under running water
Brush
Chapter 12 / 19
Maintenance Instructions Module Water pressure hose Check for tightness / sharp bends / cracks due to aging Cleaning and care replace the hose if necessary Tools -
DD+DIS302.03E Details -
Electrical connection
all connections for tightness
Chapter 12 / 20
DD+DIS302.03E
Maintenance Instructions Cleaning the rack and tank systems

Steps Preparing racks and tanks Sub-steps Mount the rack covers. Insert the racks without the guides. Close the tanks. Fill the tanks with water and the respective cleaning agent. Put the machine in operation. Make sure to observe the safety instruction regarding the handling of chemicals! See Chapter 1. Cleaning and checking for tightness Call up the cleaning mode in the service program <Service Settings / Cleaning Mode>. Check the hose and tank system for tightness. The cleaning mode finishes after approx. 20 minutes. Switch off the machine and unplug the connection to the mains. Dispose of cleaning substances in compliance with local regulations. Open the tanks and drain them. Take out the racks with guides. Rinse tanks and racks thoroughly with fresh water.
3.6
3.7
Functional test
Steps Start operation Sub-steps Insert the racks. Close the tanks. Put the machine in operation (see Chapter 3). Check the rack drives Check meshing of worm gears, main drive and gears of the rack system. Check if LEDs of the synchromotors are on. Check circulation of the solutions movement on solution surface. Replenishment pumps Calibrate the replenishment pumps (see Chapter 3). Calibrate the developer pump first and then the fixer pump.
Check the circulation
Chapter 12 / 21
Steps Water replenishment >3l/min Sub-steps
DD+DIS302.03E
Take out the supply elbow and collect the water in a graduated beaker. Call up the menu <Test and Adjust / Test Output / Others/ Water Supply> and the water valve will be triggered for 10s. Check if the water rate is > 0.5l.
Insert the guides
Mount the guides on the racks watch numbering on racks and guides! Feed several test films. Check drying of the test films. Check for smooth film transport through the machine.
Check the dryer and transport
Film scanner rollers
Call up the menu <Test and Adjust/ Test Input / Scanners>. Feed film. Check the function of the scanner rollers.
Check the processing quality
Process test wedges and check the results.
3.8
End of maintenance
Steps Close the machine Sub-steps Connect all ground connections and mount all the side panels.
Splashes on the panels caused by photo chemicals / cleaning chemicals must be removed immediately if possible. When they dry they cause stains which are very hard to get off. To clean the panels only use water and common household cleaners (without solvents!). Feed test films Run a test with all the film sizes and using all operating modes!
Register 12 / 22
DD+DIS302.03E Steps Reset the service interval
Sub-steps Call up the menu <Service Settings / Maintenance / Reset Servindic. > and confirm with YES. Check the Service indicators in menu <Service Settings / Maintenance / Service Indic. / Service Indikat. / ON>. Reset the infocounters When leaving the Service program <Service/InfoCounters /Info Counter/Clear TMPcountr.> confirm with YES.
Chapter 12 / 23
DD+DIS302.03E
Machine Care by the Customer

The customer must be informed that regular cleaning and care is necessary in a film processor. For an exact description of the cleaning and care jobs refer to the Operation Manual.
TYPE 5270/100
A H
B K
Z G
C K
C K
D K
527012am.cdr
Figure 6
TYPE 5270/105
L A
B K
Z G
C K
C K
D K
5270_10012_002.cdr
Figure 7
Register 12 / 24
DD+DIS302.03E
A B C D E F
Film scanner rollers Developer tank / developer rack Fixer tank 1, 2 / fixer rack 1,2 Water tank / water rack Distribution rollers Dryer
G H I J K Z
Upper rack guides (crossovers) Film feed table Dryer: Cross flow fan Convection heater
Dryer: IR-heaters Racks: central roller / main drive Film transport direction
Interval Daily Weekly Every 3 months
Action (care) Clean the film feed table (H) daily with a damp cloth or a soft sponge, and then dry it. Rinse the upper rack guides (G) with warm water. Clean the distribution rollers (E) with a damp sponge. Rinse the circulation pumps of all tanks (B, C, D) under running water. Clean the transport rollers of the dryer (F) with a damp sponge.
Every 6 months
Clean the water filter.
Chapter 12 / 25
DD+DIS302.03E
Classic E.O.S./ Classic E.O.S. CL

Type 5270/ 100/ 105
Work Instruction for order no.
SN
Maintenance must be carried out according to the maintenance instructions DD+DIS302.03E Remarks (by the customer):
INFO Logbook and/or Device Error *) Problem
Number of occurrences (date)
*) Listing of the error messages since the last maintenance:
By evaluating the infocounter information the main focus for the upcoming maintenance can be determined. INFO consumption and/or infocounter consumption Total FILM developed Developer consumption Fixer consumption
since last deletion
Checklist / page 1
DD+DIS302.03E
Cleaning
Film scanner rollers Rack / guide units (crossovers) Gears Level sensors Drive shafts Tanks / drain hoses Circulation pumps dev./fix./water Dryer rollers IR-heaters, reflector plates / cross-flow fan Distribution rollers Replenisher tanks Water supply solenoid valve / filter Chemicals Clean only if dirty Clean and rinse carefully Clean and rinse carefully Check for dirt, clean Check for dirt, clean Check the developer / fixer for crystalline deposits and check the water tank for algae growth; drain the tank and clean it. Check for dirt, clean Clean with damp sponge Remove all dust with a soft brush. Clean with damp sponge rinse if necessary Check / clean Mix fresh solutions.
OK n. OK
Check the wear parts

Film scanner rollers Transport units Gears Rollers / shafts / bearings with springs Distribution rollers Rack guide units (crossovers) Drive shafts Worm shaft / worm gears Bevel gears Bearings Coupling unit Circulation pumps Function in dev./fix./water Solution circulation Dryer IR-heaters Reflector plates, film guide units Replenishment system Replenishment rate Replenishment pump, stop valve Filter on pump Check for smooth operation, check hose for cracks and position. for smooth operation Check the axial play / check general condition. Check for wear, uniform drive, and pressure. for smooth operation Check for smooth surface. Check the gear meshing and lubricate the worm shafts. Check for play Check for wear Check the connection. Check for noises / crystalline deposits / algae growth Check the surface movement on the tanks. Check film drying. Check the function / check glass body for discoloring. Check visually and clean if necessary. Check the NOMINAL values by measuring. Check Check / replace if necessary
OK n. OK
Functional test
Developer temperature Fixer temperature, 34C, fixed Film drying Dryer step setting Transport function in wet / dryer section Film scanner rollers Processing quality Circulation pump drive synchro motors (left hand machine side) Compare NOM / ACT temperature and adapt NOM temperature in fixer tank reached? Check if films are sticking. Check the clock and the brightness. Feed film and watch the transport. Check in the SERVICE program. Check Red pilot lamps are on
OK n. OK
Checklist / page 2
DD+DIS302.03E
Safety check
Tank and hose system Tank shut-off system Hose connections Water drain / overflow (algae growth) Level detection Water connections Check the filter / water supply solenoid valve. Water supply rate Water high pressure hose Check for leaks. Check for leaks / tightness. Check Check for beginning clogging, clean if necessary. Check, clean if necessary / check the position in the mounting plate. Clean Check Check for good condition.
OK n. OK
Check for electrical safety

Electrical connection Terminal strip XK1 on PCB1 (GS1) Condition of the electric cables and the mains plug Plug connections / ground connections Cover switch Check and tighten the screw connections if necessary. Check Check for tight connection. Check (electrically and mechanically).
OK n. OK
Options and Accessories

Integrated accessories Functional test
OK n. OK
End of maintenance
End of maintenance Check if all ground connections are plugged in. Check the function with film. Delete infocounters Start a new maintenance cycle in <Service / Service Settings / Maintenance / Reset ServIndic>! (otherwise the service request will not be cleared)
OK n. OK
Date / Signature Service Engineer:
Customer
Checklist / page 3
Copyright 03.2004 DD+DIS302.03E Agfa-Gevaert AG All rights reserved Published by Agfa-Gevaert AG Fototechnik Tegernseer Landstrae 161 D - 81539 Mnchen Misprints, errors, and technical modifications reserved AGFA and the Agfa-Rhombus are trademarks of Agfa-Gevaert AG, Germany
Fieldservice Bulletins
13
Section 13
contains the Fieldservice Bulletins, this is urgent and important information (usually on individual sheets) e.g.:

Errors with safety aspects Errors in the series which can be restricted to a certain time or batch Special logistic actions
Section 13
Field Service Bulletin No. 01

*1WVX7U1*
1 piece WVX7U MA 1
Urgency immediately Next service In case of failure As required Reason Safety Reliability Quality improvement Functional changes Compatibility Subject
Classic E.O.S.
Type 5270 / 100 / 105
Cure for Complaint (PowerHelp) Problem may concern all devices Problem depending on serial number / batch New spare part
Control Board PCB1 (CM+9 5270 9450 0) and Processor SOFTWARE CLLC1107 (CM+9 5270 9410 0) available as Spare Part
This document describes the functions of Control Board PCB1 and Processor Software CLLC1107 as well as the features different to the previous version.
For an overview of valid FSBs refer to the order list, see MedNet - GSO Library.
Field Service Bulletin
DD+DIS157.04E
1
Subject
Control Board PCB1 (CM+9 5270 9450 X)

With order number CM+9 5270 9450 X we introduce the PCB1 as successor of CM+9 8405 6940 X. This board is not a successor for Control Board CM+9 5270 7850 X. (1) For the installation of Control Board CM+9 5270 9450 X observe the following table: Type 5270 / 100 5270 / 105 Production standard as of SN 4500 1500
Machine Classic E.O.S. Classic E.O.S. Scope of delivery:
Control Board pre-assembled in the screening plate, including - software for the Film Processor IC50 / IC51 Version CLLC1107 - clock chip IC-CMOS-DS 12887 - PLD programmed IC88 V1001 Enclosure for Control Board DD+DIS344.03DEF The following spare parts can also be ordered individually: Designation Software for film processor IC50 / IC51 Version CLLC1107 Clock chip IC-CMOS-DS 12887 PLD programmed IC88 V1001 Required time: 1h Required tools: Phillips screwdriver size 2, magnetic IC extraction tool CM+9 9999 1005 0 Grounding strap CM+9 9999 0830 0 Order number CM+9 5270 9410 X CM+9 0441 7030 X CM+9 5270 7717 X
Chapter 13 / 2
Classic E.O.S. (Type 5270 / 100 / 105)
No. 01 Agfa Company Confidential
DD+DIS157.04E
1.1
New functions
The installation of Control Board CM+9 5270 9450 X together with the Processor Software CLLC1107 included in the shipment offers the following additional functions: Level of fixer2 can be monitored individually. Condition is: - a level sensor present in the fixer2 tank and ST76 plugged The circulation pumps can be monitored individually. Condition is: - modified cable connections (as of SN 4500 for Type 5270 / 100 and as of SN 1500 for Type 5270 / 105) There are not plans for a modification of these cable connections in the field.
1.2
Compatibility
Control Board CM+9 5270 9450 X can only be installed in the machines in combination with the Processor Software CLLC1107 which is included in the shipment. Control Board CM+9 5270 9450 X covers all functions of the previous version CM+9 8405 6940 X.
Classic E.O.S. (Type 5270 / 100 / 105)
Chapter 13 / 3
DD+DIS157.04E
1.3
Optical features for differentiation

Predecessor and successor boards can easily be distinguished by the following features: Reset switch (S1) modified layout Clock chip (IC52) different position ST80 = ST88 different position and designation Predecessor: Control Board CM+9 8405 6940 X (section)
Figure 1 Successor: Control Board CM+9 5270 9450 X (section)
Figure 2
Chapter 13 / 4
Classic E.O.S. (Type 5270 / 100 / 105)
DD+DIS157.04E
SOFTWARE CLLC1107 CM+9 5270 9410 X

Scope of delivery: Software set of IC50 / IC51 Version CLLC1107 Enclosure DD+DIS278.03DEF Required time: h Required tools: IC extraction tool CM+9 9999 1005 0 Grounding strap CM+9 9999 0830 0
2.1
New functions
Level of fixer2 can be monitored individually. Condition is: - a level sensor present in the fixer2 tank and ST76 plugged The circulation pumps can be monitored individually. Condition is: - modified cable connections (as of SN 4500 for Type 5270 / 100 and as of SN 1500 for Type 5270 / 105) There are not plans for a modification of these cable connections in the field.
2.2
Compatibility
Processor Software CLLC1107 can only be installed in Control Board CM+9 5270 9450 X. Control Board CM+9 5270 9450 X covers all functions of the previous version CM+9 8405 6940 X.
Classic E.O.S. (Type 5270 / 100 / 105)
Chapter 13 / 5

*1W1YZR1*
1 piece W1YZR MA 1
Classic E.O.S.
Type 5270/100 as of SN 4500
Classic E.O.S. CL
Type 5270/105 as of SN 1500
Urgency Immediately Next service In case of failure As required
Reason Safety Reliability Quality improvement Functional changes Compatibility
Subject Cure for Complaint (PowerHelp) Problem may concern all devices Problem depending on serial number / batch New spare part
Introduction of Processor Software CLLC_1203 Order Number: CM+9 5270 9410 1 Control Board PCB1 incl. CLLC_1203 Order Number: CM+9 5270 9450 1
The introduction of Processor Software CLLC_1203 solves dryer problems. Change the software only in case of problems. Replace the Control Board PCB1 only in case of problems with the control board.
DD+DIS249.04E
Error symptoms Remedy
After switching from any dryer level to step 2 there is no drying effect. The solution for this problem is integrated in Software Version CLLC_1203.
Software CLLC_1203 (CM+9 5270 9410 1)

Scope of delivery: EPROM IC 50 CLLC_1203 EPROM IC 51 CLLC_1203 Enclosure (DD+DIS205.04D/E/F) Required tools: Large screwdriver Extraction tool for ICs in PLCC housings CM+9 9999 1005 0 Grounding strap CM+9 9999 0830 0 Required time: 0.5 h
Software CLLC_1203 CM+9 5270 9410 1 has been installed in production machines as of the following serial numbers:
Machine
Classic E.O.S. Classic E.O.S. CL Compatibility
Type
Type 5270 / 100 Type 5270 / 105
Serial Number SN
as of 4730 as of 1500
Processor Software CLLC_1203 must only be used on the Control Board PCB1 CM+9 5270 9450 X. This control board is installed in the Classic E.O.S. series (Type 5270/100) as of SN4500 and in the Classic E.O.S. CL series (Type 5270/105) as of SN1500. Software CLLC_1203 must never be installed in the Control Boards GS1 CM+9 5270 7830 X, CM+9 5270 7850 X , CM+9 5270 7960 X.
Chapter 13 / 2
DD+DIS249.04E
The control boards can easily be distinguished by the following features: Reset switch (S1) modified layout Clock chip (IC52) different position
Classic E.O.S. (Type 5270/100) up to SN4499 Classic E.O.S. CL (Type 5270/105) up to SN1499 Control Board CM+9 5270 7830 X, CM+9 5270 7850 X , CM+9 5270 7960 X (section)
5270_dis20104_001.cdr
Figure 1 Classic E.O.S. (Type 5270/100) as of SN4500 Classic E.O.S. CL (Type 5270/105) as of SN1500 Control Board CM+9 5270 9450 X (section)
5270_dis20104_002.cdr
Figure 2
Chapter 13 / 3
DD+DIS249.04E
Control Board PCB1 incl. CLLC_1203 (CM+9 5270 9450 1)

Scope of delivery: Control Board pre-assembled in the screening plate, including - software for the Film Processor IC50 / IC51 Version CLLC_1203 - clock chip IC-CMOS-DS 12887 - PLD programmed IC53 V1001 Enclosure for the Control Board DD+DIS206.04D/E/F Required time: 1h Required tools: Large screwdriver Phillips screwdriver size 2, magnetic Grounding strap CM+9 9999 0830 0 Control Board PCB1 CM+9 5270 9450 1 has been installed in production machines as of the following serial numbers:
Machine
Classic E.O.S. Classic E.O.S. CL
Type
Type 5270 / 100 Type 5270 / 105
Serial Number SN
as of 4730 as of 1500
Compatibility To ensure compatibility of control board and software install the enclosed Processor Software CLLC_1203 on Control Board PCB1 CM+9 5270 9450 X.
Chapter 13 / 4

*1W4WAS1*
1 piece W4WAS MA 1
Classic E.O.S.
Type 5270 / 100 as of SN 4500
Classic E.O.S. CL
Type 5270 / 105 as of SN 1500
Subject Cure for Complaint Com0404010101 (PowerHelp) Problem may concern all devices Problem depending on serial number / batch New spare part
Magnet Not Sufficiently Fixed in the Machine Cover
This document describes the symptoms of an undefined operating status as well as the cause and remedy by fixing the magnet again.
DD+DIS277.04E
Error symptoms
The machine is not ready for operation or switches to undefined conditions between on/off mode. (Complaint: COM040401010101)
Figure 1
Error cause
The magnet (1) integrated in the cover (4) got loose or dropped out and prevents correct closing of the cover. This impedes the function of the safety switch (3) located on the machine surface (2) partly or completely. You may assume that the magnet got loose if it is no longer flush with the magnet holder.
Remedy
Use a two-part glue and fix the magnet in its holder, the gap of 0.5 mm must be completely covered with glue. We recommend the two-part DELO-AUTOMIX 1895 or a similar product with equivalent properties. We do not supply this glue, please purchase this glue locally. For the properties of DELO-AUTOMIX 1895 go to the Internet under http://www.delo.de/datenblatt/DELO-DUOPOX_1895_(TIDB-D).pdf.
Chapter 13 / 2
DD+DIS277.04E
1 4 2 2 3
Figure 2
Clean the magnet and magnet holder from grease and dirt. It is not necessary to remove any remaining glue. Prepare the 2-part glue according to the manufacturer's instructions. Apply the 2-part glue (3) in the magnet holder (2). Insert the magnet (1) with the upper magnet side (4) facing the machine. Press the magnet (1) down in its holder (2).
1 2 2
Figure 3
Fix the magnet (1) aligned with its holder (2).
Required time: h
Chapter 13 / 3

*1W4XML1*
1 piece W4XML MA 1
Classic E.O.S.
Type 5270 / 100 as of SN 4500
Classic E.O.S. CL
Type 5270 / 105 as of SN 1500
Reason Safety Reliability Quality improvement Functional change Compatibility
Subject Cure for Complaint (Powerhelp) Problem may concern all devices Problem depending on serial number / batch New device
Introduction of Anti-Algae-Unit Type: 5279/100

This document describes the newly introduced Anti-Algae-Unit Type 5279/100, an optional device for X-ray film processors.
For an overview of valid FSBs refer to the Order List. See MEDNET -> GSO Library.
DD+DIS288.04E
Subject
The Anti-Algae-Unit has been developed to prevent of algae contamination to the water tank. Therefore, controlled by a timer, Algezid II is pumped to the water tank of a X-ray film processor via an integrated pump. The timer activates the pump in certain time ranges, which are adapted to an average film processing cycle and to the maintenance cycle of the film processor.
5279_100_001.cdr
figure 1
The Anti-Algae Unit cannot be used in parallel with the Chiller for developer cooling, since only one optional connection is possible on the water tank elbow. Algezid II is not included in delivery. Distribution of Agfa Algezid II: Contact your local Agfa Service, Art: BUNDZ Or in USA : Agfa Corporation, 100 Challenger Road, Ridgefield Park, NJ 07660, USA, Phone: (001201) 4402500, Fax: (001) 3424742
Order Information Order Number:
CM+9 5279 9100 0
Start of production: 01.08.2004
Documentation
Service documentation and Spare Parts List Anti-Algae-Unit (order number: DD+DIS126.04E) There is no training required for FSEs
Training
Chapter 13 / 2
HEALTHCARE
*1WYZZE1*
1 piece WYZZE 1
Classic E.O.S.
Type 5270/100 as of SN 4500
Classic E.O.S. CL
Type 5270/105 as of SN 1500
Subject Cure for Complaint (PowerHelp) Problem may concern all devices Problem depending on serial number / batch New Spare part
Installation of the Tank Reinforcement CM+9 5270 9071 0
This document describes the installation of a tank reinforcement that prevents bending of the intermediate tank walls.
DD+DIS214.04E
Error symptoms Error cause
The feed rollers of the water rack rub on the intermediate wall Tank wall between fixer and water tank bulges. In some machines this bulging causes the feed rollers of the water rack to rub on the intermediate wall. Reason:
-
Temperature differences between fixer and water tanks; fixer tank full, water tank empty, while the machine is OFF, the intermediate wall is bulging parameters effective during tank manufacturing which cannot be influenced.
Remedy
Mounting of a U-shaped tank frame on the upper edge of the intermediate wall between fixer and water tank. CM+9 5270 9071 _ Scope of delivery:
1 x U-shaped steel tank rail Installation Instructions DD+DIS104.04D/E/F
Required time: approx. h If you have any problems with chemical carry-over from tank to tank when using the tank reinforcement (capillary effect) please order Elastosil E43 separately. Information about the "Elastosil E43" silicone Due to strict regulations regarding the shipping of "dangerous substances" the silicone tube is no longer included in the shipment of the tank reinforcement. Order number: CM+9 9999 9278 0
Chapter 13 / 2
HEALTHCARE
*1YYOOD1*
1 piece YYOOD MA1
Classic E.O.S.
Type 5270 / 100 as of SN 4500
Classic E.O.S. CL
Type 5270 / 105 as of SN 1138
Bulletin Information
Urgency
Immediately Next service In case of failure If required
Ranking
Mandatory safety relevant Mandatory for affected systems Recommended quality improvement Only for information Not compatible
Subject
Cure for Complaint COMXXXXXXXXXXX (PowerHelp) Problem may refer to machines where the current sensor board has been replaced. Problem only concerns devices with serial number // batch
Service 574: "IR heater in dryer defective" due to measuring error caused by wrong cable positioning at the Current Sensor Board PCB2.
This document describes how to correct the wrong cable positioning at the Current Sensor Board PCB2.
For an overview of valid FSBs refer to the order list, in the MedNet -> GSO Library.
Printed versions of this document are not controlled. The reader should always make sure to use the newest edition of the document available via MedNet .
printed in Germany 2005-07-06 Agfa Company Confidential
DD+DIS184.05E
Error symptoms Error cause
Service 574: "IR-heater in the dryer defective" Wiring error on the Current Sensor Board PCB2 Measuring error caused by wrong cable positioning at the Current Sensor Board PCB2: one and a half windings around the current sensor generally result in low current values. Monitoring of the IR heater has only minimum tolerances and therefore triggers the error message 574.
Check
Check the number of windings around the current sensor: (1) (2) Switch off machine and disconnect from mains. Remove top cover and side panels on the left. Remove the dryer panels.
A PCB2
Figure 1
Figure 2 Wrong cable positioning Continue with Remedy.
Figure 3 Correct cable positioning Check completed. Mount the covers and panels again. Connect the machine to the mains and switch on.
Chapter 13 / 2 Agfa Company Confidential
No. 6 2005-07-06
DD+DIS184.05E
Remedy
(3) (4) (5) (6) (7)
Open the cable tie (A). Unplug ST2 (B). Remove the Current Sensor Board PCB2 from the holder. Unthread the cable from the current sensor. Thread the cable 3 times through the current sensor from below. = 2 full windings.
Figure 4 The cable must pass 3 times through the current sensor!
If the cable is threaded from above through the current sensor, it can only pass the sensor twice because of its length, which are 1.5 windings. (see Figure 5) . This results in wrong current values during TEACH IN and function monitoring. Figure 5 (8) (9) Insert current sensor PCB2 in the holder. Plug in ST2 (B).
(10) Screw the cable to the cable terminal (A). (11) Mount the covers and panels again. (12) Connect the machine to the mains and switch on. (13) Execute the <TEACH IN> procedure (see Chapter 6.2 of the documentation).
No. 6 2005-07-06
Classic E.O.S. / Classic E.O.S. CL Chapter 13 / 3 (Type 5270 / 100 / 105) Agfa Agfa Company Confidential
HEALTHCARE
Imaging Services
Document No.: DD+DIS009.07E
Service Bulletin No. 07 Classic E.O.S.

Type 5270 / 100 as of SN 4500
Classic E.O.S. CL
Type 5270 / 105 as of SN 1138
Manufacturers Warning about Ground Fault Interrupters with Possibly Higher Trigger Current.
Task
Importance Required
To be applied at all sites corrective preventive action or commercial goodwill
Category
Scope Cure for PowerHelp Complaint: HQ_0612080003.
Next Service
Selective
To be applied on affected sites corrective preventive action or commercial goodwill
Problem affects serial number(s) / batch(es) listed below
Recommended
Optional Improves functionality of product
Problem affects all sites
Reporting
After completion of your task the following entry in your Service Report is required:
* Insert the document number into the field "Comment" (SMS form)
DD+DIS009.07E
Purpose of the Document: It describes how to check the GFI switch.
For a complete overview of Service Bulletins refer to the Order List in MedNet.
CONFIDENTIALITY NOTE: Use, dissemination, distribution or reproduction of this bulletin by unauthorized personnel is not permitted and may be unlawful. DOCUMENT CONTROL NOTE: The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
01-2007 Agfa Company Confidential
Document Node ID: 14331793 serv_001_service_bulletin_global_e_template_v02
Copyright 2006 Agfa-Gevaert HealthCare
Service Bulletin
DD+DIS009.07E
1
Subject
Introduction
A manufacturers warning has been issued regarding a batch of ground fault interrupters (GFI) with possibly higher trigger current. Affected components have also been installed in Classic E.O.S. equipment. The GFI switches were manufactured between January 2003 and May 2005 and have been installed in the following series: Classic E.O.S. Type 5270 / 100: SN 4500 - 5818 Classic E.O.S. Type 5270 / 105: SN 1138 - 1142 Please note: as of 2003 GFI switches of the affected batch were also delivered as spare parts, so all machines can be affected.
Affected machines
Testing the GFI
Operator protection on the Classic E.O.S. is still guaranteed even without the GFI since the machine is completely encapsulated for operator protection. The GFI is exclusively used for machine protection. As long as the GFI reacts during the test this protection is still in effect. The GFI switch must only be replaced if it fails to react during the functional test.
Prerequisites
SPARE PARTS: GFI switch
Order number: CM+9 0452 3171 0
Classic E.O.S. Type 5270/100/105
No. 07
DD+DIS009.07E
Service Bulletin
Checking the Function of the GFI Switch

REQUIRED TIME: approx. 5 minutes
Press the test button (1). a) GFI switch reacts (toggle switch (2) tilts to 0). The switch function is correct. Activate the GFI switch by flipping the toggle switch (2) back. b) The GFI switch fails to react. The switch is defective. Replace the defective GFI switch.
1 2
5270_10012_001.cdr
NOTE: Inform the customer that the function of the GFI switch must be checked 1x per month, as described in the User Manual.
No. 07
HEALTHCARE
Imaging Services
Document No.: DD+DIS223.07E
Service Information Bulletin No. 08 Classic E.O.S.

5270/100 as of SN 4500
Classic E.O.S. CL
5270/105 as of SN 1138
This Bulletin is for Information Only Empty Battery of the Clock Chip Causes Incorrect Date and Incorrect Time Display Followed by a Calibration Request
Measure
Urgency Applying to all devices Next service Applying to the devices listed below Optional, to improve the product function Ranking
This document describes: Compatibility and obvious differences of control boards and clock chips. Replacement of clock chips and/or batteries.
CONFIDENTIALITY NOTE: Use, dissemination, distribution or reproduction of this bulletin by unauthorized personnel is not permitted and may be unlawful. DOCUMENT CONTROL NOTE: The controlled version of this document resides on MedNet. Any printed copy of this document is uncontrolled.
10-2007 Agfa Company Confidential
Document Node ID: 19674321 global_service_bulletin_template_v0
Service Information Bulletin LIST OF CONTENTS 1 2 3
DD+DIS223.07E
Introduction ........................................................................................................................................ 3
1.1 Differentiation Criteria for Control Boards and Clock Chips.................................................................3
Prerequisites ...................................................................................................................................... 4 Remedy .............................................................................................................................................. 5

3.1 3.1.1 Replacing the Clock Chip and/or Battery .............................................................................................5 Type 5270 / 100 as of SFN 4500 up to SN 6106 (Control Board I or II) and/or Type 5270 / 105 as of SN 1138 up to SN 1142 (Control Board I or II): Replace the Clock Chip or Battery.......................................................................................................6 Type 5270 / 100 as of SN 6107 (Control Board II) and/or Type 5270 / 105 as of SN 1143 (Control Board II): Replace the Battery.............................................7 Daten neu setzen .................................................................................................................................8 Calibrating the Replenishment Rate ....................................................................................................8 Setting Date and Time .......................................................................................................................13 Disposing of the Battery and/or the Clock Chip .................................................................................14 Getting the Machine Ready for Operation .........................................................................................14
3.1.2 3.2 3.2.1 3.2.2 3.3
4 5
Checking the Remedy ...................................................................................................................... 14

4.1
Appendix Overview of Differentiation and Compatibility Criteria of Control Boards and Clock Chips ................................................................................................................................................ 15
No. 08
DD+DIS223.07E
Service Information Bulletin
1
Symptom 1
Introduction
The machine requests calibration of the replenishment rates after switching on. Incorrect date and incorrect time are displayed. The battery in the clock chip is empty. The clock chip fails to save data when the machine switches off. All data of the temporary infocounters is lost or displayed incorrectly when the machine is switched on again: Status, if calibration of the replenishment rates has been carried out Values of the replenishment rate calibration Processed film Expiration date of the maintenance interval Operating hours Management of the Error Hit List
Symptom 2
Error
Remedy
Depending on the installed control board, either the clock chip or the Lithium battery of the clock chip must be replaced.
1.1
Differentiation Criteria for Control Boards and Clock Chips

New control boards CM+9 5270 9450 3 (Label F8.5270.7890.4) with modified clock chips are available: The clock chip on these control boards is soldered to the board and the Lithium battery is plugged into the clock chip. The empty battery must be replaced. On previously installed control boards the clock chip including battery must be replaced.
NOTE: The new control board was introduced to ensure compliance of the machines with RoHS regulations (Restriction of Certain Hazardous Substances). There are no changes regarding the functions of the control board.
No. 08
DD+DIS223.07E
Prerequisites
NOTE: For an overview of the Control Boards I - II refer to the Appendix. SPARE PARTS: Order spare parts depending on the installed control board: or Clock chip Lithium battery Order number CM+9 0441 7030 0 Order number CM+9 0486 2012 0 for Control Board I for Control Board II
TOOLS: Small screwdriver Small Phillips screwdriver Grounding strap CM+9 9999 0830 0 Graduated beaker (at least 1000 ml)
No. 08
DD+DIS223.07E
Remedy
REQUIRED TIME: Replacing the clock chip/battery Calibrating the replenisher pumps and setting the time approx. 15 min each approx. 30 min
3.1
Replacing the Clock Chip and/or Battery

(1) (2) Switch off machine and disconnect from mains. Remove top cover and side panels on the right.
NOTE: Sections 3.1.1 ... 3.1.2 describe the replacement of the clock chip as well as the replacement of the battery, always depending on the respective SN range. For an overview of the Control Boards I - II refer to the Appendix.
No. 08
DD+DIS223.07E
3.1.1
Type 5270 / 100 as of SFN 4500 up to SN 6106 (Control Board I or II) and/or Type 5270 / 105 as of SN 1138 up to SN 1142 (Control Board I or II): Replace the Clock Chip or Battery NOTE: Depending on the control board only one of the actions is required. Control Board I has been installed ex-factory ( action clock chip replacement). If the control board was replaced during repair, Control Board II has been installed ( action battery replacement). Either replace the clock chip (Control Board I): (3) Carefully pull the clock chip out of its socket using a small screwdriver. See Figure 1. Insert the new clock chip in the correct position according to the socket notch (1). Carefully place the pins on the socket and do not distort the chip when pressing it down!
C210
ST63 ST85
ST57 SI2 ST54 ST62
ST66 S1
IC52
(4)
IC 52
ST47
ST64 ST53 IC50 IC51 IC63 ST81 ST82 Brightness Contrast ST15 ST87 Film Out R464 R465
ST65
ST67 ST68
ST88
ST71 ST72
IC78
ST74 ST76
IC79 IC88
ST75 ST78
5273_10065_007.cdr
Figure 1: Replacing the clock chip IMPORTANT: Incorrect installation may result in damage of the newly installed clock chip. Or replace the battery (Control Board II): (3) (4) Pull the battery straight up to remove it, see Figure 3: Replacing the battery. Insert the new battery in the correct position according to socket notch (1). Do not distort the battery when pressing it down!
C210
ST63 ST85
LITHIUM BATTERY
ST57 SI2 ST54 ST62
ST66 S1
IC52 ST64 ST53 IC50 IC51 IC63 ST88 ST65

ST67 ST68
ST71 ST72
Brightness Con trast
ST81 ST82 ST15 ST87 Film Out R464 R465
IC78
ST74 ST76
IC79 IC88
ST75 ST78
disxxx_001.cdr
Figure 2: Replacing the battery (5) Connect the machine to power.
No. 08
DD+DIS223.07E
3.1.2
Type 5270 / 100 as of SN 6107 (Control Board II) and/or Type 5270 / 105 as of SN 1143 (Control Board II): Replace the Battery (3) Pull the battery straight up to remove it, see Figure 3: Replacing the battery. Insert the new battery in the correct position according to socket notch (1). Do not distort the battery when pressing it down!
C210
ST63 ST85
LITHIUM BATTERY
ST57 SI2 ST54 ST62
ST66 S1
IC52
(4)
ST64 ST53 IC50 IC51 IC63
ST65
ST67 ST68
ST88
ST71 ST72
Brightness Con trast
ST81 ST82 ST15 ST87 Film Out R464 R465
IC78
ST74 ST76
IC79 IC88
ST75 ST78
disxxx_001.cdr
Figure 3: Replacing the battery (5) Connect the machine to power.
No. 08
DD+DIS223.07E
3.2
Setting the Data

The following setup must be carried out for all machines: (1) (2) Calibrate the developer and fixer pumps. Set the clock again. Description Calibrating Rate Setting See chapter 3.2.1 3.2.2
3.2.1
Calibrating the Replenishment Rate Preparations: (1) (2) (3) (4) Press both arrow keys and hold them until the machine switches on. This resets all infocounters to zero (second operator required). Remove the left hand side panel. Pull out the replenisher supply pipes of developer or fixer, respectively. Hold the end of the supply pipe in a graduated beaker (minimum capacity: 1000 ml).
No. 08
DD+DIS223.07E
Start the calibration: 1
Cal Dev and Fix go to Test / Adjust
Settings Language Auto filling Service
Service
1x
3
Service
InfoCounters Test & Adjust
Test & Service Adjust
> 5 sec
Device ErrTest
Autotest Test Input Test Output
DEV Pump CAL
1x
DEV Pump CAL FIX Pump CAL
No. 08
DD+DIS223.07E
Calibrate the developer pump: 5
Air Bleeding Service Reg PumpsOFF

1x
NOTE: Start the "Air Bleeding" with the key until no more bubbles are visible in the developer supply hose! The removed chemicals can be poured back into the respective machine tanks. 6
Air Bleeding Reg Pumps ON

1x
7 Air bleeding completed
Start Test?
>1000ml
Processing ### . . . . . .
(30 seconds)
No. 08
DD+DIS223.07E
9
Processing! Service ###############
Insert result xxxx ml

supplied amount = XXXml
10
Dev Pump Cal

in steps of 5 ml Calibrate the fixer pump: 11
12
Air Bleeding Service Reg PumpsOFF
NOTE: Activate the "Air Bleeding" with the key until no more bubbles are visible in the supply hose for the developer! The removed chemicals can be poured back into the respective machine tanks.
No. 08
DD+DIS223.07E
13
Air Bleeding Reg Pumps ON

1x
14 Air bleeding completed
Start Test?
15
>1000ml
Processing ### . . . . . .
(30 seconds)
16
Processing! Service ###############
Insert result xxxx ml

supplied amount = XXXml
17

in steps of 5 ml 18
OK
34.0C 2 Min
No. 08
DD+DIS223.07E
3.2.2
Setting Date and Time (1) (2) Access the SERVICE program by pressing the keys holding them (5sec). Call up the menu option <Set Date/Time>:
Any Display
and
simultaneously and
Settings
Language
Service
527003m10-e.cdr
(3)
Set date and time: NOTE: - Press this key to cancel a setting. Action Select <Set Date/Time> Set the date Confirm the set date Set the time Confirm the set time dd = day hh = hours = month = minutes yyyy = year Time: hh:mm Keys Result Date: dd.mm.yyyy Time: hh:mm Date: dd.mm.yyyy
Date: Time:
mm mm
No. 08
DD+DIS223.07E
3.3
Disposing of the Battery and/or the Clock Chip

(1) Dispose of the used clock chip and/or the battery in compliance with the disposal regulations by local authorities!
Checking the Remedy

(1)
Result
Check the function. To do so switch the machine off and on again.
Correct date and time are displayed ( clock chip saves data). The machine no longer requests calibration. After replacement of the Lithium battery: If the machine still request calibration, or display of date and time is still incorrect, the clock chip itself is defective and the control board must be replaced.
4.1
Getting the Machine Ready for Operation

(1) Mount all covers and panels.
No. 08
DD+DIS223.07E
Appendix Overview of Differentiation and Compatibility Criteria of Control Boards and Clock Chips
Type 5270/100 as of SN 4500 - 6106 ex factory Type 5270/105 as of SN 1138 - 1142 ex factory Control Board: CM+9 5270 9450_ Label: F8.5270.7890._
Control Board I
Black clock chip Order number: CM+9 0441 7030 0

F8.5270.7890._
Clock chip is not downward compatible
Control Board II is downward compatible
Control Board II
Type 5270/100 as of SN 6107 ex factory Type 5270/105 as of SN 1143 ex factory
Control Board: CM+9 5270 9450 x (x = 3) Label: F8.5270.7890.x (x = 4)
Clock chip with yellow Lithium battery Order number battery: CM+9 0485 2012 0
Lithium Battery
F8.5270.7890._
No. 08
Site Planning
14
Section 14
contains all planning data including the required measures to be carried out on site before the machine is delivered. The section is divided into

Construction planning data Technical connection and performance data Safety instructions
Section 14
Installation Planning
*1WACPK1*
1 piece WACPK MA 1
Classic E.O.S.
Type 5270/100
Classic E.O.S. CL
Type 5270/105
INSTALLATION PLANNING and Technical Data

Internal Update #5
R .CD _02 0 0 00 0_1 527
The Installation Planning Instructions can also be ordered separately. Order number: DD+DIS303.03E
printed in Germany 03 / 2004 Agfa Group Confidential
Caution: This system uses mains voltage. Please observe the pertinent safety instructions. These instructions describe adjustments and routines, which must only be performed by qualified technical personnel.
Note: Electrical repairs and connections must only be made by certified electricians. Mechanical repairs and connections must only be made by certified technicians. CE Declaration: According to the medical directives the CE Declaration (CE Conformity) becomes void if the product is modified without permission of the manufacturer! This applies to all parts, not only the safety devices!
We reserve the right to change data and characteristics in the light of technical progress.
DD+DIS303.03E
2.1 2.2 2.3 2.4
Safety ......................................................................... 1 Scope of Delivery and Accessories......................... 3

Classic E.O.S. Type 5270/100 ................................................ 3 Classic E.O.S. CL Type 5270/105 .......................................... 3 Peripheral equipment.............................................................. 4 Exhaust connection through the floor................................... 4
3
3.1 3.2
System Overview....................................................... 5
Classic E.O.S. Type 5270/100 ................................................ 5 Classic E.O.S. CL Type 5270/105 .......................................... 6
4
4.1 4.2
Machine Dimensions................................................. 7
Classic E.O.S. Type 5270/100 ................................................ 7 Classic E.O.S. CL Type 5270/105 .......................................... 8
5 6
6.1 6.2
Transport path ........................................................... 9 Access for Repair and Maintenance...................... 10

7
7.1
7.1.1 7.1.2
Daylight / Darkroom Installation (only Classic E.O.S. Type 5270/100) ...................... 12

Machine in the daylight, film feed in the darkroom, light seal at the darkroom feed table ................................... 12
Installation at the wall opening .......................................................... 12 Installation with light tight wall ........................................................... 13
7.2
7.2.1
Machine in the darkroom, film exit in the daylight, light seal at the dryer with light tight wall ........................... 14
Installation at the wall opening with light tight wall ............................ 14
7.3
Light tight wall ....................................................................... 15
8
8.1
Installation ............................................................... 16
Hoses and installation material............................................ 16
Register 14 / I
Installation Planning 8.2

8.2.1 8.2.2 8.2.3 8.2.4
DD+DIS303.03E
Supply and disposal through the lower front panel (only Classic E.O.S. Type 5270/100) .................................... 17
Instructions for breaking out the openings.........................................17 Required openings for standard installations ....................................17 Installing the developer / fixer supply hoses......................................18 Installing the disposal hoses..............................................................19
8.3
8.3.1
Supply and disposal through the floor................................ 20

Installing the disposal hoses..............................................................21
8.4 8.5 8.6

8.6.1 8.6.2 8.6.3
Replenisher tanks for developer and fixer .......................... 22 Disposal tanks ....................................................................... 23 Water connection .................................................................. 24
Wall / machine connection at a water pressure of 2 6 bar..............25 Wall / machine connection at a water pressure > 6 bar.....................26 Overview of adaptation parts for water installations: .........................27
8.7
8.7.1 8.7.2
Exhaust connection .............................................................. 29

Exhaust connection through lower front panel (only Type 5270/100).........................................................................29 Exhaust connection through the floor ................................................30
8.8
Electrical connection of the machine .................................. 31
9
9.1 9.2 9.3
Technical Data ......................................................... 33

Electrical data ........................................................................ 33 Ambient and climatic conditions ......................................... 33 Transport and storage conditions ....................................... 34
10
10.1 10.2 10.3 10.4
Machine Specifications........................................... 35
Type overview........................................................................ 35 Film types............................................................................... 35 Film formats........................................................................... 35 Functional data ...................................................................... 36
11
11.1 11.2
Dimensions and Weights........................................ 37

12
12.1 12.2 12.3 12.4
Machine Standards and Directives ........................ 38

Safety...................................................................................... 38 Radio interference suppression........................................... 38 Electromagnetic compatibility ............................................. 38 Certificates and guidelines................................................... 39
13
Checklist for Installation Planning ........................ 41
Chapter 14 / II
DD+DIS303.03E
Safety
General safety instructions The machine must only be used as described in the operating instructions. Any other use may result in damage to the machine or may affect the machine function with the consequence that the machine can no longer be used as intended, and therefore presents a risk for patients, user, and environment. The machine must only be operated by qualified personnel trained on the machine. Ensure that only trained personnel have access to the machine. Ensure that the machine can always be supervised and that any tampering is prevented. Repairs or modifications on the machine must only be performed by trained service personnel authorized by Agfa. In case of visible damage on the machine housing the machine must not be operated or used, and must immediately be disconnected from the mains. Built-in or external safety devices must not be circumvented or disabled. Disconnect the machine from the mains before starting any maintenance. If a mains connection is absolutely required these maintenance routines must only be made by specially trained personnel. Like all technical devices, this machine must be operated, cared for and serviced correctly as described in the documentation provided with the machine. If the machine is not operated correctly, or if it is not serviced correctly, Agfa will not be liable for any resulting disturbances, damage or injuries. When installing the machine make sure that either the mains plug or an all-cable disconnecting device is provided in the internal installation close to the machine and is easily accessible. If the machine is connected with other components or assemblies, Agfa will guarantee safety only for combinations which are approved by Agfa. In case of conspicuous smoke or noises, immediately disconnect the machine from the mains. Special instructions for the handling of chemicals When handling chemicals, always observe the applying safety and environmental regulations, as well as the operating and warning instructions pertaining to these chemicals. Wear stipulated protective clothing and safety goggles. When disposing of chemicals and waste water, you must comply with the local regulations concerning waste water and environmental protection. If photo-chemicals get in your eyes, proceed exactly according to the warning instructions and/or the instructions published by the manufacturers of the chemicals. If required, immediately rinse your eyes with cold water. Afterwards see the doctor immediately. Avoid inhaling of chemical fumes. Make sure that there is sufficient ventilation at the installation site of the machine, i.e. an air exchange that is at least ten times the room volume per hour. Always comply with the installation instructions. Verify tightness of all connections for chemicals and water, as well as waste water, on the machine in regular intervals. At least check whenever suggested in the operating instructions and/or service instructions.
Chapter 14 / 1
DD+DIS303.03E
If solution gets into the inside of the machine (e.g. by spilling during tank filling), the machine must immediately be disconnected from the mains and cleaned thoroughly by the service personnel. Do not use additional chlorine or chlorine containing substances inside the processor. The use of additional chlorine or chlorine containing substances can lead to irreversible damage of the equipment. Using these substances may void the manufacturers warranty. The film processor must not be operated in the direct vicinity of the patients as defined in EN60601-1 and IEC 601-1. Adherence to safety regulations This film processor meets the safety requirements as defined in EN 60950: 1997 (IEC 950) and EN 60601-1-2: 1993, UL 1950 and CSA C22.2 No. 950 and has interference suppression as defined in EN 50081-1, EN 55011, and FCC 47 Part 15, Subchapter B, Class A. The water connection is in compliance with DIN 1988 / EN 1717:2001.
Chapter 14 / 2
DD+DIS303.03E
2
2.1
Scope of Delivery and Accessories

Machine Classic E.O.S. Accessory box Wire chute Exhaust hose including joint to the connection stub Power cable UL NEMA 6-20 P Power cable VDE CEE 7 standard cover VII Sealing tape 12x12mm; 1.3m long; self-adhesive Pipe Label (wrap-around) DEV, FIX, WAT; OVERFLOW Installation kit Accessory box with small installation parts Accessory box with installation parts for the exhaust Technical documentation Type Power connection ABC Code 37XK3
5270/100 1 N~ 230 V (200-240 V) 50/60 Hz
2.2

Machine Classic E.O.S. CL Accessory box Wire chute Exhaust hose including joint to the connection stub Power cable UL NEMA 6-20 P Power cable VDE CEE 7 standard cover VII Sealing tape 12x12mm; 1.3m long; self-adhesive Pipe Label (wrap-around) DEV, FIX, WAT; OVERFLOW Installation kit Accessory box with small installation parts Accessory box with installation parts for the exhaust Technical documentation Type Power connection ABC Code EFPHK
5270/105 1 N~ 230 V (200-240 V) 50/60 Hz
Chapter 14 / 3
Installation Planning 2.3 Peripheral equipment

Mixer Mixer communication cable (Mixer to film processor) Replenisher tanks (2 x 30 liters) with level sensor / cable 5 m Replenisher tanks (2 x 80 liters) with level sensor / cable 6 m Type 5280 CM+9528030301
DD+DIS303.03E
Type 8186 / 701 ABC Code: FJ1QL Type 8186 / 101 ABC Code: F98XW
2.4
Exhaust connection through the floor

Order an additional exhaust stub 100 mm, CM+9522030091
Chapter 14 / 4
DD+DIS303.03E
3
3.1
TYPE 5270/100
System Overview
4
5270_10014_006.cdr
Figure 1
The system requires the following components which must be considered in the planning: 1 2 3 4 -Film processor Classic E.O.S. 5270/100 Disposal tanks or connection to a centralized disposal system Chemical solution mixer Replenisher tanks for developer and fixer instead of mixer Water connection via water filter (not shown)
Depending on the customers wishes, the film processor can be combined with the following additional equipment. According to the required configuration further installation planning for corresponding equipment (e.g. mixer) must be taken into consideration.
Chapter 14 / 5

TYPE 5270/105
DD+DIS303.03E

The system requires the following components which must be considered in the planning:
1 2 3
5270_10014_005.cdr
Figure 2
1 2 3 4 5 --
Film processor Classic E.O.S. CL 5270/105 Laser Imager LR3300 Disposal tanks or connection to a centralized disposal system Chemical solution mixer Replenisher tanks for developer and fixer instead of mixer Water connection via water filter (not shown)
Depending on the customers wishes, the film processor can be combined with the following additional equipment. According to the required configuration further installation planning for corresponding equipment (e.g. mixer) must be taken into consideration.
Chapter 14 / 6
DD+DIS303.03E
4
4.1
TYPE 5270/100
Machine Dimensions
710 (27.95)
5270_10014_003.cdr
540 (21.26) 1130 (44.49) 985 (38.78) 760 (29.92) 710 (27.95) 385 (15.16)
210 (8.27)
60 (2.36)
1130 (44.49)
120 (4.72) 1065 (41.93)
30 (1.18) 30 (1.18) 80 (3.15)
710 (27.95)
615 (24.21)
945 (37.20)
470 (18.5)
Dimensions in mm (inch) Edition 6, Revision 0 Agfa Group Confidential
Figure 3
Chapter 14 / 7
105 (4.13)
495 (19.49)
130 (5.12)

TYPE 5270/105
DD+DIS303.03E
710 (27.95)
540 (21.26) 1165 (45.87) 1020 (40.16) 795 (31.3) 745 (29.3) 420 (16.54) 985 (38.81) 740 (29.13) 210 (8.27) 35 (1.38)
65 (2.56) 1760 (69.344) 740 (29.156) 740 (29.156) 470 (18.5) 120 (4.72) 35 (1.38)
650 (25.59) 1165 (45.87)
LR3300
Dimensions in mm (inch) Chapter 14 / 8
Figure 4
5270_10014_004.cdr
710 (27.95)
DD+DIS303.03E
Transport path
The film processor must fit through all doors and hallways on its transport path to the installation site. Classic E.O.S. / Classic E.O.S. CL Smallest door width (Type 5270/100/105) without pallet with pallet at least 73 cm (29 inch) at least 82 cm (32 inch)
Chapter 14 / 9
DD+DIS303.03E
6
6.1
TYPE 5270/100
Access for Repair and Maintenance

The required floor space for the film processor (with feed table, chute and the required clearance on the left) is 1270 x 860 mm (50.03 x 33.88 inch). The free space indicated in the illustration must be guaranteed for repair and maintenance, otherwise the time required for service will increase. Optimum dimensions: We recommend to plan on this free space. Minimum dimensions: Do not go below this minimum space.
2340 (92.19)
310 (12.21)
5270_10001_004.cdr
Figure 5
(A) Operation side Dimensions in mm (inch)
Chapter 14 / 10
DD+DIS303.03E
Installation Planning Classic E.O.S. CL Type 5270/105
6.2
TYPE 5270/105
The required floor space for the film processor in combination with the Laser Imager LR3300, feed table, chute and the required clearance on the left is 1700 x 860 mm (66.98 x 33.88 inch). In case of an installation of the Laser Imager LR3300 or another daylight system observe the installation documentation enclosed with the machine. The free space indicated in the illustration must be guaranteed for repair and maintenance, otherwise the time required for service will increase. Optimum dimensions: We recommend to plan on this free space. Minimum dimensions: Do not go below this minimum space.
2710 (106.77) 400 (15.76) 1910 (75.25) 1710 (67.37) 860 (33.88) 600 (23.64) 400 (15.76)
380 (14.97) 3120 (122.92) 2120 (83.52)
1700 (66.98) 40 (1.57) 740 (29.15)
600 (23.64)
A LR3300
740 (29.15)
600 (23.64) 700 (27.58) 1000 (39.4)
5270_10001_005.cdr
300 (11.82)
Figure 6
(A) Operation side Dimensions in mm (inch)
Chapter 14 / 11
DD+DIS303.03E
Daylight / Darkroom Installation (only Classic E.O.S. Type 5270/100)

Chapter 7 Daylight / Darkroom Installation only refers to the Standalone Version Type 5270/100. Type 5270/105 has been designed for installation as daylight system.
7.1
7.1.1
TYPE 5270/100
Machine in the daylight, film feed in the darkroom, light seal at the darkroom feed table
Installation at the wall opening Film feed Film output (wire chute) A 60 chamfer must be provided on the wall opening. Wall Wall base Light seal (foam rubber by the meter) Order no. CM+0000014259
1 min. 1120 (44.1)
Darkroom
4 3
Daylight
2 5
50 (1.97)
527214nm.cdr
Figure 7
Dimensions in mm (inch) Wall opening:
min. 580 (22.8) max. 680 (26.8)
Wall Wall base Wall opening

max. 1120 (44.1)
50 (1.97)
2
527014jm.cdr
Figure 8
Chapter 14 / 12
DD+DIS303.03E 7.1.2 Installation with light tight wall Film feed A 60 chamfer must be provided on the wall opening. Wall Light tight wall Film output (wire chute) Wall base Light seal (foam rubber by the meter) Order no. CM+0000014259 Darkroom
TYPE 5270/100
3 2 4 1
Daylight
min. 1120 (44.1) max. 1500 (59.1)
7 6
527014pm.cdr
Figure 9
Dimensions in mm (inch) Wall opening
Wall
1550 (61.0) min. 1110 (43.7) max. 1120 (44.1)
Overlap wall / light tight wall at least 5 cm on all sides Wooden board, 20 mm (0.79 inch) with opening
50 (1.97)
min. 670 (26.4) max. 680 (26.8)

527014lm.cdr
Figure 10
Dimensions in mm (inch) See 7.3, Light tight wall
Chapter 14 / 13

7.2.1
DD+DIS303.03E
Machine in the darkroom, film exit in the daylight, light seal at the dryer with light tight wall
Installation at the wall opening with light tight wall 1 2 3 4 5 6 7 Film feed Wall A 60 chamfer must be provided on the wall opening. Light tight wall Film output (wire chute) Light seal (foam rubber by the meter) Order no. CM+0000014259 Wall base
1 min. 1120 (44.1) max. 1500 (59.1) 6 7
527014rm.cdr
TYPE 5270/100
Darkroom
3
Daylight
2
Figure 11
Dimensions in mm (inch) The lower the height of the wall opening the more difficult will be the access to the film removal. Wall opening
1 2
Wall
1550 (61.0)
Overlap wall / light tight wall at least 50 mm (1.97 inch) on all sides Wooden board, 20 mm (0.79 inch) with opening
min. 1110 (43.7) max. 1120 (44.1)
50 (1.97)
min. 670 (26.4) max. 680 (26.8)

527014lm.cdr
Figure 12
Dimensions in mm (inch) See 7.3, Light tight wall
Chapter 14 / 14
DD+DIS303.03E
Installation Planning Light tight wall
7.3
TYPE 5270/100
min. 1110 (43.7) max. 1120 (44.1)
min. 670 (26.4) max. 680 (26.8) 1020 (40.2)

Figure 13 Dimensions in mm (inch) Coverage of a wall opening of up to 1400 mm x 900 mm (55.16 inch x 35.46 inch) is possible. An overlap of 50 mm (1.97 inch) must be guaranteed on all sides. The manufacturer does not supply the light tight wall (wooden board) required for the installation of a film processor!
Chapter 14 / 15
5273_10003_004.cdr
DD+DIS303.03E
8
8.1
Installation
Hoses and installation material
Only use fiber-reinforced PVC hoses 19x4 mm for the external hose connections (outside the machine)! The supply and disposal hoses for developer, fixer, water, and safety overflow in the machine are marked by tapes: = developer = water DEV WAT = fixer = safety overflow FIX OVERFLOW Tapes to be wrapped around external hoses are included in the accessory box. The following hoses are to be used for the supply connections: Supply Color Dimensions Order number connection (mm / inch) Developer red (DEV) 10x3 / 0.39x0.12 CM+0000064082 fiber-reinforced Fixer blue (FIX) 10x3 / 0.39x0.12 CM+0000064083 fiber-reinforced The following hoses are to be used for the disposal connections: Disposal Color Dimensions Order number connection (mm / inch) Developer red (DEV) 19x4 / 0.75x0.16 CM+0000064133 fiber-reinforced Fixer blue (FIX) 19x4 / 0.75x0.16 CM+0000064134 fiber-reinforced Water transparent 19x4 / 0.75x0.16 CM+0000007620 (WAT) safety overflow fiber-reinforced The accessory box includes an approx. 50 cm (19.69 inch) long PAP hose for the exhaust connection. The PAP hose ( 100 mm / 3.94 inch) can be ordered by the meter: Order number CM+0000064117 Hose clamp Supply CM+9037170090 Disposal CM+9037200400 CM+7037196490 Exhaust Hose connection Disposal Threaded bush Y connector Exhaust connection 100 mm (3.93 inch) Order an additional joint for the floor connection! Supply CM+9521075161 CM+9521075041 CM+9521075050 CM+9034200440 CM+9522030091
Chapter 14 / 16
DD+DIS303.03E
8.2
8.2.1
TYPE 5270/100
Supply and disposal through the lower front panel (only Classic E.O.S. Type 5270/100)
Instructions for breaking out the openings It is not necessary to remove the front panel in order to break out the openings. Mark the recesses to be broken out with a felt-tip marker. The material can be broken out by holding a screwdriver against he groove and hitting it with a hammer.
527303nm.cdr
Figure 14
8.2.2
TYPE 5270/100
Required openings for standard installations (A) (B) (C) (D) (E) (F) (G) (H) Exhaust connection Developer overflow / drain Fixer overflow / drain 1 Water overflow / drain Safety overflow, tanks Developer supply Fixer 2 supply Water supply
E D C B A F G H
Figure 15
5273_10002_004.cdr
Chapter 14 / 17
8.2.3
TYPE 5270/100
DD+DIS303.03E
Installing the developer / fixer supply hoses
Only use fiber-reinforced PVC hoses 10x3 mm (0.39x0.12 inch) for the external hose connections (outside the machine)! Position the hoses without kinks! Installing the developer / fixer supply:
2 1 3 4
7 8 9
6 7 10 G F
A
527003OM.CDR
Figure 16
(F) (G) POS 1 2 3 4 5 6 7 8 9
Developer (DEV) Fixer (FIX)
(A)
Supply direction Configuration Pre-installed in the machine Not included in shipment, can be ordered, CM+7946064580 Pre-installed in the machine Included in the accessory box Not included in shipment, can be ordered, CM+9511017970 Not included in shipment, can be ordered, CM+7037200210 Not included in shipment, can be ordered, CM+9511017920 Not included in the shipment, can be ordered, CM+0000064082 CM+0000064083 Not included in shipment, can be ordered, CM+9037200230
Designation PVC hose 9x1.5 mm (0.35x0.06 inch) Hose positioning / reinforcement bend-protection Hose clamp Hose connection stub Threaded bush Rubber elbow 10 mm (0.39 inch) Hose clamp Pipe stub 10x1 mm (0.39x0.04 inch) PVC hose 10x3 mm (0.39x0.12 inch) fiber-reinforced Developer: red Fixer: blue Hose clamp
10
Chapter 14 / 18
DD+DIS303.03E 8.2.4
TYPE 5270/100
Installing the disposal hoses
Only use fiber-reinforced PVC hoses 19x4 mm (0.75x0.16 inch) for the external hose connections (outside the machine)! Position the hoses without kinks!
2 3
4 5 5 5 7 8
Figure 17
527003QM.CDR
(A) (B) (C)
Drain direction Developer drain / overflow Fixer drain / overflow
(D) (E)
Water drain / overflow Safety overflow, tanks Configuration Pre-installed in the machine
Pos Designation 1 PVC hose 19x2.5 mm (0.75x0.10 inch) transparent 2 Hose clamp 3 Hose connection stub 20 mm (0.79 inch) 4 Threaded bush 5 Hose clamp 6 7 Rubber elbow
Pipe stub 20 mm (0.79 inch) 8 PVC hose, Developer (red, fiber-reinforced): 19x4 mm (0.75x0.16 inch) Fixer (blue, fiber-reinforced): 19x4 mm (0.75x0.16 inch) CM+0000064134 Water (transparent, fiber-reinforced): 19x4 mm (0.75x0.16 inch) CM+0000007620 Combine the hoses of the safety overflow (OVERFLOW) and water (WAT) with a Y piece and connect them with one drain hose, if this is permitted by the local regulations. Install the drain hose to the floor drain. Edition 6, Revision 0 Agfa Group Confidential Classic E.O.S. / Classic E.O.S. CL (Type 5270 / 100 / 105) Chapter 14 / 19
Included in the accessory box Not included in shipment, can be ordered, CM+9037200400 Not included in shipment, can be ordered, CM+9889629521 Not included in shipment, can be ordered, CM+7839185010 Not included in shipment, can be ordered CM+0000064133
Installation Planning 8.3 Supply and disposal through the floor
DD+DIS303.03E
Only use fiber-reinforced PVC hoses 10x3 mm (0.39x0.12 inch) for the external hose connections (outside the machine)! Position the hoses without kinks! Classic E.O.S. (5270/100)
TYPE 5270/100

TYPE 5270/105
1 4 9
3 10
1 4 9
5270_10003_016.CDR
3 10
1 4
5270_10014_011.CDR
Figure 18 Pos Designation PVC hose 1 9x1.5 mm (0.35x0.06 inch) Hose clamp 3 Hose connection stub 4 10 Hose clamp 9 PVC hose 10x3 mm (0.39x0.12 inch) fiber-reinforced Developer: red Fixer: blue Safety pressure hose
9 Figure 19
Configuration Pre-installed in the machine Not included in shipment, can be ordered, CM+9037200230 Not included in the shipment, can be ordered, CM+0000064082 CM+0000064083 Included in the accessory box
If necessary shorten the internal supply hoses and insert the hose connection stub (4) again. Connect the fiber-reinforced (external) PVC hoses with the hose connection stub (4) of the internal supply hoses. Position the hoses together through the opening in the bottom to the mixer or to the individual tanks. Chapter 14 / 20 Classic E.O.S. / Classic E.O.S. CL (Type 5270 / 100 / 105) Edition 6, Revision 0 Agfa Group Confidential
DD+DIS303.03E 8.3.1 Installing the disposal hoses
WAT
FIX2
FIX1
DEV
1 2 3 8
5270_10003_017.CDR
Figure 20
Pos Designation 1 PVC hose 19x2.5 mm (0.75x0.10 inch) transparent 2 Hose clamp 3 Hose connection stub 20 mm (0.79 inch) 5 Hose clamp 8 PVC hose, Developer (red, fiber-reinforced): 19x4 mm (0.75x0.16 inch) Fixer (blue, fiber-reinforced): 19x4 mm (0.75x0.16 inch) Water (transparent, fiber-reinforced): 19x4 mm (0.75x0.16 inch)
Not included in the shipment, CM+9037200400 Not included in shipment, can be ordered CM+0000064133 CM+0000064134 CM+0000007620
Shorten the internal disposal hoses if necessary and insert the hose connection stub (3) again. Connect the fiber-reinforced (external) PVC hoses with the hose connection stub (3) of the internal disposal hoses. Position the disposal hoses of developer (DEV) and fixer (FIX) together through the opening in the bottom and to the central disposal site. Combine the hoses of the safety overflow (OVERFLOW) and water (WAT) with a Y piece and connect them with one drain hose, if this is permitted by the local regulations. Install the drain hose to the floor drain.
Chapter 14 / 21
Installation Planning 8.4 Replenisher tanks for developer and fixer
DD+DIS303.03E
Replenisher pump with filter Replenisher tanks or Mixer Replenisher hose Figure 21 To be observed for the use of individual tanks or a mixer: maximum suction height: 2 m (78.74 inch) maximum suction length: 15 m (590.55 inch)
Replenisher tanks must not be installed inside the machine! The customer cannot refill the tanks! Level monitoring in the replenisher tanks Four plugs are provided on the Control Board PCB1 for connection of the replenisher supply for mixer, developer, fixer, and for the anti-algae solution.
A communication cable with 20 m (787.4 inch) an be ordered for the Mixer: CM+9528030301
Chapter 14 / 22
DD+DIS303.03E 8.5 Disposal tanks
For disposal of chemicals and wash water the regulations of the local authorities regarding the pertaining Sewage Act must be observed! If it is allowed to drain the exhausted solutions into the sewer, then the drain pipe must be a polyethylene pipe up to the main pipe (vertical drain pipe). The installation of the disposal lines to the disposal tanks must be carried out professionally by authorized technicians. In Germany this must be done in compliance with 19 WHG and DIN 1988 / EN 1717:2001. In other countries the corresponding national regulations must be considered. It must be guaranteed that developer or fixer solution never gets into the wash water, not even in case of overflow due to clogged lines, if the wash water is drained into the public sewage system. Install the respective hoses and protection facilities. In Germany the pertaining regulations are the general minimum requirements for the disposal of waste water in waters, dated Jan. 31, 1994, Appendix 53 Photographic Processes (silver halide photography). In other countries the respective country-specific regulations and laws must be observed. Disposal possibilities Disposal through the front panel (only type 5273/100): Disposal connections through the lower front panel: Disposal in individual tanks (developer / fixer), and water is drained in the sewer, or Disposal in centralized disposal station Disposal connections through the lower front panel Disposal tanks Figure 22
In case of a disposal with individual tanks, the disposal hoses are always filled with chemicals. Disposal through the floor: Disposal through the floor to the centralized disposal station with one disposal hose each for developer, fixer, and water. For maintenance purposes we recommend a separate drain fro cleaning chemicals. Centralized disposal Drain hoses (below the film processor)
Figure 23
Chapter 14 / 23
Installation Planning 8.6 Water connection

Also see Chapter 3
DD+DIS303.03E
Water consumption Permanent replenishment: max. 3 liters / min (101.45 fl.oz. / min). The water supply rate per square meter of processed film can be changed via code. Water pressure Water temperature pH value Water conductivity value 2 bar (200 kPa) to 6 bar (600 kPa) min. 5 C 6.5 to 8 min. 3S/cm Reliable level detection in the water tank cannot be guaranteed if this value is too low.
Regulations
The free water supply of the machine is in compliance with the regulations of DIN 1988 / EN 1717:2001 (technical regulations for the installation of drinking water). Shut-off valve Clutch
1 2 3 4
not included in shipment
Threaded fitting
2000 (78.7)
5 6 7
Pressure reducer (manometer), for water pressure > 6 bar Flexible safety pressure hose Solenoid valve Dirt filter
527314sm.cdr
Dimensions in mm (inch) Figure 24 Position the safety pressure hose, mounted at the dirt filter, all the way to the shut-off valve or pressure reducer. Safety CM+9036260160 pressure hose: tested in compliance with DIN 57700 Part 600 2 m (78.74 inch) long /4" union nut For safety we recommend to provide a floor drain close to the machine.
Chapter 14 / 24
230
DD+DIS303.03E 8.6.1
Wall / machine connection at a water pressure of 2 6 bar To protect the drinking water from a return flow of waste water via the hand shower a safety fitting (1) must be installed. This consists of a ventilation valve with integrated check valve. The installation according to the standard DIN 1988 / EN 1717:2001 must follow the illustration!
3/4" (1/2)" (3/4)" USA 4 3
1/2"
min. 150 mm
Y Z
527214VM.CDR
Figure 25
If necessary the individual assemblies must X be supported. Y Z Pos.

1
Cleaning sink Overflow Waste water Remarks optional
Part number FU+8966008 FU+58618 CM+9034200580 CM+9034200590
Qty 1 1 1 1
2 3 4
Designation Size Safety combination, " chromium plated Hand shower with " hose Hexagon reduction " USA piece (brass) Hexagon reduction " piece (brass)
Chapter 14 / 25
8.6.2 Wall / machine connection at a water pressure > 6 bar
DD+DIS303.03E
To protect the drinking water from a return flow of waste water via the hand shower a safety fitting (1) must be installed. This consists of a ventilation valve with integrated check valve. The installation according to the standard DIN 1988 / EN 1717:2001 must follow the illustration! Set the pressure reducer to a pressure value between 2 and 6 bar!
1/2"
3/4" (1/2)" (3/4)" USA
1/2"
4 5
min. 150mm
Y Z
527214WM.CDR
Figure 26
If necessary the individual assemblies must X be supported. Y Z Pos.

1
Cleaning sink Overflow Waste water Dimensions " " " " " optional Remarks
Part number FU+8966008 FU+58618 FU+8656001 FU+8656002 CM+9034200590
Qty 1 1 1 1 1
2 3 4 5
Designation Safety combination, chromium plated Hand shower with hose Pressure reducer SYR 315 Manometer 0 - 10 bar Hexagon reduction piece (brass)
Chapter 14 / 26
DD+DIS303.03E
8.6.3
Overview of adaptation parts for water installations: Adaptation part with name Connection Order number/ part number
A " external thread B " external thread CM+7034200320 Reduction nipple (brass) A " external thread CM+9034200600 B " external thread Double nipple (brass) A " external thread B " external thread CM+7034200260 Double nipple (brass, chromium plated) A " internal thread + seal B " external thread CM+7034215230 Reduction piece with seal (movable parts; brass, chromium plated) A " internal thread B " external thread CM+7034200280
Reduction nipple (brass) A " external thread B " internal thread CM+9034200590
Reduction piece (brass)
Chapter 14 / 27
Adaptation part with name Connection
DD+DIS303.03E
Order number/ part number
A " external thread CM+9034200580 B 1.085-12 UNS-3B internal thread PIPE THREADS American National Standard
Reduction piece (fitting for USA)
A " internal thread B " external thread CM+7523010550
Reduction piece (brass, compact part) for " screw connection CM+9896611740 " screw connection CM+9034200610 A " union nut B " union nut Pressure hose CM+9036260160
Flat seal
Chapter 14 / 28
DD+DIS303.03E
Installation Planning Exhaust connection
8.7
Also see Chapter 3
8.7.1
Exhaust connection through lower front panel (only Type 5270/100)
Dimensions in mm Figure 27
Flexible exhaust hose 100 mm Crossover Connection piece for exhaust hose
The film processor has an integrated exhaust unit. Connection stub at the machine: 100 mm Max. length of the exhaust hose: 5 m. If the hose is longer install an additional fan! Exhaust volume: min. 50 m/h max. 100 m/h For functional reasons the exhaust connection must always lead out of the machine.
Chapter 14 / 29
8.7.2 Exhaust connection through the floor
DD+DIS303.03E
Dimensions in mm Figure 28
Flexible exhaust hose 100 mm Exhaust connection through the floor Exhaust connection: 2 screw-type exhaust connections; center hole through the floor _ 114 mm > Order no.: CM+9522030091
The film processor has an integrated exhaust unit. Connection stub at the machine: 100 mm Max. length of the exhaust hose: 5 m If the hose is longer install an additional fan! Exhaust volume: min. 50 m/h max. 100 m/h For functional reasons the exhaust connection must always lead out of the machine.
Chapter 14 / 30
DD+DIS303.03E
Installation Planning Electrical connection of the machine

Power connection Fuse protection 1N~ 230 240 V; 50/60 Hz (200 - 240 V) 15 / 16 A A GFI switch: (IN = 30 mA in compliance with VDE 664) is integrated in the machine. Leakage current towards PE Protective earth Installation regulations < 3.5 mA < 0.1 towards ground VDE Electrical installations in the installation room must be in compliance with the regulations IEC 364, VDE 0100 and VDE 0107. UL Electrical installations in the installation room must be in compliance with the regulation "National Electrical Code" (NEC) (NFPA 70).
8.8
Mains connection in the installation room
VDE Double shockproof outlet according to DIN 49441 and CEE 7 standard plate VII UL Outlet for three-prong plugs NEMA 6-20 R
Required connection cable (scope of delivery)
VDE PVC line H05VV - F 3G 1.5 (3 wires) cable length 3.5 m usable length 2.3 m UL Cable included in the accessory box to replace the VDE cable. PVC line SJT 3 x AWG 12 (with plug NEMA 6-20 P) cable length 3.4 m usable length 2.4 m
Main breaker
Upon machine installation it must be ensured that either the mains connector or an all-pole circuit breaker for the installation on site is located close to the machine and easily accessible.
Chapter 14 / 31
Outlet connection: All-pole main breaker (option: if there is no access to the outlet) Mains supply with outlet Power cable with three-prong plug GFI switch (IN = 30 mA, in compliance with VDE 664) Note: Parts and are not included in the machine shipment.
527314km.cdr
DD+DIS303.03E
1 4
2 3
Figure 29
Chapter 14 / 32
DD+DIS303.03E
9
9.1
Technical Data
Electrical data
Power connection Power consumption: Standby (room temperature ~ 20 C) during film processing Fuse protection Leakage current towards PE Main breaker 0.45 kWh (1620 kJ) 2.9 kW/h (10440 kJ/h) 15 A / 16 A < 3.5 mA Upon machine installation it must be ensured that either the mains connector or an all-pole circuit breaker for the installation on site is located close to the machine and easily accessible. Electrical installations in the installation room must be incompliance with IEC 364 (VDE 0100 / 0107). A GFI switch: (IN = 30 mA in compliance with VDE 664) is integrated in the machine. 1N~ 230 240 V; 50/60 Hz (200 - 240 V)
Safety regulations
9.2
Ambient and climatic conditions

Room temperature min. 10 C (50 F), max. 30 C (86 F) Room temperature min. 5 C (41 F) below the set developer temperature min. 10 %, max. 80 %, no condensation Avoid inhaling of chemical fumes. Make sure that there is sufficient ventilation at the installation site of the machine, i.e. an air exchange that is at least ten times the room volume per hour. maximum 2500 Lux The machine must not be opened during the operation. It is light tight only if all panels are correctly mounted. Acoustic test ISO 7779 (airborne noise) during standby during film cycle max. 35 dB (A) max. 48 dB (A)
Relative humidity Ventilation
Light-tightness
Chapter 14 / 33
Radiation effects
DD+DIS303.03E
Upon machine installation in the close vicinity to the X-ray room, the local regulations for radiation protection must be followed (protection of personnel against scattered radiation). The machine has not been designed for the installation in the X-ray room, i.e. there is no internal screening against scattered radiation. Waterproof, chemical-resistant floor covering (pH value 4 - 11) A floor drain close to the film processor is recommended. 50 N / cm (7.75 N / in) A cleaning sink with water tap and hose shower should be provided for maintenance work. Minimum inside dimensions of the sink: Width Depth Height Standby (max.) Film run (max.) Exhaust connect. 70 cm (27.56 inch) 40 cm (15.75 inch) 20 cm (7.87 inch) into the room 250 W / 900 kJ/h into the connected 1200 W / 4320 kJ/h exhaust into the room 900 W / 3240 kJ/h total 2100 W / 7560 kJ/h Integrated exhaust in the dryer is a standard feature. During film cycle the exhaust runs at full capacity. During standby mode the exhaust can be set to half-capacity via the service program.
Floor conditions
Floor load Cleaning sink
Heat emission (approx. values)
9.3
Transport and storage conditions

Ambient temperature up to max. -25 C for 72 h max. 55 C for 96 h (IEC 68-2-1 (Ab)) (IEC 68-2-2 (Bb))
Relative humidity in the given temperature range between 5% and 95%.
Chapter 14 / 34
DD+DIS303.03E
10
10.1
Machine Specifications
Type overview
Machine Classic E.O.S. Classic E.O.S. CL Type Power connection ABC Code ECZ26 ECZ38
5270/100 1N~ 230-240 V (200 - 240 V) 50/60 Hz 5270/105 1N~ 230-240 V (200 - 240 V) 50/60 Hz
10.2
Film types
All commercially available medical x-ray films suitable for machine processing.
10.3
Film formats
Type 5270/100 Sheet films smallest size largest size max. film width 10 x 10 cm (3.9 x 3.9 inch) 35 x 43 cm (13.8 x 16.9 inch) 43.5 cm (17.1 inch)
Roll film Type 5273/105 Sheet films
Processing of roll film is NOT possible!
smallest size largest size max. film width
13 x 18 cm (5.1 x 7.1 inch) 35 x 43 cm (13.8 x 16.9 inch) 43.5 cm (17.1 inch)
Roll film
Processing of roll film is NOT possible!
Chapter 14 / 35
Installation Planning 10.4 Functional data

Process code Feeding speed Processing time in DEV Processing time (film 35 x 35 cm) Film: end / end incl. Film Films / h (35 x 35 cm) Machine tank volumes Developer Fixer 1 Fixer 2 Water Developer tank temperature standard adjustable between 25 C (77 F) - 39 C (102.2 F) Fixer 2 tank temperature Heating time from 20 C (68 F) to 34 C (93.2 F) Dryer step setting Standard setting replenishment cycles Developer / fixer Standard setting Replenishment rate Developer / fixer Water Range Replenishment rate Developer / fixer Water Water supply Adjustment range for water pressure min. max. Water conductivity value Water pH value Silver concentration in the waste water HT (60s) 160 cm/min (62.99 in/min) 12.5 sec 71 sec 82 sec 220 IP (90s) 106 cm/min (41.73 in/min) 18.8 sec 107 sec 124 sec 150
DD+DIS303.03E
RP (2min) 80 cm/min (31.5 in/min) 24.9 sec 142 sec 164 sec 110
EXT (3min) 52 cm/min (20.47 in/min) 38.3 sec 218 sec 253 sec 75
8.8 l (297.6 fl.oz.) 10 l (338.18 fl.oz.) 5.8 l (196.15 fl.oz.) 5.8 l (196.15 fl.oz.) 38 C (100.4 F) 34 C (93.2 F) approx. 20 min 13 (Software Version CLLC1107; older versions: 10 steps) 0.25 m (3.88 in) 400 ml/m 30000 ml/m 50 800 ml/m 3000 30000 ml/m 3000 ml/min (101.45 fl.oz./min) 2 bar 6 bar min. 3 S / cm If the value drops below this threshold reliable level detection in the water tank can no longer be guaranteed! 6.5 to 8 < 1 ppm 36 C (96.8 F) 34 C (93.2 F) 34 C (93.2 F)
Chapter 14 / 36
DD+DIS303.03E
11
11.1
Dimensions and Weights

Dimensions Length mm (inch) incl. packing box 1200 (47.24) without packing 1270 (50) material (with feed table and chute) Width mm (inch) 800 (31.5) 710 (27.95) Height mm (inch) 1460 (57.48) 1130 (44.49)
Weight with packing material without packing material with full tanks
11.2

Dimensions Length mm (inch) incl. packing box 1200 (47.24) without packing 1070 (42.16) material (with docking unit and chute) Width mm (inch) 800 (31.5) 710 (27.95) Height mm (inch) 1460 (57.48) 1130 (44.49)
Weight with packing material without packing material with full tanks
Chapter 14 / 37
DD+DIS303.03E
12
12.1
Machine Standards and Directives

Safety
Europe EN 60950 / A11 1997 "Safety of Information Technology Equipment" (identical with IEC 950: 1992 and with VDE 0805/ 11. 97). USA UL 1950 July 3, 1995 Safety of Information Technology Equipment, Including Electrical Business Equipment. Canada CSA 22.2 No. 950 - 95 Safety of Information Technology Equipment, Including Electrical Business Equipment.
12.2
Radio interference suppression

Europe In compliance with EN 50081-1: 1992 "Generic Standard for Emission Requirements", (identical with VDE 0839, Part 81-1/ 03. 93) EN 55011 1998, Class B "Radio Disturbance Characteristics of Medical Equipment" (corresponds to VDE 0878, Part 22 / 04.98) For equipment in residential areas, business and commercial areas, and in doctors offices. North-America (USA, Canada) US Standard FCC 47 Part 15, Subchapter B, Class A / Edition 8/ 1976 Equipment considered Non-Household Appliances
12.3
Electromagnetic compatibility
EMVG (German Electromagnetic Compatibility Act) and EC Regulation 89 / 336 / EEC; EN 50082-1: 1997 EN 61000-3-2 Limit Values for Harmonic Emissions EN 61000-3-3 Limit Values for Flicker
Chapter 14 / 38
DD+DIS303.03E
Installation Planning Certificates and guidelines

CE Medical Device Directive 93/42 EEC TV Product Service Mark Design tested and monitored UL Approbation C-UL Approbation Technical directives for drinking water installations, protection against reflux E 477 50 (M) E 477 50 (M) DIN 1988, Part 4/ 1988 / EN 1717:2001
12.4
General conditions and Appendix 53 Photographic Processes administrative regulations for (silver halide photography) minimum requirements on the disposal of waste water into public waters, dated 31.01.1994 (Germany) Ministry for Environmental Rubrique No. 2950 Maximum water consumption for Protection - single-layer emulsions must not exceed a (France) maximum of 15l/m2 * - double-sided emulsions must not exceed a maximum of 30l/m2 * * Activated in the program <Service Settings / Replenishment / Wat. Repl. Value>
Chapter 14 / 39
DD+DIS303.03E
Chapter 14 / 40
DD+DIS303.03E
13
Checklist for Installation Planning

General 1 System components yes no Film processor Daylight system Mixer Replenisher tanks Centralized disposal Disposal tanks Silver recovery (fixer, water) Sufficient floor load Elevator (door size, load) Door size Daylight Darkroom Free space provided for lifting the machines off the pallet prepared: All-pole circuit breaker Outlet (distance to machine:_____m) Outlet (distance to machine:_____m) Outlet (distance to machine:_____m) Supply and disposal through rear wall Supply and disposal through the floor Exhaust hose required, length_____m Exhaust: connection piece installed on site Supply hoses installed Disposal hoses installed Exhaust connection installed Exhaust rate sufficient 9 10 11 Water connection Free space around machine Wall opening present Required minimum guaranteed considered
Transport path

yes no
3 4
Installation version Unloading and unpacking
Required external connections: 5 6 6 7 Film processor Mixer Silver recovery Hose connections

Air conditioning system
Chapter 14 / 41
Copyright 03.2004 DD+DIS303.03E Agfa-Gevaert AG All rights reserved Published by Agfa-Gevaert AG Fototechnik Tegernseer Landstrae 161 D - 81539 Mnchen Misprints, errors, and technical modifications reserved AGFA and the Agfa-Rhombus are trademarks of Agfa-Gevaert AG, Germany
Glossary / Key Word Index
15
Section 15
comprises of two parts:
Glossary: Explanation of special terms and abbreviations Key Word Index: Alphabetic listing of machine specific terms with reference to the section where this term is explained in detail.
Section 15
DD+DIS301.03E
Chapter 15
Contents 1 Glossary ..................................................................... 1
Chapter 15 / I
DD+DIS301.03E
Glossary
BASEINIT Basic Initialization Resets the parameters of the film processor to default (as delivered ex-factory), all customer specific settings are deleted and must be entered again in the SERVICE program. Communaut Europenne, European Community Communaut Economique Europenne, European Economic Community Central Processor Unit, main processor Cathode Rate Tube (Scopix) cassette Canadian Standards Association Developer, abbreviation Deutsches Institut fr Normung, German Standardization Institution Machine version Classic E.O.S. Type 5270/105 designed for operation in connection with Laser Imager LR3300 Darkroom feed table (Electrically) Erasable Programmable Read-Only Memory European Economic Community Electromagnetic compatibility of devices European Norm = European Standard Ecologically Optimized System Film processor with double fixer tank system, which reduces the silver carry-over into the water tank considerably. Electro Static Discharge Extended Process longest processing time (3min) for top film quality Federal Communications Commission Ground fault interrupter (German abbr.: FI) Abbreviation for Fixer Serial Number, consecutive number to identify machines (German: FN) Generic Array Logic Ground Fault Circuit Interrupter Printed circuit (German: Gedruckte Schaltung)
CE CEE CPU CRT cassette CSA DEV DIN DOCKING
DUKA table (E)EPROM EEC EMVG / EMC EN EOS
ESD EXT Process FCC GFI switch FIX SN GAL GFCI GS
Chapter 15 / 1
Glossary / Key Word Index HT Process IC IEC High Throughput Process shortest processing time (60 s) Integrated Circuit
DD+DIS301.03E
International Electro-technical Commission
Immersion time Time a film spends in the developer solution. DEV Impeller Info Logbook Blade wheel of the circulation pump Function of the machine software which records detailed information about an occurred problem in chronological sequence. Program module of the machine software to save machine indications and operation data. Defined interface between a device and software. Intermediate Process medium processing time (90s) Infra-Red light International Organization for Standardization Replenishment of the set developer and fixer rate always after an hour without film development. Liquid Crystal Display Light Emitting Diode National Electrical Code National Fire Protection Association Original Equipment Manufacturer The current increase measured by the current sensor of the film processor when an additional consumer switches on. Object Modeling Technique Exhaust hose made of cardboard aluminum cardboard Printed Circuit Board, (in German GS) Protective Earth Heavy-duty screw connection (strain relief for cables) Programmable Logic Device Plastic Leadless Chip Carrier, solder-free plastic socket for chips with contact faces on all four sides Random Access Memory, working memory of a CPU
Infocounter Interface IP Process IR ISO Jog-cycle LCD LED NEC NFPA OEM Offset current
OMT PAP hose PCB PE PG screw connection PLD PLLC RAM
Chapter 11 / 2
DD+DIS301.03E Replenishment RP Process Sensitometry Shockwatch SOLO TEACH IN

Supply of developer, fixer, or water, to replenish the respective solutions Regular Process Standard processing time (2min) Procedure to check the sensitivity of photographic plates and films. Indicator, which indicates if the machine was exposed to illegally strong impacts. Machine version Classic E.O.S. Type 5270/100 designed for standalone operation. Program module of the machine software to determine current reference values (only in machines with current sensor). Indicator, which indicates if the machine was tilted. If a function cannot be carried out within a given monitored time frame, the functional sequence or the complete machine will be stopped. Institution of German electricians Water, abbreviation
Tiltwatch Timeout
VDE WAT
Chapter 15 / 3
Classic E.O.S. CL
Type 5270 / 105 as of SN 1138
th
Type 5270 / 100 as of SN 4500
Classic E.O.S.
6 Edition

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Technical Documentation Classic E.O.S. Classic E.O.S. CL

R .CD _02 0 0 00 0_1 527

printed in Germany 02 / 2005

Technical Documentation Classic E.O.S.

Ordering of spare parts and spare part kits:

xx49 - (0)89 - 6207 -3760 xx49 - (0)89 - 6207 -7388

xx49 - (0)89 - 6207 -3553

DR 02.C 00_ 100 _ 0 527

AGFA-GEVAERT AG HE/S&S - GSO Tegernseer Landstr. 161 D-81539 Munich

printed in Germany 05 / 2005 Agfa Company Confidential

Pictographs and conventions for this documentation Contents

Meaning of the pictographs

Installation preparations Controls and connectors

Text input via keyboard required

15. Glossary / key word index

Agfa Company Confidential

Classic E.O.S. / Classic E.O.S. CL (Type 5270/100/105) Edition 6

only downward compatible

only upward compatible

TYPE 5270/100 SN 1001

TYPE 5270/100 SN 2200

TYPE 5270/105 SN 1001

TYPE 5270/100 SN 4500

TYPE 5270/105 SN 1138

Techn. characteristics: - 3-key control panel

As of CEOS1714: - Must calibration - Selection of application Control board:

- Current sensor - Integrated repair routine - Cross-flow fan 24V Steuerkarten:

SI8 ST5 D50

Dev Re pl Clutch Supp ly Drain

R477 MC4 R410

R41 0 C80 BU9

R41 0 C80 BU9

IC5 1 IC63 ST 88 S T71 S T 7 2

IC51 IC6 3 ST88 S T 71 S T 7 2

MC24 MC23 D49 +12MOT

RS1 RS3 RS2

RS8 SI11 SI10 SI6 SI7 SI1 SI5 SI3

RS1 RS3 RS2

RS8 SI11 SI10 SI6 SI7 SI1 SI5 SI3

BU10 XK1 BU7 BU6

BU10 ST 86 BU7 BU6 XK1

BU10 ST86 BU7 BU6 XK1

S T68 S T69 S T 70 ST4

MC1 3 MC2 MC2 0 MC3 4

MC24 MC23 D49

S T 68 S T69 S T70 ST4

Software version: EOSUNIV1007 Techn. characteristics: - Must calibration - Selection of application