Stromversorgung / Power Supply
Stromversorgung / Power Supply
Stromversorgung / Power Supply
Technical documents
Typ/type: D400G48/30-90BWru-PD
Serien-Nr./serial no.: 106000492726 - 492731
Auftrags-Nr./order no.: 001-00177612
Geändert/revision:
Geprüft/checked: 26.02.2013 TB-AKRA
A019330206.XLS 1/2
Technische Unterlagen
Technical documents
26.02.13 - TB-VSEW 114062.00H000en-de
Vorwort
Preface 3132
Sicherheitshinweise
Note on safety 2126
Technische Daten
Technical data 114062.0T0
Schaltbild
Circuit diagram 95611.00E040A3
Klemmenplan
Terminal diagram 95611.00P040A3
Beschreibung - Montageanleitung
Description - Assembly instructions 4389
Baugruppen/Components
Kurzbeschreibung - Batterie
Short description - battery 3256
2/2 A019330206.XLS
Preface
Preface
This avoids:
- downtime, and
Service centre
Our help-desk team is also available for technical support 24 hours a day at
+49-2871/93-555.
BENNING worldwide
Austria Belgium Belarus (Weißrussland)
BENNING GmbH BENNING IOOO BENNING
Elektrotechnik und Elektronik Power Electronics ul. Belorusskaya 51-25
Eduard-Klinger-Str. 9 Z.2 Essenestraat 16 224025, Brest
3423 St. Andrä-Wördern 1740 Ternat
Tel. +43 2242/324 16-0 Tel. +32 2/582 878 5 Tel. +375 162 97 47 82
Fax +43 2242/324 23 Fax +32 2/582 876 9 Fax +375 162 29 33 77
E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected]
Croatia Czech Republic
BENNING Zagreb d.o.o. BENNING CR s.r.o.
Trnjanska 61 Zahradní ul. 894
10000 ZAGREB 29306 Kosmonosy
HRVATSKA
Tel. +385 1-6312280 Tel. +420 326/721 003
Fax +385 1-6312289 Fax +420 326/722 533
E-Mail.: [email protected] E-Mail: [email protected]
France Great Britain Hungary
BENNING BENNING BENNING Kft.
Conversion d’énergie Power Electronics (UK) Ltd. Power Elektronics
43, avenue Winston Churchill Oakley House Rákóczi út 145
B.P. 418 Hogwood Lane 2541 Lábatlan
27404 Louviers Cedex Finchampstead
Berkshire RG 40 4 QW
Tel. +33 2/322 523 94 Tel. +44 118/973 150 6 Tel. +36 33/507 600
Fax +33 2/322 508 64 Fax +44 118/973 150 8 Fax +36 33/507 601
E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected]
Italy The Netherlands Poland
BENNING BENNING NL BENNING
Conversione di Energia S.r.L. Power Electronics Power Electronics Sp.z.o.o.
Via 2 Giugno 1946, 8/B Peppelkade 42 Korczunkowa 30
40033 Casalecchio di Reno (BO) 3992 AK Houten 05503 Glosków
Tel. +39 051/758 800 Tel. +31 30/634 601 0 Tel. +48 22/757 845 3
Fax +39 051/616 765 5 Fax +31 30/634 602 0 +48 22/757 366 870
E-Mail: [email protected] E-Mail: [email protected] Fax +48 22/757 845 2
E-Mail: [email protected]
P.R. of China Russia Slovakia
BENNING 000 BENNING BENNING
Power Electronics (Beijing) Co., Ltd. Power Electronics Slovensko, s.r.o.
Tongzhou Industrial Scholkovskoje Chaussee, 5 Kukuričná 17
Development Zone 105122 Moscow 83103 Bratislava
No. 1-B BeiEr Str.
Beijing 1011137
Tel. +86 10/615 685 88 Tel. +7 4 95/967 685 0 Tel. +421 2/444 599 42
Fax +86 10/615 062 00 Fax +7 4 95/967 685 1 Fax +421 2/444 550 05
E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected]
South East Asia Spain Switzerland
BENNING BENNING BENNING
Power Electronics Pte Ltd Conversión de Energía S.A. Power Electronics GmbH
85, Defu Lane 10 C/Pico de Santa Catalina 2 Industriestrasse 6
# 05-00 Pol.Ind. Los Linares 8305 Dietlikon
Singapore 539218 28970 Humanes, Madrid
Tel. +65 6844/313 3 Tel. +34 91/604 811 0 Tel. +41 44/805 757 5
Fax +65 6844/327 9 Fax +34 91/604 840 2 Fax +41 44/805 758 0
E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected]
Sweden Ukraine USA
Benning Sweden AB BENNING Power Electronics Benning Power Electronics, Inc.
Box 990 3 Sim’yi Sosninykh str. 1220 Presidential Drive
Hovslagarev. 3B 03148 Kyiv, RICHARDSON, TEXAS 75081
19129 Sollentuna
Tel. +46 8/623 950 0 Tel. +38 044 501 40 45 Tel. +1 214/553 144 4
Fax +46 8/969 772 Fax +38 044 273 57 49 Fax +1 214/553 135 5
E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected]
Safety Notes
Contents
1 Safety notes.............................................................................. 2
1 Safety notes
The device is an electrical unit with dangerous voltage and current levels. For this
reason, the following safety instructions must be observed:
2) Ensure that only qualified and authorized personnel have access to the
equipment. No other persons should be able to open the door.
3) Even when the unit is completely switched off, certain interior components
remain lives as long as they are connected with the mains supply or the bat-
tery.
4) Integrated capacitors may still be charged even when the unit is completely volt-
age-free. These must be properly discharged by a qualified person before the con-
nections are touched.
5) When working on the unit, only properly insulated tools should be used.
6) All persons carrying out work on the unit must be acquainted with the first
aid measures to be taken in cases of accidents involving electricity.
7) Always observe the safety regulations of the local power supply company as
well as other safety regulations.
VP: 1
UP: 1
Technical data
Direct feeding 48 V
Compensation of temperature:
Reference temperature 20 °C
Battery:
Cells number 24
Recharging criterion: 0 V
bus fault
discharging battery
GSR Relais
busbar voltage<XX,2V
busbar voltage<XX,0V
battery temperature>XX°C
upper limit
lower limit
upper limit
lower limit
Table of contents
1 Safety notes................................................................................................5
2 General.......................................................................................................6
3 The components.........................................................................................7
9 Block diagram..........................................................................................25
List of figures:
Figure 1: Front view of the power supply system.....................................................7
fault
1 Safety notes
The SLIMLINE CARRIER 4500 and its SLIMLINE RECTIFIER
are electronic appliances that carry voltages and currents danger-
ous to man.
For this reason, the following instructions must be followed at all times:
2. Ensure that only fully trained and qualified personnel have access to the sys-
tem. Only qualified and authorised personnel should be able to open the units.
3. Even when the SLIMLINE CARRIER 4500 is completely switched off, some
of its interior components remain live as long as they are connected to the
mains supply or the battery.
5. When working at the unit, use properly insulated tools at all times which are
suitable for the levels of voltage concerned.
6. All persons working with the unit must be familiar with the first-aid measures
to be adopted in cases of accidents involving electricity.
7. The regulations of the local power-supply companies and all other applicable
safety regulations must be observed at all times.
2 General
The SLIMLINE CARRIER 4500 and its SLIMLINE RECTIFIER are compact 48 V power
supply systems for applications in the field of telecommunication.
This system features small size and a large permitted temperature range.
The output power of the power supply system can be extended in steps of 1.500W by con-
necting up to 3 SLIMLINE RECTIFIERS 1500 for each SLIMLINE CARRIER 4500 and
the parallel connection of several SLIMLINE CARRIERS 4500.
Here, 3 SLIMLINE CARRIERS 4500 are controlled by one SLIMLINE CONTROL.
The functionality of the system is rounded off by the optional inclusion of an MCU remote
monitoring system which makes possible remote monitoring of the power supply system
via a modem or TCP/IP adapter.
3 The components
The layout of the individual components of the power supply system is fixed because of
the compact modular design.
Depending on requirements different configurations are possible.
The SLIMLINE CARRIER 4500 is prepared for the installation of the SLIMLINE REC-
TIFIER and the SLIMLINE CONTROL.
2 3 4
1 Mains terminals (PE, L3, N3, L2, N2, L1, N1 ) for connecting the supplying mains
4 Earth stud
There are no components in the SLIMLINE RECTIFIER 1500 which need to be accessible
under normal operating conditions.
All connectors, control elements and indicator elements of the SLIMLINE RECTIFIER
1500 are located on the front or rear side.
1 2
The SLIMLINE CONTROL can be freely programmed via the service software. The stan-
dard programming of the relays is as follows.
1 Connector X33
PIN assignments:
2 Connector X34
PIN assignments:
3 RJ-45 plug; data connector for the connection to an external remote monitoring system
MCU or an additional SLIMLINE CONTROL
4 Technical data
Dimensions (H x W x D): (44.45 x 483 x 340 ) mm / Carrier
Humidity class: F
Output voltages:
Voltage tolerance:
Static: ±1%
Dynamic (10-90-10)%; (dt<200µs): ±5%
Settling time: <5 ms
Characteristics:
Conductor cross-sections:
Mains terminals:
Capacity of the terminals: 0.2mm²-2.5mm²/AWG24-AWG12
Protections:
Environment:
Attention!
The safety instructions must be observed at all times during as-
sembly, installation and commissioning!
When selecting the site, the environmental conditions specified in the section "Technical
data" must be complied with. Attention must be paid that the power supply system is not
exposed to aggressive substances and the passage of cooling air is not hampered.
All components have been set in the factory to suit the operating conditions specified by
the customer, or to default values. For normal operation it is not necessary to change the
settings.
5.1 Transport
For transport, the SLIMLINE system is provided with exactly fitting packaging.
The SLIMLINE RECTIFIERS are not transported within the SLIMLINE CARRIER. The
SLIMLINE RECTIFIERS are provided with a separate packaging.
5.2 Installation
The SLIMLINE CARRIER is provided with an overvoltage protection. The marked screw
must be removed when performing an insulation resistance measurement. After having
measured the insulation resistance, the screw must be remounted.
Figure 9 Screw
Before plugging the individual components into the SLIMLINE CARRIER and installing
the latter in the 19" racking system cabinet, attention must be paid to the following points:
Attention!
The entire power supply system must be disconnected from the
supply voltages. Neither the mains (AC) nor the batteries (DC)
may be connected and must be disconnected if they were con-
nected.
Plug the components of the power supply system successively into the corresponding loca-
tions in the SLIMLINE CARRIER.
All electrical connections are established when the components are firmly pushed into the
SLIMLINE CARRIER. The completely equipped SLIMLINE CARRIER must be inserted
firmly into the 19" racking system cabinet and fixed with screws.
Attention!
The frontplate must be bolted on after equipping the SLIMLINE
CARRIER 4500 with the SLIMLINE RECTIFIER 1500 and the
SLIMLINE CONTROL.
Attention!
The power-supply circuits (mains input cable, battery leads) must
be provided with a disconnecting device. The disconnecting de-
vices must be readily accessible in the vicinity of the racking sys-
tem.
As protection against electric shock and lightning, etc., a potential equalisation line must
be connected, if the SLIMLINE CARRIER is not firmly fixed in a reliably earthed cabinet.
This connection must be made on the rear of the SLIMLINE CARRIER
at the earth stud (M6).
For grounding the plus terminal of the supply busbar the ground stud has to be connected
with the + terminal.
The mains terminals are located on the mains filter at the rear of the SLIMLINE CAR-
RIER. The mains input cable must be fuse protected in the user supply system.
Battery and loads are connected via the copper bars on the back of the SLIMLINE CAR-
RIER.
Attention!
Observe correct polarity! The battery connections must be short
circuit proof!
Provide adequate conductor cross section area to avoid excessive voltage drop on the bat-
tery input line!
The terminals for the alarm, measuring and signal lines have a maximum capacity
of 1.5 mm²/AWG16.
Attention!
The potential-free contacts have a current carrying capacity
of 0.5 A / 60 V DC.
Only a special type of temperature sensor may be fitted
(2kΩ/25C° KTY81-210). This temperature sensor is available rea-
dy for use with various line lengths.
5.3 Commissioning
Attention!
Commissioning may be carried out only by properly instructed
qualified personnel!
Attention!
Before connecting the AC and DC supplies, check the following
points:
• Have all components of the power supply system been ad-
justed, mounted and connected according to the specifica-
tions?
• Is the mains voltage within the tolerance range?
(voltage, frequency) See the Section "Technical data"
• Is the connected battery a 48 V lead accumulator battery?
After a few seconds, the system start-up is complete and the LED "SLIMLINE CARRIER
1500 ready for operation/operating" lights up.
6 Maintenance / repair
All the components of the power supply system have been developed for continuous opera-
tion and are according the maintenance clues to treat. To ensure correct functioning, it is
recommended that the flow of cooling air is checked periodically and dust is removed from
the units if necessary.
Attention!
If servicing is carried out, the components may be exchanged only
by instructed and qualified personnel!
The SLIMLINE CARRIERS 1500 may be removed and inserted during operation (hot-
plug). However, this must be done steadily to avoid unnecessary contact burning.
If there is only one SLIMLINE CARRIER 1500 in the power supply system and if no bat-
tery is connected, the SLIMLINE CARRIER 1500 may only be pulled after the load has
been switched off.
8 Description of function
The power supply system feeds the connected DC loads and at the same time, if present,
the 48 V lead accumulator battery circuits. Up to 3 SLIMLINE RECTIFIERS 1500 for
each SLIMLINE CARRIER 4500 and max. 3 SLIMLINE CARRIER 4500 are connected
in parallel within a system.
The connected AC voltage is applied via a mains filter to the SLIMLINE RECTIFIER
1500 inputs. The mains filter is provided chiefly for suppressing interference voltages pro-
duced inside the power supply system, which would otherwise be transmitted out into the
connected mains system. Various control loops in the SLIMLINE RECTIFIER 1500 keep
the output voltage constant and ensure that the current drain from the mains is sinusoidal.
The SLIMLINE CONTROL controls the SLIMLINE RECTIFIER and the optionally con-
nected distribution. The SLIMLINE CONTROL organises the data traffic between the
SLIMLINE RECTIFIER and the optionally insertable MCU. The potential-free error mes-
sages "Urgent Fault" and "Non-urgent fault" are issued by the SLIMLINE CONTROL
with a time delay.
The operating state "Ready for operation" or "Fault" of the SLIMLINE RECTIFIERS 1500
is signalled by two LEDs on the front panel.
If the minimum load is not at least 5% of the rated load, a fault is indicated.
In the absence of external intervention the system is normally in the "float charging" opera-
tion mode.
The value of the float charge voltage is adjusted according to the actual temperature
(-4 mV/°C/cell) when a battery temperature sensor is connected.
9
Block diagram
Optional Optional
Mains
Rack Rack Signal fault
bot- top cable dist-
tom ribution
25/27
SLIMLINE CONTROL
X33
urgent
fault
X34
Batt.temp.+
Batt.temp.-
Optional
4345 en
SLIMLINE DISTRIBUTION
10.12.098 J.Bu/Obs
Optional Optional
X28
Mains
Rack Rack Signal fault
bot- top cable dist-
tom ribution
26/27
Optional
X28
Mains
Rack Rack Signal fault
bot- top cable dist-
tom ribution
27/27
Table of contents
1 Safety notes................................................................................................4
2 General.......................................................................................................5
3 Set-up .........................................................................................................6
5 SLIMLINE MCU.....................................................................................10
9 Block diagram..........................................................................................18
This operating instructions contain important information for the installation, opera-
tion and maintenance of the SLIMLINE DISTRIBUTION 4500. The instructions
must be retained and observed at all times!
Explanation of the symbols used in these operating instructions and on the components of
the SLIMLINE DISTRIBUTION 4500:
1 Safety notes
The SLIMLINE DISTRIBUTION 4500 is a piece of electronic
equipment carrying voltages and currents that are dangerous to
human beings.
For this reason, the following instructions must be followed at all times!
2. Ensure that only fully trained and qualified personnel have access to the sys-
tem. Only qualified and authorised personnel should be able to open the units.
5. When working at the unit, use properly insulated tools at all times which are
suitable for the levels of voltage concerned.
6. All persons working with the unit must be familiar with the first-aid measures
to be adopted in cases of accidents involving electricity.
7. The regulations of the local power-supply companies and all other applicable
safety regulations must be observed at all times.
2 General
The SLIMLINE DISTRIBUTION 4500 is a distribution unit for applications within the te-
lecommunications area.
The functionality of the system is rounded off by the optional inclusion of a SLIMLINE
MCU remote monitoring system which makes possible remote monitoring of the power
supply system via a modem or TCP/IP adapter.
This system features small size and a large permitted temperature range.
3 Set-up
The SLIMLINE DISTRIBUTION 4500 comprises 2 battery outputs, each with a 100A bat-
tery m.c.b., an exhaustive discharge relay for the protection of the battery as well as 6 pos-
sible load m.c.b.. The load m.c.b. can be freely selected from 2A - 60A.
The load m.c.b. can be distributed across not more than one NPLD bar.
The control of the exhaustive discharge relay and the load relay is effected via the SLIM-
LINE CONTROL which is fitted in the SLIMLINE CARRIER.
The load and battery circuits are connected to the SLIMLINE DISTRIBUTION 4500. All
circuits are fuse protected and monitored individually. A display for indicating the bar vol-
tage, load current and battery temperature/battery current is incorporated.
The SLIMLINE DISTRIBUTION 4500 can be optionally fitted with a SLIMLINE MCU.
• the printed circuit board with the exhaustive discharge relay and the load relay, the load
fuse monitoring, the cable connections to the load and battery fuses as well as the con-
nectors for the battery and loads.
• a display for indicating the bar voltage, load current and battery temperature/battery
current
4 Fuse monitoring
In the event of a fuse failing, a potential-free message is effected via the SLIMLINE
CONTROL in the SLIMLINE CARRIER.
The load remains connected to the negative circuit with a resistance of approx. 20 kohm.
For an alarm the load must be connected and show an internal resistance of <100 kohm.
4 1 2 3
1 Display for indicating the bar voltage, load current and battery temperature/battery cur-
rent
1 2 3 4 5
5 SLIMLINE MCU
1 3 4 5 6
1 X131 PS/2 connector for connecting a modem, a TCP/IP adapter or a service PC.
(Serial interface RS232)
K3
K2
K1
4 Connector X34
PIN assignment:
PIN assignment:
X3:1 +12V
X3:2 GND
Number of cells 24
Automatic battery test Not active
Battery test voltage 44.0V
Abort voltage 45.6V
Battery
1,2,3
Non-urgent fault SLIMLINE CONTROL X33:
4,5,6
Attention!
The safety instructions must be observed at all times during
assembly, installation and commissioning!
When selecting the site, the environmental conditions specified in the section "Techni-
cal data" must be complied with. Attention must be paid that the SLIMLINE DISTRI-
BUTION 4500 is not exposed to aggressive substances and the passage of cooling air
is not hampered.
All components have been set in the factory to suit the operating conditions specified
by the customer, or to default values. For normal operation it is not necessary to
change the settings.
In order to protect against body contacts, strikes of lightning etc. the SLIMLINE DIS-
TRIBUTION 4500 must be permanently connected to a SLIMLINE CARRIER.
Battery and loads are connected via the terminals on the rear of the SLIMLINE DIS-
TRIBUTION.
Attention!
Observe correct polarity! The battery connections must be short
circuit proof!
Provide adequate conductor cross section area to avoid excessive voltage drop on the bat-
tery input line!
6.2 Commissioning
Attention!
Commissioning may be carried out only by properly instructed
qualified personnel!
Attention!
Before connecting the DC supplies, check the following points:
• Have all components of the SLIMLINE DISTRIBUTION
4500 been adjusted, mounted and connected according to the
specifications?
• Is the connected battery a 48 V lead accumulator battery?
Environment:
Weight: max. 5 kg
9
Block diagram
SLIMLINE CARRIER SLIMLINE CARRIER
* Optional
Signal
bridge for
cable
earthing the +
terminal
Optional
Fault message
18/18
Fault message
Fault message
(ext. alarm 1)
(ext. alarm 2)
(ext. alarm 3)
(ext. alarm 4)
(ext. alarm 5)
(ext. alarm 6)
(ext. alarm 7)
(ext. alarm 8)
to
Table of contents
1 Safety notes and markings...................................................................................3
2 General.................................................................................................................4
Alternating current
Direct current
Earth
The unit is a piece of electrical equipment carrying voltages and currents that
are dangerous to human beings. For this reason, the following instructions must
be followed at all times:
2 General
The power supply system consists of one or several parallel-connected
SLIMLINE CARRIERS (1 U, 19 inches).
Due to the high output power and the resulting power loss of the system, some
requirements and preconditions apply to the installation and ventilation.
3 Installation requirements
The installation of the power supply unit or of the power supply system in a 19
/ 23 inch cabinet must be done according to the following instructions:
The following figures / drawings show the critical air paths of a cabinet
as an example. Clearances in space, like the exhaust air duct above the
cabinet, are taken into account. If the free air flow is impeded in the cabi-
net top area due to head frames or the like, the air duct must be placed el-
sewhere.
(2) = Deflector (45° angle) to guide the exhaust air into the exhaust air duct1
(3) = Bulkhead towards the top installation space (as exhaust air duct, close
it up to the upper cover!2)
1
Example for (2),
Leg length of the deflector angle and the straight duct depend on the ca-
binet depth (T).
A perforation in the rear wall or the side walls of the cabinet is not ad-
missible.
T= Cabinet depth
max. 3 carriers
only grid meshes or diamond meshes are allowed on top in the exhaust
air duct, free aperture surface approx. 95%!
max. x carrier(s)
max. x carrier(s)
On account of its heavy weight, the racking unit must be provided with
crossrails or runners on the right and left.
Before connecting up, make sure that the specifications on the rating pla-
te and data sheet agree with the actual mains and battery voltages.
Make the mains connection only when the mains supply voltage is swit-
ched off!
If necessary, connect the +terminal of the "supply bar" with earth (tele-
phone earth FPE).
Battery
Contents
1 General............................................................................................................... 2
1 General
The documentation of the battery is attached to the battery. Please read this de-
scription, paying special attention.
The room must be ventilated. Before each charging process the function of a
present ventilating system has to be verified. Fire prophylactics have to be avai-
lable.
Parts which can be sucked via the ventilators may not be depos-
ited near the charger. Obstructed ventilation slots result in over-
heating and inflammability.
Do not use water to cool overheated chargers, but let them cool
down in switched-off state.