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AIR HANDLING UNITS

AX,M Industry range Air flows from 0.5 to 5.0 m3/s

Completely accessible via sliding doors (Registered and Patented) Making air quality simple to maintain.

The air handling unit is completely accessible for cleaning in order to maintain the air quality
Industrial applications : Clean rooms Pharmaceutical process Micro-electronic Petrochemical Cosmetic

AXM INDUSTRY 08/06

AH U06 -0 732 2

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HIGH GRADE CASING FOR BEST PERFOMANCE

Self supporting casing Completely accessible via sliding doors (patented) Complying with the most strenuous classes specified in standard EN1886 (2004) Air tightness L2 as standard (if filter F9) as option L1 (if required or filter H10) Resistance - D2 Thermal insulation - T2 Thermal bridge - TB2 Filter panel leak - F9 or > F9

unmatched accessibility
Comparison between the old and revised EN 1886 standards AXM

As standard double skin panels 50mm Insulated with Rockwool density 40Kg/m3, the optimum between ACOUSTIC and THERMAL performance External skin pre painted 2 colours Internal skin with galvanised steel 275g/m2, Additional options : Stainless steel, paint types and insulation density

REFERENCE VALUE CASING STRENGTH Deflection > 10 mm 10 mm 4 mm CASING AIR LEAKAGE -400 Pa +700 Pa 3,96 l/s/m2 5,70 l/s/m2 1,32 l/s/m2 1,90 l/s/m2 0,44 l/s/m2 0,63 l/s/m2 0,15 l/s/m2 0,22 l/s/m2 THERMAL TRANSMITTANCE W.m-2.K-1 U <= 0,5 0,5 <U <= 1 1 < U <= 1,4 1,4 < U <= 2 No value THERMAL BRIDGING FACTOR 0,75 < Kb < 1 0,6 < Kb <0,75 0,45 < Kb <0,6 0,3 < Kb <0,45 Pas dexigence FILTER BY PASS LEAKAGE Under 400 Pa No value 6% 4% 2% 1% 0,5%

EN 1886 Pr EN 1886 1998 2004 D3 D2 D2 D1

1-1A 1B 2-2A

3A A B

L3 L2 L1 T1 T2 T3 T4 T5 TB1 TB2 TB3 TB4 TB5

L2 L1

ACOUSTIC EFFICIENCY
Noise reduction through AX'M panel
Frequency (Hz) 125 250 500 1000 2000 4000 Transmission loss (dB) 19 23 29 29 30 39

T1 T2 T3 T4 T5 TB1 TB2 TB3 TB4 TB5 G1-4 F5 F6 F7 F8 F9

T2

TB2

All characteristics tested in accordance with standard EN 13053

G1 F5 F6 F7 F8 F9

F9

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OZONAIR-HYDRONIC DESIGN ACHIEVEMENTS

Air quality is improved by designing the inside of the AHU to have totally smooth surfaces, this makes the unit easier to clean and has reduced dust traps consideconsiderably. The AHU performance is maximised by careful consideration of the aerodynamics, each component assembly has been designed giving the best, air flow, with reduced energy and noise levels. An example of this is the fan section, which can have a specially designed plug fan, also available is a secured mesh door (replacing the drive belt guard). The AHU size is minimised but without the loss of good aerodynamics by designing carefully sized sections and expansion boxes. Making the unit one of the most compact on the market. The AHU design offers benefits such as low, energy consumption, air, and water pressure drops. To reduce energy consumption further the AXM offers EFF1 electric motors as an option(EFF2 is the standard AXM motor efficiency).

Optional mesh guard at the fan section. The removal of this guard requires the use of an allen key

AIR FLOW METER/CONTROL - PLUG FAN

One of the benefits of using a plug fan is that it is possible to measure, and adjusts the air flow using an electric measuring device, (an option that is available to the AXM). The measured air flow can be obtained manually:For air flow measure points P1 and P2 For air pressure measure points P1 and P3
P2 P1

AIR

P3

P1

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EXTERNAL UNIT

Externally mounted AXM 45 with sloping roof and inlet louvre

For side by side units, the roof is provided with an axial seal to be fixed, once the ahu is installed (detail below).

For external applications, the AX'M is equipped with a sloping roof, extending over the access side to protect components which are fitted in the multi service bulkhead. For transport and handling reason the roof is delivered fitted, but flat. When the AHU is installed the roof is moved and fixed into its sloping position.

External mounted side by side units

FACTORY OR SITE FITTED ELECTRICAL/CONTROL WIRING

The AXM configuration and multi service bulkhead simplifies the factory or site fitting of electrical services to:fitted components Complete wiring to fitted components Partial wiring for future requirements electrical equipment box provided mounted and pre-wired.
AXM unit with electrical box fitted and wired to internal components

Connection

The sliding doors make access to component connections inside the unit easy. The Multi-service bulkhead gives easy access to pressure tappings, electrical power and control wiring.

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The AXM range of air handling units include the following standard features
SLIDING DOORS THE MULTI SERVICE BULKHEAD EASY ACCESS TO THE MULTI SERVICE BULKHEAD SMOOTH INTERNAL PANELS STAINLESS STEEL AND SLOPING DRAIN TRAY, completely and easily REMOVABLE TUBE MANOMETER FITTED at each filter stage DRAIN PLUG AND AIR VENT CAP on each set of THREADED HEADERS

TRANSVERSE SUPPORT FEET ALSO USED FOR LIFTING

6 sizes of air handling units for aiflows from 0,5 m /s to 5 m /s

3 3

V. Air m/s
2,5m/s 4,5m/s 3m/s

(with 3m/s air velocity on cooling coil)

90 1635 1635
100 1695

90

AX'M 170 AX'M 125

2m/s

90

1635

1105

100

AX'M 85 AX'M 65
90 995 995 90
100

1375

1315

AX'M 45 AX'M 20
90

100 770

100 1055

100

1055

1000

2000

3000

4000

5000

Air flows
1,5 2

10000

20000

m3 /h
6

0,5

m3 /s

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OPTIMISED GENERAL ARRANGEM

DIFFERENT ARRANGEMENTS AND CONFIGURATIONS AX'M INDUSTRY HORIZONTAL INTERNAL
IN LINE DOUBLE DECK SIDE BY SIDE
STEAM HUMIDIFIERS

EXTERNAL
IN LINE DOUBLE DECK SIDE BY SIDE

Section provided empty or with lance su

SOUND ATTENUATORS

4 available lengths from 600mm up to 1 2 possible efficiencies for each length

VERTICAL

(see RANGE CCM 20 up to 170)

DAMPERS 2 way mixing box 3 way mixing box Air inlets

Internal or external dampers Class 1 or class 3 tightness Manual or motorized operation

PREFILTERS G4 / F5 FILTERS F5 / F6 / F7 / F8 / F9 COMBINED FILTERS

OZONAIR HYDRONIC COILS HOT or COLD WATER

Convenient mounting, in slide rails, eccentric sealing of frames up to F9 Each filter stage equipped with a tube manometer as standard

Mounted in slide rails Connections terminating in multi service duct are fitted with drain plugs and air vents. Easily removable sloping drain tray manufactured from stainless steel. Headers and return bends are covered with smooth blanking plates to prevent dust and contamination.

AXM Industry AHU with total access Protection guard at fan section opening

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GEMENTS FOR EACH FUNCTION

ance support pillar or complete up to 1500mm ength

Maintenance friendly

MOISTURE ELIMINATOR BLADES OR MESH

FILTERS H10 / H11 / H12 / H13 / H14

Mounted in slide rails

ANTIFROST DRAWER WITH SENSOR FITTED AND WIRED

Mounted in positive sealing HEPA filter frames Optional DOP test point. Positive sealing HEPA filter frames.

Mounted in slide rails

Total access to all components

PLATE HEAT EXCHANGERS

TRADITIONAL DOUBLE INLET BACKWARD CURVED OR FORWARD CURVED FANS

Fitted with tubular seal or flexible sleeve

PLUG FAN

Fitted with seal and anti-vibration pads Optional frequency inverter fitted
PLUG FAN OPTION ONLY

In line arrangement Double deck arrangement Side by side arrangement 2 efficiencies available : H2 and H4
HEAT WHEELS

Airflow measuring device

Horizontal or vertical arrangements 2 efficiencies available: H2 and H4

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AVAILABLE OPTIONS

Factory fitted options :

ACTUATORS FITTED AND WIRED MAGNAHELIC GAUGES

External local isolator

To the multi service bulkhead can be fitted instead of standard tube manometers Fitted to standard tube manometers Sensor wired to the multi service bulkhead Wired to the switch in the multi service bulkhead Set in a sliding door Fitted and wired to electrical motor Fitted in the AHU and wired to the motor OR integrated with the motor Pre-wired electrical equipment box
Magnahelic gauge Pressure switch

PRESSURE SWITCH

ANTIFROST DRAWER

ELECTRICAL LIGHTING PORTHOLE

EXTERNAL LOCAL ISOLATOR FREQUENCY INVERTER

Wiring of the AHU

For the full range of factory fitted options and accessories see our selection software.

Airflow controller for plug fan

Actuator fitted and wired

Switch for electrical lighting

Frequency inverter

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SOFTWARE WHICH OPTIMISES YOUR AIR HANDLING UNIT

Ozonair Hydronic has the benefit of a complete manufacturing facility. From marketing, design and development right through to production and control, which all meet ISO 9001. OZONAIR-HYDRONIC designed and created their own technical selection software USER-FRIENDLY and RELEVANT SOFTWARE WHICH OPTIMISES YOUR AIR HANDLING NEEDS According to the PRIORITIES you select, this can be... PRICE SOUND LEVEL OVERALL SIZE ABSORBED POWER HEAT RECOVERY

TECHNICAL SOFTWARE for SELECTING the AXM RANGE

VARIABLE SPEED A WIDE RANGE OF FACTORY FITTED OPTIONS

SELECTION EXAMPLE
On air handling unit AX,M 125 Industry type
Sliding panels for complete access Service Bulkhead for hydraulic and electrical connections
Selection conditions : Elevation : Reference air temperature Filters condition : Supply airflow :
FREQUENCIES (Hz) In duct AHU discharge In duct AHU inlet Breakout noise level TOTAL SOUND POWER LEVEL In duct AHU discharge In duct AHU inlet Breakout noise level 63 82 76 70

Location : internal Position : horizontal

SOUND POWER SPECTRUM (SWL)

125 86 80 71 dBlin 96 89 76 250 91 85 71 dBa 91 84 65 500 91 85 62

0m : 20C half dirty 3.11 m3/s

1000 87 79 53

2000 81 71 45

4000 74 56 38

8000 69 51 37

AXM 125 Industry dimensions

* Sound spectrum available for use frequency.

90 1635

100

1375

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SIMPLE INSTALLATION AND COMMISSIONING

Handling

AHU Installation
Each section is equipped with 2 or 3 transverse feet to ease the handling operations and to enable an easy setting on a plinth or frame. When mounting at height, OZONAIR-HYDRONIC can provide a safety kit to lock the sliding doors. The joining of sections has been simplified, fit the air seal, and then using four tightening devices adjust to form an air tight seal. The tightening devices can be fitted internally or external to the sections. The drain tray pipe is to be protected during handling operation. This allows easy siphon fitting, the size of which is determined by the pressure drop. Optional, longitudinal beams or special supports are available.
Joining of sections with seal in position. air seal

High level mounting Safety kit

Fitting at lower part of casings

Different connections of coils headers Threaded coil headers can be connected in the orientations shown here. Ensure that the components within the unit are still able to be removed, such as anti-frost drawer, droplet eliminators or drain tray, if applicable. Upper side Lower side Opposite side

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AIR INLET AND DISCHARGE CONNECTIONS

AHU inlet and discharge dimensions
Size 20 45 65 85 125 170 Height A 670 955 955 1005 1275 1595 Width B 905 905 1225 1545 1545 1545 (+) C 310 610 610 710 910 1310 D 665 665 985 1305 1305 1305
D A A + 100 120 B + 90 B F E A A + 100 F E 230 90 110 Top view F E 110 320 90 B P ou K 105 J M Top view M + 90 J N M J 100 A A + 100 J 100 100 90 C 120 90 B + 90 B

Two way mixing box inlet dimensions

2 way mixing box
Size 20 45 65 85 125 170 Height E 210 310 310 310 410 510 Width F 565 565 885 1205 1205 1205

Fan discharge dimensions for different orientations H60-H61-H62-H63 B + 90

Nominal fan size
Size 20 45 65 85 125 170 Nominal 200 250 315 355 450 500 J 305 371 453 502 618 687 K 186,5 231,5 267,5 273,5 362 384,5 P 76,5 102,5 100,5 81,5 118,5 116,5 M 300 267 386 521,5 463,5 429 N 158,5 192,5 223,5 255,6 312,5 322,5

Maximum fan size

Size 20 45 65 85 125 170 Maximum 225 280 355 400 500 560 J 337 410 502 556 687 764 K 176 250 273,5 284,5 384,5 418,5 P 55 102 81,5 66,5 116,5 145,5 M 284 247,5 361,5 494,5 429 390,5 N 166,5 213,7 255,6 281,6 322,5 366,5

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The solution for all applications and design requirements

Ozonair Hydronic's experience and capabilities make it possible to find specific solutions to suit each individual application and air flow. Ozonair Hydronic have developed the following ranges:

CTB2 15 to 60
shallow AHUs for ceiling void applications air flow from 0.25 to 1.50 m3/s

AXM Comfort 20 to 170

completely accessible AHUs commercial applications air flow from 0.5 to 5.0 m3/s

AXM Medical 20 to 170

completely accessible AHUs Health applications air flow from 0.5 to 5.0 m3/s

AXM Industry 20 to 170

completely accessible AHUs clean rooms and industrial applications air flow from 0.5 to 5.0 m3/s

CCM 210 to 315

commercial, industrial and medical applications air flow from 6.0 to 10.0 m3/s

CTHb 295 to 510

commercial and industrial AHUs direct gas fired burner air flow from 10.0 to 14.0 m3/s

CTH 600 to 1300

large air flows AHU's for clean rooms, industrial and commercial applications. direct gas fired burner air flow from 16.0 to 36.0 m3/s and above
(front page : picture from GLAXO Laboratories)

Technical and Contract Administration 16d, Lakeside Park, Neptune Close, Rochester, KENT ME2 4LT Tel : 01634 291 131 - Fax: 01634 291 121

http://www.ozonair-hydronic.co.uk [email protected]