4,000-6,500 LB Electric Forklift Trucks PDF
4,000-6,500 LB Electric Forklift Trucks PDF
4,000-6,500 LB Electric Forklift Trucks PDF
BC20S/25S/25SE/30S/32S-5
4,000lb, 5,000lb, 6,000lb, 6,500lb. 36/48 VOLT CUSHION TIRE
B20/25/30/32S-5
4,000lb, 5,000lb, 6,000lb, 6,500lb. 48 VOLT PNEUMATIC TIRE
www.infracore.com
PSC602A2(July.2011)
AUTHORIZED DEALER
A CUSTOMER-DRIVEN DESIGN
The PRO5 Series integrates AC technological advances with user comfort and performance needs to provide:
Faster travel and lift speeds to ensure peak performance Energy consumption efficiency that translates into more run
time per battery charge Closed loop speed control system that maintains consistent operating speeds whether truck is loaded or not
Enhanced driver awareness of all operating and performance characteristics of the machine to enable ongoing productive operation throughout the shift Reduced operating costs achieved by the elimination of
motor brushes, commutators, directional & hydraulic contactors which reduces maintenance and increases uptime
These hard-working electrics will handle the toughest of application challenges including ramps, grades and rough underfoot conditions to provide customers with a complete package of speed, power and efficiency guaranteed to meet all their material handing needs.
DRIVE DOOSAN !
DOOSAN Exclusive ACT (Active Control Technology) This innovative system provides several productivity advantages: Active Heat Control : system self protects when overheating detected to correct temperature imbalance Active Performance Control : self-adjusts performance criteria to changes in operating conditions Active Energy control : maintains consistent performance through 80% of battery charge life Active Comfort Control : customizes operating parameters to match drivers style for increased comfort, confidence & control
DRIVE DOOSAN !
DRIVE DOOSAN !
DRIVE DOOSAN !
Option Availability
Intelligent Instrument and Control Panels ... at the head of the class !
: Standard
: Optional
Options
Lift and Tilt Locking Hydraulic Control Valve Finger Tip Control Hydraulic Valve Pneumatic Tires Non-marking Tires Full Suspension Deluxe Seat - Vinyl Full Suspension Deluxe Seat - Cloth Drive in Rack Overhead Guard
BC25S-5
B25S-5
n/a
n/a
Modular Operator Cabs Mono-ped Foot Direction and Acceleration Control Roll In & Out Battery Compartment n/a
Maintenance Indicator
Cold Storage Package Keyless Ignition Switch Rear Grab Bar with Horn Two Front and Rear Combination Lights n/a
The combination of LED displays and 7-digit graphic LCD display intelligently provides operators with all the details they need, including operational information, diagnostics, and programmable settings. The 4 display buttons offers a choice of four power modes; heavy duty, standard duty, economic duty and slow travel speed mode. Standard instrument images are displayed at the right.
Speedometer (km/h)
One Rear Flood Light Back-up Alarm Rear Strobe Light Rear View Mirror
n/a
Main Specification
4 Wheel Electric Counterbalanced ,Cushion Tire Sales Model
Rated Load Capacity lb(kg) in(mm) (A) (B) (C) (D) in(mm) in(mm) in(mm) in(mm)
BC20S-5
4,000(2,000) 24(500) 43.7(1,110) 81.3(2,065) 87.0(2,210) 50.4(1,280) 9.0(14.5) 67(340) 19(14) 36 11.2(18.0) 91(460) 28.2(21) 48
BC25S-5
5,000(2,500) 24(500) 43.7(1,110) 82.5(2,095) 87.0(2,210) 50.4(1,280) 9.0(14.5) 11.2(18.0) 57(290) 79(400) 19(14) 36 28.2(21) 48
BC25SE-5
5,000(2,500) 24(500) 43.7(1,110) 85.2(2,165) 87.0(2,210) 54.3(1,380) 9.0(14.5) 11.2(18.0) 57(290) 79(400) 15.4(11.5) 19(14) 36 28.2(21) 48
BC30S-5
6,000(3,000) 24(500) 43.7(1,110) 88.6(2,250) 87.0(2,210) 54.3(1,380) 9.0(14.5) 11.2(18.0) 53(270) 69(350) 21.5(16) 28.2(21) 48 19(14) 36
BC32S-5
6,500(3,000) 24(600) 43.7(1,110) 90.7(2,305) 87.0(2,210) 54.3(1,380) 9.0(14.5) 11.2(18.0) 53(270) 69(350) 15.4(11.5) 19(14) 36 21.5(16) 28.2(21) 48
AC CONTROLLER HAS POWER TO SPARE. The Command Center of the PRO 5 Series is our AC Controller consisting of a main logic board and
independent power modules with direct links to drive motor and the hydraulic motor to manage, direct and monitor every operating system on the truck. This control unit regulates and monitors the following functions :
Anti-Roll Back and Anti-Roll Down with adjustable ramp stop time Regenerative Braking Electrically Assisted Braking Static Return to Off (SRO) Drive Speed Compensation (Load/Unload) Drive Speed Acceleration/ Deceleration/Reduction Continuous Lift Speed Control/ Pump Motor Speed Compensation Battery Discharge Indicator with Adjustable Reset Value Over Temperature Protection for power modules and Motors Low and High Voltage Limit Diagnostics and Stored Error Codes Power Line Fault Detection (Fuse/Contactor) Continuous Temperature Measuring (Controller, Motor) Full Protection against Short or Open Circuits
Load Center Truck Overall Width Overall Length to Fork Face Height to Overhead Guard Wheelbase Travel Speed, Loaded Lifting Speed, Loaded Drive Motor (1 Hour rating) Hydraulic Motor (15% Duty) Battery Compartment Sizes(W x L x H) System Voltage
hp(kw) 15.4(11.5)
21.5(16) 15.4(11.5)
B20S-5
4,000(2,000) 24(500) 47.2(1,200) 86.5(2,196) 87.4(2,220) 55.1(1,400) 11.2(18.0) 87(440) 21.5(16)
B25S-5
5,000(2,500) 24(500) 47.2(1,200) 87.6(2,226) 87.4(2,220) 55.1(1,400) 11.2(18.0) 77(390) 21.5(16)
B30S-5
6,000(3,000) 24(500) 47.2(1,200) 93.6(2,377) 87.4(2,220) 61.0(1,550) 11.2(18.0) 67(340) 21.5(16)
B32S-5
6,500(3,200) 24(500) 47.2(1,200) 94.8(2,407) 87.4(2,220) 61.0(1,550) 11.2(18.0) 63(320) 21.5(16)
DRIVE DOOSAN !
Document Nr:PSS602A2(July.2011)
TECHNICAL SPECIFICATIONS
BC20S/BC25S/BC25SE/BC30S/BC32S-5 B20S/B25S/B30S/B32S-5 4 Wheel Electric Forklift Trucks 4,000 to 6,500 lb. Capacity
CHARACTERISTICS
Manufacturer Model Load Capacity Load Center Power Type Operator Type Tire Type Wheels (x=Driven) Max. Fork Height Free Lift Fork Carriage ISO Class Thickness x Width x Length in(mm) in(mm) deg in(mm) in(mm) in(mm) in(mm) in(mm) in(mm) in(mm) in(mm) in(mm) mph(km/h) fpm(mm/s) fpm(mm/s) lb(kg) % lb(kg) lb(kg) lb(kg) with STD 2-stage mast in(mm) in(mm) P: Pneu, E: Solid Soft, C: Cush at rated load center lb(kg) in(mm)
DOOSAN B20S-5 4000(2000) 24(500) AC electric driver seated P,E x2/2 127(3230) 5.8(147) II 1.6x 3.9 x 41.3 (40 x 100 x 1050) 10.8 x 40.7 (275 x 1035) 6 / 10 86.5 (2196) 47.2 (1200) 84.3 (2140) 176.4 (4480) 87.4 (2220) 43.2 (1098) 80.3 (2040) 15.9 (405) 96.2(2445) 11.2 / 11.2 (18.0 / 18.0) 86.6 / 118 (440 / 600) 98.4 / 91 (500 / 460) 3572 / 2690 (1620/ 1220) 28.0 / 32.0 8796 (3990) 11444 / 1762 (5191 / 799) 4169 / 4628 (1891 / 2099) 2/2 23 x 10 -12 18 x 7 - 8 in(mm) in(mm) in(mm) in(mm) in(mm) 55.1 (1400) 37.4 (950) 39.3(998) 4.3 (110) 4.9 (125) foot / hydraulic hand / mech lead-acid V / AH V / AH in(mm) lb(kg) hp(kW) hp(kW) psi(bar) psi(bar) 48 / 715 48 / 1050 2425 (1110) 21.5 (16.0) 28.2 (21.0) MOSFET Inverter 2407 (166) 2248 (155)
DOOSAN B25S-5 5000(2500) 24(500) AC electric driver seated P,E x2/2 127(3230) 5.8(147) II 1.6 x 3.9 x 41.3 (40 x 100 x 1050) 10.8 x 40.7 (275 x 1035) 6 / 10 87.6 (2226) 47.2 (1200) 84.3 (2140) 176.4 (4480) 87.4 (2220) 43.2 (1098) 81.1 (2060) 15.9 (405) 97(2465) 11.2 / 11.2 (18.0 / 18.0) 76.8 / 118 (390 / 600) 98.4 / 91 (500 / 460) 3505 / 2624 (1590 / 1190) 24.5 / 28.5 9700 (4400) 13181 / 2030 (5979 / 921) 4087 / 5613 (1854 / 2546) 2/2 23 x 10 -12 18 x 7 - 8 55.1 (1400) 37.4 (950) 39.3(998) 4.3 (110) 4.9 (125) foot / hydraulic hand / mech lead-acid 48 / 740 48 / 1050 2690 (1220) 21.5 (16.0) 28.2 (21.0) MOSFET Inverter 2799 (193) 2248 (155)
DOOSAN B30S-5 6000(3000) 24(500) AC electric driver seated P,E x2/2 127(3230) 6.0(152) III 1.6 x 3.9 x 41.3 (40 x 100 x 1050) 11.3 x 41.1 (286 x 1044) 6 / 10 93.6 (2377) 47.2 (1200) 84.3 (2140) 176.4 (4480) 87.4 (2220) 43.2 (1098) 86.2 (2190) 16.1 (411) 102.3(2601) 11.2 / 11.2 (18.0 / 18.0) 66.9 / 118 (340 / 600) 98.4 / 91 (500 / 460) 3197 / 2425 (1450 / 1100) 19.0 / 23.0 10516(4770) 15113 / 2017 (6855 / 915) 4612 / 5904 (2092 / 2678) 2/2 23 x 10 -12 18 x 7 - 8 61.0 (1550) 37.4 (950) 39.3(998) 4.3 (110) 4.9 (125) foot / hydraulic hand / mech lead-acid 48 / 800 48 / 1200 3175 (1440) 21.5 (16.0) 28.2 (21.0) MOSFET Inverter 3002 (207) 2248 (155)
DOOSAN B32S-5 6400(3200) 24(500) AC electric driver seated P,E x2/2 127(3230) 6.0(152) III 1.8 x 4.9 x 41.3 (45 x 125 x 1050) 11.3 x 41.1 (286 x 1044) 6 / 10 94.8 (2407) 47.2 (1200) 84.3 (2140) 176.4 (4480) 87.4 (2220) 43.2 (1098) 87.4 (2220) 16.1 (411) 103.5(2631) 11.2 / 11.2 (18.0 / 18.0) 63.0 / 118 (320 / 600) 98.4 / 91 (500 / 460) 3175 / 2425 (1440 / 1100) 18.0 / 22.0 10869 (4930) 15730 / 2194 (7135 / 995) 4528 / 6341 (2054 / 2876) 2/2 23 x 10 -12 18 x 7 - 8 61.0 (1550) 37.4 (950) 39.3(998) 4.3 (110) 4.9 (125) foot / hydraulic hand / mech lead-acid 48 / 800 48 / 1200 3175 (1440) 21.5 (16.0) 28.2 (21.0) MOSFET Inverter 3408 (235) 2248 (155)
2 3 4 5 6 7 8 9 10 12
13
DIMENSIONS
14 15 16 17 18 19 20 21 22 23 24
Tilt of Mast
Forward/Backward Length to Fork Face Overall Width Mast Lowered Height Mast Extended Height Overhead Guard Height Seat Height
Overall Dimensions
Minimum outside
Aisle 90 degree stacking(add load length & clearance) Travel Speed Lifting Speed Lowering Speed Max. drawbar pull Max. gradeability Total Service Weight Axle Load , Loaded Axle Load , Unloaded Loaded/Unloaded Loaded/Unloaded Loaded/Unloaded Loaded/Unloaded(5 min. rating) Loaded/Unloaded(5 min. rating) with minimum weight of battery Front / Rear Front / Rear Number of wheels (F/R) Tires Wheel Base Tread Width Ground Clearance Brakes Size , Front Size , Rear Distance Front Rear at the lowest point at center of wheelbase Service Parking Type Capacity (5 Hours Rating) Max. Capacity ( 5 Hours Rating) Battery compartment sizes(W x L x H) Weight (Minimum)
25 26 28 30 32 33 34 35 36 37 38 39 40 41 42 43
45
Battery
47 48 54 57
Drive motor(1 HR Rating) Hydraulic motor(15% Duty) Drive and hydraulic System Attachment
CHARACTERISTICS
13 Forks
Fork Spacing(Min x Max)
DIMENSIONS
14 15 16 17 18 19 20 21 22 23
Tilt of Mast
Forward/Backward Length to Fork Face Overall Width Mast Lowered Height Mast Extended Height Overhead Guard Height Seat Height
Overall Dimensions
Minimum outside
25 Lifting Speed 26 Lowering Speed 28 Max. drawbar pull 30 Max. gradeability 32 Total Service Weight
Loaded/Unloaded Loaded/Unloaded Loaded/ Unloaded loaded/unloaded(5 min. rating) loaded/unloaded(5 min. rating)
WEIGHT
34 Axle Load , Unloaded Front / Rear 35 36 Tires 37 38 Wheel Base 39 Tread Width 40 Ground Clearance 41 42 Brakes 43
Number of wheels (F/R) Size , Front Size , Rear Distance Front Rear at the lowest point at center of wheelbase Service Parking Type
CHASSIS
47
Electric Motors
Drive motor(1 HR Rating) Hyd. motor(15% Duty) with electric drive system Attachment Leq
FF
FFT
Mast Type
Maximum fork Height mm in 80 102 116 127 138 150 156 171 195 102 116 127 142 154 169 186 219 237
Maximum Lowdred Height mm 1515 1790 1975 2115 2365 2515 2590 2790 3090 1790 1975 2115 2365 1840 1975 2115 2465 2615 in 60 70 78 83 93 99 102 110 122 70 78 83 93 72 78 83 97 103
Fully Extended Height With Load Backrest mm 3280 3830 4200 4480 4755 5055 5205 5605 6205 3830 4200 4480 4855 5155 5560 5980 6805 7255 in 129 151 165 176 187 199 205 221 244 151 165 176 191 203 219 235 268 286
Free Lift With Load Backrest mm in 147 147 147 147 147 147 147 147 147 585 770 910 1160 635 770 910 1260 1410 6 6 6 6 6 6 6 6 6 23 30 36 46 25 30 36 50 56
Rated Load Capacities BC30S-5 Load Capacities Tilt Angle FWD deg 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 BWD deg 5 5 10 10 5 8 8 8 3 8 5 5 5 5 5 5 5 5 LC500mm LC24in kg lb 3000 3000 3000 3000 3000 3000 3000 3000 2850 3000 3000 3000 3000 2750 2750 2750 1600 1225 6000 6000 6000 6000 6000 6000 6000 6000 5700 6000 6000 6000 6000 6000 6000 5800 3550 2750 BC32S-5 Load Capacities Tilt Angle FWD BWD LC500mm LC24in lb deg deg kg 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 5 5 10 10 5 8 8 8 3 8 5 5 5 5 5 5 5 3 6500 6500 6500 6500 6500 6500 6500 6500 6200 6500 6500 6500 6500 6500 6500 6350 4050 3250
STD
FF
FFT
2030 2580 2950 3230 3500 3800 3950 4350 4960 2580 2950 3230 3600 3900 4290 4730 5560 6010
Note: Mast specifications & Rated Capacities are based on standard chassis with cushion tire and without sideshifter.
TECHNICAL INFORMATION
Standard Equipment
36V or 48V electrical control system for BC25S-5, or 48V only for B25S-5 Enclosed 3 phase AC drive and hydraulic motors Fully hydraulic power steering with load sensing system Multi-functional LED and LCD display panel Built in self-diagnostics and programming without hand set or laptop Three (3) performance selection modes (High,Standard, Energy Efficient) Turtle mode for travel speed reduction only Doosans Operator Sensing System for power interruption Double acting parking brake with warning buzzer Oil cooled Disc Brakes Infinitely adjustable tilt steering wheel Full suspension deluxe seat with retractable seat belt and seat belt indicator 2 front halogen flood lights with 12 volt DC to DC converter Active Control Technology Reinforced anisometric overhead guard Steer angle sensing and indicator with stability control Anti roll back & roll down Three modes of regenerative braking - accelerator release, pedal braking, and reversal Lift and Tilt Locking Hydraulic Control Valve d) Active Operator Comfort Control - customize truck parameters to fit operator driving style and preference providing the operator with self-confidence and control.
Performance Selection
Operator is in control of the trucks power and can optimize productivity and battery consumption rate with a simple push of a button. a) H - mode : High Performance b) S - mode : Standard Performance c) E - mode : Energy Efficient Performance d) Turtle mode : Speed governor that can be chosen to slow down a previously set travel speed without reducing lifting speed
Mast
Doosan forklift trucks offer a full range of wide view masts; STD double mast : 2.0m(80in) ~ 5.0m(195in) ; Standard cost-effective features for many applications. FFL double full free lift mast : 2.6m(102in) ~ 3.6m(142in) ; Ideal for stacking in containers or buildings with low roofs, to optimize space utilization. FFT triple full free mast : 3.9m(154in) ~ 6.0m(237in); Suitable for stacking applications in areas with limited height clearance but where maximum lift is also required. All masts are J beam uprights with rigid cross members for strength and reliability. Primary lift cylinders have cushioning valves to ensure smooth and silent staging during lifting and lowering.
Steering System
One-pump, full hydrostatic power steering, with "On-demand" control, is a standard feature to ensure easy and quiet maneuvering in tight spaces. There is no separate steering motor and pump, thus providing increased reliability. A steer axle sensor provides information back to the main logic to limit travel speeds during tight turning, and provides the operator with a continuous LCD display of steer axle position.
Carriage
B(C) 25S-5 series is equipped with ITA class II or III hook-on type mounting carriage. An optional carriage-mounted sideshifter is available.
Operator Area
Wide open entry and egress steps, rounded hood, anti-skid rubber floor mat, and two hand grips provide easy operator access to and from the seat. Expansive and inclined floor plate, infinitely adjustable tilt steer column, and deck-mounted control levers, ensure operator comfort and reduced fatigue. The fullsuspension seat with weight and back-rest adjustment, and fore and aft positioning, provide comfortable working positions for all sizes of operators. A convenience tray with cup holder and clipboard is a standard feature to provide ample storage for those miscellaneous workplace items.
AC Electronic Controls
The 3-phase AC controller and enclosed motors ensure the lowest maintenance cost. The elimination of all motor brushes, commutators, and all but one contactor, significantly reduce maintenance and decrease overall operating costs. The MOSFET inverter controls, mounted on the frame behind the counterweight, are environmentally protected but easily accessible for service. The standard LCD and LED instrumentation package displays battery charge, travel speed, hour meter and many other truck parameters, but also provides run and self-diagnostic information, and can be programmed without the use of an expensive hand-set or software package. Control system is fully lap-top compatible.
Optional Equipment
Non-marking Tires Mono-ped Foot Direction and Acceleration Control Drive In rack Overhead Guard (BC25S-5 Only) Roll in & out Battery Compartment . Finger Tip Control Hydraulic Valve Auto Tilt Leveling . Integral Sideshifter or Integral Sideshifting Fork Positioner Cold Storage Package . Operator Cab . Rear Grab Bar with Horn(BC25S-5 only) Two Front and Rear Combination Lights Back-up Alarm . Rear View Mirror Rear Strobe Light UL EE rating Quad Mast One Rear Flood Light
FF
FFT
Mast Type
Maximum Fork Height mm in 80 102 116 127 138 150 156 171 195 102 116 127 142 154 169 186 219 237
Fully Lowered Height mm 1540 1815 2000 2140 2390 2540 2615 2815 3115 1815 2000 2140 2390 1865 2000 2140 2490 2640 in 61 71 79 84 94 100 103 111 123 71 79 84 94 73 79 84 98 104
Fully Extended Height With Load Backrest mm 3280 3830 4200 4480 4755 5055 5205 5605 6205 3830 4200 4480 4855 5155 5560 5980 6805 7255 in 129 151 165 176 187 199 205 1221 244 151 165 176 191 203 219 235 268 286
Free Lift With Load Backrest mm in 152 152 152 152 152 152 152 152 152 615 800 940 1190 665 800 940 1290 1440 6 6 6 6 6 6 6 6 6 24 31 37 47 26 31 37 51 57
Rated Load Capacities B30S-5 Load Capacities Tilt Angle FWD deg 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 BWD deg 5 5 8 10 5 5 5 8 8 5 8 8 8 5 5 5 5 5 LC500mm LC24in kg lb 3000 3000 3000 3000 3000 3000 3000 2975 2825 3000 3000 3000 3000 2900 2850 2750 2350 2100 6000 6000 6000 6000 6000 6000 6000 5950 5700 6000 6000 6000 6000 6000 5700 5600 4850 4250 B32S-5 Load Capacities Tilt Angle FWD BWD LC500mm LC24in lb deg deg kg 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 5 5 8 10 5 5 5 8 8 5 8 8 8 5 5 5 5 5 3200 3200 3200 3200 3200 3200 3200 3200 3100 3200 3200 3200 3200 3200 3150 3050 2580 2450 6400 6400 6400 6400 6400 6400 6400 6400 6250 6400 6400 6400 6400 6400 6400 6150 5800 5600
STD
FF
FFT
2030 2580 2950 3230 3500 3800 3950 4350 4960 2580 2950 3230 3600 3900 4290 4730 5560 6010
Note: Mast specifications & Rated Capacities are based on standard chassis with solid soft tire and without sideshifter.
Material
Handling
and
Fleet Management
Specialist
[email protected] www.forkliftsystems.com
Contact Info
MAILING ADDRESS
Forklift Systems Incorporated 884 Elm Hill Pike Nashville, TN 37210
CONTACT INFO
Phone: 615-255-6321 Toll Free: 800-752-1882 Email: contact@forkliftsystems. com Web: www.forkliftsystems.com
SOCIAL MEDIA
Click Map to Open Google Map of Location Tennessee Main Office: 884 Elm Hill Pike, Nashville,TN 37210 (615) 255-6321
Click Map to Open Google Map of Location Alabama Main Office: 132 West Park Drive, Birmingham, AL 35211 (205) 945-1112
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