WARNING

△
!
Do not use the truck before
reading and understanding
this operating instructions.

NOTE!
Keep for future reference.

Operating Instructions / Parts List

WP-LPT15/WP-LPT20/WP-LPT22/LPL20
 CONTENTS
Foreword ............................................................................................................................2
1 Safety Operation Regulation .......................................................................................3
2 Technical Specifications............................................................................................6
2.1 Main Purpose and Application..........................................................................6
2.2 Technical Features.............................................................................................6
2.3 illustration of Labels and Data Plate on the Truck ........................................10
3 Transportation and Commissioning.........................................................................12
3.1 Carried by Crane ..............................................................................................12
3.2 Commissioning ................................................................................................12
4 Maintenance, Charge and Replacement of Battery ...............................................13
4.1 Maintenance .....................................................................................................13
4.2 Charge of Battery .............................................................................................13
4.3 Battery indicator...............................................................................................15
5 Operation instructions...............................................................................................16
5.1 CONTROL HANDLE ............................................................................................16
5.2 Startup of Truck................................................................................................16
5.3 Operation of the Truck.....................................................................................16
6 Maintenance of the Truck ..........................................................................................18
6.1 Safety Operation and Environmental Protection...........................................19
6.2 Safety Rules for Maintenance of Pallet Truck................................................19
6.3 Maintenance and Inspection ...........................................................................20
6.4 SL-LPT13 Maintenance List.............................................................................20
6.5 Operation Specification of Repair and Maintenance .......................................22
6.6 Storage of Pallet Truck ....................................................................................23
7 ELECTRICAL DIAGRAM and HYDRAULIC FLOW DIAGRAM..................................26
7.1 CIRCUIT DIAGRAM .............................................................................................26
7.2 CONNECTION DIAGRAM ...................................................................................26
7.3 HYDRAULIC FLOW DIAGRAM ...........................................................................27
8 Parts List .....................................................................................................................28
8.1 FORK FRAME LIST ..........................................................................................28
8.2 ELECTRIC COMPARTMENT PARTS LIST.......................................................30
8.3 HYDRAULIC AND ELECTRIC SYSTEM...........................................................32
8.4 CONTROL HANDLE PARTS LIST ....................................................................34
8.5 DRIVING WHEEL PARTS LIST.........................................................................36

1
 Foreword

Welcome to use the low lift pallet truck. For your safety and correct operation, please
carefully read this instruction book and warnings on the truck before using it.

This Operation Instruction of the truck is edited for you to completely acquire and master
the safety operation of the truck.

Specifications of different types of the trucks are described in this Operation Instruction.
During operation and maintenance, please apply the relevant parts for the type of the truck.

Safety specification and special notice are marked with the following signs:

1. ---- Safety specification must be observed before use to avoid personal injure.

2. ! △ ---- Notice must be observed before use to avoid equipment damage.

3. ---- General notice and specification before use.

△
! The majority of this truck consists of steel, it can be completely recycled. Waste
material in conjunction with repairs, maintenance, cleaning or scrapping, must be collected
and disposed of in an environment-friendly way and in accordance with the directives of
respective countries. Such work must be carried out in areas intended for this purpose.
Recyclable material should be taken care of by specialized authorities. Environmentally
hazardous waste, such as oil filters, batteries and electronics, will have a negative effect
on the environment, or health, if handled incorrectly.

All of the information reported herein is based on data available at the moment of printing. Our
products are constantly being developed and renewed, we reserves the right to modify our own
products at any moment without prior notice and incurring in any sanction. So, it is suggested to always
verify possible updates.

2
 1 Safety Operation Regulation
1.1 Requirement on operator
The truck must be operated by trained person, who can demonstrate the moving and
operating of the truck to user and can instruct vividly the user how to operate the truck.
1.2 Right, obligation and responsibility of operator
The operator must fully understand his right and obligation and has received the training of
the truck operation. At the same time, the operator must master the related descriptions in
Operation Instruction. In operation of walking control truck, the operator should wear safety
boots.
1.3 Forbidden use by unauthorized person
During operation, the operator must be responsible for the truck and prevent unauthorized
person in driving or operating the truck. The truck is strictly forbidden to lift or carry person.
1.4 Failure and fault
In case of any failure or fault, please notify the administrator immediately. In case that
truck can not work safely (such as wheel worn-out or brake fault), please stop using the
truck until they are properly repaired.
1.5 Repair
Without professional training and specific authorization, the operator is forbidden to repair
or change any part of the truck. Any change of installation position of switches and safety
devices is strictly forbidden by operator to avoid efficiency decrease of the truck.

△
! All spare parts from original manufacturer are qualified by Quality Assurance

Authorities. To ensure the safety and reliability of truck operation, only spare parts from
manufacturer can be applied. The parts replaced, including oils and fuels, must be
disposed according to related environmental protection regulations.
1.6 Danger area
Danger area refers to: the area where the truck or its lifting device (such as fork or
attachment) is working or lifting, which brings potential dangerous factors to person; or the
area for load transportation. Generally, the range of danger area extends to the point of
load lowering or truck attachment lowering.
Unauthorized person must be kept away from danger area. For any circumstance with
potential danger to person, the operator must give warning notice. If someone still stays in
danger area while being requested to leave, the operator must stop the truck immediately.
3
1.7 Work in hazardous environments
A truck operating in an area where there is a risk, or in any other high risk area, should be
specially equipped for the purpose.

△
! The truck is not normally equipped for these situations.
1.8 Safety device and warning sign
Enough importance should be attached to safety device, warning sign and warning notice
introduced above in Operation Instruction.
1.9 Driving in public areas
The truck should not be driven on public roads outside a specific area.
1.10 Distance between vehicles
Remember that the vehicle in front of you may brake suddenly. Keep a reasonable
distance.
1.11 Passengers
Passengers should not ride on the truck unless otherwise indicated on the truck.
1.12 Use in elevator and operation on loading platform
The truck may only be driven into an elevator and operation on loading platform if it has
been authorized. The elevator and loading platform with enough load capacity without
affecting truck operation can be used for transportation of truck under the permission of
truck user. The operator must confirm this point before entering elevator or loading
platform. The cargo should be placed in front side at a proper position when the truck
enters elevator to avoid touch to the walls of elevator. In case of simultaneous use of
elevator by the truck and passengers, passengers must enter the elevator after proper
parking of the truck and walk out of elevator before moving of the truck.
1.13 Operation in narrow aisle and working area
In particular circumstance when the truck is passing a narrow aisle, unauthorized person
must leave away the working area and cargo must be placed in a special vessel.
1.14 Operation management
Driving speed must be applicable for local condition. Low speed is requested for curve
driving, narrow aisle passing, swing door passing or driving in blocked field. The operator
must be capable to measure the braking distance to front truck by sight and control his
truck continuously. Sudden brake (except in emergency), quick U-turn and overtaking in
blocked field are prohibited. Operation with body reaching out of truck and carrying person
are strictly forbidden.
1.15 Visibility
The operator must stare at driving direction to ensure legible sight for the road condition
ahead. In case that cargo carried interrupts the sight, reverse driving is requested. If it
doesn’t help in this way, there must be another person walking ahead of truck to give
4
guidance and warning.
1.16 Passing slope
The permitted slope in narrow aisle for truck passing must be clean and anti-slip. Driving
on slops stipulated in technical specifications (instruction manual) is permitted. The cargo
carried must face to upward direction of slope. U-turn or parking on slope is prohibited. On
passing slope, driving is requested at low speed. At the same time, the operator must be
always prepared for brake.
1.17 Floor Load
Carefully check notices or directives about the max. floor load or max. wheel pressure to
ensure that these are not exceeded.
1.18 Transports
The truck should always be driven with the height of forks to the lowest position except
when placing or removing load. Stand-on or sit-on truck had better be driven in the
opposite direction of the forks when possible. This will allow better visibility and
maneuverability. Driving with the forks pointing forward may cause the truck to maneuvers
unexpectedly.
1.19 Load characteristics:
The cargo should be carried correctly, safely and reliably. Carrying of cargo with stacking
height exceeding top of truck or protection shield is strictly forbidden.
1.20 Truck on another vehicle’s loading platform or on a gangway
Before the truck is driven from a loading bay and onto the platform of a lorry or wagon, you
should always check the maximum load capacity of the gangway. There should also be
devices that prevent the gangway from sliding. The driver also should remember to check
the maximum load capacity of the vehicle that you intend to drive onto. There should also
be devices (e.g. brake blocks) that prevent the vehicle from moving.
1.21 Parking
The truck should not be left unattended other than in specified parking areas. The truck
should always be parked on a level surface. The forks must be lowered to their lowest
position. Always turn the ignition to the “OFF” position. Unauthorized personnel should not
use the truck. Always remove the ignition key from the electrical lock when leaving the
truck.

If the truck is left unused for a prolonged period without it being recharged, e.g.

between two shifts, the battery plug should be disconnected.

1.22 Signaling
Use the signal horn to attract attention.
5
1.23 Protective shoes
Protective shoes should be worn when working with truck according to EU standard EN-
345:1-S1.
1.24 The additional units / Trailers
Authorized representative should be contacted if, after delivery, the truck is equipped with
additional units, tows hitch equipment for trailers or other accessories which could
influence the stability or braking capacity of the truck.

2 Technical Specifications
2.1 Main Purpose and Application
WP-LPT pallet truck is specially designed for conveyance on level road.
With compact structure, WP-LPT pallet truck is quite applicable for plant, workshop, wharf
and small warehouse. At the same time, it can be used to load / unload cargo on the
trucks Load capacity is marked on truck data plate.
2.2 Technical Features
2.2.1 The specification sheet

6
WP–LPT15 WP–LPT20/LPT22

LPL20

7
WP-LPT pallet truck
1.2 Model of manufacture WP-LPT15
1.3 Power supply (electric, diesel, petrol, gas, mains electric) electric
Characteristics

Type of operation (hand, pedestrian, stand on, rider

1.4 pedestrian
seated, order picker)
1.5 Capacity / rated load Q kg 1500
1.6 Load centre distance C mm 600
1.8 Load distance X mm 963
1.9 Wheelbase y mm 1217
2.1 Weight (including battery) kg 286
Weight

2.2 Axle loadings laden drive end / load end kg 760/1026

2.3 Axle loadings unladen drive end / load end kg 222/64
3.1 Tyres (rubber, Vulkollan, pneumatic, polyurethane) polyurethane
3.2 Tyre size drive end mm Φ252x89
Wheels types

3.3 Tyre size load end mm 2xΦ84x70/Φ84x93

3.4 Castor wheels (dimensions) 2xΦ100x40
3.5 Wheels, number(x=drive wheel) drive end/load end 1x -2/ 2/1x -2/ 4
3.6 Track width (front) drive end b10 mm 490
3.7 Track width(rear) load end b11 mm 360
4.4 Lift height h3 mm 120
4.9 Tiller height in neutrality position h14 mm 1235
4.15 Fork height lowered h13 mm 85
4.19 Overall length l1 mm 1590
Dimensions

4.20 Length to front face of fork l2 mm 440

4.21 Overall width b1 mm 700
4.22 Fork dimensions s/e/l mm 47 / 160 / 1150
4.25 Overall fork width b5 mm 520
4.32 Floor clearance,centre of wheelbase m2 mm 34
4.34 Working aisle with 800x1200 pallet lengthwise Ast mm 1840
4.35 turning radius Wa mm 1480
5.1 Travel Speed laden / unladen km / h 5.0 / 5.2
Performance

5.2 Lifting speed laden / unladen mm/s 27 / 35

5.3 Lowering speed laden / unladen mm/s 42 / 27
5.8 Gradeability laden / unladen % 5/ 8
Brakes 5.10 Electric-magnetic
6.1
Drive motor kw 0.75
Electric motor

6.2
Lifting motor kw 0.8
Battery acc. To BS, no 1)
6.3 no
1
6.4
Battery voltage, norminal capacity K5 ) V/Ah 2x12 / 80
6.5
Battery weight +/-5% kg 48
1
Battery dimensions l /w / h ) mm 260 / 170 / 230
8.1 Type of drive control MOSFET Control
Other

8.4 Sound level ,at driver’s ears dB(A) <70

Turning angle ° 205
*) Load section lifted/lowered +55 mm
**) Diagonal according to VDI+204mm

8
 WP-LPT20 WP-LPT22 LPL20
electric electric electric
Pedestrian Pedestrian Pedestrian
2000 2200 2000
600 600 600
963/1033 963/1033 970/1040
1368 1368 1369/1439
520 512 508
1040/1480 1082/1630 1032/1476
405/115 399/113 400/108
polyurethane polyurethane polyurethane
Φ230x75 Φ230x75 Φ230x75
2xΦ84x70/Φ84x93 2xΦ84x70/Φ84x93 2xΦ80x70/Φ80x93
2xΦ100x40 2xΦ100x40 2xΦ100x40
1x -2/ 2/1x -2/ 4 1x -2/ 2/1x -2/ 4 1x -2/ 2/1x -2/ 4
540 540 495
380/525 380/525 380/525
120 120 115
1323 1323 1213
85 85 85
1815/1885 1815/1885 1707/1777
665 665 557
726 726 730
60 / 160 / 1150(1220) 60 / 160 / 1150(1220) 60 / 160 / 1150(1220)
540/685 540/685 540/685
25 25 25
2065/2085 2065/2085 1957/1977
1640/1710 1640/1710 1572/1642
5.0 / 5.2 5.8/6.0 4.7 / 5.1
27 / 35 19/35 18 / 22
42 / 27 30/27 35 / 40
10/16 9/15 10/16
Electric-magnetic Electric-magnetic Electric-magnetic
1.5 1.0(AC) 1.0(AC)
0.8 0.8 0.8
3VBS 3VBS 3VBS
24 / 210 24 / 210 24 / 210
185 185 185
677 / 196 / 570 677 / 196 / 570 677 / 196 / 570
MOSFET Control MOSFET Control AC MOSFET Control AC
<70 <70 <70
180 180 180

1
) 24V, 280Ah battery can be chosen, at this time, battery acc. to BS standard,

battery dimensions l /w / h is 677 / 244 / 570.

2.2 .2 Technical data-Standard version

Description of the technical data according to VDI 2198. Technical modifications and

additions reserved.

9
 2.2.3 EN standard
Durative noise level must be < 70dB(A); Refer to ISO4871 Standard

Noise surrounding the truck is evaluated in average complying with standard rules.

Noise on traveling, lifting and racing is measured by hearing.

Electromagnetic Compatibility (EMC)
Manufacturer confirms the tests of electromagnetic emission, immunologic interference
and electrostatic elimination are evaluated complying with EN12895 and other standard
included.

Any change of parts in electrical system should be performed on written approval by

manufacturer.
2.2.4 Application Conditions
Surrounding temperature:
Operation duration: 5℃～40℃

During continuous operation of the truck under the condition below 5℃ or in low

temperature and high humidity, special protections should be taken for some certain
instruments.
2.3 illustration of Labels and Data Plate on the Truck
No. Description
15 Lifting button sign of truck
16 Lowering button sign of truck
17 Horn button sign
18 Forward / backward traveling button sign of truck
19 “No Seating on the truck” sign
20 Truck data plate
21 Hoisting position sign of the truck

10
WP-LPT15 pallet truck

WP-LPT20/22 pallet truck:

11
 16 15
17
N OBLEL IFT
MODE L LPT20
NO.
CAPA CITY 2000kg
WEIG HT WITHOUT BATT ERY 335KG
BATT ERY 24V, 210Ah
BATT ERY WEIGHT 185kg

18
20
19

21

Please understand the meaning of data plates before use.

In case of quality problems or purchase of spare parts, please indicate the series No.
and part code on the data plate.

3 Transportation and Commissioning

3.1 Carried by Crane

△
! The load capacity of hoisting equipment applied should be adequate. (Carried weigh

more than net weight of truck; refer to truck data plate)

Hoisting position is specially designed on chassis by manufacturer for convenience of

conveyance.
— Place the truck at a safe position
— Point of strength of the crane must be attached to hoisting position

△
! Point of strength of the crane must be attached to hoisting position to avoid slip of the

truck; During hoisting, the hoisting equipment applied must be attached to hoisting position
without touching the truck.
3.2 Commissioning
12
△
! Only battery can be applied as power of the truck. AC power will damage the electric

circuit. The length of connecting cable for the battery should be less than 6m.
For normal operation of the truck after delivery or transportation, the following procedures
should be carried out:
— Check if the assembly of all the truck parts is complete and satisfying the
requirement.
— If necessary, install the battery and avoid damage of battery cable.
— Charge the battery immediately.
— If the consumer expects to apply a maintenance-free battery as substitute, please
check if the type of battery capacity meter matches the battery (or on approval of after-
sales service of the manufacturer)

4 Maintenance, Charge and Replacement of Battery

4.1 Maintenance
The various Rechargeable sealed Lead Acid battery (VRLA) is used in this pallet truck, it
needs less maintenance.
4.2 Charge of Battery
The WP-LPT pallet trucks are equipped with a specified charger to charge the battery.
△
! Before connecting to charge the battery, make sure the battery charger, emergency
switch and electric lock switch at off position. Please charge the battery in a dry and airy
circumstance and keep away from fire source. Under idle state of the truck, battery charge
should be performed no less than once per month.
The battery of pallet truck should be charged duly and regularly. When “Capacity
Consumed” alarm flashes on battery capacity meter during operation, please charge the
battery immediately.
WP-LPT15: fully automatic charge: fully automatic and smart charger is applied for the
pallet truck. When the plug on connecting plate of the truck is pulled out and connected to
the power, charger indicator lights in red. The charger will adjust the current according to
residual capacity of the battery automatically, which ensures the course of charge in the
best state. After charge of battery, the charger indicator lights in green and charge course
stops with power off automatically. The charge course generally lasts 5-7 hours.
WP-LPT20/22:
— Press emergency parking switch to off position
— Open the cover of battery case

13
 — Take out the connector plug of battery on the truck
— Now, open all the water feeding cock caps
— Connect the output plug of charger with the connector (input) plug of battery, and
then turn on the switch of charger

△
! It is prohibited to charge the battery before it is used up. Otherwise, hurt to battery
may be caused.

During charge course of battery, all water feeding cock caps of each battery cell must

be opened to keep airy condition. Before charge, make sure no metal object on the battery
and check if any obvious fault on joints of all the cables and plugs. All safety instructions,
including supply rules and charge preparation procedures, should be observed strictly.
4.2.1 Initial charge
1) If the electrolyte of the battery has be poured out, the acid should be poured in, which is
confected by exclusive sulphuric acid and exclusive water of lead acids, and the
specific gravity of confected electrolyte is 1.280+0.005(at normal temperature of 25oC).
Pour configured electrolyte into the battery, with fluid level 15-20mm higher than
protective slice.

△ o
! Only when the cell temperature drops below 35 C, it can be connected to DC and

charged.
2) Initial charges are conducted in 2 stage: A, when terminal voltages of the cells is less
than to 2.4V, the current should be 0.5I5A; B, when its voltages rise to 2.4V, the current
should be converted into stage 2, 0.25I5A. Continue to charge until air bubbles come
out from the electrolyte, keep cell voltage( under constant current) steady for 3 hours.
When the electrolyte density reaches 1.280+0.005, it will remain unchanged within 3
hours. At this moment, the total quantity of electric charge should be 4-5 times the rated
capacity, and the charging time will be 70 hours.
4.2.2 Balance charge
When in using, no uniformity of voltage capacity, electrolyte and concentration may occur.
Through balanced charge, such no uniformity can be eliminated, and all cells can be of
uniform conditions.
On following condition, balance charge should be used:
1) Cell s whose discharge voltages are usually below the final voltage (1.7V/cell).
2) Cells with heavy discharge current (e.g. the driving motor and lifting motor operate
synchronously).

14
3) Battery do not timely be recharged after discharged.
4) Under charged battery or battery not used for a long time.
Steps for balance charge
1) Charge with the current of 0.1I5A.
2) When the voltage reaches 2.5V and the air bubbles come out from the electrolyte,
keep charging with the current of 0.05 I5A.
3) When the battery is fully charged, stop charging for half an hour. Then keep on
charging with the current of 0.025 I5A for 1 hour.
4) After stop charging for half an hour, keep charging with the current of 0.025 I5A for 1
hour again.
5) Repeat step 4 unless the air bubbles come out from the electrolyte as soon as the
charger is connected to the power supply.

△
! Balance charge is essential monthly for the battery in use.

4.3 Battery indicator

Battery capacity meter: Discharging status of battery is indicated on battery capacity
meter with ten indicator bars for each 10% increase.
With the consumption of battery capacity, the lighting bars will descend downwards from
the top.
The mark of “Alarm” will appear when: residual capacity of standard battery at 30%, the
mark of “Alarm” appears. Now the battery is capable for charging.
The mark of “Alarm” and a flash “Stop” will appear when: residual capacity of standard
battery at 20%, the mark of “Stop” appears and keeps flashing. Now, the lifting function of
truck is automatically cut off and locked.

Capacity Sufficient Charge Required Capacity Insufficient

If the battery capacity meter indicates capacity insufficient soon after lifting system

works, the lifting function will be resumed only after recharging the battery to at least 70%

15
of the capacity.

5 Operation instructions

5.1 CONTROL HANDLE

1 LOWER Button
2 FWD/BWD Tuning Knob
3 HORN Button
4 REVERSING Button
5 RAISE Button

5.2 Startup of Truck

The operator must confirm no person staying in danger area before starting &
operating the truck or lifting cargo.
Routine Check before Startup
— Check if any cosmetic defect of truck (especially for wheel and pallet)
— Check if battery fixed firmly and cable connected properly
Startup of Truck
— Rotate and turn on emergency parking switch
— Insert key into electric lock switch and turn right to position “I”
— Battery capacity meter indicates the current capacity
— Check the function of horn
— Check the braking function of control handle
Now, the preparation before startup of truck is done.

5.3 Operation of the Truck

5.3.1 Operation of Startup, Driving and Parking
Enough caution must be attached for startup and driving of truck, especially when the
person body reaching out of truck.
During driving, it is prohibited to carry any other person.
Emergency parking
Press emergency parking switch and then all electric control functions are cut off.

16
Forced braking
Release the control handle, and then the truck is automatically braked (emergency stop).
The control handle will turn into above braking range (B1).
In case of slow turning of control handle into braking range, be sure to find out the
fault and repair it. If necessary, please replace the gas spring of the handle.
Startup
Battery case must be covered and checked to be reliable before startup of truck.
— Start the truck
Driving speed is controlled by
controller.
— Turn the control handle into
driving range “F”, adjust the
controller to the direction required
and the truck is moving towards
the selected direction.
Driving
Swing the control handle leftwards or rightwards to drive.
Driving on Slope
△ ! The cargo carried must face to upward direction of the slope.
Take safety measures to the downward slip direction of the truck: when control button at
“0” position, please pull the handle backwards immediately and release it according to
actual requirement to enable the electromagnetic brake to work automatically and control
the speed and direction of truck (for downward slip).

Braking
The operator must fully understand the braking performance is subject to the road
condition.

17
There are three types braking for the truck:
— Electromagnetic braking (control handle)
— Reverse current braking (controller)
— Sensor braking (release braking)
Electromagnetic braking
In emergency, truck must be braked by electromagnetic braking (control handle) only.
— Turn the control handle upwards or downwards to braking range (B1) and (B2),
the driving motor is braked mechanically.
After release of control handle, it will turn into above braking range (B1) automatically.
After parking of truck, electromagnetic braking takes the function of parking braking.
Reverse current braking
△ ! In case of control system or driving power unworkable, it is possible to use reverse
braking.
— Rotate the controller against the direction of driving until the truck is stopped.
— Release the controller。
Inertia braking
— After release of controller, it returns back to “0” position and the truck is braked by
inertia of motor.
The ratio of speed reduction is subject to the position of controller.

△ ! If inertia braking is removed by maintenance staff and the controller is set at “0”

position, the truck can be braked only by electromagnetic braking and reverse current

braking.

5.3.2 Operation of cargo loading / unloading

△ ! Before loading the cargo, the operator must check to confirm the cargo is properly

placed on the pallet and the weight of cargo within load capacity of the truck. Carrying

cargo in full load for a long time is prohibited.

— Forks should extend to bottom of cargo completely to the greatest degree.
The operation of “Up” or “Down” button will lead to lifting or lowering at a fixed speed.
Lifting of forks
— Press control button “Fork Lifting” until required height is achieved.
Lowering of forks
— Press control button “Fork Lowering” to lower the forks to required height.

6 Maintenance of the Truck

18
6.1 Safety Operation and Environmental Protection
The instructions in the chapter of “Operation of Inspection and Maintenance” should be
performed based on the time interval specified in Maintenance List.

Any part on the truck, especially safety device, can not be changed without permission.

Change of operation speed of the truck is strictly forbidden.

All spare parts from original manufacturer are qualified by Quality Assurance Authorities.
To ensure the safety and reliability of truck operation, only spare parts from manufacturer
can be applied. The parts replaced, including oils and fuels, must be disposed according to
related environmental protection regulations.
6.2 Safety Rules for Maintenance of Pallet Truck
Maintenance staff: Repair and Maintenance of the truck should only be performed by
qualified professionals trained by manufacturer. The after-sales service department of
manufacturer has dispatched special technicians who can be commissioned to sign on the
maintenance record in the maintenance service appointed by manufacturer.
Lifting of truck: For lifting of the truck, the hoisting equipment should be safe and reliable
(especially the hoisting position). When the truck is lifted, necessary measures should be
taken to avoid slip and turnover of the truck (wedge block or wood block can be applied).
The truck can be lifted by hoisting equipment only when the forks are fixed and connecting
cable with enough strength is applied.

Cleaning operation: Flammable fluid is strictly forbidden in cleaning of the truck. Before

cleaning work starts, safety measures must be taken to avoid sparkle (e.g. caused by short

circuit). Any operation of battery should be performed after cutting off the power of the

battery. All electric elements and electronic assemblies can only be cleaned by weak wind

blower or compressed air, or by in conductive and anti-static brush.

△
! If the truck is cleaned by water jet cleaner or high pressure cleaner, all electric

elements and electronic assemblies should be covered in advance to avoid humidity which

will cause fault of function. Cleaning by steam nozzle is prohibited.

Operation of electrical system: Operation of electrical system of the truck should be
performed by trained professionals only. Before any operation of electrical system,
protection measures to avoid electric shock should be properly taken. During operation of
battery, separate the socket of battery apart to cut off the power of the truck.

19
Operation of Welding: To avoid damage of electric and electronic assemblies, the
assemblies should be removed away from the truck before welding.
Installation: After repair or replace the hydraulic components, electric elements and
electronic assemblies, please install and confirm them at original positions.
Wheels: The quality of wheels take great effect on the stability and driving performance of
the truck. Any change of wheels should be discussed with and approved by the
manufacturer. During replacement of wheels, the truck must be kept horizontally as
original state (wheels must be replaced by pairs, e.g. both left and right).
Lifting chains: Without lubrication, the lifting chains will be soon worn out. The time
interval in maintenance manual is applicable for normal operation condition. In case of
poor operation condition (dust, temperature), it is necessary to feed lubrication regularly.
Hydraulic oil pipe: Oil pipe should be replaced every six years. Together with
replacement of hydraulic assembly, the oil pipe of hydraulic system should be replaced.
6.3 Maintenance and Inspection
Complete and professional maintenance is an important part for safety operation of pallet
truck. Any negligence of maintenance of stipulated time interval will cause failure of truck
and cause potential danger to person and equipment.

! The maintenance cycle stated in instruction manual refers to the normal condition with
△
single shift operating. Under dusty condition, temperature varying greatly or under multiple
shifts operating, the maintenance cycle should be shortened.
Please perform according to below maintenance list in compliance with each maintenance
cycle as specified as followings:
W1 = every 50 working hours, at least one per week
M3 = every 500 working hours, at least once per three months
M6 = every 1000 working hours, at least once per six months
M12 = every 2000 working hours, at least once per 12 months
During commissioning of truck, the following additional operations should be done:
50 hours to 100 hours of initial operation or 2 months after initial operation:
— Check if any loosened nut on wheels and tighten it if necessary
— Check if any leakage of hydraulic parts and tighten it if required
— Replace hydraulic filter
6.4 WP-LPT Maintenance List
Maintenance Time Interval
Standard=● W M M M

20
 Refrigerating house=＃ 1 3 6 12
Chassis and 1.1 Inspection of any damage of bearing parts ●
truck frame 1.2 Inspection of all joints of bolts ●
2.1 Inspection of noise and leakage of driving system ●
Driving part 2.2 Inspection of oil level of driving system ●
2.3 Replace lubrication ＃ ●
3.1 Inspection of wearing and damage state ●
Wheel part 3.2 Inspection of bearings inside wheels and ensure ●
compact fit with wheels a）
Steering system 4.1 Inspection of steering operation motion ●
5.1 Inspection of performance and adjust it ＃ ●
5.2 Inspection of reset function of gas spring and any ●
leakage or damage
Braking system
5.3 Inspection of wearing state of brake wheel ●
5.4 Inspection of brake connection and adjust it if ●
necessary
6.1 Inspection of performance, wearing and adjust it ●
6.2 Inspection by sight of any block of loading wheel ●
Lifting equipment
6.3 Inspection of any wearing or damage of edge of forks ＃ ●
and pallet
7.1 Inspection of performance ＃ ●
7.2 Inspection of any leakage or damage of all joints b) ＃ ●
7.3 Inspection of any leakage or damage of hydraulic ＃ ●
cylinder, safety and reliability of attachment
Hydraulic system
7.4 Inspection of oil capacity ＃ ●
7.5 Replace hydraulic oil and filter d） ＃ ●
7.6 Inspection of adjustment function of pressure ＃ ●
regulator
8.1 Inspection of performance ●
8.2 Inspection of safety and reliability of connection of all ●
cables, and if any damage
8.3 Inspection of Amperage of fuse
Electrical system 8.4 Inspection of safety, reliability and function of ●
switches and unlocking cam equipment
8.5 Inspection of connector, replace the worn part if
necessary
8.6 Inspection of function of alarm equipment ＃ ●
9.1 Inspection of wearing state of carbon brush ●
9.2 Inspection of safety of motor attachment ●
Motor
9.3 Clean motor frame with vacuum cleaner, inspection of ＃ ●
wearing state of commutator
21
 10.1 Inspection of density and capacity of acid, voltage of ＃ ●
battery
10.2 Inspection of safety device of connection terminal, ＃ ●
applicability of grease
Battery
10.3 Clean connector of battery, inspection of ＃ ●
compactness of fit
10.4 Inspection of damage of battery cable, replace it if ●
necessary
11.1 Paint grease to the truck according to the time ＃ ●
Lubrication
schedule of lubrication feeding
12.1 Inspection of the fault in grounding of electrical ●
system
Integrated
12.2 Inspection of driving speed and braking distance ●
measurement
12.3 Inspection of lifting and lowering speed ●
12.4 Inspection of safety device and closing device ●
13.1 Commissioning under load rating ●
Demonstration 13.2 After above maintenance, the truck is certificated to ＃ ●
be reliable for operator
a）About 100 hours after initial operating, check if any loosened nut on wheels and tighten
it if necessary
b）About 100 hours after initial operating, check if any leakage of hydraulic parts and
tighten it if required
d) 500 hours after initial operating
6.5 Operation Specification of Repair and Maintenance
6.5.1 Preparation of truck to be repaired or maintained
Prepare all necessary safety measures to avoid possible accident during the course of
repair and maintenance by finishing the following preparations:
— Parking the truck safely
— Press emergency parking switch and cut off the power of the battery.

When the operation is done after lifting of forks or lifting of truck, protection measures

should be taken to avoid slip or turnover of forks or truck. In case of lifting of truck, please
refer to the related instructions in the chapter “Transportation and Commissioning”.

6.5.2 Inspection of hydraulic oil capacity

WP-LPT15:
—Preparation of truck to be repaired or maintained.
—Remove the four screw (2) and (10).

22
 —Open the left and right half cover (1) and (3).
—Check the capacity of hydraulic oil in oil tank.

The installation procedures are done in contrary

sequence.

During inspection of hydraulic oil capacity, forks and carriage must be lowered to the

min. height.
WP-LPT20/22:
— Preparation of truck to be repaired or maintained.
— Open the left and right half shield (4) and (5).
— Check the capacity of hydraulic oil in oil tank.
6.5.3 Inspection of electric fuse
— Preparation of truck to be repaired or maintained.
— Open the left and right half shield (1) and (3).
— Consult the chart to check the current rating of all fuses, and replace it if
necessary
Code Protection Purpose Value
FU Main circuit fuse 200A
FU1 Traveling control fuse 10A
FU2 Lifting control fuse 6A

6.5.4 Use of truck after maintenance

Finish the following operation before use of truck:

— Clean the truck

— Check braking function

— Check the function of emergency parking switch

— Check the function of horn

6.6 Storage of Pallet Truck

In case of storage duration of the truck over 2 months, the truck should be parked in an

anti-freezing and dry place. Before storage, all necessary measures should be taken

properly. During and after storage, the following measures should be taken:

△
! During storage, the pallet truck should be raised to keep the wheels apart from

ground completely. In this way, the wheels and bearings inside wheels are protected from

23
damage.

In case of storage duration of the truck over 6 months, please contact the maintenance

service of manufacture for other additional measures.

6.6.1 Operations to be done before storage

— Clean the pallet truck thoroughly

— Check braking function

— Check hydraulic oil capacity, feed it up if necessary

— Paint oil or grease to all parts for protection

— Consult detailed Lubrication List to feed lubrication to the truck

— Recharge the battery

— Cut off and clean the battery, paint grease to battery electrodes

Besides above, the instructions provided by battery supplier are also to be observed.

6.6.2 Measures to be taken during storage

Every two months: charge the battery

△
! Operation of battery of pallet truck:

It is important to recharge the battery regularly. Otherwise, complete consumption of

battery will cause automatic discharge and even damage the battery.

6.6.3 Re-commissioning

— Clean the pallet truck thoroughly

— Consult detailed Lubrication List to feed lubrication to the truck

— Clean the battery, paint grease to electrode bolt and connect the battery

— Recharge the battery

— Check if any moisture in gear oil, replace it if required

— Check if any moisture in hydraulic oil, replace it if required

— Start the pallet truck

Operation of battery of pallet truck:

— In case of fault of electrical system, paint all exposed electrical connection with
contact cleaner. Repeat this step to eliminate the oxide layer on connecting parts of
operating controller.
Electromagnetic braking test should be immediately performed after re-

24
 commissioning.
6.6.4 Faults Diagnosis
In this chapter, we will introduce how to find out and handle some of uncomplicated faults to the user as
specified in the following sheet:
Fault Reason Treatment
- Disconnection of battery - Check connection of battery and connect it if
connector necessary.
- Electric lock switch at “0” - Put electric lock switch at “1” position
position
- Emergency parking switch - Turn on the emergency parking switch
Truck is unable
off
to move
- Battery capacity consumed - Check battery capacity and charge battery if
necessary
- Control handle not within - Turn control handle into driving range F
driving range F
- Fuse damaged - Check fuse FU and FU1
- Truck is unable to be - Refer to treatment listed for “Truck is unable
operated to move”
- Hydraulic oil shortage - Check hydraulic oil
Cargo is unable
- Fuse damaged - Check Fuse FU2
to be lifted
- Battery capacity only 20/30% - Charge battery
- Poor connection or damage - Check lifting micro switch or replace it
of lifting micro switch
- Control valve is blocked up - Check hydraulic oil and clean control valve.
Cargo is unable by dirty fluid Replace hydraulic oil if necessary
to be lowered - Lowering electromagnetic - Check lowering electromagnetic valve or
valve off or damaged replace it
Lifting is unable - Lifting micro switch damaged - Turn off power and replace lifting micro switch
to stop
Traveling toward - Poor connection of micro - Check micro switch on control handle and
one direction switch and connecting cable connecting cable
- Battery capacity shortage, - Check battery capacity indicator,
Traveling too electromagnetic brake too electromagnetic brake and related cables
slow tight or poor connection of
related cables
- Controller damaged - Replace controller
Sudden startup
- Non - reset of forward / - Repair to reset the button or replace it
of truck
backward button

If there is any fault can not be eliminated through above treatment, please notify after-

25
sales service of manufacturer for trained professionals’ disposal.

WP-LPT15:

7 ELECTRICAL DIAGRAM and HYDRAULIC FLOW DIAGRAM

7.1 CIRCUIT DIAGRAM

7.2 CONNECTION DIAGRAM

26
Please find hereby a legend of the electrical machine plant
1 B+ Battery positive 13 SA Switch of brake
2 B- Battery negative 14 YB Electromagnetic brake
3 MU Pump motor 15 A1,A2,A3,A4 Connection board
4 FU Power fuse 16 P Battery indicator
5 Accelerator Accelerator 17 KM Relay for lifting
Electromagnetic valve of
6 M Traction motor 18 YD
lowering
7 FU1 Fuse of control current 19 H horn
8 S1 LOWER button 20 D3, D4, D5 Diode
9 S2 RAISE button 21 SM Power switch
Fuse of lifting and
10 S5 HORN button 22 FU2
lowering switch
11 S6 REVERSING button 23 P Module of volt meter
12 SU Lifting limit switch 24 SY Key

7.3 HYDRAULIC FLOW DIAGRAM

27
 8 Parts List
8.1 FORK FRAME LIST

28
 Fork Frame List
No. Art No. Description Qty.
1 21101 Fork frame 1
2 21102 Rock - arm 1
3 21103 Bushing 2
4 21104 Split pin 2
5 21105 Shoulder bushing 2
6 21106 Bushing 4
7 21107 Grease Cup 2
8 21108 Pushing rod 2
9 21109 Long shaft 1
10 21110 Screw 3
11 21111 Fixing plate 1
12 21112 Bushing 4
13 21113 Shaft 2
14 21114 Elastic pin 2
15 21115 Locking nut 2
16 21116 Enter roller 2
17 21117 Bolt 2
18 21118 Elastic pin 2
19 21119 Sfaft of frame 2
20 21120 Frame of roller 2
21 21121 Shaft 2
22 21122 Elastic pin (for single type) 2
23 21123 Washer (for single type) 4
24 21124 Bearing (for single type) 4
25 21125 Loading roller (for single type) 2
26 21126 Axle for roller (for tandem type) 4
27 21127 Linking plate (for tandem type) 4
28 21128 Elastic pin (for tandem type) 4
29 21129 Washer (for tandem type) 8
30 21130 Bearing (for tandem type) 8
31 21131 Loading roller (for tandem type) 4
32 21132 Grease Cup 4

29
8.2 ELECTRIC COMPARTMENT PARTS LIST

30
 ELECTRIC COMPARTMENT PARTS LIST

No. Art No. Description Qty. No. Art No. Description Qty.
1 21201 Screw 4 29 21229 Screw 2
2 21202 Cover of bearing 1 30 21110 Screw 2
3 21203 O - ring 1 31 21230 Long shaft 2
4 21204 Screw 8 32 21231 Elastic pin 2
5 21205 Screw 4 33 21232 Right rotating arm 1
6 21206 Elastic washer 4 34 21233 Left rotating arm 1
7 21207 Seat of bearing 1 35 21234 Bushing 4
8 21208 Bearing 1 36 21235 Snap ring 2
9 21209 O - ring 1 37 21236 Washer 2
10 21210 Protect sleeve 2 38 21237 Bushing 2
11 21211 Shaft 1 39 21238 Secluded washer 2
12 21212 Linking board 1 40 21239 Bearing 2
13 21213 Baffle 1 41 21240 Snap ring 2
14 21214 Driving wheel kits 1 42 21241 Steering wheel 2
frame
15 21215 Screw 4 43 21242 Bolt 2
16 21216 Cable 1 44 21243 Dust cover 4
17 21217 Plate 1 45 21244 Washer 4
18 21218 Screw 2 46 21245 Axle for wheel 2
19 21219 Elastic washer 2 47 21124 Bearing 4
20 21220 Pole 1 48 21246 Sleeve 4
21 21221 Box body 1 49 21247 Steering wheel 2
22 21222 Spilt pin 2 50 21115 Locking nut 2
23 21223 Linking plate 2 51 21248 Snap ring 8
24 21224 Bushing 4 52 21249 Shaft 4
25 21225 Shaft 2 53 21250 Bushing 4
26 21226 Locking board 2 54 21251 Air spring 2
27 21227 Screw 2 55 21252 Spring 2
28 21228 Axle 2 56 21253 Cap of spring 2

31
8.3 HYDRAULIC AND ELECTRIC SYSTEM

32
 HYDRAULIC AND ELECTRIC SYSTEM

No. Art No. Description Qty. No. Art No. Description Qty.

1 21301 Half cover, left 1 22 21321 Rubber washer 4

Fixing plate for
2 21302 Screw 4 23 21322 1
charger
3 21303 Half cover, right 1 24 21323 Emergency switch 1

4 21304 Screw 2 25 21324 Screw 2

5 21305 Plug 1 26 21325 Nut 2

6 21306 Protect sleeve 1 27 21326 Bolt 2

7 21307 Battery indicator 1 28 21327 Horn 1

8 21308 Power key 1 29 21328 Nut 1

9 21309 Emergency switch 1 30 21329 Piston rod 1

10 21310 Screw 2 31 21330 Dust ring 1

Fixing plate for
11 21311 1 32 21331 Y - ring 1
controller
12 21312 Cover 1 33 21332 Cylinder body 1

13 21313 Controller 1 34 21333 Seal washer 1

14 21314 Screw 4 35 21334 Joint 1

15 21315 Nut 6 36 21335 Pipe 1

16 21316 Battery 2 37 21336 Joint 1

Fixing plate for
17 21317 2 38 21337 Pump unit 1
battery
18 21318 Elastic washer 5 39 21338 Washer 2
Fixing ring for
19 21201 Screw 5 40 21339 1
cylinder
20 21319 Screw 8 41 21227 Screw 2

21 21320 Charger 1

33
8.4 CONTROL HANDLE PARTS LIST

34
 CONTROL HANDLE PARTS LIST
No. Art No. Description Qty.
1 21401 Screw 2
2 21402 Washer 2
3 21403 Hand wheel 2
4 21404 Axle sleeve 2
5 21405 Button 2
6 21406 Button for horn 1
7 21407 Cover 1
8 21408 Axle of handle 1
9 21409 Controller 1
10 21410 Bolt 2
11 21411 Elastic washer 2
12 22401 Handle arm 1
13 21413 Screw 1
14 22402 Air spring 1
15 21415 Screw 2
16 21323 Micro switch 1
17 21416 Screw 3
18 21417 Handle 1
19 21418 Reversing button 1
20 22403 Control cable 1
21 21420 Handle connector 1
22 21421 Should bushing 2
23 21422 Shaft 1
24 21423 Elastic pin 1
25 21206 Elastic washer 2
26 21115 Locking nut 2
27 21424 Cover 1
28 21425 Screw 2

35
8.5 DRIVING WHEEL PARTS LIST

36
 DRIVING WHEEL PARTS LIST

No. Part No. Description Qty. No. Part No. Description Qty.

1 80001 Retaining ring 1 23 80023 Wheel 1

2 80002 Bearing 1 24 80024 Washer 6

3 80003 Key 1 25 80025 Bolt 6

4 80004 Axle with gear 1 26 80026 Dust ring 1

5 80005 Body of wheel 1 27 80027 Cover 1

6 80006 Gear 1 28 80028 Washer 6

7 80007 Retaining ring 1 29 80029 Bolt 6

8 80008 Retaining ring 1 30 80030 House of gear 1

9 80009 Key 1 31 80031 Washer 11

10 80010 Key 1 32 80032 Bolt 11

11 80011 Retaining ring 1 33 80033 Dust ring 1

12 80012 Motor 1 34 80034 Washer 1

13 80013 Screw 5 35 80035 Brake 1

14 80014 Bearing 1 36 80036 Screw 3

15 80015 Gear 1 37 80037 Screw 3

16 80016 Ring 1 38 80038 Washer 3

17 80017 Inner gear 1 39 80039 Cover 1

18 80018 Bearing 1 40 80040 O - ring 1

19 80019 Retaining ring 1 41 80041 Screw 1

20 80020 Bearing 1 42 80042 Washer 1

21 80021 O - ring 1

22 80022 Cover 1

WP-LPT20/22:
37
 7 ELECTRICAL DIAGRAM and HYDRAULIC FLOW DIAGRAM
7.1 CIRCUIT DIAGRAM

7.2 CONNECTION DIAGRAM

38
Please find hereby a legend of the electrical machine plant
1 B+ Battery positive 13 SA Switch of brake
2 B- Battery negative 14 YB Electromagnetic brake
3 MU Pump motor 15 A1,A2,A3,A4 Connection board
4 FU Power fuse 16 P Battery indicator
5 Accelerator Accelerator 17 KM Relay for lifting
Electromagnetic valve of
6 M Traction motor 18 YD
lowering
7 FU1 Fuse of control current 19 H horn
8 S1 LOWER button 20 D3, D4, D5 Diode
9 S2 RAISE button 21 SM Power switch
Fuse of lifting and
10 S5 HORN button 22 FU2
lowering switch
11 S6 REVERSING button 23 P Module of volt meter
12 SU Lifting limit switch 24 SY Key

7.3 HYDRAULIC FLOW DIAGRAM

39
 8 Parts List
8.1 FORK FRAME LIST

40
 Fork Frame List
No. Art No. Description Qty.
1 22101-10 Fork frame（1150X540） 1
1 22101-20 Fork frame（1220X540） 1
1 22101-30 Fork frame（1150X685） 1
1 22101-40 Fork frame（1220X685） 1
2 22102-540 Rock - Arm (540) 1
2 22102-685 Rock - Arm (685) 1
3 21103 Bushing 2
4 21104 Split pin 2
5 21105 Shoulder bushing 2
6 21106 Bushing 4
7 21107 Grease Cup 2
8 22103-115 Pushing rod (1150) 2
8 22103-122 Pushing rod (1220) 2
9 22104 Long shaft 1
10 21110 Screw 3
11 21111 Fixing plate 1
12 21112 Bushing 4
13 21113 Shaft 2
14 21114 Elastic pin 2
15 21115 Locking nut 2
16 21116 Enter Roller 2
17 21117 Bolt 2
18 21118 Elastic pin 2
19 21119 Shaft 2
20 21120 Frame of Roller 2
21 21121 Shaft for roller 2
22 21122 Elastic pin (for Single type) 2
23 21123 Washer (for Single type) 4
24 21124 Bearing (for Single type) 4
25 21125 Loading roller (for Single type) 2
26 21126 Shaft (for Tandem type) 4
27 21127 Link plate (for Tandem type) 4
28 21128 Elastic pin (for Tandem type) 4
29 21129 Washer (for Tandem type) 8
30 21130 Bearing (for Tandem type) 8
31 21131 Loading roller (for Tandem type) 4
32 22105 Cover of battery 1
33 22106 Lock nut 2
34 22107 Washer 4
35 22108 Screw 2
36 22109 Plug (male) 2
37 22110 Plug (female) 1
38 22111 Box of battery 1
39 22112 Battery 24V/210AH 1
40 22113 Charger 1
41 21132 Grease Cup 4

41
8.2 ELECTRIC COMPARTMENT PARTS LIST

42
 ELECTRIC COMPARTMENT PARTS LIST

No. Art No. Description Qty. No. Art No. Description Qty.
Holding rod for
1 22201 1 25 21234 Bushing 4
handle
2 22202 Screw 6 26 21235 Retaining ring 2
3 21411 Elastic washer 6 27 21236 Washer 2
4 22203 cable 1 28 21237 Bushing 2
5 22204 Driving wheel kits 1 29 21238 Washer 2
6 22205 Bolt 6 30 21239 Bearing 2
7 21206 Elastic washer 6 31 21240 Snap ring 2
Steering wheel
8 22206-540 Box body (540) 1 32 21241 2
frame
8 22206-685 Box body (685) 1 33 21242 Bolt 2
9 22207 Control panel 1 34 21243 Dust cover 4
10 22208 Screw 4 35 21244 Washer 4
11 22209 Axle 2 36 21245 Axle 2
12 21229 Screw 4 37 21124 bearing 4
13 21110 Screw 4 38 21246 Washer 4
14 21222 Snap ring 4 39 21247 Steering wheel 2
15 21224 Bushing 4 40 21248 Locking nut 2
16 22210 Axle 2 41 21115 Snap ring 8
17 21223 Linking plate 2 42 21249 shaft 4
18 22211 Peripheral board 1 43 21250 Bushing 4
19 22212 Screw 4 44 21251 Air spring 2
20 22213 Pedal kits 1 45 21252 Spring 2
21 22214 Long shaft 2 46 22217 Cap of spring 2
22 21231 Elastic pin 2
23 22215 Right rotating arm 1
24 22216 Left rotating arm 1

43
8.3 HYDRAULIC AND ELECTRIC SYSTEM

44
 HYDRAULIC AND ELECTRIC SYSTEM

No. Art No. Description Qty. No. Art No. Description Qty.

1 22301 Cover, left 1 19 21324 Screw 2

2 21302 Screw 4 20 21315 Nut 2

3 22302 Cover, right 1 21 21307 Battery indicator 1

4 22303 Connection slot 1 22 21308 Power key 1

5 22304 Screw 2 23 21309 Emergency switch 1

Fixing plate for
6 22305 1 24 22311 Piston rod 1
controller
7 22306 Nut 3 25 22312 Dust ring 1

8 21206 Elastic washer 1 26 22313 Y - ring 1

9 22307 Controller 1 27 22314 Cylinder body 1

10 21227 Screw 4 28 21333 Seal washer 3

cylinder mounting
11 22308 Bolt 2 29 22315 1
bracket
12 21411 Elastic washer 2 30 22316 Joint 1

13 21327 Horn 1 31 22317 O - ring 1

14 22309 Nut 2 32 22318 Pipe 1

15 21326 Bolt 1 33 22319 Bolt 1

16 22310 Screw 2 34 22320 Pump unit 1

17 21325 Nut 2 35 21338 Clip for cable 4

18 21323 Micro switch 1

45
8.4 CONTROL HANDLE PARTS LIST

46
 CONTROL HANDLE PARTS LIST
No. Art No. Description Qty.
1 21401 Screw 2
2 21402 Washer 2
3 21403 Hand wheel 2
4 21404 Axle sleeve 2
5 21405 Button 2
6 21406 Button for horn 1
7 21407 Cover 1
8 21408 Axle of handle 1
9 21409 Controller 1
10 21410 Bolt 2
11 21411 Elastic washer 2
12 22401 Handle arm 1
13 21413 Screw 1
14 22402 Air spring 1
15 21415 Screw 2
16 21323 Micro switch 1
17 21416 Screw 3
18 21417 Handle 1
19 21418 Reversing button 1
20 22403 Control cable 1
21 22404 Handle connector 1
22 21421 Should bushing 2
23 21422 Shaft 1
24 21423 Elastic pin 1
25 22208 Screw 3
26 22405 Dust cover 1
27 22406 Screw 2
28 22407 Anti-vibration pad 1

47
8.5 PEDAL PARTS LIST

No. Art No. Description Qty. No. Art No. Description Qty.

1 22501 Pedal body 1 8 22507 Air spring 1

2 22502 Bolt 2 9 22508 Bolt 3
3 22503 Spring 46 10 22509 Nut 3
4 21410 Bolt 1 11 22510 Anti-vibration pad 3
5 22504 Bushing 2 12 22511 Shaft 1
6 22505 Locking nut 2 13 22512 Elastic pin 1
7 22506 Linking plate 1 14 22513 Rubber gasket 1

48
8.6 Protective arm parts list

No. Art No. Description Qty. No. Art No. Description Qty.

Protective arm 2 Protective arm 2

1 22601 5 22605
seat

2 22602 Screw M5X10 8 6 21413 Screw M8X20 6

3 22603 Cover 2 7 21411 Elastic washer 6

4 22604 Spring 2

49
8.7WP-LPT22 AC parts list

No. Art No. Description Qty. No. Art No. Description Qty.

21408- Handle shaft 1 22307- Ac electric 1

1 6
AC AC control model

2 21413 Screw M8X20 4 7 22306 Nut M10 2

3 21411 Elastic washer 6 8 21206 Elastic washer 2
22204- AC Driver wheel 1 22305- Electric 1
4 9
AC AC control panel
5 22321- Box body 1 10 21326 Bolt M10X20 2

LPL20

50
 7 ELECTRICAL DIAGRAM and HYDRAULIC FLOW DIAGRAM
7.1 CIRCUIT DIAGRAM

7.2 CONNECTION DIAGRAM

51
Please find hereby a legend of the electrical machine plant
1 GB Battery

2 B+ Battery positive

3 B- Battery negative

4 MU Pump motor

5 FU Main Fuse

6 B Accelerator

7 M Traction motor

8 FU1 Fuse of control current

9 S1 Lower Switch

10 S2 Lift Switch

11 S5 Horn Switch

12 S6 Emergency Switch

13 R1、R2、R3 Resistance

14 SA Interlock switch

15 A1、A2、A3、A4 Connection board

16 P Display

17 KM Contactor for lifting

18 KMT Contactor for traction

19 YD Electromagnetic valve of lowering

20 H Horn

21 E Traction controller(ACD2405)
D1、D2、D3
22 Diode
D4、D5、D6
23 SM Power switch

24 FU2 Fuse

25 K Module of Battery fuel Gage

26 X0 Data interface

52
 Fork Frame List

Fork Frame List

No. Art No. Description Qty. No. Art No. Description Qty.

Fork frame Shaft for rollerφ

1 23101-10 1 21 23121 2
(1150X540） 20X127

Fork frame Elastic pinφ

1 23101-20 1 22 23122 2
(1220X540） 5X32(for single type)

Fork frame Washer (for single

1 23101-30 1 23 23123 4
(1150X685） type)

53
1 23101-40 Fork frame 1 24 23124 Bearing 6204 4/8
（1220X685）
23102- Loading roller (for
2 Left lever (540) 1 25 23125 2
540 Single type)φ80X93

23102- Shaft (for Tandem

2 Left lever (685) 1 26 23126 4
685 type)φ20X94

23103- Link plate (for

3 Right lever (540) 1 27 23127 4
540 Tandem type)

Elastic pin (for

23103-
3 Right lever (685) 1 28 23128 Tandem type)φ 4
685
5X35
Washer (for Tandem
4 23104 Bushingφ20/ 23X25 4 29 23129 8
type)
Loading roller (for
5 23105 Bushingφ25/ 28X25 2 30 23130 4
Tandem type)
6 23106 Retaining ring 25 2 31 23131 Grease cup 4

7 23107 Axle 2 32 23132 Elastic pinφ5X30 2

8 23108 Bolt 4 33 23133 Cover of battery 1

9 23109 Pin Axle 2 34 23134 Washer 4 4

10 23110 Bolt M10X20 2 35 23135 Ping φ4X45 2

11 23111 Snap ring 15 4 36 23136 Ping φ1X8 4

12 23112 Shaft φ20X59 2 37 23137 Joint frame 2

13 23113 Joint 2 38 23138 Bolt M5X12 10

14 23114 Bolt M27X1.5 2 39 23139 Washer 5 8

15 23115- Pushing rod (1150) 2 40 23140 Washer 5 8

115
15 23115- Pushing rod (1220) 2 41 23141 Plug (male) 2
122
16 23116 Bushingφ18/ 20X12 4 42 23142 Plug (female) 1

Pushing rod Axleφ

17 23117 2 43 23143 Box of battery 1
18X95
Elastic pin (for single
18 23118 2 44 23144 Battery 24V/210AH 1
type) φ5X28
19 23119 Shaftφ20X150 2 45 23145 Charger 1

20 23120 Frame of Roller 2 46 23146 Grease Cup 1

54
 ELECTRIC COMPARTMENT PARTS LIST
No. Art No. Description Qty. No. Art No. Description Qty.
1 23201 Nut M64X2 1 24 23224 Snap ring 8 8
2 23202 Stopping 1 25 23225 Axle φ10X62 4
3 23203 Washer 1 26 23226 Bushingφ10/ 4
4 23204 Bearing cover 2 27 23227 Air spring 2
5 23205 Bearing 2 28 23228 Left rotating arm 1
6 23206 Bearing seat 1 29 23229 Right rotating arm 1
7 23207 Washer 1 30 23230 Retaining ring 20 2
8 23208 Steering shaft 1 31 23231 Washer 2
9 23209 Driving wheel 1 32 23232 Bushingφ20/ 4
10 23210 Micro switch 1 33 23233 Retaining ring 25 2

55
11 23211 Bolt M4X30 2 34 23234 Bearing 6206 2
12 23212 Pad 2 35 23235 Bearing seat 2
13 23213 Left cover of 1 36 23236 Bearing 6207 2
driving wheel
14 23214 Right cover of 1 37 23237 Steering wheel 2
driving wheel
15 23215 Screw M5X12 4 38 23238 Bolt M10X80 2
16 23216 Bolt M14X60 4 39 23239 Dust cover 4
17 23217 Cable 1 40 23240 Washer 4
18 23218 Screw M14X45 4 41 23241 Bushing 2
19 23219 Bolt M10X40 6 42 23242 Bearing 6204 4
20 23220- Box body(540) 1 43 23243 Washer 4
20 23220- Box body (685) 1 44 23244 Steering wheelφ 2
685 100X40
21 23221 Bolt M10X30 6 45 23245 Locking nut M10 2
22 23222 Elastic washer 6
23 23223 Steering frame 1

56
 HYDRAULIC AND ELECTRIC SYSTEM
No. Art No. Description Qty. No. Art No. Description Qty.

1 23301 Cover 1 17 23317 Y-ring 1

Screw with
2 23302 4 18 23318 Cover 1
washer M10X20
3 23303 Nut -δ5 4 19 23319 O-ringφ63X3.1 1

4 23304 Emergency swich 1 20 23320 Piston rod 1

5 23305 Screw M5X20 2 21 23321 Steel ring 0 1

6 22306 Battery indicator 1 22 23322 Cylinder body 1

7 23307 Box body 1 23 23323 Seal washer 14 3

57
8 23308 Horn 1 24 23324 Joint 1

9 23309 Screw M6X12 1 25 23325 O-ring φ10X1.9 1

10 23310 Bolt M6X20 5 26 23326 pipe 1

11 23311 Controller 1 27 23327 Bolt 1

12 23312 Connecting slot 1 28 23328 Pump unit 1

13 23313 Screw M4X20 2 29 23221 Bolt M10X30 4

Retaining ring
14 23314 2 30 23222 Elastic washer 10 4
20
15 23315 Axle φ20X100 1

16 23316 Dust ring 1

58
 CONTROL HANDLE PARTS LIST
No. Art No. Description Qty. No. Art No. Description Qty.
1 23401 Bolt M3x25 2 14 23414 Reversing button 1
2 23402 Washer 2 15 23415 Handle pod 1
3 23403 Hand wheel 2 16 23316 Bolt M8X20 1
4 23404 Axle sleeve 2 17 23417 Bushing 1
5 23405 Button 2 18 23418 Air spring 1
6 23406 Button for horn 1 19 23419 Connecting cable 1
7 23407 Cover 1 20 23420 Bolt M6X20 1
8 23408 Axle of handle 1 21 23421 Anti-vibration pad 1
9 23409 22 23422 Bushing φ 2
Controller 1
20/25X15
10 23410 Bolt M8x20 2 23 23423 Screw 2
11 23411 Elastic washer 24 23424 Screw M5X35 1
2
8
12 23412 Bolt M6X16 3
13 23413 Handle arm 1

59