Zodiac G3 Repair Manual

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The document discusses the different types of pool cleaners including in-floor, robotic, suction, and pressure cleaners. It provides an overview of the features and benefits of the Zodiac G3 suction cleaner, which has one moving part, the diaphragm, and does not require an additional pump. The 4 steps for installation are to divert the return lines, use a proper hose length, maximize and regulate the flow, and balance the cleaner in the pool.

The different types of pool cleaners described are in-floor cleaners mounted in the pool floor, robotic cleaners plugged into electricity with a cable, suction cleaners mounted on the suction side of the pool's pump and filter system, and pressure cleaners mounted on the return side that may use a booster pump.

The 4 steps of installation for the G3 pool cleaner are to divert the return lines to eliminate surface current, use a proper hose length past the farthest point of the pool, maximize and regulate the flow using a FlowKeeper valve or adjusting the skimmers, and balance the cleaner in the pool with the proper hose weight and angle.

Zodiac G3 Workbook

Welcome to the G3 Course


There are several types of pool cleaners In-Floor- Fittings Mounted in the pool floor that use filtered water to clean the pool. Robotic- Cleaners that are plugged into electric with a cable. Suction- Cleaners mounted on the suction side of a pools pump and filter system. Pressure- Cleaners mounted on the return side of a pools pump and filter system and may use a booster pump for extra pressure.

The G3 is a suction cleaner Features & Benefits


Does not require an additional pump to operate Becomes a moving main drain One moving part - diaphragm Simple easy to remove cassette design diaphragm Ideal for pools with fine dirt and sediment.

One Moving Part - Diaphragm


Only 14 to 19 GPM flow makes the diaphragm pulse Easy to check Easy to Change

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Components

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Pool Preparation
An automatic pool cleaner is meant to keep a clean pool clean ! Start with a clean pool Manually vacuum pool, empty baskets & clean the pool filter Eliminates unnecessary adjustments and consumer complaints A pool that is extremely dirty will have two problems: 1st, as the filter gets dirtier, the flow diminishes and the cleaner may become sluggish or stops altogether. 2nd, when there is a lot of dirt, there will be clean paths along the bottom, which after a few hours, may cause the consumer to think they have a coverage problem. By following the preparation, the hydraulic system will be working at its maximum capacity, allowing the best performance and longest filter run.

The 4 Steps of Installation


Divert the return lines Proper hose length Maximize & regulate the flow Balance the cleaner

Divert the Return Lines


By diverting the return lines, the surface current is eliminated, so the cleaner can move freely and cover the pool. Return diverters are available. Failing to divert the return inlets is the #1 reason for coverage problems.

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Proper Hose Length


For skimmer installations use 1 hose length past the farthest point of the pool. For wall vacuum fitting & above ground installations use 2 hose lengths past the farthest point of the pool

Baracuda Hoses
Creates the motion to move the cleaner Light weight & flexible for freedom of movement Hose weight counters hose buoyancy Long-Life Feature

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Maximize & Regulate the Flow


Close the main drain Single skimmer use FlowKeeper Dual Skimmer choose skimmer closest to equipment for G3, adjust flow to other skimmer until Pool Pulse is in ideal range Wall Vac Fitting use 45 elbow in wall fitting and adjust flow to skimmer until Pool Pulse is in ideal range

Single Skimmer Installation


The FlowKeeper valve must always be used in a single skimmer installation. The valve regulates flow to insure the pool pump and cleaner run properly. It is preset at the factory to optimize the performance of the cleaner, but offers three settings to adjust the flow. The lower the setting number, the lower the flow. To adjust, pull the handle and move setting up or down. The red tab can be used to open the valve and stop the cleaner.

Dual Skimmer or Dedicated Cleaner Vacuum Line


If the pool has more than one skimmer, connect the hose to the one closest to the pump. If the pool has a dedicated suction line connect the cleaner to it. In either instance use the Flow Gauge to set the flow to the cleaner. For skimmer connections on pools with more than one skimmer, leave the valve for the skimmer connected to the hose open and slowly close the other until the proper setting is reached. For dedicated suction line connections, leave the vacuum line open and slowly close the skimmer line until the flow is at the proper setting. Flow should be set to 3.

Balance the Cleaner


The hose weight is positioned to compensate for the buoyancy of the hose. A properly balanced hose will create a 45-degree angle to the cleaner and bottom of the pool. In pools 8 feet or deeper, an extra hose weight (part #w83247) may be necessary. Add the weight 5 to 8 feet from the cleaner.

Solving Problems
Mechanical Stopping & Starting Sticking and Coverage

Mechanical Problems
Use the Flow Gauge first Ideal flow at hose end shows problem in cleaner head Low flow at hose end - check hose for splits, debris, check FlowKeeper valve or check pool system

Stopping and Starting


Check diaphragm for debris, cuts or tears or being blown Check inner extension pipe & compression ring for wear Check hose sections for leaks

Sticking and Coverage


Insure proper water level in pool Use Flow Gauge - confirm proper flow Check for hose memory - leave hose in sun Confirm proper hose length Divert returns - cleaner is hose dependant Use return inlets to move hose Adjust hose weight back slightly Use wheel deflector

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Troubleshooting

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Zodiac G3 - 3/11 10

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