Load Sensing

Download as pdf or txt
Download as pdf or txt
You are on page 1of 8

Technical Description RL 52

litronic `
Pipe Layer

Engine output 243 kW/330 HP


Max. lift capacity 80 tons/176,400 lb
Operating weight 52.3 tons/115,322 lb

The Better Machine.


The decisive economical
factors of the RL 52 Litronic:
1. The construction machine engine:
The heart of the RL 52 pipe layer is the Liebherr
diesel engine, with reduced emissions, specially
designed for construction site applications.
In addition to a high level of reliability, the engine
also offers exemplary performance and it does
so while achieving a low level of fuel consumption
previously unattained.
The pipe layer’s cooling system is specially adapted
to high ambient temperatures. The cooler’s extre-
mely large distance between ribs provides for high
reliability and longer periods between service
intervals.

2. The hydrostatic travel drive:


The outstanding characteristic of the pipe layer is
its modern drive concept. In contrast to conventional
systems, this drive offers decisive advantages in
pipeline construction, like e.g.

x Stepless speed regulation


The boom can be adjusted precisely
x Single lever operation
and without sudden jerks with a
x Constant drawbar force on both tracks
hydraulic cylinder.
preventing the machine from sinking on soft
ground
x Exact positioning of the pipe due to the ability
to turn on the spot
x Maximum drawbar force is available to the
operator as soon as the machine starts travel
x Low operating costs due to wear-free brakes
and a low number of drive components.

3. The innovative undercarriage:


The asymetrical undercarriage makes it possible
to work specially on the load side while ground
pressure is reduced considerably. At the same
time, the machine’s off-centered center of gravity,
provides the pipe layer unimagined lift force.

4. The simple and comfortable operation:


Operating elements, proven in on site experience,
make the Liebherr pipe layer remarkable.
All travel functions, all boom functions as well as
the load hook are controlled by one joystick
respectively. Optimal for safe and easy handling
of the machine.

5. The economical working attachments:


Above all, the pipe layer’s working attachments
are convincing due to their functionality with:

x the hydraulically driven winch


x the hydraulically adjustable boom
x the standard working hydraulics can be used
to drive a pipe facing machine or a welding
generator.

The RL 52 Pipe Layer: Versatile, precise a


2
The hydraulically driven
cable winch offers stepless
and precise control of the
load hook. Lowering the
load occurs while stress
flows constantly. If the
cable winch is not being
used, the automatic safety
brake is applied immediately
and thus guarantees secure
holding of the load.

The pipe layer can also be equipped


both with a canopy and a fully
enclosed operator’s cab.

and economical.
3
Diesel Engine Track Frame
Liebherr-Diesel Engine ____ D 9406 TI-E Design ____________________________ maintenance-free tractor-type track
Rating per ISO 9249 ________ 243 kW (330 HP) at 1800 RPM frames
Displacement __________________ 13 l / 794 cu.in. Mount ____________________________ elastic components at a separate pivot
Bore/stroke ____________________ 135/150 mm / 5.31”/5.91” shaft
Design ____________________________ 6 cylinder in-line engine, water-cooled, Chains ____________________________ lubricated, track chain tension via grease
turbocharged, intercooled tensioner, single grouser pads
Injection ________________________ direct fuel injection with in-line injection Chain links ____________________ 48
pump, mechanical governor Sprockets ______________________ 3 replaceable segments
Fuel filter ______________________ pre-cleaner with water separator and fine Track rollers __________________ 8
filters Carrier rollers ________________ 2
Lubrication ____________________ pressurized lube system with full flow Ground contact area ________ 5,86 m2 / 3.083 sq.in.
filter and integrated oil cooler, deep oil Ground pressure ____________ 0.89 kg/cm2 / 12.66 PSI
pan for inclinations, engine lubrication to
an inclination of up to 45h to each side
Operating voltage ____________ 24 V
Alternator ______________________ 80 Amp.
Starter ____________________________ 9 kW (12 HP)
Central fuse box ______________ 40 A
Batterie __________________________ 170 Ah PSI kg/cm2

3,5
48

44 3,0
40 at max. load

36 2,5

32

Ground pressure
2,0
28

24
Travel Drive 1,5
20
Design ____________________________ closed-loop hydrostatic drive, each track
is driven by one variable flow swash 16
plate-type pump and one variable dis- 1,0
placement motor 12 empty
Pump flow ______________________ max. 425 l/min / 112.2 gal/min
Max. pressure ________________ adjusted to 420 bar / 6090 PSI 8 0,5
Travel speed __________________ 0 – 11 km/h / 0-6.8 mph infinitely variable,
forward and reverse 4
Steering __________________________ hydrostatic
Service brake __________________ hydrostatic 0 0
Parking/emergency 1,2 2,0 3,0 4,0 5,0 6,0 7,0 m
brake ______________________________ automatic multi disc brake in final drives left track (914 mm)
Cooling system ______________ hydraulic oil cooler with separate cooling
circuit with gear pump and front mounted 0 4 8 12 16 20 24 ft
cooler
left track (36”)
Filter system __________________ cartridge fine filters in the cooling circuit
Final drive ______________________ 2-stage planetary reduction gear reach

PSI kg/cm2

36 2,5

32
2,0
28
Ground pressure

empty
24
1,5
Drawbar pull kN 20
600 16
1,0
500 12
460
8 0,5 at max. load
400
4
300
0 0
1,2 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 m
200
right track (711 mm)
100
0 4 8 12 16 20 24 ft
0 right track (28”)
0 1 2 3 4 5 6 7 8 9 10 11 12
reach
Travel speed km/h

Technical Data
4
Adjustable boom cylinder
Piston diameter ______________ 210 mm / 8.27”
Travel Control Rod diameter __________________ 110 mm / 4.33”
Stroke ____________________________ 1460 mm / 4’9”
1 Joystick lever ______________ with electronic control for all travel func- Boom
tions: travel direction, speed, steering and Design ____________________________ box-type welded structure made of highly
counter-rotation resilient, grain refined steel
Speed range 1 ________________ 0 – 4 km/h / 0 – 2.5 mph Fixed boom ____________________ length 7000 mm welded box sectioned
Speed range 2 ________________ 0 – 6.5 km/h / 0 – 4 mph Counterweight ________________ installed on the right hand side of the
Speed range 3 ________________ 0 – 11 km/h / 0 – 6.8 mph machine, total weight extractable
Electronic engine (12.193 kg / 26,999 lb) removable weight
speed sensing control ______ electronic regulation assures a constant of 9,289 kg / 20,482 lb
balance between travel speed and
neccessary drawbar pull through engine
speed sensing avoiding engine overload,
even in partial load range
Straight line travel __________ electronically controlled
Parking/emergency
brake ______________________________ automatically applied after the joystick
lever is put in neutral position lbs x kg x
Safety lever ____________________ inactivates complete travel and working 1000 1000
hydraulic circuit and automatically
activates parking brake
Emergency shut off ________ push button on instrument panel imme- 180
diately activates parking and emergency 176.4 80
brake
Inch-/Brake pedal __________ for reduction of travel speed to 0 km/h 160
with integrated braking fonction 70
149.9 68

140
60

120

50

Lifting capacity
Implement Hydraulic 100 Max. lift capacity
per SAE J 743 B
Hydraulic system ____________ on demand (load sensing) control, swash 40 Max. load capacity
86.6 39.3 per ISO 8813
plate type variable displacement pump 80
and pressure cut-off for hoist winch and
adj. boom and counterweight cylinder 30
drive 60
Max. pump flow ______________ max. 292 l/min / 77.1 gal/min
Pressure limitation __________ adjusted to 280 bar / 4060 PSI
20
Control valve __________________ 3 spool segments 40
Filter system __________________ return filter with magnetic rod in hydrau- Working range
per ISO 8813
lic tank 26.5 12
Control __________________________ single servo-assisted joystick lever for 22.0 20 10
hoist winch, counter weight and adjustable
boom cylinder, safety lever prevents
inadvertent movement, free fall device 0 0
makes it possible to lower the load in 2 3 4 5 6 7 m
1.2
case of danger, single joystick lever for
counterweight 6’ 9’ 12’ 15’ 18’ 21’ 24’ ft.in
3’11” 6’6” 22’8”
Working range

Working Attachment
Hoist winch ____________________ driven by variable flow hydraulic pump,
control valve block and variable oil Operator’s Platform
motor in open circuit. Brake valve helps Mount ____________________________ resiliently mounted
to sensitively lower the load over total Operator’s seat ________________ fully adjustable swing seat, adjustable to
speed range, when the control lever is in operator weight
neutral, a spring-loaded disk brake holds Rops-canopy __________________ resiliently mounted, can be tilted with
the load safely in any position hand pum to 40Ω to the rear for
Drum diameter ______________ 305 mm / 12.01” accessibility to machine components
Drum length __________________ 254 mm / 10” Monitor __________________________ comprehensive instrument panel on the
Flange diameter ____________ 566 mm / 1’10” right hand side of the operator’s seat
Cable diameter ______________ 20 mm / 0.79”
Cable length __________________ 65 m / 263’
Hook block ____________________ 6 sheaves
Hook speed in
1. cable position ______________ up 0 – 16,6 m/min. / 0 – 55 ft/min stepless
down 0 – 16,6 m/min. / 0 – 55 ft/min stepless
Safety device __________________ free fall control
Adjustable boom
control __________________________ through hydraulic cylinder, the lifting
and lowering speed of the boom and the
Refill Capacities
hook block can be changed steplessly, Fuel tank __________________________________________________________________ 610 l / 161 gal
drives are fully independent and can be Cooling system ____________________________________________________________ 68 l / 18 gal
actuated at the same time. A check valve Engine oil __________________________________________________________________ 24 l / 6.3 gal
keeps the boom leakage free in any posi- Splitterbox __________________________________________________________________ 6 l / 1.6 gal
tion and prevents uncontrolled boom Hydraulic tank ________________________________________________________ 210 l / 55.4 gal
drop in case of loss of pressure Final drive, each ________________________________________________________ 21 l / 5.5 gal

5
I
K

A C C1
B D F, F1
J E, E1

mm / ft-in Basic Machine Contents:


A Track on ground 3605 / 11’10”
B Length to rear end of machine 5544 / 18’2” x Pipe layer RL 52 with
C Ground pad width – right hand side 711 / 28” Liebherr Diesel engine D 9406 TI-E
C1 Ground pad width – left hand side 914 / 36”
D Track gauge 2260 / 7’5” x Chain D8N, single grouser track pads
E Transport width 3755 / 12’4” 914/711 mm / 36”/28”, 48 links, sealed and lubricated
E1 Width counterweight extended 5509 / 18’1”
F Boom overhang, min. 1200 / 3’11” x Canopy
F1 Boom overhang, max. 7002 / 23”
G Ground clearance 625 / 2’1” x Hoist winch
H Transport height 3640 / 11’11”
I Boom length 7000 / 23” x Counter weight 12.193 kg / 26,886 lb
J Total length 5776 / 18’11”
K Total height 8070 / 26’6” x Boom 7000 mm / 23”

Dimensions
6
Winch
Max. line pull: 530 kN / 119,107 lbs
Max. line speed: 0–20 m/min. / 21.87 yards/min
Cable size: 28 mm / 1.1”
Cable length: 60 m / 65,62 yards
D Weight: 2588 kg / 5.707 lbs

Dimensions mm / ft-in
E
A Height, cable exit 1525 / 5’0”
I B Overall length 1189 / 3’11”
A
H C Height drawbar 801 / 2’8”
F
C D Drum diameter 318 / 1’1”
E Coiling width 737 / 2’5”
G F Flange diameter 610 / 2’0”
G Distance to center of drum 678 / 2’3”
J
H Height of drum center 1352 / 4’5”
B I Total height 1801 / 5’11”
J Overall length of drawbar 919 / 3’0”

Swinging drawbar
Weight: 662 kg / 1460 lbs

Dimensions mm / ft-in
A Height of drawbar 615 / 2’0”
B Ground clearance below
drawbar 513 / 1’8”
C Ground clearance below
D
drawbar suspension 463 / 1’6”
E D Overall length 460 / 1’6”
E Pin diameter 60 / 2.36”
F F Size of opening 105 / 4.13”
C B A

Attachments
7
Basic machine Operator’s cab
Standard Option Standard Option
Towing hitch rear x Operator’s seat 6-way adjustable x
Towing lug front x ROPS-canopy x
Battery compartment lockable x ROPS/FOPS-cab sound supressed x
Filling with oil SAE 10 x Protective grid for canopy rear x
Filling with oil SAE 30 x
Refuelling pump electrical x
Belly pans heavy duty x
Cold start device ether x
Cold start device glow plug x
Radiator coarse mesh x
Radiator guard 2-piece, hinged x
Liebherr Diesel engine x
Fan – hydraulically driven x
Fan guard x
Engine oil cooler x
Engine doors perforated x
Engine doors hinged, lockable x Instruments – Indicators
Lugs for crane lifting x
Bumper front x Battery charging x
Special paint x Hour meter x
Fuel water separator x Electronic control x
Fuel water separator with electric heater x Speed range x
Air filter dry-type, dual step x Engine oil pressure x
Precleaner with automatic dust ejector x Water temperature x
Preheater for engine electric x Oil pressure cooling circuit x
Tool kit in batteries compartment x Oil level final drives x
Fuel level x
Contamination hydraulic filter x
Contamination air filter x
Cold start Diesel engine x
Travel drive
Parking brake automatic x
Function control automatic x
Control – single lever x
Load limit control electronic x
Travel control electronic x
Travel control 2-speed
Travel control 3-speed x
Hydrostatic travel drive x
Emergency stop x
Oil cooler x
Final drives planetary gears x Implement hydraulic
Safety lever x
Control group boom x
Control group hoist winch x
Control group rear winch x
Control group generator 75 kVA x
Undercarriage Control group generator + pipe facing x
Variable flow pump, load sensing x
Track shoes extreme service (ESS) x Oil filter with strainer in hydraulic tank x
Track frame closed x Hydraulic servo control x
Sprocket segments bolt-on x
Master link 2 piece x
Track guide center part x
Tracks oil lubricated x
Undercarriage standard x
Pivot shaft separate x

Electric system
Starter motor 6,6 kW
Starter motor 9 kW x
Attachments
Working lights rear 2 units x Drawbar rear hinged x
Working lights front 2 units x Drawbar rear rigid x
Working lights side 2 units x Boom 2–piece foldable 4750 mm
Battery main switch electric x Boom single piece 4750 mm
Batteries, heavy duty cold start x Boom single piece 6000 mm x
On-board system 24 V x Boom single piece 7000 mm x
Alternator 55 A Boom single piece 7320 mm
Alternator 80 A x Boom jib
Back-up alarm x Counter weight rear x
Horn x Rear winch x

LWT/VM 8434347-2.0-02.02 Printed in Germany by BVD. Subject to change without notice.

LIEBHERR-WERK TELFS GMBH, Hans-Liebherr-Straße 35, A-6410 Telfs, ç (0 52 62) 6 00, Fax (0 52 62) 6 00 72
www.liebherr.com, e-Mail: [email protected]
With compliments:

You might also like