Mechanical Terminlogy

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abrasion add lubricating oil air pipe alcohol container analog-mode device argon welding Assembly line automatic screwdriver automation band-aid barcode barcode scanner basket bezel panel bottom stop breaking.(be)broken,(be)cracked buzzle career card carton chain character die chassis classification cleaning cloth cleanness common equipment conservation consume, consumption conveyer conveyer belt cosmetic defect cosmetic inspect critical defect

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CTN Carton 35 culture D/C Date Code defective product box defective product label defective to staking defective upsiding down defective-products / not up-to-grade products / no qualified products deficient manufacturing procedure deficient purchase delivery deadline delivery, to deliver demand and supply dents die (mould)change die (mould)worker die lifter 2/166

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die locker die(mould) repair dimension/size is a little bigger/smaller discoloration driller easily damaged parts education and training electric screw driver electrical sparkle embedded lump EMI gasket engineering engineering, project difficulty enterprise plan = expansion equipment evaluation excessive defects excesssive gap exposed metal/bare metal failure, trouble fasten feature change feeder feeding is not in place final inspection fit together fixture flow board fold of pakaging belt forefinger forklift front plate fuse machine fuse together garbage bag garbage can garbage container gauge(or jig) glove(s) with exposed fingers grease/oil stains grinder group leader/supervisor head of screwdriver Hi-pot test human resource department hydraulic handjack hydraulic machine

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ID/C Identification Code 99 identifying sheet list 100 inch 3/166

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No. 101 inclusion 102 inner parts inspect 103 inquiry, search for

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104 isolating plate, baffle plate; barricade 105 iudustrial alcohol 106 L/N Lot Number 107 lack of painting 108 lamp holder 109 lathe 110 lbs. Inch 111 left fork /fork lift 112 line supervisor 113 linear(wire) cutting 114 little finger 115 location lump, locating piece, block stop 116 lots of production 117 magnetizer 118 major defect 119 manufacture management 120 manufacture procedure 121 material (/stock) change, 122 material check list 123 ME 124 midfinger 125 mildewed=moldy=mouldy 126 miller 127 minor defect 128 missing part 129 mixed color 130 MO Manufacture Order 131 molding factory 132 mop 133 MT Manufacture Technical 134 name of a department 135 not up to standard 136 one stroke 137 operation procedure 138 operator 139 oxidation 140 P/N Part Number 141 packaging tool 142 painting factory 143 painting make-up 144 painting peel off 145 PAL Pallet/skid 146 PCS Pieces 147 pedal 148 planning department 149 plastic basket 150 plastic parts

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No. 151 Pneumatic screw driver

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152 PO Purchasing Order 153 polishing/surface processing 154 poor incoming part 155 poor processing 156 poor staking 157 position 158 power button 159 power wire 160 prepare for, make preparations for 161 pressure plate=plate pinch 162 processing, to process 163 production capacity 164 production department 165 production line 166 production unit 167 production, to produce 168 projects 169 proposal improvement 170 PRS Pairs 171 punch press, dieing out press 172 punching machine 173 qualified-products,/up-to-grade products 174 rack, shelf, stack 175 rag 176 rear plate 177 receive 178 registration 179 registration card 180 regulation 181 repair 182 reset 183 reset button 184 reverse angle = chamfer 185 ring finger 186 Rivet gun 187 Rivet table 188 roll material 189 rotating speed, revolution 190 rust 191 safe stock 192 safety 193 scraped 194 scratch 195 screwdriver holder 196 sheet metal parts 197 shrinking/shrinkage 198 shut die 199 shut height of a die 200 sliding rack

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No.

201 slipped screwhead/shippery screw thread 202 slipped screwhead/slippery screw head 203 smoothly 204 speckle 205 stage die 206 staker=reviting machine 207 stamping factory 208 stamping, press 209 stamping-missing 210 standard parts 211 statistics 212 steel plate 213 stop/switch off a press 214 sub-line 215 sweeper 216 SWR Special Work Request 217 taker 218 thickness gauge 219 thumb 220 thumb screw 221 Tiana 222 to apply oil 223 to clean a table 224 to clean the floor 225 to collect, to gather 226 to compress, compressing 227 to connect material 228 to continue, cont. 229 to control 230 to draw holes 231 to feed, feeding 232 to file burr 233 to fill in 234 to fix a die 235 to grip(material) 236 to impose lines 237 to load a die 238 to load material 239 to looser a bolt / to tight a bolt 240 to lubricate 241 to mop (the floor) 242 to move away (a die plate) 243 to move, to carry, to handle 244 to notice 245 to pull and stretch 246 to put forward and hand in 247 to put material in place, to input to cut material 248 to repair a die(mould) 249 to return delivenry to. 250 to return material/stock to

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No. 251 to reverse material 252 to revise, modify

253 to send delinery back to retrn of goods 254 to stake, staking, reviting 255 to stock, storage, in stock 256 to storage 257 to switch over to, switch---to throw--over switching over 258 to take apart a die(mould) 259 to unload material 260 top stop 261 trailer=long vehicle 262 transmission rack 263 transportation 264 trolley 265 uncoiler and straightener 266 vaccum cleaner 267 vocabulary for stamping 268 voltage switch of SPS 269 waste 270 water spots 271 welder 272 wet station 273 work cell 274 worktable 275 wrong part

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BS: BD: PD: SDB: PT: PFT: FHA: RHA: PA: CS: FAT: MT: FCT: LA: LP:
SFT: FQA: AC

Board Split Boart Check Program Download Serial&Data Burn In PCBA Test PCBA Functin Test Front Housing Assy Rear Housing Assy PCB Assy Close & Screw Function Advance Test Moblie Test Final Check Test LENS Assy LENS Press
Surface & Function Test FQA Alloting Center

PCBA PCBA LEN LENS

Packing

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1 2 3 4 5 6 7 8 9 barreling belling bending blanking bulging burring cam die bending caulking coining

10 compressing 11 compression bending 12 crowning 13 curl bending 14 curling 15 dinking 16 double shearing 17 drawing 18 drawing with ironing 19 embossing 20 extrusion 21 filing 22 fine blanking 23 finish blanking 24 finishing 25 flanging 26 folding 27 forming 28 impact extrusion 29 indenting 30 ironing 31 knurling 32 lock seaming 33 louvering 34 marking 35 notching 36 parting 37 piercing 38 progressive bending 39 progressive blanking 40 progressive drawing 41 progressive forming 42 reaming 43 restriking 44 riveting 45 roll bending 15/166

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46 roll finishing 47 rolling 48 roughing 49 scrapless machining 50 seaming 51 shaving 52 shearing 53 sizing 54 slitting 55 spinning 56 staking 57 stamping 58 swaging 59 trimming 60 upsetting 61 wiring 62 63

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No.
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bottom block bottom plate die holder die pad die set feature die female die inner stripper lower plate lower stripper male die outer stripper punch holder punch pad punch set stripper pad stripping plate top block top plate up stripper upper plate

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air cushion plate bending block deburring punch guide pad located block lower sliding plate reel-stretch punch ribbon punch roller round punch sliding dowel block special shape punch spring box spring-box eject-rod stamped punch stiffening rib punch = stinger supporting block for location trimming punch upper holder block upper mid plate

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eq-height sleeves=spool inner guiding post inner hexagon screw lifter guide pin outer bush outer guiding post pin stop screw wire spring

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blanking deburr or coin dome draw hole emboss forming die gang dies groove pierce pierce die plain die punch riveting reel stretch riveting die semi-shearing shearing die side stretch stamp letter stamp mark tick-mark far side tick-mark nearside

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air vent band heater CAV Cavity chip cold slag compre sion molding core cylinder diaphragm gate dish gate edge gate eject pin eject rod (bar) encapsulation molding fan gate film gate flash gate flash mold handle mold hot runner insert core insulated runner knock pin leather cloak long nozzle orientation pin gate piston plsitive mold post screw insert return pin Runner less runner plat runner stripper plate runner system self tapping screw shiver side gate slag well sleeve slit gate spear head spindle sprue sprue gate sprue less sprue lock pin stress crack striper plate stripper plate 43/166

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51 52 53 54 55 56 57 58 59 60

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submarine gate tab gate taper three plate tunnel gate two plate valve gate welding line welding mark well type

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bismuth mold blank through dies burnishing die button die center-gated mold chill mold clod hobbing composite dies counter punch double stack mold duplicated cavity plate electroformed mold expander die extrusion die family mold fantail die fishtail die gypsum mol hot-runner mold ingot mold lancing die landed plunger mold landed positive mold loading shoe mold loose detail mold loose mold louvering die manifold die modular mold multi-cavity mold multi-gate mold offswt bending die palletizing die plaster mold porous mold positive mold pressure die profile die progressive die, follow (-on)die protable mold prototype mold punching die raising(embossing) re-entrant mold runless injection mold 47/166

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46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

sectional die segment mold semi-positive mold shaper single cavity mold solid forging die split forging die split mold sprueless mold squeezing die stretch form die sweeping mold swing die three plates mol trimming die unit mold universal mold unscrewing mold yoke type die

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accurate die casting calendaring molding cold chamber die casting cold forging compacting molding compound molding compression molding dip mold extrusion molding foam forming gravity casting hollow(blow) molding hot chamber die casting hot forging injection molding investment casting laminating method lost wax casting low pressure casting matched mould thermal forming powder forming powder metal forging press forging rocking die forging rotary forging rotational molding rubber molding sand mold casting shell casting sinter forging six sides forging slush molding squeeze casting transfer molding warm forging
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active plate air-cushion eject-rod alkalidipping alkaline etch alloy anodize approved by approved by / checked by / prepared by assembly augular offset auxiliary fuction available material beacon bezel blanking blush bolt boring bushing block cam block cam driver carbonization casing = containerazation chromate club car coil stock compound die concave convex coolant coordinate cover plate crank shaft crusher cutting die, blanking die D.I. rinse degate degrease dejecting delamination demagnetization derusting machine desmut die block die plate, front board die(mould) dismantle the die (Mould) drag form drill 53/166

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dryer edge finder EDM EISA Extended Industry Standard Architecture engraving, to engrave equipment expansion dwg factor figure file, chart file fillet folded block form block gas mark gouge granule=peuet=grain grind grit grit maker groove punch heat dissipation heater band high-speed transmission incoming material to be inspected induction induction light ion ISA Industry Standard Architecture Line streching, line pulling location pin lower die base magnalium magnesium main manifold material for engineering mold testing material statistics sheet metal plate mill molding molding/injection moly high speed steel organic solvent padding block panel board phosphate pilot plane plate pocket for the punch head poly-line 54/166

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No.
99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147

punched hole quenching ram raw materials resistance response=reaction=interaction rinse round pierce punch=die button sand blasting satin texture score=groove scrap chopper scraped products Seal shape punch=die insert sheet stock shim(wedge) shine skid/pallet sliding block spare dies spare molds location spare tools location speck splay spline=the multiple keys spring spring-box eject-plate steel/rolled steel stepping bar stock locater block through-hole form titrator to be inspected or reworked to bending to cutedges=side cut=side scrap tolerance torch-flame cut torque tox machine trim tungsten high speed steel type under cut upper die base upper padding plate blank upper supporting blank upsiding down edges velocity 55/166

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No.
148 149 150 151

viscosity volatile voller pin formality wire EDM

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No. 1 2 3 4 5 6 7 8 9 3D coordinate measurement boring machine cnc milling machine contouring machine copy grinding machine copy lathe copy milling machine copy shaping machine cylindrical grinding machine

CNC

10 die spotting machine 11 drilling machine 12 engraving E.D.M. 13 engraving machine 14 form grinding machine 15 graphite machine 16 horizontal boring machine 17 horizontal machine center 18 internal cylindrical machine 19 jig boring machine 20 jig grinding machine 21 lap machine 22 machine center 23 multi model miller 24 NC drilling machine 25 NC grinding machine 26 NC lathe 27 NC programming system 28 planer 29 profile grinding machine 30 projection grinder 31 radial drilling machine 32 shaper 33 surface grinder 34 try machine 35 turret lathe 36 universal tool grinding machine 37 vertical machine center 38 wire E.D.M. 39 40

NC NC NC NC

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No. 1 2 3 4 5 6 7 8 9 age hardening ageing air hardening air patenting annealing anode effect anodizing atomloy treatment austempering

10 austenite 11 bainite 12 banded structure 13 barrel plating 14 barrel tumbling 15 blackening 16 blue shortness 17 bonderizing 18 box annealing 19 box carburizing 20 bright electroplating 21 bright heat treatment 22 bypass heat treatment 23 carbide 24 carburized case depth 25 carburizing 26 cementite 27 chemical plating 28 chemical vapor deposition 29 coarsening 30 coating 31 cold shortness 32 comemtite 33 controlled atmosphere 34 corner effect 35 creeping discharge 36 decarburization 37 decarburizing 38 depth of hardening 39 diffusion 40 diffusion annealing 41 electrolytic hardening 42 etching / chemical etching 43 first stage annealing 44 flame hardening 45 flame treatment 59/166

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No. 46 full annealing 47 gaseous cyaniding 48 globular cementite 49 grain size 50 granolite treatment 51 graphitizing 52 hardenability 53 hardenability curve 54 hardening 55 heat treatment 56 hot bath quenching 57 hot dipping 58 induction hardening 59 ion carbonitriding 60 ion carburizing 61 ion plating 62 isothermal annealing 63 liquid honing 64 low temperature annealing 65 malleablizing 66 martempering 67 martensite 68 metallikon 69 metallizing 70 nitriding 71 nitrocarburizing 72 normalizing 73 oil quenching 74 overageing 75 overheating 76 pearlite 77 phosphating 78 physical vapor deposition 79 plasma nitriding 80 pre-annealing 81 precipitation 82 precipitation hardening 83 press quenching 84 process annealing 85 quench ageing 86 quench hardening 87 quenching crack 88 quenching distortion 89 quenching stress 90 reconditioning

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No. 91 recrystallization 92 red shortness 93 residual stress 94 retained austenite 95 rust prevention 96 salt bath quenching 97 sand blast 98 seasoning 99 second stage annealing 100 secular distortion 101 segregation 102 selective hardening 103 shot blast 104 shot peening 105 single stage nitriding 106 sintering 107 soaking 108 softening 109 solution treatment 110 spheroidizing 111 stabilizing treatment 112 straightening annealing 113 strain ageing 114 stress relieving annealing 115 subzero treatment 116 supercooling 117 surface hardening 118 temper brittleness 119 temper colour 120 tempering 121 tempering crack 122 texture 123 thermal refining 124 thermoechanical treatment 125 time quenching 126 transformation 127 tufftride process 128 under annealing 129 vacuum carbonitriding 130 vacuum carburizing 131 vacuum hardening 132 vacuum heat treatment 133 vacuum nitriding 134 water quenching 135 wetout

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No. 136 137 138

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No. 1 2 3 4 5 6 7 8 9 barrel broaching centering cutting cylindrical lathe cutting electric discharge machine electrolytic grinding facing hand finishing

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10 hemming 11 hobbing 12 joggling 13 lapping 14 laser beam machining 15 lathe cutting 16 planning 17 polishing 18 rough machining 19 rounding 20 sawing 21 scaling 22 shaping 23 skiving 24 slotting 25 taper turning 26 thread cutting 27 ultrasonic machining 28 up cut milling 29 30

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No. 1 2 3 4 5 6 7 8 9 alloy tool steel aluminium alloy bearing alloy blister steel bonderized steel sheet carbon tool steel clad sheet clod work die steel emery

10 ferrostatic pressure 11 forging die steel 12 galvanized steel sheet 13 hard alloy steel 14 high speed tool steel 15 hot work die steel 16 low alloy tool steel 17 low manganese casting steel 18 marging steel 19 martrix alloy 20 meehanite cast iron 21 meehanite metal 22 merchant iron 23 molybdenum high speed steel 24 molybdenum steel 25 nickel chromium steel 26 prehardened steel 27 silicon steel sheet 28 stainless steel 29 tin plated steel sheet 30 tough pitch copper 31 troostite 32 tungsten steel 33 vinyl tapped steel sheet 34 35

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No. 1 2 3 4 5 6 7 8 9 air vent vale anchor pin angular pin baffle baffle plate ball button ball plunger ball slider binder plate

10 blank holder 11 blanking die 12 bolster 13 bottom board 14 bracket 15 bumper block 16 buster 17 casting ladle 18 casting lug 19 cavity retainer plate 20 center pin 21 clamping block 22 coil spring 23 cold punched nut 24 cooling spiral 25 core pin 26 cotter 27 cross 28 cushion pin 29 die bed 30 die body 31 die bush 32 die button 33 die clamper 34 die fastener 35 die lip 36 direct gate 37 dog chuck 38 dowel 39 dowel hole 40 dowel pin 41 dozzle 42 draft (angle) 43 draw bead 44 drive bearing 45 ejection pad 46 ejector 71/166

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No. 47 ejector guide pin 48 ejector leader busher 49 ejector pad 50 ejector pin 51 ejector plate 52 ejector rod 53 ejector sleeve 54 ejector valve 55 eye bolt 56 finger pin 57 finish machined plate 58 finish machined round plate 59 fixed bolster plate 60 flanged pin 61 flask 62 floating punch 63 gate 64 gate land 65 goose neck 66 guide bushing 67 guide pin 68 guide plate 69 guide post 70 guide rail 71 head punch 72 headless punch 73 heavily tapered solid 74 hose nippler 75 impact damper 76 inlay busher 77 inner plunger 78 inner punch 79 insert 80 insert pin 81 king pin 82 king pin bush 83 knockout bar 84 land area 85 leader busher 86 lifting pin 87 lining 88 locating center punch 89 locating pilot pin 90 locating ring 91 lock block 92 locking block

pin

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No. 93 locking plate 94 loose bush 95 making die 96 manifold block 97 master plate 98 match plate 99 mold base 100 mold clamp 101 mold platen 102 moving bolster 103 moving bolster plate 104 one piece casting 105 parallel block 106 paring line 107 parting lock set 108 pass guide 109 peened head punch 110 pilot pin 111 plate 112 pre extrusion punch 113 punch 114 puncher 115 pusher pin 116 rapping rod 117 retainer pin 118 retainer plate 119 riding stripper 120 ring gate 121 runner 122 runner ejector set 123 runner lock pin 124 screw plug 125 set screw 126 shedder 127 shim 128 shoe 129 shoot 130 shoulder bolt 131 skeleton 132 slag riser 133 slide(slide core) 134 slip joint 135 spacer block 136 spacer ring 137 spider 138 sprue bushing

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No. 139 sprue bushing guide 140 sprue lock bushing 141 sprue puller 142 spue line 143 square key 144 square nut 145 square thread 146 stop collar 147 stop pin 148 stop ring 149 stopper 150 straight pin 151 stripper bolt 152 stripper bushing 153 stroke end block 154 support pillar 155 support pin 156 supporting plate 157 sweep templete 158 taper key 159 taper pin 160 teeming 161 three start screw 162 thrust pin 163 vent 164 wortle plate

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No. 1 2 3 4 5 6 7 8 9 adjustable spanner angle cutter anvil arbor backing belt sander buffing chamfering machine chamfering tool

10 chisel 11 chuck 12 compass 13 concave cutter 14 convex cutter 15 cross joint 16 cutting edge clearance 17 drill stand 18 edge file 19 file 20 flange joint 21 grinder 22 hammer 23 hand brace 24 hexagon headed bolt 25 hexagon nut 26 index head 27 jack 28 jig 29 kit 30 metal saw 31 nose angle 32 pinchers 33 pliers 34 plug 35 polisher 36 protable driller 37 sand paper 38 scraper 39 screw driver 40 scribing 41 second out file 42 spanner 43 spline broach 44 square 45 square sleeker 79/166

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No. 46 square trowel 47 stripping 48 tool for lathe 49 tool point angle 50 tool post 51 tosecan 52 T-slot T 53 waffle die flattening 54 wiper 55 wrench 56 57 58

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No. 1 2 3 4 5 6 7 8 9 acetylene ampere angle welding arc argon arc welding bare electrode butt welding cascade clad weld

10 crator 11 excess metal 12 filler rod 13 fillet weld 14 gas shield 15 groove welding 16 hand face shield 17 hard facing 18 jig welding 19 laser beam welding 20 metal electrode insert gas welding MIG 21 nugget 22 overlaying 23 peening of welding 24 plug welding 25 positioned welding 26 pressure welding 27 propane gas cutting 28 pure nickel electrode 29 reinforcement of weld 30 resist 31 root running 32 seam 33 seam welding 34 seaming 35 series seam welding 36 skip welding process 37 spark 38 spot welding 39 stitch welding 40 stud arc welding 41 under laying 42 void 43 weld flow mark 44 weld flush 45 weld line 83/166

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No. 46 weld penetration 47 weld zone 48 welding 49 welding bead 50 welding direction 51 welding distortion 52 welding flux 53 welding ground 54 welding interval 55 welding stress 56 welding torch 57 58

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No. 1 2 3 4 5 6 7 8 9 accretion acid converter acid lining cupola acid open-hearth furnace aerator air set mold airless blasting cleaning all core molding all round die holder

10 assembly mark 11 back pouring 12 backing sand 13 base bullion 14 base permeability 15 billet 16 bleed 17 blocker 18 blocking 19 blow hole 20 bottom pour mold 21 bottom pouring 22 boxless mold 23 break-off core 24 brick molding 25 buckle 26 camlachie cramp 27 cast blade 28 casting flange 29 casting on flat 30 chamotte sand 31 charging hopper 32 cleaning of casting 33 closed-die forging 34 core compound 35 core template 36 core vent 37 corner gate 38 counter blow hammer 39 counter lock 40 depression 41 die approach 42 draw out 43 draw plate 44 draw spike 45 dummying 87/166

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No. 46 embedded core 47 erosion 48 fettling 49 filling core 50 filling in 51 film play 52 finishing slag 53 flash gutter 54 flask molding 55 forging roll 56 formboard 57 gutter 58 hammer man 59 heading machine 60 impacter 61 inblock cast 62 ingot 63 ingot blank 64 inlay casting 65 investment casting 66 isothermal forging 67 loose piece 68 molding pit 69 pouring process 70 recasting 71 roll forging 72 rolled surface 73 rough sand 74 roughing forge 75 sand crushing 76 seamless forging 77 shave 78 shrinkage fit 79 sieve mesh 80 sintering of sand 81 slag 82 slag inclusion 83 stickness 84 strip layout 85 tap casting 86 top gate 87 unworked casting 88 upender 89 upending 90 uphill casting

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No. 91 white cast iron 92 93 94

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No. 1 2 3 4 5 6 7 8 9 acrylic CA cellulose acetate butyrate casein cellulose acetate composite material cresol resin dially phthalate disperse reinforcement engineering plastics

PMMA

CAB CF EP -EVA EPS

10 epoxy resin 11 ethyl cellulose 12 ethylene vinylacetate copolymer 13 expanded polystyrene 14 fiber reinforcement 15 high density polyethylene 16 high impact polystyrene 17 high impact polystyrene rigidity 18 melamine resin 19 low-density polyethylene 20 nitrocellulose 21 phenolic resin 22 plastic 23 polyacrylic acid 24 polyamide 25 polybutyleneterephthalate 26 polycarbonate 27 polyethyleneglycol 28 polyethyleneoxide 29 polyethyleneterephthalate 30 polymetylmethacrylate 31 polyoxymethylene 32 polyphenyleneoxide 33 polypropylene 34 Polytetrafluoroethylene 35 Polyethylene 36 polyurethane 37 polyvinylacetate 38 polyvinylalcohol 39 polyvinylbutyral 40 polyvinylchloride 41 polyvinylfuoride 42 polyvinylidenechloride 43 PP polystyrene 44 prepolymer 45 silicon resin 93/166

/ HDPE HIPS MF LDPE PAP / PA PBT PC PFG PEO PETP POM PPO PP PTFE () PE PU () PVAC PVA PVB PVC PVF PVDC PS S1

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No. 46 thermoplastic 47 thermosetting 48 thermosetting plastic 49 unsaturated polyester 50 51 52

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No. 1 2 3 4 5 6 7 8 9 activator bag moulding bonding strength breathing caulking compound cell color masterbatch color matching colorant

10 compound 11 copolymer 12 cryptometer 13 cull 14 cure 15 daylight 16 dry cycle time 17 ductility 18 elastomer 19 extruded bead sealing 20 feed filler 21 film blowing 22 floating platen 23 foaming agent 24 gunk 25 hot mark 26 hot stamping 27 injection nozzle 28 injection plunger 29 injection ram 30 isomer 31 kneader 32 leveling agent 33 lubricant 34 matched die method 35 mould clamping force 36 mould release agent 37 nozzle 38 oriented film 39 parison 40 pellet 41 plasticizer 42 plunger 43 porosity 44 post cure 45 premix 97/166

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No. 46 purging 47 reciprocating screw 48 resilience 49 resin injection 50 rheology 51 sheet 52 shot 53 shot cycle 54 slip agent 55 take out device 56 tie bar 57 toggle type mould clamping system 58 torpedo spreader 59 transparency 60 void content

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No. 1 2 3 4 5 6 7 8 9 aberration atomization bank mark bite blacking hole blacking scab blister blooming blushing

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10 body wrinkle 11 breaking-in 12 bubble 13 burn mark 14 15 burr() flash() 16 camber 17 center buckle 18 check 19 checking 20 chipping 21 clamp-off 22 collapse 23 color mottle 24 corrosion 25 crack 26 crazing 27 deformation 28 edge 29 edge crack 30 fading 31 filler speak 32 fissure 33 flange wrinkle 34 flaw 35 flow mark 36 galling 37 glazing 38 gloss 39 grease pits 40 grinding defect 41 haircrack 42 haze 43 incrustation 44 indentation 45 internal porosity 101/166

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No. 46 mismatch 47 mottle 48 necking 49 nick 50 orange peel 51 overflow 52 peeling 53 pit 54 pitting corrosion 55 plate mark 56 pock 57 pock mark 58 resin streak 59 resin wear 60 riding 61 sagging 62 saponification 63 scar 64 scrap 65 scrap jam 66 scratch 67 scuffing 68 seam 69 shock line 70 short shot 71 shrinkage pool 72 sink mark 73 skin inclusion 74 straightening 75 streak 76 surface check 77 surface roughening 78 surging 79 sweat out 80 torsion 81 warpage 82 waviness 83 webbing 84 weld mark 85 whitening 86 wrinkle

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No. 1 2 3 4 5 6 7 8 9 assembly drawing auto tool change cycle beam bending moment bending stress bottoming buckling capability chamfering

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10 channel 11 chattering 12 13 14 15 16 17 18 chip conveyor CHK Check coefficient of friction cooling pipe coupon D/C Drawing Change deflection

19 design modification(change) 20 designing, to design 21 DIA Diameter 22 DIM Dimension 23 distortion 24 DQA Design Quality Assurance 25 draft / taper 26 EMI Electrical-Music Industry 27 EMI Electronic Magnetron Inspect 28 first check 29 fit tolerance 30 flexible rigidity 31 flow chart 32 FMI Frequency Modula Tim Inspect 33 gas vent 34 hatching 35 heater cooler 36 hook cavity 37 lug 38 maintenance 39 metallurgy 40 notch effect 41 out of roughness 42 plane strain 43 plug mill 44 repeated load 45 revision 46 riveted joint 105/166

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No. 47 shift 48 shrink fit 49 shrinkage hole 50 sinking 51 sketch 52 53 54 55 56 57 58 59 60 spalling straightness submarine surface roughness tapping thermocouple torsion load toughness tracing TVR 61 tool verification report 62 under cut

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No. 1 2 3 4 5 6 7 8 9 back shaft blank determination board drop hammer bottom slide press brake burr clearance clump clutch

10 clutch boss 11 clutch brake 12 clutch lining 13 coil car 14 coil cradle 15 coil reel stand 16 column 17 connection screw 18 cradle 19 crank 20 crankless 21 cross crank 22 cushion 23 dial feed 24 die assembly 25 die cushion 26 die height 27 die height 28 die height range 29 die height range 30 die life 31 die opening 32 die spotting press 33 die structure dwg 34 double crank press 35 downward 36 draght angle 37 edging 38 extension dwg 39 feed length 40 feed level 41 fine blanking press 42 fly wheel 43 fly wheel brake 44 foot press 45 frame 109/166

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No. 46 friction 47 friction brake 48 gap shear 49 gear 50 gib 51 gripper 52 gripper feed 53 gripper feeder 54 hand press 55 hand rack pinion press 56 hand screw press 57 hopper feed 58 idle stage 59 inching 60 key clutch 61 knockout 62 knuckle mechanic 63 land 64 level 65 loader 66 loop controller 67 lower die 68 material 69 material thickness 70 micro inching device 71 microinching equipment 72 motor 73 notching press 74 opening 75 overload protection device 76 pinch roll 77 pinion 78 pitch 79 press specification 80 press fit 81 procedure dwg 82 progressive 83 punch wt. 84 pusher feed 85 pusher feeder 86 quick die change system 87 regrinding 88 releasing 89 reversed blanking 90 robot

/ ()

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No. 91 roll forming 92 roll release 93 roller feed 94 roller leveler 95 rotary bender 96 safety guard 97 scrap cutter 98 scrap press 99 separate 100 shear angle 101 sheet loader 102 shut height 103 slide balancer 104 slug hole 105 spin forming machine 106 spotting 107 stack feeder 108 stickness 109 straight side frame 110 stretcher leveler 111 strip feeder 112 stripping pressure 113 stroke 114 take out device 115 toggle press 116 total wt. 117 transfer 118 transfer feed 119 turret punch press 120 two speed clutch 121 uncoiler 122 unloader 123 upward 124 vibration feeder 125 weight wt. 126 wiring press

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No. 1 2 3 4 5 6 7 8 9 abnormal glow arc discharge belt centreless chrome bronze clearance angle corner shear drop discharge energy dressing

10 dwell 11 flange 12 gap 13 graphite 14 graphite contraction allowance 15 graphite holder 16 horn 17 jump 18 magnetic base 19 master graphite 20 pipe graphite 21 pulse 22 rib working 23 roller electrode 24 rotary surface 25 shank 26 sharp edge 27 tough bronze 28 traverse 29 tungsten bronze 30 work 31 working allowance 32 working dischard 33 34 35 36 37

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No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

(be) qualfied, up to grade 3B 5M Man/Machine/Material/Method/Measurement 5S 5WIH When/Where/Who/What/Why/How to 7QCTools 7 Quality Controls Tools 8 disciplines abnormal handling ACC Accept acceptance = receive ADM Absolute Dimension Measurement AIR Article Inspection report AOD Accept On Deviation AOQ Average Output Quality AOQL Average Output Quality Level APP Approve AQL Acceptable Quality Level AR Averary Range Bending C= Critical= CAR Corrective action request CP capability index CPK capability index of process CR Critical defective product/non-good parts defective products DFR Defect Failure Rate Down Load Box FA final audit FAA first article assurance FAI first article inspection FC Function check FMEA failure model effectiveness analysis FPIR First Piece Inspection Report FQC final quality control FREQ Frequency good product parts , accepted goods parts GRR Gauge Reproducibility & Repeatability IPQC in process quality control IQC incoming quality control
JIS Japanese Industrial Standard

/ / / / / / / /

/ / / / / 8 ,,

LCL Lower Central Limit LQL Limiting Quality Level 114/166

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No.
44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86

LRR Lot Reject Rate MAJ Major MAX Maximum MIL-STD Military-Standard MIN Minimum MIN Minor MRB Material Reject Bill NG Not Good No. Number OOBA out of box audit OQA output quality assurance OQC output quality control ORT On going Reliability Quality P/O Waive Purchase Order Waive Packing PDCA Plan/ Do /Check /Action POC passage quality control / process PPM Parts Per Million Product Control List Q/R/S Quality/Reliability/Service QA quality assurance QAN Quality Ameliorate Notice QC quality control QC Quality Control QC Quality System QC Section QCC Quality Control Circle QE quality engineering QFD quality function deployment QI Quality Improvement QIT Quality Improvement Team QP Quality Policy QT Quality Target quality R Range REE Reject RMA Return Material Audit RQT Reliability Quality Test S I-S IV Special I-Special IV S/S Sample size SPC Statistical Process Control SQC Statistical Quality Control SSQA standardized supplier quality 115/166
, ()

() / / / / //

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No.
87 88 89 90 91

TQC total quality control TQM Total Quality Management UAI Use As It UCL Upper Central Limit ZD Zero Defect

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No. 1 2 3 4 5 6 7 8 9 autocollimator bench comparator block gauge bore check calibration caliper gauge check gauge clearance gauge clinoretee

10 comparator 11 cylinder square 12 depth gauge 13 dial indicator 14 dial snap gauge 15 digital micrometer 16 feeler gauge 17 gauge plate 18 height gauge 19 inside calipers 20 inside micrometer 21 interferometer 22 leveling block 23 limit gauge 24 micrometer 25 mil 26 monometer 27 morse taper gauge 28 nonius /caliper 29 optical flat 30 optical parallel 31 pass meter 32 position scale 33 profile projector 34 protractor 35 radius 36 ring gauge 37 sine bar 38 snap gauge 39 square master 40 stylus 41 telescopic gauge 42 working gauge

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No. 1 2 3 4 5 6 7 8 9 air permeability test austenitic steel brinell hardness test charpy impact test conical cup test cup flow test dart drop impact test Elmendorf test

environmental stress cracking test

10 ericessen test 11 falling ball impact test 12 fatigue test 13 ferrite 14 gantt chart 16 heat cycle test 15 histogram 17 hot bend test 18 izod impact test 19 loop tenacity 20 martens heat distortion temperature test 21 mullen bursting strength tester 22 nol ring test 23 normal distribution 24 ozone resistance test 25 pareto diagram 26 peeling test 27 pinhole test 28 rattler test 29 rockweel hardness 30 rockweel hardness test 31 rolinx process 32 rossi-peakes flow test 33 sampling inspection 34 scratch hardness 35 shore hardness 36 spiral flow test 37 surface abrasion test 38 taber abraser 39 tensile impact test 40 tensile strength 41 tension test 42 thermal shock test 43 torsion test 44 ubbelohde viscometer 45 vicat indentation test 122/166

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No. 46 Vickers hardness test 47 warpage test 48 weatherometer 49 weissenberg effect 50 51 52

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No. 1 2 3 4 5 6 7 8 9
accept order account after service agent sale annual sales at sight attached balance bank draft

10 bargain goods 11 batch 12 bid 13 bid sales 14 bill of landing 15 bills receivable 16 brand 17 bulk cargo 18 business transaction 19 buyer 20 carbon copy 21 cargo collection 22 cash in advance 23 catalogue 24 cheque 25 claim 26 clearance goods 27 CLF 28 commision 29 commission 30 complain 31 container 32 correspondence bank 33 cost 34 cost and freight; C&F 35 custom broker 36 customer 37 D/A 38 D/P 39 deferred payment 40 deferred shipment 41 delivery on spot 42 delivery order 43 delivery time 44 discount 45 discount on draft 126/166

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No. 46 documentary draft 47 down payment 48 enclosure 49 endorsement 50 enquete 51 exhibition 52 export 53 factory visiy 54 favourable price 55 foreign exchange 56 free on board 57 idea price 58 import 59 invoice 60 L/C 61 margin 62 market 63 net weight 64 no payment 65 odd item 66 offer 67 offer sheet 68 open account 69 order 70 over looked 71 packing 72 pamphlet 73 partial shipment 74 patent 75 paying price 76 payment method 77 port of destination 78 port of trans-shipment 79 price 80 price descending 81 price rising 82 procurement 83 prompt delivery 84 purchase 85 purchasing agent 86 quotation 87 rebate 88 reference 89 remittance 90 repeat order

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No. 91 request letter 92 RFQ Request For Quotation 93 rumor 94 sample order 95 second hand goods 96 shipment 97 shipper 98 shipping 99 shipping mark 100 sold out 101 special discount 102 specification 103 standing 104 storage charge 105 subcontract 106 subject to final confirmation 107 supplier 108 T/T 109 tie-in sale 110 trade fair 111 transferred 112 trans-shipment 113 wharf

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No. 1 2 3 4 5 6 7 8 9 3D modeling access application board bug bus CAD Computer Aided Desing CAE Computer Aided Engineering CAM Computer Aided Manufacturing

10 cassette 11 CD Compact Disk 12 color display 13 command 14 communication 15 compact 16 computer 17 copy 18 CPU Central Processing Unit 19 cursor 20 curve modeling 21 database 22 design 23 digitizing 24 disk 25 dot 26 E-MAIL Electrical-Mail 27 eyelet 28 FDD Floppy Disk Drive 29 floppy 30 format 31 graphic 32 hardware 33 HDD Hard Disk Drive 34 honeycomb 35 interface 36 know how 37 laser printer 38 lay out 39 memory 40 memory swap 41 microprocessor 42 modeling 43 module 44 monitor 45 mouse 132/166

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No. 46 need 47 network 48 new version 49 on line 50 option 51 PC Personal Computer 52 plotter 53 program 54 scanning 55 simulation 56 software 57 solid model 58 59 60 61 62 63 system tape terminal trim venter word processor

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No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49


3C Computer , Commumcation , Consumer electronics 4M1T Man/Material/Money/Method/Time A.S.A.P As Sooner As Possible A/C Accountant Dept ABIOS Achanced Basic in put/output system
abrasive

/ / / / ()

administration/general affairs dept


allround die holder

AM Ante Meridian
amendment animation

application form for purchase Application status records of year-end physical inventory List and physical inventory card approval examine and verify ASS'Y Assembly ATTN Attention B/M Boar/Molding(flat cable) bill name blank and waste sheet NO. BOM Bill Of Material BS Brain storming C/P Connector of PC C/T Cycle Time CAD Computer Aid Design cause analysis cause description CC Carbon Copy CD-ROM Compact Disk Read-Only Memory chairman check point checked by CMOS Complemeruary Metoll Oxide Semiconductor conclusion CONN Connector DC Document Center decision items department description difference quantity DIMM Dual in-line Memory Module disposed goods / disposed products distribution department document folder DT Desk Top DVD Digital Video Disk DWG Drawing ECN Engineering Change Notes ECO Engineering Change Order end-user/using unit(department) 136/166
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No.
50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99


ES Engineering Standardization ESD Electric-static Discharge F/C Flat Cable file folder filed by accounting department for reference finished products GS General Specification I/O Input/Output IC Integrated Circuit IE Industrial Engineering IS Inspection Specification ISO International Standard Organization item/group/class IWS International Workman Standard JIT Just In Time L/T Lead Time LAB Laboratory LCD Liquid Crystal Display LED Light-Emitting Diode liaison LMC Least Material Condition LMS Least Material Size location materials MC Material Control MCA Micro Channel Architecture meeting minutes meeting type MMC Maximum Material Condition MMS Maximum Material Size Model MQA Manufacture Quality Assurance MRP Material Requirement Planning MT Mini-Tower MTL Material N/A Not Applicable not included in physical inventory notes obsolete material OC Operation System OEM Original Equipment Manufacture OK on way location on-hand inventory oversea location P&P Plans & Procedure P/A Personal & Administration P/M Product Market packing materials PCB Printed Circuit Board 137/166
/ ,

()

() ()

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No.
100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149


PCE Personal Computer Enclosure PCE assembly production schedule sheet PCN Process Change Notice PD Product Department PDA Personal Digital Assistant PE Product Engineering performance physical count quantity physical inventory PM Post Meridian PMC Production & Material Control PMP Product Management Plan PPC Production Plan Control pre-fixed finishing date prepared by present members production control confirmation production tempo PS Package Specification QTY Quantity quantity of customs count quantity of physical invetory second count R&D Research & Design REF Reference remark responsible department REV Revision RFI Read Frequency Input S/T Standard Time sample SECC SECC` second check second count semi-finished product SGCC SGCC SIMM Single in-line memory module SIP Specification In Process SOP Standard Operation Procedure spare parts physical inventory list spare parts=buffer SPEC Specification SPS Switching power supply SQA Strategy Quality Assurance SSQA Sales and service Quality Assurance stock age analysis sheet subject summary of year-end physical inventory bills T/P True Position TBD To Be Discuss the first page 138/166

, ()

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No.
150 151 152 153 154 155 156 157 158 159 160 161 162 163 164


This sheet and physical inventory list will be sent to accounting department and financial department) to put file in order total TPM Total Production Maintenance TYP Type VCD Video Compact Disk VS W/H Wire Harness warehouse/hub waste materials WDR Weekly Delivery Requirement witness line work in progress product work order year-end physical inventory difference analysis sheet

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1. No. 1 abrasion 2 add lubricating oil 3 air pipe 4 alcohol container 5 analog-mode device 6 argon welding 7 8 9 10 Assembly line automatic screwdriver automation band-aid

No. 36 37 38 39 40 41 42 43 44 45

1. D/C Date Code defective product box defective product label defective to staking defective upsiding down defective-products,/ not up-to-grade products deficient manufacturing procedure deficient purchase delivery deadline delivery, to deliver ()

No. 71 72 73 74 75

1. excesssive gap exposed metal/bare metal factory director failure, trouble fasten () () ()

76 feature change 77 78 79 80 feeder feeding is not in place final inspection fit together

11 barcode 12 barcode scanner 13 basket 14 bezel panel 15 bottom stop 16 17 18 19 20 21 22 23 24 25 26 27 28 breaking.(be)broken,(be)cracked buzzle career card carton chain character die chassis classification cleaning cloth cleanness common equipment conservation consume, consumption

46 demand and supply 47 dents 48 department director 49 deputy manager =vice manager deputy section supervisor =vice section 50 superisor 51 die (mould)change 52 die (mould)worker 53 die lifter 54 die locker 55 die(mould) repair 56 dimension/size is a little bigger 57 discoloration 58 driller 59 easily damaged parts 60 education and training 61 electric screw driver 62 electrical sparkle 63 embedded lump 64 EMI gasket

81 fixture 82 flow board 83 fold of pakaging belt 84 forefinger 85 forklift 86 87 88 89 90 91 92 93 94 95 96 97 98 front plate fuse machine fuse together garbage bag garbage can garbage container gauge(or jig) general manager glove(s) with exposed fingers grease/oil stains grinder group leader/supervisor head of screwdriver

29 conveyer 30 conveyer belt 31 cosmetic defect 32 cosmetic inspect 33 critical defect 34 CTN Carton 35 culture

99 Hi-pot test of SPS 100 human resource department 101 hydraulic handjack 102 hydraulic machine 103 ID/C Identification Code 104 identifying sheet list 105 inch

65 engineering 66 engineering, project difficulty 67 enterprise plan = enterprise expansion 68 equipment 69 evaluation 70 excessive defects

1. No. 106 inclusion 107 inner parts inspect

1. No. 141 not up to standard 142 one stroke

1. No. 176 projects 177 proposal improvement

144/187

108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139

inquiry, search for isolating plate baffle plate; barricade iudustrial alcohol L/N Lot Number lack of painting lamp holder lathe lbs. Inch left fork /fork lift line supervisor linear(wire) cutting little finger location lump, locating piece, block lots of production magnetizer major defect manufacture management manufacture procedure material (/stock) change, material check list ME midfinger mildewed=moldy=mouldy miller minor defect missing part mixed color MO Manufacture Order molding factory mop MT name of a department

(/)

143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174

operation procedure operator oxidation P/N Part Number packaging tool painting factory painting make-up painting peel off PAL Pallet/skid pallet PCS Pieces pedal planning department plastic basket plastic parts Pneumatic screw driver PO Purchasing Order polishing/surface processing poor incoming part poor processing poor staking position power button power wire prepare for, make preparations for president pressure plate=plate pinch processing, to process production capacity production department production line production unit

(,)

178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209

140 not up to grade, not qualified

175 production, to produce

PRS Pairs punch press, dieing out press punching machine qualified-products,/up-to-grade rack, shelf, stack rag rear plate receive registration registration card regulation repair reset reset button reverse angle = chamfer ring finger Rivet gun Rivet table roll material rotating speed, revolution rust safe stock safety scraped scratch screwdriver holder section supervisor sheet metal parts shrinking/shrinkage shut die shut height of a die sliding rack slipped screwhead/shippery screw 210 thread

() ;

No. 211 212 213 214 215 216 217 218 219 220

1. slipped screwhead/slippery screw head smoothly speckle stage die staker=reviting machine stamping factory stamping, press stamping-missing standard parts statistics

No. 246 247 248 249 250 251 252 253 254 255

1. to impose lines to load a die to load material to looser a bolt to lubricate to mop (the floor) () to move away (a die plate) () to move, to carry, to handle to notice to pull and stretch

No. 281 282 283 284 285 286

1. water spots welder wet station work cell worktable wrong part Board Split Boart Check

1 2

BS: BD:

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221 steel plate 222 stop/switch off a press 223 224 225 226 227 228 229 230 sub-line Supervisor sweeper SWR Special Work Request taker thickness gauge thumb thumb screw

256 to put forward and hand in to put material in place, to cut material, 257 to input 258 to repair a die(mould) 259 to return delivenry to. 260 to return material/stock to 261 to reverse material 262 to revise, modify 263 to send delinery back to retrn of goods 264 to stake, staking, reviting 265 to stock, storage, in stock 266 to storage 267 268 269 270 271 272 273 274 275 276 277 278 to switch over to, switch---to throw-over switching over to take apart a die(mould) to tight a bolt to unload material top stop trailer=long vehicle transmission rack transportation trolley uncoiler and straightener vaccum cleaner vocabulary for stamping

3 4 5 6 7 8 9 10 11 12

PD:

Program Download

PCBA PCBA LEN LENS

SDB: Serial&Data Burn In PT: PFT: FHA: RHA: PA: CS: FAT: MT: PCBA Test PCBA Functin Test Front Housing Assy Rear Housing Assy PCB Assy Close & Screw Function Advance Test Moblie Test Final Check Test LENS Assy

231 Tiana 232 to apply oil 233 234 235 236 237 238 239 240 241 242 243 to clean a table to clean the floor to collect, to gather to compress, compressing to connect material to continue, cont. to control to draw holes to feed, feeding to file burr to fill in

13 FCT: 14 LA: 15 16 17 18 19 20 21

LP: LENS Press SFT: Surface & Function Test SFT: Surface & Function Test SFT: Surface & Function Test Packing FQA: FQA AC Alloting Center

244 to fix a die 245 to grip(material)

279 voltage switch of SPS 280 waste

No. 1 barreling 2 belling 3 4 5 6 7 8 9 10 11 12 13 bending blanking bulging

2.-

2.- No. 39 progressive blanking 40 progressive drawing 41 progressive forming 42 reaming 43 restriking 44 45 46 47 48 49 50 51 riveting roll bending roll finishing rolling roughing scrapless machining seaming shaving

No. 15 punch set 16 stripper pad 17 stripping plate 18 top block 19 top plate 20 21 No. 1 2 3 4 5 up stripper upper plate

2.- ( ) 2.-

burring cam die bending caulking coining compressing compression bending crowning curl bending

air cushion plate bending block deburring punch guide pad located block

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14 curling 15 dinking 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 double shearing drawing drawing with ironing embossing extrusion filing fine blanking finish blanking finishing flanging folding forming impact extrusion indenting ironing knurling lock seaming louvering marking notching parting piercing progressive bending

52 shearing 53 sizing 54 55 56 57 58 59 60 61 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 slitting spinning staking stamping swaging trimming upsetting wiring 2.- bottom block bottom plate die holder die pad die set feature die female die inner stripper lower plate lower stripper male die outer stripper punch holder punch pad

/ () () ()

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 No. 1 2 3 4 5 6 7 8 9

lower sliding plate reel-stretch punch ribbon punch roller round punch sliding dowel block special shape punch spring box spring-box eject-rod stamped punch stiffening rib punch = stinger supporting block for location trimming punch upper holder block upper mid plate 2.- eq-height sleeves=spool inner guiding post inner hexagon screw lifter guide pin outer bush outer guiding post pin stop screw wire spring

No. 1 blanking 2 deburr or coin 3 4 5 6 7 8 9 10 11 12 13 dome draw hole emboss forming die gang dies groove pierce pierce die plain die punch riveting reel stretch

2.-

No. 11 edge gate 12 eject pin 13 eject rod (bar)

3.&

No. 43 spindle 44 sprue 45 sprue gate 46 sprue less 47 sprue lock pin 48 49 50 51 52 53 54 55 stress crack striper plate stripper plate submarine gate tab gate taper three plate tunnel gate

3.& ; ( ) ()

14 encapsulation molding 15 fan gate 16 17 18 19 20 21 22 23 film gate flash gate flash mold handle mold hot runner insert core insulated runner knock pin

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14 riveting die 15 16 17 18 19 20 semi-shearing shearing die side stretch stamp letter stamp mark tick-mark far side

3.&

24 leather cloak 25 26 27 28 29 30 long nozzle orientation pin gate piston plsitive mold post screw insert

56 two plate 57 58 59 60 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 valve gate welding line welding mark well type 4. bismuth mold blank through dies burnishing die button die center-gated mold chill mold clod hobbing composite dies counter punch double stack mold duplicated cavity plate electroformed mold expander die

21 tick-mark nearside No. 1 2 3 4 5 6 7 8 9 10 air vent band heater CAV Cavity chip cold slag compre sion molding core cylinder diaphragm gate dish gate

31 return pin 32 Runner less

33 runner plat 34 runner stripper plate 35 36 37 38 39 40 41 42 runner system self tapping screw shiver side gate slag well sleeve slit gate spear head

No. 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

4. extrusion die family mold fantail die fishtail die gypsum mol hot-runner mold ingot mold lancing die landed plunger mold landed positive mold loading shoe mold loose detail mold loose mold louvering die manifold die modular mold multi-cavity mold multi-gate mold offswt bending die palletizing die

No. 51 52 53 54 55 56 57 58 59 60 61 62 63 64 No. 1 2 3 4 5

4. solid forging die split forging die split mold sprueless mold squeezing die stretch form die sweeping mold swing die three plates mol trimming die unit mold universal mold unscrewing mold yoke type die 5. accurate die casting calendaring molding cold chamber die casting cold forging compacting molding

No. 23 24 25 26 27 28 29 30 31 32 33 34 35 No. 1 2 3 4 5 6

5. press forging rocking die forging rotary forging rotational molding rubber molding sand mold casting shell casting sinter forging six sides forging slush molding squeeze casting transfer molding warm forging 6. active plate air-cushion eject-rod alkalidipping alkaline etch alloy anodize

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34 plaster mold 35 porous mold 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 positive mold pressure die profile die progressive die, follow (-on)die protable mold prototype mold punching die raising(embossing) re-entrant mold runless injection mold sectional die segment mold semi-positive mold shaper single cavity mold

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

compound molding compression molding dip mold extrusion molding foam forming gravity casting hollow(blow) molding hot chamber die casting hot forging injection molding investment casting laminating method lost wax casting low pressure casting matched mould thermal forming powder forming powder metal forging

()

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

// approved by / checked by / prepared by assembly augular offset auxiliary fuction available material beacon bezel blanking blush bolt boring bushing block cam block cam driver carbonization casing = containerazation approved by

No. 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

6. chromate club car coil stock compound die concave convex coolant coordinate cover plate crank shaft crusher cutting die, blanking die D.I. rinse degate degrease dejecting

No. 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75

6. folded block form block gas mark gouge granule=peuet=grain grind grit grit maker groove punch heat dissipation heater band high-speed transmission incoming material to be inspected induction induction light ion

40 delamination 41 42 43 44 45 46 47 demagnetization derusting machine desmut die block die plate, front board die(mould) dismantle the die

76 ISA Industry Standard Architecture 77 78 79 80 81 82 83 Line streching, line pulling location pin lower die base magnalium magnesium main manifold material for engineering mold testing

No. 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111

6. plate pocket for the punch head poly-line punched hole quenching ram raw materials resistance response=reaction=interaction rinse round pierce punch=die button sand blasting satin texture score=groove scraped products Seal

112 shape punch=die insert 113 114 115 116 117 118 119 sheet stock shim(wedge) shine skid/pallet sliding block spare dies spare molds location

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48 drag form 49 50 51 52 53 54 55 56 57 58 59 drill dryer edge finder EDM EISA Extended Industry Standard Architecture engraving, to engrave equipment expansion dwg factor figure file, chart file fillet

84 material statistics sheet 85 86 87 88 metal plate mill molding molding/injection

120 spare tools location 121 122 123 124 speck splay spline=the multiple keys spring

89 moly high speed steel 90 91 92 93 94 95 organic solvent padding block panel board phosphate pilot plane

125 spring-box eject-plate 126 127 128 129 130 131 steel/rolled steel stepping bar stock locater block through-hole form titrator to be inspected or reworked

No. 132 to bending

6.

7. No. 11 drilling machine 12 engraving E.D.M. 13 engraving machine 14 form grinding machine 15 graphite machine 16 horizontal boring machine 17 horizontal machine center 18 internal cylindrical machine 19 20 21 22 23 24 jig boring machine jig grinding machine lap machine machine center multi model miller NC drilling machine NC

133 to cutedges=side cut=side scrap 134 tolerance 135 torch-flame cut 136 torque 137 tox machine 138 trim 139 tungsten high speed steel 140 141 142 143 144 145 type under cut=scrap chopper upper die base upper padding plate blank upper supporting blank upsiding down edges

No. 3 4 5 6 7 8 9

8. air hardening air patenting annealing anode effect anodizing atomloy treatment austempering /

10 austenite 11 12 13 14 15 16 bainite banded structure barrel plating barrel tumbling blackening blue shortness

146 velocity 147 148 149 150 No. 1 viscosity volatile voller pin formality wire EDM 7. 3D coordinate measurement

25 NC grinding machine NC 26 27 28 29 30 31 NC lathe NC NC programming system NC planer profile grinding machine projection grinder radial drilling machine

17 bonderizing 18 19 20 21 22 23 box annealing box carburizing bright electroplating bright heat treatment bypass heat treatment carbide

32 shaper

24 carburized case depth

150/187

2 3 4 5 6 7

boring machine cnc milling machine CNC contouring machine copy grinding machine copy lathe copy milling machine

33 34 35 36

surface grinder try machine turret lathe universal tool grinding machine

25 26 27 28

carburizing cementite chemical plating chemical vapor deposition

37 vertical machine center 38 wire E.D.M.

29 coarsening 30 coating 31 cold shortness 32 comemtite 33 controlled atmosphere

8 copy shaping machine 9 cylindrical grinding machine 10 die spotting machine

8. No. 1 age hardening 2 ageing

No. 34 corner effect 35 36 37 38 39 40 41 42

8.

No. 67 martensite 68 69 70 71 72 73 74 75

8. /

No.

8.

100 secular distortion 101 102 103 104 105 106 107 108 segregation selective hardening shot blast shot peening single stage nitriding sintering soaking softening

creeping discharge decarburization decarburizing depth of hardening diffusion diffusion annealing electrolytic hardening etching

metallikon metallizing nitriding nitrocarburizing normalizing oil quenching overageing overheating

43 first stage annealing 44 flame hardening 45 flame treatment 46 full annealing 47 gaseous cyaniding 48 globular cementite 49 grain size 50 granolite treatment 51 graphitizing 52 53 54 55 56 57 58 59 60 61 hardenability hardenability curve hardening heat treatment hot bath quenching hot dipping induction hardening ion carbonitriding ion carburizing ion plating

76 pearlite 77 phosphating 78 physical vapor deposition 79 plasma nitriding 80 pre-annealing 81 precipitation 82 precipitation hardening 83 press quenching 84 process annealing 85 86 87 88 89 90 91 92 93 94 quench ageing quench hardening quenching crack quenching distortion quenching stress reconditioning recrystallization red shortness residual stress retained austenite

109 solution treatment 110 spheroidizing 111 stabilizing treatment 112 straightening annealing 113 strain ageing 114 stress relieving annealing 115 subzero treatment 116 supercooling 117 surface hardening 118 119 120 121 122 123 124 125 126 127 temper brittleness temper colour tempering tempering crack texture thermal refining thermoechanical treatment time quenching transformation tufftride process

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62 isothermal annealing 63 liquid honing 64 low temperature annealing 65 malleablizing 66 martempering

95 rust prevention 96 salt bath quenching 97 sand blast 98 seasoning 99 second stage annealing

128 under annealing 129 vacuum carbonitriding 130 vacuum carburizing 131 vacuum hardening 132 vacuum heat treatment

No. 133 134 135 No. 1 2 3 4 5 6 7 8 9

8. vacuum nitriding water quenching wetout 9. barrel broaching centering cutting cylindrical lathe cutting electric discharge machine electrolytic grinding facing hand finishing

() /

No. 5 6 7 8 9 10 11 12 13 14 15 16 17

10. bonderized steel sheet carbon tool steel clad sheet clod work die steel emery ferrostatic pressure forging die steel galvanized steel sheet hard alloy steel high speed tool steel hot work die steel low alloy tool steel low manganese casting steel

10 hemming 11 12 13 14 16 15 17 18 19 20 21 22 hobbing joggling lapping laser beam machining lathe cutting planning polishing rough machining rounding sawing scaling shaping

18 marging steel 19 20 21 22 23 24 25 26 27 28 29 30 martrix alloy meehanite cast iron meehanite metal merchant iron molybdenum high speed steel molybdenum steel nickel chromium steel prehardened steel silicon steel sheet stainless steel tin plated steel sheet tough pitch copper

No. 8 9 10 11 12 13 14 15 16 17 18 19 20

11. ball slider binder plate blank holder blanking die bolster bottom board bracket bumper block buster casting ladle casting lug cavity retainer plate center pin

21 clamping block 22 23 24 25 26 27 28 29 30 31 32 33 coil spring cold punched nut cooling spiral core pin cotter cross cushion pin die bed die body die bush die button die clamper

23 skiving 24 25 26 27 28 No. 1 2 slotting taper turning thread cutting ultrasonic machining up cut milling 10. alloy tool steel aluminium alloy

31 troostite 32 33 No. 1 2 3 4 5

34 die fastener 35 36 37 38 39 40 41 42 die lip direct gate dog chuck dowel dowel hole dowel pin dozzle draft

tungsten steel vinyl tapped steel sheet 11. air vent vale anchor pin angular pin / baffle baffle plate

152/187

3 4

bearing alloy blister steel

6 7

ball button ball plunger

43 draw bead 44 drive bearing

No. 45 46 47 48 49 50 51 52 53

11. ejection pad ejector ejector guide pin ejector leader busher ejector pad ejector pin ejector plate ejector rod ejector sleeve pin

No. 82 83 84 85 86 87 88 89 90

11. king pin bush knockout bar land area leader busher lifting pin lining locating center punch locating pilot pin locating ring

No. 119 120 121 122 123 124 125 126 127

11. riding stripper ring gate runner runner ejector set runner lock pin screw plug set screw shedder shim

54 ejector valve 55 56 57 58 59 60 61 62 63 64 65 eye bolt finger pin finish machined plate finish machined round plate fixed bolster plate flanged pin flask floating punch gate gate land goose neck

91 lock block 92 93 94 95 96 97 98 99 100 101 102 locking block locking plate loose bush making die manifold block master plate match plate mold base mold clamp mold platen moving bolster

128 shoe 129 130 131 132 133 134 135 136 137 138 139 shoot shoulder bolt skeleton slag riser slide(slide core) slip joint spacer block spacer ring spider sprue bushing sprue bushing guide

66 guide bushing 67 68 69 70 71 72 73 74 75 76 77 78 79 guide pin guide plate guide post guide rail head punch headless punch heavily tapered solid hose nippler impact damper inlay busher inner plunger inner punch insert

103 moving bolster plate 104 105 106 107 108 109 110 111 112 113 114 115 116 one piece casting parallel block paring line parting lock set pass guide peened head punch pilot pin plate pre extrusion punch punch puncher pusher pin rapping rod

140 sprue lock bushing 141 142 143 144 145 146 147 148 149 150 151 152 153 sprue puller spue line square key square nut square thread stop collar stop pin stop ring stopper straight pin stripper bolt stripper bushing stroke end block

80 insert pin 81 king pin

117 retainer pin 118 retainer plate

154 support pillar 153 stroke end block

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No. 154 155 156 157 158 159 160 161 162 163 164 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

11. / support pillar support pin supporting plate sweep templete taper key taper pin / teeming three start screw thrust pin vent wortle plate 12. adjustable spanner angle cutter anvil arbour backing belt sander buffing chamfering machine chamfering tool chisel chuck compass concave cutter convex cutter cross joint cutting edge clearance drill stand edge file file flange joint grinder hammer hand brace hexagon headed bolt hexagon nut

No. 26 index head 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 No. 1 2 3 4 5 6

12. 13. acetylene ampere angle welding arc argon arc welding bare electrode

No. 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 butt welding

13.

jack jig kit metal saw nose angle pinchers pliers plug polisher protable driller sand paper scraper screw driver scribing second out file spanner spline broach square square sleeker square trowel stripping tool for lathe tool point angle tool post tosecan T-slot T waffle die flattening wiper wrench

cascade clad weld crator excess metal filler rod fillet weld gas shield groove welding hand face shield hard facing jig welding laser beam welding metal electrode insert gas welding MIG nugget overlaying peening of welding plug welding positioned welding pressure welding propane gas cutting pure nickel electrode reinforcement of weld resist root running seam seam welding seaming series seam welding skip welding process spark spot welding stitch welding stud arc welding under laying void weld flow mark

No.

13.

No.

14.

No.

14.

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44 45 46 47 48 49 50 51 52 53 54 55 56 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 15 17 18 19 20 21 22 23 24 25

weld flush weld line weld penetration weld zone welding welding bead welding direction welding distortion welding flux welding ground welding interval welding stress welding torch 14. accretion acid converter acid lining cupola acid open-hearth furnace aerator air set mold airless blasting cleaning all core molding all round die holder assembly mark back pouring backing sand base bullion base permeability billet bleed blocker blocking blow hole bottom pour mold bottom pouring boxless mold break-off core brick molding buckle

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

camlachie cramp cast blade casting flange casting on flat chamotte sand charging hopper cleaning of casting closed-die forging core compound core template core vent corner gate counter blow hammer counter lock depression die approach draw out draw plate draw spike

65 66 67 68 69 70 71 72 73 74 75 76 77 79 80 81 82 83 84

investment casting isothermal forging loose piece molding pit pouring process recasting roll forging rolled surface rough sand roughing forge sand crushing seamless forging shave shrinkage fit sieve mesh sintering of sand slag slag inclusion stickness

45 dummying 46 47 48 50 51 52 53 49 54 55 56 57 58 59 60 61 62 63 64 embedded core erosion fettling filling core filling in film play finishing slag flash gutter flask molding forging roll formboard gutter hammer man heading machine impacter inblock cast ingot ingot blank inlay casting

85 strip layout 86 87 88 89 90 91 92 tap casting top gate unworked casting upender upending uphill casting white cast iron

No. 1 acrylic 2

15. PMMA CAB

No.

15. PA PBT

24 polyamide 25 polybutyleneterephthalate

No. 47 thermosetting

15.

CA cellulose acetate butyrate

48 thermosetting plastic

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3 4 5 6 7 8

casein cellulose acetate composite material cresol resin dially phthalate disperse reinforcement

CF EP EVA E PS / H DPE HIPS MF PAP

26 polycarbonate 27 polyethyleneglycol 28 polyethyleneoxide 29 polyethyleneterephthalate 30 polymetylmethacrylate 31 polyoxymethylene 32 polyphenyleneoxide 33 polypropylene 34 Polytetrafluoroethylene 35 Polythene 36 polyurethane 37 polyvinylacetate 38 polyvinylalcohol 39 polyvinylbutyral 40 polyvinylchloride 41 polyvinylfuoride 42 polyvinylidenechloride 43 PP polystyrene 44 prepolymer 45 silicone resin 46 thermoplastic

PC PFG PE PE TP POM PPO PP PTF E PE P U PV AC PVA PVB PVC PVF

49 unsaturated polyester No. 1 2 3 4 5 6 7 8 9 activator bag moulding bonding strength breathing caulking compound cell color masterbatch color matching colorant 16.

9 engineering plastics 10 epoxy resin 11 ethyl cellulose 12 ethylene vinylacetate copolymer 13 EVA expanded polystyrene 14 fiber reinforcement 15 high density polyethylene 16 high impact polystyrene 17 high impact polystyrene rigidity 18 LDPE melamine resin 19 low density polyethylene 20 nitrocellulose 21 phenolic resin 22 plastic 23 polyacrylic acid

10 compound 11 copolymer 12 cryptometer 13 cull

P 14 cure VDC 15 daylight PS 16 dry cycle time

S1 17 ductility 18 elastomer

No. 19 20 21 22 23 24 25 26 27

16. extruded bead sealing feed filler film blowing floating platen foaming agent gunk hot mark hot stamping injection nozzle

No. 58 59 60 No. 1 2 3 4 5

16. torpedo spreader transparency void content 17. aberration atomization bank mark bite blacking hole ()

No. 36 37 38 39 40 41 42 43 44

17. galling glazing gloss grease pits grinding defect haircrack haze incrustation indentation

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28 29 30 31 32

injection plunger injection ram isomer kneader leveling agent

6 7 8 9 10

blacking scab blister blooming blushing body wrinkle

45 46 47 48 49

internal porosity mismatch mottle necking nick

33 lubricant 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 matched die method mould clamping force mould release agent nozzle oriented film parison pellet plasticizer plunger porosity post cure premix purging reciprocating screw resilience resin injection

11 breaking-in 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 bubble burn mark burr burr() flash() camber center buckle check checking chipping clamp-off collapse color mottle corrosion crack crazing deformation

50 orange peel 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 overflow peeling pit pitting corrosion plate mark pock pock mark resin streak resin wear riding sagging saponification scar scrap scrap jam scratch

50 rheology 51 52 53 54 55 56 57 sheet shot shot cycle slip agent take out device tie bar toggle type mould clamping system 17.

28 edge 29 30 31 32 33 34 35 No. edge crack fading filler speak fissure flange wrinkle flaw flow mark

67 scuffing 68 69 70 71 72 73 74 seam shock line short shot shrinkage pool sink mark skin inclusion straightening

/ /

No. 75 streak 76 surface check 77 surface roughening 78 surging 79 sweat out 80 torsion 81 warpage 82 83 84 85 86 waviness webbing weld mark whitening wrinkle

18. 21 DIA Diameter 22 DIM Dimension 23 distortion 24 DQA Design Quality Assurance 25 draft taper 26 EMI Electrical-Music Industry 27 EMI Electronic Magnetron Inspect 28 29 30 31 32 first check fit tolerance flexible rigidity flow chart FMI Frequency Modula Tim Inspect

18. No. 55 surface roughness 56 tapping 57 thermocouple 58 torsion load 59 toughness 60 tracing TVR 61 tool verification report 62 under cut /

19. No. 1 back shaft 2 blank determination

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33 gas vent No. 1 2 3 4 5 6 7 8 9 18. assembly drawing auto tool change cycle beam bending moment bending stress bottoming buckling capability chamfering

3 4 5 6 7 8 9 10

board drop hammer bottom slide press brake burr clearance clump clutch clutch boss

34

hatching

35 heater cooler 36 hook cavity 37 38 39 40 lug maintenance metallurgy notch effect

41 out of roughness 42 plane strain 43 plug mill 44 repeated load 45 revision 46 riveted joint 47 shift 48 49 50 51 52 53 54 No. 58 59 60 61 62 shrink fit shrinkage hole sinking sketch spalling straightness submarine

11 clutch brake 12 clutch lining 13 coil car 14 coil cradle 15 coil reel stand 16 column 17 connection screw 18 19 20 21 22 23 24 No. 91 92 93 94 95 cradle crank crankless cross crank cushion dial feed die assembly 19. roll forming machine roll release roller feed roller leveler rotary bender

10 channel 11 chattering 12 chip conveyor 13 CHK Check 14 15 16 17 18 19 20 No. 25 26 27 28 29 coefficient of friction cooling pipe coupon D/C Drawing Change deflection design modification(change) designing, to design

19. die cushion die height die height die height range die height range

30 die life 31 die opening 32 die spotting press 33 34 35 36 37 38 39 die structure dwg double crank press downward draght angle edging extension dwg feed length

19. idle stage inching key clutch knockout knuckle mechanic 63 land 64 level 65 loader 66 67 68 69 70 71 72 loop controller lower die material material thickness micro inching device microinching equipment motor

96 safety guard 97 scrap cutter 98 scrap press 99 100 101 102 103 104 105 separate shear angle sheet loader shut height slide balancer slug hole spin forming machine

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40 feed level 41 fine blanking press 42 fly wheel 43 fly wheel brake 44 foot press 45 frame 46 friction 47 friction brake 48 gap shear 49 gear 50 gib 51 gripper 52 gripper feed 53 gripper feeder 54 hand press 55 hand rack pinion press 56 hand screw press 57 hopper feed No. 125 weight wt. 126 wiring press

73 notching press 74 opening 75 overload protection device 76 pinch roll 77 pinion 78 pitch 79 press specification 80 pressfit 81 procedure dwg 82 progressive 83 punch wt. 84 pusher feed 85 pusher feeder 86 quick die change system 87 regrinding 88 releasing 89 reversed blanking 90 robot No. 20.

()

106 spotting 107 stack feeder 108 stickness 109 straight side frame 110 stretcher leveler 111 strip feeder 112 stripping pressure 113 stroke 114 take out device 115 toggle press 116 total wt. 117 transfer 118 transfer feed 119 turrent punch press 120 two speed clutch 121 uncoiler 122 unloader 123 upward No. 21. 7QCTools 7 Quality Controls Tools 8 disciplines abnormal handling ACC Accept acceptance = receive ADM Absolute Dimension AIR Artical Inspection report AOD Accept On Deviation

8 ,,

19.

124 vibration feeder

18 magnetic base master graphite pipe graphite pulse rib working roller electrode rotary surface shank

6 7 8 9 10 11 12 13

19 20 21 20. No. 22 1 abnormal glow 23 2 arc discharge 24 3 belt 25 4 5 6 7 8 9 centreless chrome bronze clearance angle corner shear drop discharge energy dressing

26 sharp edge 27 tough bronze 28 traverse 29 tungsten bronze 30 work 31 working allowance 32 working dischard

14 AOQ Average Output Quality 15 AOQL Average Output Quality Level 16 APP Approve 17 AQL Acceptable Quality Level 18 AR Averary Range 19 Bending 20 C=0 Critical=0 21 CAR Corrective action request

10 dwell 11 flange

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12 gap 13 graphite 14 graphite contraction allowance 15 graphite holder

No. 1 2 3

21. (be) qualfied, up to grade 3B

CP capability index CPK 23 capability index of process

22

16 horn

17 jump

5M / / Man/Machine/Material/Method/Measure / / ment / / 5S / / / / 5WIH / / When/Where/Who/What/Why/How to /

24 CR Critical 25 defective product/non-good parts

26 defective products

27 DFR Defect Failure Rate

No. 28 Down Load Box FA final audit FAA 30 first article assurance FAI 31 first article inspection 29 32 FC Function check

21.

No. 51 NG Not Good 52 No. Number

21. , ()

No.

21.

74 QIT Quality Improvement Team 75 QP Quality Policy 76 QT Quality Target 77 quality 78 R Range 79 REE Reject 80 RMA Return Material Audit

OOBA 53 out of box audit OQA 54 output quality assurance OQC 55 output quality control 56 ORT On going Reliability Qualit

FMEA failure model effectiveness analysis 34 FPIR First Piece Inspection Report FQC 35 final quality control 33 36 FREQ Frequency 37 38 39 good product , accepted goods, accepted parts, good parts GRR Gauge Reproducibility & Repeatability

(JIS)

57 P/O Waive Purchase Order Waive 58 Packing 59 PDCA Plan/ Do /Check /Action 60 POC passage quality control / / /

81 RQT Reliability Quality Test 82 S I-S IV Special I-Special IV 83 S/S Sample size 84 SPC Statistical Process Control 85 SQC Statistical Quality Control

61 PPM Parts Per Million 62 Product Control List 63 Q/R/S Quality/Reliability/Service 64 QA quality assurance

IPQC in process quality control IQC 40 incoming quality control 41 Japanese Industrial Standard 42 LCL Lower Central Limit

SSQA // 86 standardized supplier quality TQC 87 total quality control 88 TQM Total Quality Management

65 QAN Quality Ameliorate Notice

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43 LQL Limiting Quality Level 44 45 46 47 LRR Lot Reject Rate MAJ Major MAX Maximum MIL-STD Military-Standard

66 67 68 69 70 71 72 73

48 MIN Minimum 49 MIN Minor 50 MRB Material Reject Bill

QC quality control QC Quality Control QC Quality System QC Section QCC Quality Control Circle QE quality engineering QFD quality function deployment QI Quality Improvement

89 UAI Use As It 90 UCL Upper Central Limit 91 ZD Zero Defect 91 ZD Zero Defect

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

22. autocollimator bench comparator block gauge bore check calibration caliper gauge check gauge clearance gauge clinoretee comparator cylinder square depth gauge dial indicator dial snap gauge digital micrometer feeler gauge

No. 29 30 31 32

22. optical flat optical parallel pass meter position scale

No. 13 14 16 15

23. ferrite gantt chart heat cycle test histogram

33 profile projector 34 protractor 35 radius 36 ring gauge 37 sine bar 38 39 40 41 42 No. 1 2 3 4 5 6 7 snap gauge square master stylus telescopic gauge working gauge 23. air permeability test austenitic steel brinell hardness test charpy impact test conical cup test cup flow test dart drop impact test

17 hot bend test 18 izod impact test 19 loop tenacity martens heat distortion temperature 20 test 21 mullen bursting strength tester 22 23 24 25 26 27 28 nol ring test normal distribution ozone resistance test pareto diagram peeling test pinhole test rattler test

17 gauge plate 18 height gauge 19 inside calipers 20 inside micrometer 21 interferometer 22 leveling block 23 limit gauge

29 rockweel hardness 30 rockweel hardness test 31 rolinx process 32 rossi-peakes flow test 33 sampling inspection 34 scratch hardness 35 shore hardness

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24 micrometer 25 mil 26 monometer

23.

8 9

Elmendorf test environmental stress cracking test

10 ericessen test 11 falling ball impact test 12 fatigue test No. 27 CLF 28 29 30 31 32 33 34 commision commission complain container correspondence bank cost cost and freight; C&F 24.

36 spiral flow test 37 surface abrasion test 38 taber abraser 39 tensile impact test 40 tensile strength No. 24.

27 morse taper gauge


28 nonius /caliper No. 41 tension test 42 43 44 45 46 47 48 thermal shock test torsion test ubbelohde viscometer vicat indentation test Vickers hardness test warpage test weatherometer

64 no payment 65 66 67 68 69 70 71 odd item offer offer sheet open account order over looked packing

49 weissenberg effect No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24. accept order account after service agent sale annual sales at sight attached balance bank draft bargain goods batch bid bid sales bill of landing bills receivable brand bulk cargo business transaction buyer carbon copy cargo collection cash in advance catalogue

35 custom broker 36 customer 37 D/A D/P deferred payment deferred shipment delivery on spot delivery order delivery time discount discount on draft documentary draft down payment enclosure endorsement enquete exhibition export factory visiy favourable price foreign exchange free on board idea price import invoice L/C

72 pamphlet 73 partial shipment 74 patent 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 paying price payment method port of destination port of trans-shipment price price descending price rising procurement prompt delivery purchase purchasing agent quotation rebate reference remittance repeat order request letter RFQ Request For Quotation rumor sample order second hand goods shipment shipper

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

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24 25 26 No. 101 102 103 104 105 106 107

cheque claim clearance goods 24. special discount specification standing storage charge subcontract subject to final confirmation supplier

61 62 63 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 No.

margin market net weight 25. 3D modeling access application board bug bus CAD CAE Computer AID Engineering CAM Computer AID Manufacturing cassette CD Compact Disk color display command communication computer copy CPU Central Processing Unit cursor curve modeling database design digitizing disk dot E-MAIL Electrical-Mail eyelet FDD Floppy Disk Drive floppy format graphic hardware HDD Hard Disk Drive honeycomb interface know how laser printer lay out memory memory swap 26.

98 99 100 No. 41 42 43 44 45 46 47

shipping shipping mark sold out 25. microprocessor modeling module monitor mouse need network

108 T/T 109 110 111 112 113 tie-in sale trade fair transferred trans-shipment wharf

48 new version 49 50 51 52 53 54 56 57 58 59 57 58 59 60 61 62 63 on line option PC plotter program scanning software solid model system tape solid model system tape terminal trim venter word processor

15 compact

55 simulation

No.

26.

No.

26.

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1 2 3 4 5 6 7 8 9

3C Computer , Commumcation , Consumer electronics 4M1H Man/Material/Money/Method/Time A.S.A.P As Sooner As Possible A/C Accountant Dept ABIOS Achanced Basic in put/output system abrasive administration/general affairs dept allround die holder AM Ante Meridian

/ / / / () / ,

26 cause description 27 CC Carbon Copy 28 CD-ROM Compact Disk Read-Only Memory

()

51 ESD Electric-static Discharge 52 F/C Flat Cable 53 file folder filed by accounting department for 54 reference 55 finished products 56 GS General Specification 57 I/O Input/Output 58 IC Integrated Circuit 59 IE Industrial Engineering 60 IS Inspection Specification ISO International Standard Organization 62 item/group/class 61 63 IWS International Workman Standard 64 JIT Just In Time 65 L/T Lead Time 66 67 68 69 70 71 72 73 74 75 LAB Laboratory LCD Liquid Crystal Display LED Light-Emitting Diode liaison LMC Least Material Condition LMS Least Material Size location materials MC Material Control MCA Micro Channel Architecture

/ , ( )

29 chairman 30 check point 31 checked by CMOS Complemeruary Metoll Oxide 32 Semiconductor 33 conclusion 34 CONN Connector 35 DC Document Center 36 decision items 37 department 38 description 39 difference quantity 40 DIMM Dual in-line Memory Module 41 42 43 44 45 46 47 48 49 50 disposed goods / disposed products distribution department document folder DT Desk Top DVD Digital Video Disk DWG Drawing ECN Engineering Change Notes ECO Engineering Change Order end-user/using unit(department) ES Engineering Standardization

10 amendment 11 animation 12 application form for purchase Application status records of year-end 13 physical inventory List and physical inventory card 14 approval examine and verify 15 ASS'Y Assembly 16 17 18 19 20 21 22 23 24 25 ATTN Attention B/M Boar/Molding(flat cable) bill name blank and waste sheet NO. BOM Bill Of Material BS Brain storming C/P Connector of PC C/T Cycle Time CAD Computer Aid Design cause analysis

No. 76 meeting minutes

26.

No. 101 102 103 104

77 meeting type 78 MMC Maximum Material Condition 79 MMS Maximum Material Size

26. PCE assembly production schedule sheet PCN Process Change Notice PD Product Department PDA Personal Digital Assistant

No. 126 REV Revision

26.

127 RFI Read Frequency Input 128 S/T Standard Time 129 sample

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80 81 82 83

Model MQA Manufacture Quality Assurance MRP Material Requirement Planning MT Mini-Tower

()

105 106 107 108

PE Product Engineering performance physical count quantity physical inventory

130 131 132 133

SECC SECC` second check second count semi-finished product

84 MTL Material 85 N/A Not Applicable 86 not included in physical inventory 87 notes 88 obsolete material 89 OC Operation System 90 OEM Original Equipment Manufacture 91 OK 92 on way location 93 on-hand inventory 94 oversea location 95 P&P Plans & Procedure 96 P/A Personal & Administration 97 P/M Product Market 98 packing materials 99 PCB Printed Circuit Board 100 PCE Personal Computer Enclosure

109 PM Post Meridian 110 PMC Production & Material Control 111 PMP Product Management Plan 112 PPC Production Plan Control 113 pre-fixed finishing date 114 prepared by 115 present members 116 production control confirmation 117 production tempo 118 PS Package Specification 119 QTY Quantity 120 quantity of customs count

134 SGCC SGCC 135 SIMM Single in-line memory module 136 SIP Specification In Process

137 SOP Standard Operation Procedure 138 spare parts physical inventory list 139 spare parts=buffer 140 SPEC Specification 141 SPS Switching power supply 142 SQA Strategy Quality Assurance 143 SSQA Sales and service Quality Assurance

144 stock age analysis sheet

() )

, 145 subject 146 summary of year-end physical inventory bills

121

quantity of physical invetory second count

122 R&D Research & Design 123 REF Reference 124 remark 125 responsible department

147 T/P True Position 148 TBD To Be Discuss 149 the first page This sheet and physical inventory list 150 will be sent to accounting department and financial department)

No. 151 152 153 154 155 156

26. to put file in order total TPM Total Production Maintenance TYP Type VCD Video Compact Disk VS

157 W/H Wire Harness 158 warehouse/hub 159 waste materials

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160 161 162 163

WDR Weekly Delivery Requirement witness line work in progress product work order year-end physical inventory difference 164 analysis sheet

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