Instructions: Three Year Warranty

10985 Instructions
THIS UNIT FITS ONLY: 190D 2.5 88 - 89 190E 2.3 88 - 93 190E 2.6 88 - 93
It is strongly recommended the Auxiliary Pump is changed prior to installing Push Button Control Unit.
Perform steps 1 - 3 prior to installation.

1.
2.
Turn off ignition and disconnect (L) Left and (R) Right connectors from climate control unit. Isolate Auxiliary Pump. Current draw = less than 1.3 amps. IF NOT, REPLACE AUXILIARY
PUMP OR WARRANTY IS VOID.
THREE YEAR WARRANTY
Climate Control Revised 11/15/00 #10985
INSTALLATION NOTES
ORIGINAL UNIT PROBLEM Symptoms
No flaps, heat, fan. No heat.
Test/Suspect Problems
Check fuse. Auxiliary pump test. Isolate Pump. Current draw = less than 1.3 amps.
Solution
Replace fuse. Replace Auxiliary pump, Climate Control Unit.
NEW UNIT PROBLEMS Symptom

A.C. compressor only works in defrost.
Test/Suspect Problem
Interior Temperature sensor. (+) L pin 9 (-) R pin 12 = 9.5k ohms @ 77 Fahrenheit. Coolant Temperature sensor. (+) L pin 3 (-) R pin 12 = .9 - 1.8k ohms @ 140 Fahrenheit.. Ambient temperature sensor. (+) L pin 10 (-) R pin 12 = 2.4k ohms @ 77 Fahrenheit. Evaporator temperature sensor. (+) L pin 7 (-) R pin 12 = 20k ohms @ 77 Fahrenheit.
Solution
Replace sensor.
Replace sensor.
Replace sensor.
Replace sensor.
No A.C., no blower, no blend air flaps. Cold at center vents, heat at sides vents. Heat at all times.
Externally connected circuit has a short circuit. (Auxiliary pump, A.C. Compressor Cutout control unit, switch over valves) Feedback potentiometer. Feedback potentiometer. No vacuum to switch over valves.
Check all external circuits for short circuit .
See test and adjustment, page 3. See test and adjustment, page 3. Repair as necessary. See test and adjustment, page 3. Replace A.C. Cutout Control Unit. Replace sensor/switch.
No A.C. control.
Feedback potentiometer. Defective A.C. Cutout Control Unit.
When unit is off, fan stays on, or fan cycles on and off.
Short circuit in sensor(s) and/or feedback potentiometer. (+) R pin 9 (-) R pin 12 = pulsating voltage. Interior Temperature sensor = 5 pulses Ambient Temperature sensor = 10 pulses Feedback Potentiometer = 15 pulses Evap Temperature sensor = 20 pulses Coolant Temperature Sensor = 25 pulses
Climate Control Revised 11/15/00 #10985
To Test:
1. 2.
Remove Glove Box Liner. Locate Pig Tail from feedback potentiometer. Without separating the connector, use a voltmeter and insert the black lead into the pin with brown wire; insert the red lead into the pin with the green/red wire or blue wire. The pins with red wire are not used. Run engine at idle speed with Climate Control Unit connected. Depress this button on switch unit, engage temperature wheel at MIN and wait for approximately 60 seconds. Voltage should be between 2.4 and 2.7 Volts Engage temperature wheel at MAX and wait for approximately 60 seconds, voltage should be between .3 and 1.2 Volts
3. 4. 5.
NOTE: If voltage does not change, check electrical connections, as well as vacuum supply to switch over valves. The voltage tolerance in steps 3 & 4 must be adhered to since the control functions of the compressor and the closing of the heater valve depend of these values. If the voltage is out of tolerance perform adjustment. Feedback potentiometer adjustment without removing dash. Allow 1-2 hours for this procedure. A. B. C. D. E. Remove antenna switch next to rear defrost, so adjusting lever can be seen. Shine a light through this hole. Look 45 towards right front wheel. Remove glove box. Depress the box button(as shown above). Set temp wheel at MIN, using a 5.5mm socket, and long extension and swivel adapter, turn adjustment screw until 2.5 volts is measured on the voltmeter.(see Fig. 1 )(clockwise lowers voltage, counter clockwise increases voltage) Engage temperature wheel at MAX and wait for approximately 60 seconds, voltage should be between .3 Volts - 1.2 Volts
NOTE: Versions with dash insulation, can be difficult to see screw. Fig. 1
Climate Control Revised11/15/00 #10985

Instructions: Three Year Warranty

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10985 Instructions

Perform steps 1 - 3 prior to installation.

PUMP OR WARRANTY IS VOID.

THREE YEAR WARRANTY

Climate Control Revised 11/15/00 #10985

NEW UNIT PROBLEMS Symptom

Check all external circuits for short circuit .

Feedback potentiometer. Defective A.C. Cutout Control Unit.

Climate Control Revised 11/15/00 #10985

Climate Control Revised11/15/00 #10985

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