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    w123 Climate Control PDF

    Uploaded by

    Chris Clarke
    This document provides instructions for installing a climate control unit for specific Mercedes Benz models from 1981 to 1985. It includes steps to perform before installation, such as inspecting fuses and checking the auxiliary pump. The installation instructions are followed by troubleshooting tips for problems with the original or new unit, identifying possible causes and solutions. The document concludes by thanking the customer for purchasing a quality part from ProgRama and providing the product and revision details.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    w123 Climate Control PDF

    Uploaded by

    Chris Clarke
    189 views2 pages
    This document provides instructions for installing a climate control unit for specific Mercedes Benz models from 1981 to 1985. It includes steps to perform before installation, such as inspecting fuses and checking the auxiliary pump. The installation instructions are followed by troubleshooting tips for problems with the original or new unit, identifying possible causes and solutions. The document concludes by thanking the customer for purchasing a quality part from ProgRama and providing the product and revision details.

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    w123 climate control.pdf

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    This document provides instructions for installing a climate control unit for specific Mercedes Benz models from 1981 to 1985. It includes steps to perform before installation, such as inspecting fuses and checking the auxiliary pump. The installation instructions are followed by troubleshooting tips for problems with the original or new unit, identifying possible causes and solutions. The document concludes by thanking the customer for purchasing a quality part from ProgRama and providing the product and revision details.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    189 views2 pages

    w123 Climate Control PDF

    Uploaded by

    Chris Clarke
    This document provides instructions for installing a climate control unit for specific Mercedes Benz models from 1981 to 1985. It includes steps to perform before installation, such as inspecting fuses and checking the auxiliary pump. The installation instructions are followed by troubleshooting tips for problems with the original or new unit, identifying possible causes and solutions. The document concludes by thanking the customer for purchasing a quality part from ProgRama and providing the product and revision details.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    Instructions (31285)

    THIS UNIT FITS ONLY:

    300CD 81 - 85 300D 81 - 85 300TD 81 - 85

    Prior to installation of the Control Unit:


    1- Inspect and clean fuse contacts in the fuse box.
    2- Verify that the Fuse Amperage is rated as suggested by original
    manufacturer to avoid overload and burning of control unit circuit
    board.
    3- Check Auxiliary Pump, and if needed replace it prior to
    installation of new control unit.

    Perform steps 1 - 4 prior to installation.


    1. Turn off ignition and disconnect (L) Left and (R) Right connectors from climate control unit.
    2. (+) L pin 12→ (-) L pin 10. Turn key to run position. Current draw = less than 1.3 amps.
    IF NOT, REPLACE AUXILIARY PUMP OR WARRANTY IS VOID.
    3. (+) R pin 4→ (-) R pin 3. Turn key to run position. Current draw = less than 1.0 amps. IF NOT,
    REPLACE MONOVALVE.
    4. (+) R pin 6→ (-) R pin 3 = greater than 35 ohms, IF NOT, STOP & REPLACE A.C.
    COMPRESSOR RELAY.

    ProgRama needs your experience and inputs to make a better


    product. Call or email tech support today 8:30 am to 5:00 pm EST,
    with your idea, question or problem.

    1 800 668-8843

    THREE YEAR WARRANTY


    1- Call your Wholesale Distributor for a replacement part.
    2- If you have difficulties to obtain a replacement, call ProgRama, Inc. We offer up to 48 hrs.
    turn-around time for bench testing service.
    Visit our web site www.programainc.com and become familiar with our products and services.

    Warning ! Return Core In ProgRama Box for Proper Core-Deposit Refund


    GENERAL TROUBLESHOOTING NOTES
    ORIGINAL UNIT PROBLEM

    Symptoms Test/Suspect Problems Solution


    No power, no fan, no Check Fuse. Replace Fuse.
    flaps.

    (+) L pin 12 → (-) L pin 10. Replace Auxiliary pump and Climate
    Turn key to run position. Control Unit.
    Current draw = less than 1.3 amps.

    Heat stays on. (+) R pin 4 →(-) R pin 3 Replace Monovalve and Climate Control
    Turn key to run position. Unit.
    Current draw less = less than 1.0 amps.

    No A.C. compressor. Check A.C. Compressor Fuse. Replace Fuse.

    (+) R pin 6 →(-) R pin 3 = less than 35 ohms Replace A.C. Compressor Relay.

    (+) R pin 6 →(-) R pin 3 = greater than 55 ohms Check ETR switch.

    Check low refrigerant pressure switch /


    low refrigerant pressure.

    Check A.C Compressor Relay.

    NEW UNIT PROBLEMS

    Symptom Test/Suspect Problem Solution


    Constant heat with no Temperature Control Unit. Replace Temperature Control Unit.
    fresh, nozzle, or recirc flap
    control.

    No automatic fan speed Temperature Control Unit. Replace Temperature Control Unit.
    control.

    No fan or fan speed will Check fuse. Replace fuse.


    not change.
    Check fan. Replace fan.

    Replace Blower Control Unit.

    THANK YOU for buying a quality part from ProgRama, Inc of Boca Raton, Florida !

    Climate Control
    Revised 12/25/01
    #31285

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