Sediver composite suspension insulators ANSI USA/Canada

2008

This catalog presents a selection of the Sediver composite insulators suspension type for AC applications answering the needs of North-American customers in term of standards (ANSI), current practices and environmental conditions. ANSI standards C29.11 and C29.12 set the basic and minimum requirements for this type of insulators. Sediver composite insulators meet and exceed the performance requirements of ANSI standards. Sediver insulator designs for DC applications are also available upon request.

Sediver composite insulators in North America

Sediver introduced composite insulators in 1975, after a 10-year research and development program. The dependability of the Sediver design has been demonstrated by the excellent performance of nearly 5 million polymer insulators now installed worldwide at voltages from 15 kV to 735 kV. Experience records in the U.S. and world-wide confirm that Sediver composite insulators have proven to perform extremely well over the last 30 years.

Some customers* of Sediver composite insulators in the U.S.A and Canada

Alabama Electric Coop, Andalusia, AL - Alabama Power Co, Birmingham, AL - Appalachian Power Co, - Arizona Public Service Co, AZ - Atlantic Electric, Charleston, SC - Austin (City of), Austin, TX - Baltimore Gas & Electric, Baltimore, MD - Big Rivers Electric, Henderson, KY - Bonneville Power Administration, Portland, OR - Carolina Power & Light, Raleigh, NC - Central Illinois Public Service, Springfield, IL - Central Power & Light, Corpus Christi, TX - Commonwealth Edison Co, IL - Connecticut Light & Power, CT - Delmarva Power & Light, Wilmington, DE - Delmarva Power Co, MD - Detroit Edison, Detroit, MI - Douglas Country P,U,D, Washington, WA - Empire District Electric, Joplin, MO - Florida Power & Light, St. Petersburg, FL - Georgia Power, Atlanta, GA - Grant County P,U,D, - Houston Light & Power, Houston, TX Idaho Power, Morristown, NJ - Imperial Irrigation District Iowa-Illinois Gas & Electric, IL - Jersey Central, Power & Light Morriston, NJ - Kansas City Power & Light, KS - Kansas City Public Utility Board, KS - Kansas Gas & Electricity, KS - Kansas Power & Light, KS - Knoxville Utilities Board, Tennessee, TN - Los Angeles Dept of Water & Power, Los Angeles, CA - Midway Sunset Co-Generation, CA - Minnkota Power Coop, Mississippi Power & Light, MO - Mississippi Power Co, MO - Nebraska Public Power District, Colombus, NB - Nevada Power Co, NV - New England Power Co, New York State Electric & Gas, NY - Niagara Mohawk Power Co, North Virginia Electric Coop, VA - Northern Indiana Public Service, IN - Northern States Power Co, Ohio Edison Company, OH Otter Tail Power Company, Pacific Gas & Electric, Pacific Power & Light, Portland, OR - Pensylvannia Power Co, Allentown, PA - Philadelphia Electric, Public Service Electric & Gas, Newark, NJ - Public Service of Colorado, Denver, CO - Public Service of Indiana, IN - Public Service of New Hampshire, NH - Public Service of New Mexico, NM - Public Service of Oklahoma, OK - Puget Sound Power & Light, San Antonio {City of}, Public Serv, Bd, Tx San Diego Gas & Electric, Sierra Pacific Power Company, South Carolina Electric & Gas, SC - South Mississippi ElecPower Assoc, MS - Southern California Edison, CA - Southwestern Electric Power Co, Southwestern Public Service, Tacoma {City of}, Washington, WA - Tampa Electric, Tarheel Electric Membership Association, Tennesse Valley Authority, Chattanooga, TN - Tri-State Generation & Trans, Ass, Union Electric Co, St Louis, MO - United Power Association, Elk River, Utah Power & Light, Salt Lake city, UT - West Penn Power, Western Area Power Adminis, Winfield {City of}, Kansas, KS - Wisconsin Electric Power, WI - Wisconsin Power & Light, WI - Wisconsin Public Service, WI - USA Alberta Power, BC Hydro, Enmax, Hydro Qubec, Hydro One, Manitoba Hydro, Newfoundland Hydro, NB Power, Sask Power - Canada
* Some of the companies above are now part of new entities

Sediver today

The SEVES group is a world leader in the power insulator industry, specialized in composite, glass and porcelain insulators for high voltage transmission lines and substations. Sediver is part of the Seves group and has been specialized for the last 60 years in the field of high voltage glass and polymer insulation. More recently, composite surge arresters have been added to our product range.

Today Sedivers global presence is assured by: manufacturing facilities located in South America (Brazil), Europe (Italy) and the Far East (China). Each facility is ISO 9001-2000 certified and is ruled by the same quality assurance programs and organization. This ensures that all Sediver insulators are manufactured with the same design, following the same methods and procedures, in order to supply insulators to our clients, worldwide, with the same level of high quality. centralized technical resources located in France, including Research and Development and Customer Technical Support as well as high voltage laboratories. a large and widespread commercial network ensuring timely assistance to customers in the execution of their projects. The sales offices for North America are based in Tiffin (OH), USA and Montreal, Canada, with regional representatives covering all of the North American territory.

Quality driven organisation and staff

Ideally, an insulator once installed, should be maintenance-free and forgotten by the operator of the line for several decades. Sediver contributes to achieving this goal by placing quality at all levels of the organization and at the forefront of the actions undertaken by all personnel, from the design, manufacturing, testing and supply, up to after-sales service of any Sediver products to its customers.

Quality of products
Each factory quality organization is coordinated through a centralized Quality Department who acts as the clients representative in determining and assuring full compliance of the manufactured insulators with the highest standards. Each quality department has absolute authority to ensure that the overall quality policy is enforced and respected at all levels of operations.

Quality of technical support

A team of skilled engineers operating in our Product Engineering Dept are dedicated to providing solutions to customers in the field of high-voltage insulation and protection. Their know-how is based on 60 years of experience, testing and research carried out in State-of-the-Art laboratories using cutting edge technology in the fields of material science, mechanical and HV testing including pollution testing and 3D electrical and mechanical simulations.

Sediver unique combination between design features ...

Sediver Impenetrable design proven dependability

All Sediver composite insulators are manufactured at high pressure and high temperature thanks to direct injection molding technology. This unique impenetrable housing design safely protects the fiberglass rod against water or contaminant penetration without the need of any seals. Injection molding technology has been adopted and continuously perfected by Sediver since 1985. The Sediver state-of-the-art insulator is made with the most advanced materials, resulting from extensive research testing and field experience gained over more than 50 years of expertise in overhead line insulation. Field experience has clearly demonstrated that composite insulators performance and degradation was directly related to some key design features. One of them, (provided material selection is adequate), is defined by the method of construction of the housing. In this regard, internal tracking and moisture penetration are known to be the main actors for failures in service. To prevent such risks, Sediver housing is directly injected and bonded at high temperature and high pressure on the fiberglass rod and the fittings, assuring a complete adherence of the rubber. The perfect interface between rod and housing will not allow any development of internal tracking under the housing. The complete adherence of the rubber onto the end fittings enlarged collar eliminates the need for inherently weak sealing devices responsible for moisture ingress, and subsequently brittle fractures. The housing being totally impenetrable will also prevent possible moisture penetration along the core.

Galvanized end fittings designed to reduce the E-field and provide a large surface for rubber bonding Injected housing moulded directly to the rod and the fittings forming an impenetrable protective housing

Reduced E-field design

The extremity of the insulator is the most severely stressed section of the insulator. Thanks to the direct injection moulding process, the Sediver design requires no seal at the end fitting which is totally bonded to the first shed eliminating any risk of ageing of seals. Beyond being fully impenetrable, this design where the first shed is moulded over an enlarged collar at the extremity of the end fitting reduces greatly the E-field, decreasing simultaneously the current density on the shank. These unique features have shown to be essential for the long term performance of composite materials.

Long term performance

The direct injection moulding process used by Sediver offers a unique quality of interface between the rod and the housing as well as between the end fitting and the housing. Making the insulator fully impenetrable, this feature also offers unparallel quality of bonding along the rod preventing any risk of internal tracking along the longitudinal interface of the composite insulator.

and manufacturing process

Mechanical reliability
The quality of the rod is key for the long term mechanical reliability of a composite insulator. Sediver customized fiberglass reinforced epoxy resin rod formulation provides outstanding performance under the most severe field conditions. This high strength core is not only protected by a fully impenetrable housing but is by nature formulated against acid generation that might exist with low grade resins. This combination is a major step against brittle fracture.

Compression crimping monitoring

End fittings for composite insulators need sufficient gripping force to achieve the required tensile strength without damaging the rod. Cutting edge technology is present in the Sediver composite insulator process including the monitoring of crimping under compression of the end fitting on the fiberglass rod. The latest evolution of more than 20 year development of acoustic monitoring technique is fully integrated to our process, removing the unknown of non visible damage in the rod under the metal end fitting. This is one more major contribution to the dependability of the Sediver composite insulators.

Fiberglass reinforced epoxy resin rod End fitting attached to rod by compression crimping process, acoustically monitored

Interface integrity monitoring

The longitudinal interface along the fiberglass rod and the rubber housing is highly critical in regard to risks of internal tracking if this interface is not perfect. Thanks to the injection moulding process, the Sediver design offers the strongest possible bonding and adherence between these two components. Additionally, Sediver designed an exclusive non destructive testing method based on ultrasonic technique to validate, on a sampling basis, the quality of this interface. This control performed on finished products offers one more step in the advanced dependability of our products.

Crimping acoustic monitoring system

Ultrasonic monitoring system

How to select your Sediver composite insulator

Housing material
Sediver suspension insulators are available either with EPDM or with silicone rubber. EPDM compound has been specially formulated to provide optimum weathering and electrical properties for all operating conditions. Sediver has more than 30 years of excellent field experience with EPDM insulators. Silicone compound provides excellent hydrophobic and recovery characteristics which limit leakage current and arcing in polluted or seacoast environments. Both formulations are the result of extensive research and testing programs.

Grading rings
At higher operating voltages, grading rings are necessary to reduce the voltage gradient on and within the insulator, and to reduce radio noise to acceptable levels. As on ceramic strings, the need for grading rings also depends on admissible hardware design, conductor bundle position, altitude and contamination conditions. General recommendations for Sediver suspension insulators used in non-contaminated and low altitude (<3000) areas are:
Line Voltage Below 160 kV 160 kV Recommendations Grading rings not required Grading ring 11 required at line end of 25, 30 and 40 kip (SML) Not required for 50 kip (SML)and above 230-345 kV 500 kV & above Grading ring 11 required at line end of all types Grading ring 15.4 required at line end and 11 ring at ground end of all types

Performance of shed profile under contaminated conditions

The high leakage distance and relatively small surface area of Sediver insulators provide improved contamination performance as compared with strings of standard design ceramic insulators. Selection of the correct type and length of Sediver insulators depends on the nature of the pollutants involved, local weather patterns and washing practices. These conditions should therefore be described when requesting recommendations for contaminated area applications. Sediver insulators with a higher leakage distance in a given standard section length are available for this purpose, when needed. Dimensions and ratings of a typical high leakage Sediver insulator, as compared with the standard leakage type, are shown below:
Profile Section Length type EB
Inches (mm)

The presence of the ring(s) is identified by the last digit of the catalog designation: 0 no grading ring 1 one ring 11 at line end 5 one ring 15.4 at line end and one ring 11 at ground end

Leakage Distance
Inches (mm)

25 kips

Flashover ratings Low Critical frequency Impulse

Dry kV Wet kV Pos. kV Neg. kV

Standard Leakage High Leakage Very high Leakage

XF XM XL

50,7 50,7 50,7

111,6 126,4 166,2

400 405 415

355 360 370

710 720 740

740 750 770

Mechanical ratings
Sediver suspension insulators are available with mechanical ratings from 10 to 132 kip. The mechanical characteristics are defined by two parameters: Specified mechanical load (SML)- the tensile test load which the Sediver insulator can withstand for 30 to 90 seconds without failure. Routine test load - the tensile load applied for 10 seconds at ambient temperature to every Sediver suspension insulator at the end of the manufacturing process.

How to select your Sediver composite suspension insulator

Fitting configuration
Sediver Suspension insulators are available with six end fitting configurations shown on this page and therefore, adapt easily to any method of attachment to structures and conductor clamps. The users selection of the required end fitting combination will depend upon construction situation (new or retrofitted line) specific application (I, V, deadend) and maintenance practice. Each end fitting configuration is identified by a type letter (E, B, Y, etc.). To specify the end fitting combination required, two type letters are added to the basic catalog number designation for a given insulator. The first type letter indicates the cold (or structure) end fitting configuration, while the second letter indicates the hot (or conductor end) configuration.

Oval eye (type E)

Y-clevis (type Y)

Socket (type S)

speciefied mechanical load lbs 25.000 30.000 40.000 50.000 80.000

dimensions inches A B C D E (min) (min) (max) (max) (max) 1 1 1 1 1.1 2 2 2 2 2.9 ANSI

speciefied mechanical load lbs 25.000 30.000 40.000 50.000

dimensions inches F d4 (min) (min)

ANSI

speciefied mechanical load lbs 25.000 30.000 40.000 50.000

ANSI class 52.5 52.5 52.8 52.11

0.63 0.53 0.75 C29.12 0.63 0.53 0.75 C29.12 0.75 0.75 0.9 0.9 0.9 0.9 0.9 C29.12 1.3 1.3

1.25 0.75 C29.12 1.25 0.75 C29.12 1.57 0.875 C29.12 1.57 0.875

Ball (type B)

Clevis (type C)

Tongue (type T)

speciefied mechanical load lbs 25.000 30.000 40.000 50.000

ANSI class 52.5 52.5 52.8 52.11

speciefied mechanical load lbs 25.000 30.000 40.000 50.000

dimensions inches B F H d1 d2 (min) (min) (max) (max) (min) 0.69 1.33 0.71 0.625 0.66 0.69 1.33 0.71 0.625 0.66 0.94 1.77 0.83 1 1.64 0.91 0.76 0.89

ANSI class 52.6 52.6

speciefied dimensions inches ANSI mechanical class Thickness L M d3 load lbs (max) (min) (max) (min) 25.000 30.000 40.000 50.000 0.56 0.56 0.7 0.94 1.89 0.56 0.66 1.89 0.56 0.66 52.6 52.6

0.78 52.10 0.90 52.12

2.55 0.87 0.78 52.10 2.18 0.56 0.90 52.12

25 kip - (120 kN) 30 kip - (130 kN)

Sediver composite suspension insulators

Shed Profile XF
D1 D2 3.7 93 mm 3.1 78 mm

XM
4.1 105 mm 3.5 90 mm

XL
5.4 137 mm 4.7 119 mm

Typical Line Voltage

Sediver Catalog Designation SEDNYB120XF21S0 SEDNYB120XM21S0

Number of Sheds

Section Length
Inches (mm)

Leakage Distance
Inches (mm)

Dry Arcing * Distance

Inches (mm)

Low Frequency* Flashover - ANSI

Dry kV Wet kV

Critical Impulse* Flashover - ANSI

Pos. kV Neg. kV

Approx. Net Wt
Lbs. (kg)

21

34.1 866

69 kV

SEDNYB120XL21S0 SEDNYB120XF25S0 SEDNYB120XM25S0 SEDNYB120XL25S0 SEDNYB120XF29S0 SEDNYB120XM29S0 29 42.8 1086 25 38.4 976

115 kV

SEDNYB120XL29S0 SEDNYB120XF33S0 SEDNYB120XM33S0 SEDNYB120XL33S0 SEDNYB120XF37S0 SEDNYB120XM37S0 SEDNYB120XL37S0 SEDNYB120XF39S0 SEDNYB120XM39S0 39 53.6 1361 37 51.4 1306 33 47.1 1196

138 kV

SEDNYB120XL39S0 SEDNYB120XF43S0 SEDNYB120XM43S0 SEDNYB120XL43S0 SEDNYB120XF47S0 SEDNYB120XM47S0 SEDNYB120XL47S0 47 62.2 1581 43 57.9 1471

62.8 1595 71.2 1810 93.9 2385 75 1905 85 2160 112 2844 87.2 2215 98.8 2510 130 3303 99.4 2525 112.6 2860 148.1 3762 111.6 2835 126.4 3210 166.2 4221 117.7 2990 133.2 3385 175.2 4451 129.9 3300 147 3735 193.3 4910 142.1 3610 160.8 4085 211.4 5369

23.1 587 23.6 601 25 635 27.4 697 28 711 29.3 745 31.8 807 32.3 821 33.6 855 36.1 917 36.6 931 38 965 40.4 1027 41 1041 42.3 1075 42.6 1082 43.1 1096 44.5 1130 46.9 1192 47.5 1206 48.8 1240 51.3 1302 51.8 1316 53.1 1350

240 245 255 280 285 295 320 325 340 360 365 375 400 405 415 420 425 435 460 465 475 495 500 515

200 205 215 240 245 255 280 285 295 315 320 335 355 360 370 375 380 390 410 415 425 445 450 465

425 430 455 495 505 525 570 575 600 640 650 670 710 720 740 745 755 775 815 825 845 885 890 915

450 460 480 525 535 555 595 605 630 670 675 700 740 750 770 775 785 805 845 855 875 915 920 945

8.1 3.7 8.8 4 11.4 5.2 8.7 3.9 9.5 4.3 12.7 5.7 9.2 4.2 10.2 4.6 13.9 6.3 9.8 4.5 11 5 15.1 6.9 10.4 4.7 11.7 5.3 16.4 7.4 10.7 4.9 12.1 5.5 17 7.7 11.3 5.1 12.8 5.8 18.2 8.3 11.9 5.4 13.5 6.1 19.4 8.8

Table shows typical models. Higher voltages and other dimensions or fittings combinations are available on request. Tests complying with ANSI C29.11 *When grading rings are included in the designation, the electrical values and dry arcing distance are given accordingly

Sediver composite suspension insulators

25 kip - (120 kN) 30 kip - (130 kN)

Section length adjustments
Ground fitting Socket Eye Y-clevis Clevis Eye Line fitting Ball Ball Tongue Tongue Eye Type letters SB EB YT CT EE Adjustments inches mm -1.4 -36 -0.7 +0.9 +0.1 +0.4 -18 +22 +2 +10

Typical Line Voltage

Sediver Catalog Designation SEDNYB120XF51S1 SEDNYB120XM51S1 SEDNYB120XL51S1

Number of Sheds

Section Length
Inches (mm)

Leakage Distance
Inches (mm)

Dry Arcing* Distance

Inches (mm)

Low Frequency* Flashover - ANSI

Dry kV Wet kV

Critical Impulse* Flashover - ANSI

Pos. kV Neg. kV

Approx. Net Wt
Lbs. (kg)

51

66.6 1691

161 kV with grading ring*

SEDNYB120XF55S1 SEDNYB120XM55S1 SEDNYB120XL55S1 SEDNYB120XF59S1 SEDNYB120XM59S1 SEDNYB120XL59S1 SEDNYB120XF65S1 SEDNYB120XM65S1 SEDNYB120XL65S1 65 81.7 2076 59 75.2 1911 55 70.9 1801

230 kV with grading ring*

SEDNYB120XF71S1 SEDNYB120XM71S1 SEDNYB120XL71S1 SEDNYB120XF75S1 SEDNYB120XM75S1 SEDNYB120XL75S1 SEDNYB120XF81S1 SEDNYB120XM81S1 81 99.1 2516 75 92.6 2351 71 88.2 2241

345 kV with grading ring*

SEDNYB120XL81S1 SEDNYB120XF87S1 SEDNYB120XM87S1 SEDNYB120XL87S1 87 105.6 2681

154.3 3920 174.6 4435 229.4 5828 166.5 4230 188.4 4785 247.5 6287 178.7 4540 202.1 5135 265.6 6746 197 5005 222.8 5660 292.7 7434 215.4 5470 243.5 6185 319.8 8123 227.6 5780 257.3 6535 337.9 8582 245.9 6245 277.9 7060 365 9270 264.2 6710 298.6 7585 392.1 9959

53.1 1348 53.3 1355 54 1372 57.4 1458 57.7 1465 58.3 1482 61.7 1568 62 1575 62.7 1592 68.2 1773 68.5 1740 69.2 1757 74.7 1898 75 1905 75.7 1922 79.1 2008 79.3 2015 80 2032 85.6 2173 85.8 2180 86.5 2197 92 2338 92.3 2345 93 2362

515 515 520 550 555 560 590 590 600 645 650 655 705 705 710 740 740 750 795 795 805 850 850 860

460 465 470 500 500 505 535 535 540 585 590 595 635 640 645 670 675 680 720 720 725 770 770 775

910 915 925 980 985 995 1050 1055 1065 1150 1155 1165 1250 1255 1265 1320 1320 1335 1420 1420 1430 1515 1520 1530

940 945 955 1010 1015 1025 1075 1080 1090 1180 1180 1190 1275 1280 1290 1340 1345 1355 1440 1445 1455 1535 1540 1550

18.4 8.4 20.2 9.2 26.6 12.1 19 8.6 20.9 9.5 27.8 12.6 19.6 8.9 21.6 9.8 29.1 13.2 20.5 9.3 22.7 10.3 30.9 14 21.4 9.7 23.8 10.8 32.8 14.9 21.9 10 24.5 11.1 34 15.4 22.8 10.4 25.6 11.6 35.8 16.3 23.7 10.8 26.7 12.1 37.7 17.1

Table shows typical models. Higher voltages and other dimensions or fittings combinations are available on request. Tests complying with ANSI C29.11 *When grading rings are included in the designation, the electrical values and dry arcing distance are given accordingly
SED N ANSI Standard YB End fitting type 120 SML in kN XM Shed profile 25 Number of sheds S Material S for Silicon E for EPDM 0 Number/type of grading rings

40 kip - (180 kN)

Sediver composite suspension insulators

Shed Profile XF
D1 D2 3.7 93 mm 3.1 78 mm

XM
4.1 105 mm 3.5 90 mm

XL
5.4 138 mm 4.6 118 mm

Typical Line Voltage

Sediver Catalog Designation SEDNEB180XF29S0 SEDNEB180XM29S0

Number of Sheds

Section Length
Inches (mm)

Leakage Distance
Inches (mm)

Dry Arcing * Distance

Inches (mm)

Low Frequency* Flashover - ANSI

Dry kV Wet kV

Critical Impulse* Flashover - ANSI

Pos. kV Neg. kV

Approx. Net Wt
Lbs. (kg)

29

43.1 1094

115 kV

SEDNEB180XL29S0 SEDNEB180XF33S0 SEDNEB180XM33S0 SEDNEB180XL33S0 SEDNEB180XF35S0 SEDNEB180XM35S0 35 49.6 1259 33 47.4 1204

138 kV

SEDNEB180XL35S0 SEDNEB180XF39S0 SEDNEB180XM39S0 SEDNEB180XL39S0 SEDNEB180XF45S0 SEDNEB180XM45S0 45 60.4 1534 39 53.9 1369

161 kV

SEDNEB180XL45S0 SEDNEB180XF53S0 SEDNEB180XM53S0 SEDNEB180XL53S0 SEDNEB180XF61S1 SEDNEB180XM61S1 SEDNEB180XL61S1 61 77.7 1974 53 69.1 1754

230 kV with grading ring*

SEDNEB180XF67S1 SEDNEB180XM67S1 SEDNEB180XL67S1 SEDNEB180XF71S1 SEDNEB180XM71S1 SEDNEB180XL71S1 71 88.5 2249 67 84.2 2139

87.3 2219 98.8 2510 130 3303 99.5 2529 112.6 2860 148.1 3762 105.6 2684 119.5 3035 157.1 3992 117.9 2994 133.2 3385 175.2 4451 136.2 3459 153.9 3910 202.3 5139 160.6 4079 181.5 4610 238.5 6057 185 4699 209 5310 274.6 6975 203.3 5164 229.7 5835 301.7 7664 215.5 5474 243.5 6185 319.8 8123

31.9 810 32.3 821 33.6 855 36.2 920 36.6 931 38 965 38.4 975 38.8 986 40.1 1020 42.7 1085 43.1 1096 44.5 1130 49.2 1250 49.6 1261 51 1295 57.9 1470 58.3 1481 59.6 1515 64 1625 64.2 1630 68.3 1735 70.5 1790 70.7 1795 71.3 1812 74.8 1900 75 1905 75.7 1922

320 325 340 360 365 375 380 385 395 420 425 435 480 485 495 555 560 570 610 610 615 665 670 675 705 705 710

280 285 295 320 320 335 335 340 350 375 380 390 430 435 445 500 505 515 550 555 560 605 605 610 635 640 645

570 575 600 640 650 670 675 685 705 745 755 775 850 855 880 990 995 1015 1085 1085 1095 1185 1190 1200 1250 1255 1265

600 605 630 670 675 700 705 715 735 775 785 805 880 885 910 1015 1025 1045 1110 1115 1125 1210 1215 1225 1280 1280 1290

9.8 4.4 10.7 4.8 14.5 6.6 10.4 4.7 11.4 5.2 15.7 7.1 10.6 4.8 11.7 5.3 16.3 7.4 11.2 5.1 12.4 5.6 17.6 8 12.1 5.5 13.5 6.1 19.4 8.8 13.3 6 14.9 6.8 21.9 9.9 20.4 9.3 22.3 10.1 30.3 13.8 21.3 9.7 23.4 10.6 32.2 14.6 21.9 9.9 24.1 10.9 33.4 15.2

10

Table shows typical models. Higher voltages and other dimensions or fittings combinations are available on request. Tests complying with ANSI C29.11 *When grading rings are included in the designation, the electrical values and dry arcing distance are given accordingly

Sediver composite suspension insulators

40 kip - (180 kN)

Section length adjustments

Ground fitting Socket Y-clevis Y-clevis Clevis Eye Line fitting Ball Ball Tongue Tongue Eye Type letters SB YB YT CT EE Adjustments inches mm -0.2 -5 +0.7 +1.7 +1.3 +1.1 +19 +43 +34 +29

Typical Line Voltage

Sediver Catalog Designation SEDNEB180XF81S1 SEDNEB180XM81S1 SEDNEB180XL81S1 SEDNEB180XF87S1 SEDNEB180XM87S1

Number of Sheds

Section Length
Inches (mm)

Leakage Distance
Inches (mm)

Dry Arcing* Distance

Inches (mm)

Low Frequency* Flashover - ANSI

Dry kV Wet kV

Critical Impulse* Flashover - ANSI

Pos. kV Neg. kV

Approx. Net Wt
Lbs. (kg)

81

99.4 2524

87

345 kV with grading ring*

105.9 2689

SEDNEB180XL87S1 SEDNEB180XF93S1 SEDNEB180XM93S1 SEDNEB180XL93S1 SEDNEB180XF99S1 SEDNEB180XM99S1 SEDNEB180XL99S1 SEDNEB180XF119S5 SEDNEB180XM119S5 119 140.5 3569 99 118.9 3019 93 112.4 2854

500 kV with grading rings*

SEDNEB180XL119S5 SEDNEB180XF129S5 SEDNEB180XM129S5 SEDNEB180XL129S5 129 151.3 3844

246 6249 277.9 7060 365 9270 264.3 6714 298.6 7585 392.1 9959 282.6 7179 319.3 8110 419.2 10647 300.9 7644 339.9 8635 446.3 11336 361.9 9194 408.8 10385 536.6 13631 392.5 9969 443.3 11260 581.8 14778

85.6 2175 85.8 2180 86.5 2197 92.1 2340 92.3 2345 93 2362 98.6 2505 98.8 2510 99.5 2527 105.1 2670 105.3 2675 106 2692 123.2 3129 123.2 3129 123.2 3129 134 3404 134 3404 134 3404

795 795 805 850 850 860 905 905 915 960 960 965 1110 1110 1110 1200 1200 1200

720 720 725 770 770 775 820 820 825 865 870 870 995 995 995 1070 1070 1070

1420 1420 1430 1520 1520 15305 1615 1620 1630 1715 1720 1730 1985 1985 1985 2145 2145 2145

1440 1445 1455 1540 1540 1550 1635 1635 1645 1730 1730 1740 1990 1990 1990 2145 2145 2145

23.4 10.6 25.9 11.7 36.5 16.6 24.3 11 27 12.2 38.4 17.4 25.1 11.4 28 12.7 40.2 18.2 26 11.8 29.1 13.2 42.1 19.1 42 19 45.7 20.7 61.3 27.8 43.4 19.7 47.4 21.5 64.4 29.2

Table shows typical models. Higher voltages and other dimensions or fittings combinations are available on request. Tests complying with ANSI C29.11 *When grading rings are included in the designation, the electrical values and dry arcing distance are given accordingly

SED

N ANSI Standard

YB End fitting type

120 SML in kN

XM Shed profile

25 Number of sheds

S Material S for Silicon E for EPDM

0 Number/type of grading rings

11

50 kip - (220 kN)

Sediver composite suspension insulators

Shed Profile XF
D1 D2 4.1 105 mm 3.5 90 mm

Section length adjustments

Ground fitting Socket Eye Y-clevis Clevis Y-clevis Line fitting Ball Ball Tongue Tongue Ball Type letters SB EB YT CT YB Adjustments inches mm -1.2 -32 -1.3 +1.0 -0.1 -0.1 -33 +25 -3 -4 Approx. Net Wt
Lbs. (kg)

XL
5.9 150 mm 5.1 130 mm

Typical Line Voltage

Sediver Catalog Designation SEDNEE220XF61S1 SEDNEE220XL61S1 SEDNEE220XF65S1 SEDNEE220XL65S1

Number of Sheds

Section Length
Inches (mm)

Leakage Distance
Inches (mm)

Dry Arcing* Distance

Inches (mm)

Low Frequency* Flashover - ANSI

Dry kV Wet kV

Critical Impulse* Flashover - ANSI

Pos. kV Neg. kV

61

81.5 2070 85.8 2180 92.3 2345 96.7 2455 103.1 2620 109.6 2785 118.3 3005 129.1 3280 140 3555 150.8 3830 161.6 4105 172.4 4380

65

230 kV with grading ring*

SEDNEE220XF71S1 SEDNEE220XL71S1 SEDNEE220XF75S1 SEDNEE220XL75S1 SEDNEE220XF81S1 SEDNEE220XL81S1 SEDNEE220XF87S1 SEDNEE220XL87S1

71

75

81

87

345 kV with grading ring*

SEDNEE220XF95S1 SEDNEE220XL95S1 SEDNEE220XF105S1 SEDNEE220XL105S1 SEDNEE220XF115S5 SEDNEE220XL115S5 SEDNEE220XF125S5

95

105

115

500 kV with grading rings*

SEDNEE220XL125S5 SEDNEE220XF135S5 SEDNEE220XL135S5 SEDNEE220XF145S5 SEDNEE220XL145S5

125

135

145

186.2 4729 283.3 7195 198.5 5041 301.9 7669 216.9 5509 329.9 8380 229.2 5821 348.6 8854 247.6 6289 376.6 9565 266 6757 404.6 10276 290.6 7381 441.9 11224 321.3 8161 488.5 12409 352 8941 535.2 13594 382.7 9721 581.9 14779 413.4 10501 628.5 15964 444.1 11281 675.2 17149

64.1 1627 64.9 1648 68.4 1737 69.2 1758 74.9 1902 75.7 1923 79.2 2012 80 2033 85.7 2177 86.5 2198 92.2 2342 93 2363 100.9 2562 101.7 2583 111.7 2837 112.5 2858 119 3023 119 3023 129.8 3297 129.8 3297 140.6 3571 140.6 3571 151.5 3848 151.5 3848

610 615 650 655 705 710 740 750 795 805 850 860 925 930 1015 1020 1075 1075 1165 1165 1250 1250 1340 1340

550 560 585 595 640 645 670 680 720 730 770 775 835 840 915 920 965 965 1040 1040 1115 1115 1190 1190

1085 1100 1155 1165 1255 1265 1320 1335 1420 1435 1520 1530 1650 1665 1815 1825 1925 1925 2085 2085 2245 2245 2405 2405

1115 1125 1180 1190 1280 1290 1345 1355 1445 1455 1540 1550 1665 1680 1825 1835 1930 1930 2085 2085 2240 2240 2395 23950

30.6 13.9 41.4 18.8 31.6 14.3 43 19.5 32.9 14.9 45.4 20.6 33.9 15.4 47.1 21.3 35.2 16 49.5 22.4 36.6 16.6 51.9 23.6 38.5 17.4 55.2 25 40.8 18.5 59.3 26.9 56.5 25.6 76.8 34.8 58.8 26.7 80.8 36.7 61.1 27.7 84.9 38.5 63.4 28.8 89 40.4

Table shows typical models. Higher voltages and other dimensions or fittings combinations are available on request. Tests complying with ANSI C29.11 *When grading rings are included in the designation, the electrical values and dry arcing distance are given accordingly

12

Sediver composite suspension insulators

80 kip - (360 kN)

Shed Profile XF
D1 D2 4.1 105 mm 3.5 90 mm

XL
5.9 150 mm 5.1 130 mm

Typical Line Voltage

Sediver Catalog Designation SEDNEE360XF123S5 SEDNEE360XL123S5 SEDNEE360XF139S5

Number of Sheds

Section Length
Inches (mm)

Leakage Distance
Inches (mm)

Dry Arcing * Distance

Inches (mm)

Low Frequency* Flashover - ANSI

Dry kV Wet kV

Critical Impulse* Flashover - ANSI

Pos. kV Neg. kV

Approx. Net Wt
Lbs. (kg)

123

151.8 3856 169.1 4296 173.5 4406 189 4800

500 kV with grading rings*

SEDNEE360XL139S5 SEDNEE360XF143S5 SEDNEE360XL143S5 SEDNEE360XF157S5 SEDNEE360XL157S5

139

143

157

376.6 9565 572.5 14542 413 10489 647.2 16438 438 11125 665.8 16912 466 11850 731.1 18571

127.6 3241 127.6 3241 145.6 3698 145.6 3698 149.3 3792 149.3 3792 164.5 4177 164.5 4177

1145 1145 1285 1285 1320 1320 1445 1445

1025 1025 1145 1145 1175 1175 1280 1280

2050 2050 2310 2310 2370 2370 2595 2595

2055 2055 2300 2300 2365 2365 2575 2575

63.8 28.9 85.3 38.7 67.3 30.6 91.9 41.7 68.4 31 93.5 42.4 71.5 32.5 99.2 45

Table shows typical models. Other dimensions are available on request. Tests complying with ANSI C29.11. *Electrical values and dry arcing distance take into account the rings.

SED

N ANSI Standard

YB End fitting type

120 SML in kN

XM Shed profile

25 Number of sheds

S Material S for Silicon E for EPDM

0 Number/type of grading rings

Packing
The methods employed to pack Sediver composite insulators are the result of experience gained from shipping millions of insulators to user warehouses and construction sites in a large number of countries worldwide. The packing method illustrated below have been developed to minimize possible damage during shipment and storage as well as to reduce space and freight cost. The separators are made by wood.

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Sediver laboratory and research facilities

Material science is present at every angle of composite insulator technology. Beyond more traditional mechanical and electrical testing facilities for which Sediver has full testing equipment available either in the factory laboratories or, at a larger scale, in our Research Centre in France, Sediver has also implemented state of the art material testing capabilities. With more than 30 years of experience in this field, we offer the most advanced and comprehensive tools and expertise for rod, rubber housing or complete design testing and evaluation from our Research centre based in Saint Yorre, France. Constant research in material science is a guarantee for Sediver product end users to always benefit of the most advanced know how in this field.

Sediver R&D and EHV laboratory main testing equipments

Electrical testing equipment
Impulse generator Impulse generator Current impulse generator Power frequency transformer (dry/wet test) Power frequency transformer (dry/wet test) RIV testing equipment RIV testing equipment DC +/- power source DC +/- power source AC pollution room AC/DC clean fog test Tracking wheel test ( 4 wheels) 1000 h salt fog test (2 rooms) 5000 h ageing test Inclined plan test Oil puncture test Ionic migration test HVDC Partial discharges Partial discharges

Characteristics
1.2 MV 60 kJ 5.5 MV 60 kJ 100 kA 500 kV 1.3 MV 100 KV 700 KV 100 KV +/200 KV +/150 KV salt fog as per IEC 507 250 KV AC as per CSA and IEC as per IEC 61109 as per IEC 61109 as per IEC 60587 and ASTM D2303 200 kV IEC 61325 700 kV 100 kV

Mechanical testing equipment

Tensile load test machine Thermo-mechanical machine Thermo-mechanical machine Torsion test Cantilever/ compression combined load Cyclic bending machine Cantilever thermo-mechanical test Vibration test station 400 kN - 500 kN 1000 kN 1000 kN -50C/+80C 500 kN -60C/+80C 20000 mdaN 200 kN 50 kN 20 kN -45C/+70C 2 Hz to 3000 Hz 50 kN 43 m span

3D Electric field calculation of a complete structure using composite insulators or computerized mechanical simulations can be offered for specific needs.

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Sediver composite insulators for HV transmission lines applications

Insulator type Definitions and applications
Standard insulator designed for applications where the applied mechanical load is always in pure tension. It can be used vertically, in suspension: I or V string configuration or horizontally as a dead-end, (strain tension) single or multiple insulator assembly and as a brace for braced line posts. Composite materials provide a good solution in highly contaminated areas where frequent washing of toughened glass and porcelain cap and pin insulators is required or in case of helicopter erection in remote or difficult areas requiring minimal weight.

Suspension Dead-end Brace

Line post

Insulator designed mainly for flexural loads (bending) but also tension and compression, thus having combined loading capability. Normally utilized as a single unit can also be a double insulator assembly. Composite materials are most suitable for the application on compact lines and retrofitting due to their flexibility, overloads absorption capacity and reduced weight.

Braced line post

Designed for applications similar to a line post but with an added suspension insulator or brace to increase the vertical load capacity of the assembly. The base is rigid thus allowing also longitudinal Ioad capability (in the direction of phase conductor). This assembly is used where high vertical Ioad capability is required. It can also be utilized to help stabilize longitudinally sequences of pivoting horizontal vees. Typically supplied as a complete assembly.

Horizontal vee Pivoting braced post

Similar to a braced line post except that instead of a fixed base, it is equipped with a hinged (or pinned or pivoting) base thus preventing bending of the post insulator, thereby increasing its axial compression load capacity. This provides the horizontal vee assembly with a large vertical Ioad capacity. The hinged connections allow it to efficiently redistribute unbalanced longitudinal loads in the conductor (such as due to non-uniform ice accumulation) and minimize torsional loads on the support structure. Normally supplied as a complete assembly including hinged base. Unlike a braced line post or a horizontal vee which are two-dimensional structures, an insulated cross-arm is made up of a minimum of 3 insulators disposed in a triangulated position so as to provide to the assembly vertical, transverse and longitudinal Ioads capability. These assemblies are generally used to stabilize longitudinally long sequences of horizontal vees. They can also be used to dead-end phase conductors and replace parts of steel cross-arms on existing towers for voltage upgrades and compaction. Normally supplied as a complete assembly including hinged or fixed bases.

Insulated cross-arm

15

Contribution to international committees

Since the very beginning of international technical cooperation, Sediver has always been an active member in fields of research and standardization in international committees and working groups dealing with all aspects of high voltage insulation; for example Sediver experts are Project Leaders in IEC working groups 36WG11, 36BMT10...

List of some IEEE and international publications on composite:

Institute of Electrical and Electronics Engineers
T&D Committee WG Insulator contamination WG Insulator strength WG Application of non ceramic insulators ESMOL IEEE Guide for Braced Insulator Assemblies for Overhead Transmission Lines 60 kV and greater IEEE TF15.09.09.07 (E. DEL BELLO) IEEE Transactions on Power Delivery, Vol.23 N2, April 2008 p.785-791 Determination of the brittle fracture process of field failed HV insulators C. de TOURREIL ; G. THEVENET ; E. BROCARD ; N. SIAMPIRINGUE ; N. PICHON XIVth ISH , 2005 Paper D-28 Use of corona rings to control the electrical field along transmission line composite insulators CIGRE WG B2-03 (E. BROCARD ) CIGRE TECHNICAL BROCHURE, 2005 N 284 Guide for the evaluation of composite line post insulators subjected to combined mechanical load / Guide pour lvaluation des consoles isolantes composites soumises une combinaison de charges mcaniques CIGRE WG 22-03 (E. BROCARD) ELECTRA, 2002, N 203 Composite Insulator Handling guide CIGRE WG 22-03 (E. BROCARD ) CIGRE TECHNICAL BROCHURE, April 2001, N 184 Brittle fracture of composite insulators : the new explanation and a field case study C. DE TOURREIL, L. PARGAMIN, G.THEVENET, S. PRAT, N. SIAMPIRINGUE , ISH, 2001, Paper 5-25 New compact composite insulation for environmental economic and safety considerations D. DUMORA, 2001 WORLD INSULATOR CONGRESS AND EXHIBITION, Shanghai Nov. 18-21, 2001 Non destructive techniques for the evaluation of the integrity of composite insulators J.M. GEORGE, INTERNATIONAL SYMPOSIUM ON MODERN INSULATOR TECHNOLOGIES, Coral Gables Florida, Nov. 16-19, 1997 Studies of the long term performance of composite insulators and of the representativity of ageing tests G. RIQUEL, JM FOURMIGUE, D. DE DECKER, R. JOULIE, R. PARRAUD, CIGRE 1996, Paper 33-304

Sedivers experts are active in

ISO 9001-2000 certifications

Review of in service diagnostic testing of composite insulators / Revue des techniques de diagnostic en service pour isolateurs composites CIGRE WG 22-03, ELECTRA, 1996, N 169 Rating of composite suspension insulators related to the long term mechanical strength of rods L. PARIS, L. PARGAMIN, D. DUMORA, R. PARRAUD, IEEE Transactions on Power Delivery, Vol.9 n4 October 1994 p.2055-2063 Mechanical behavior of flexurally stressed composite insulators D. DUMORA, D. FELDMANN, M. GAUDRY, IEEE POWER DELIVERY, 1990 Vol. 5 n2 p.1066-1073 Natural and artificial weathering of EPDM compounds used in outdoor high voltage insulation C. AUBIN, C. HOUDRET, R. MAILFERT, L. PARGAMIN, IEEE ELECTRICAL INSULATION, 1981, N 4 Composite insulators for lines 220 kV and above L. PARGAMIN, J. HUC, IEE CONFERENCE PUBLICATION, 1979, N 176 Effects of the superposition of electric, mechanical and environmental stresses on the fatigue behavior of composite insulating materials R. MAILFERT, J. THORIS, D. RIVIERE, L. PARGAMIN, CIGRE, 1978, Paper 15-10

Catalogs

Behaviour of fiber reinforced plastics in HV insulators and fiber matrix bonding in composites: testing and measurements by a pointe-plan needle test L. PARGAMIN, R. MAILFERT, IEEE, 1976, Paper A 77 025-0

Sediver Canada Inc.

172 Merizzi, Ville St-Laurent, Quebec, Canada H4T 1S4 Tel. +1.514.739.3385 - Fax +1.514.739.3669 [email protected] - www.seves.com

Seves USA
981 Tyber Road Tiffin, Ohio 44883, USA Tel. +1.419.447.3460 - Fax +1.419.447.3481 [email protected] - www.seves.com

Photos Sediver Doc.C.L/Z.L./P.S. - C42 -2008