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    Ovation OCR 400

    Uploaded by

    Prasadh Indunil Punchihewa
    The OCR400 controller provides improvements over previous models like 50% faster processing speed and smaller size while maintaining the same configuration tools and functionality. It allows for both hardwired and virtual I/O through multiple network ports and supports protocols like Modbus, Fieldbus, and OPC. The OCR400 can handle thousands of combined physical and virtual I/O points while remaining backwards compatible with existing Ovation systems.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Ovation OCR 400

    Uploaded by

    Prasadh Indunil Punchihewa
    2K views14 pages
    The OCR400 controller provides improvements over previous models like 50% faster processing speed and smaller size while maintaining the same configuration tools and functionality. It allows for both hardwired and virtual I/O through multiple network ports and supports protocols like Modbus, Fieldbus, and OPC. The OCR400 can handle thousands of combined physical and virtual I/O points while remaining backwards compatible with existing Ovation systems.

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    The OCR400 controller provides improvements over previous models like 50% faster processing speed and smaller size while maintaining the same configuration tools and functionality. It allows for both hardwired and virtual I/O through multiple network ports and supports protocols like Modbus, Fieldbus, and OPC. The OCR400 can handle thousands of combined physical and virtual I/O points while remaining backwards compatible with existing Ovation systems.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    2K views14 pages

    Ovation OCR 400

    Uploaded by

    Prasadh Indunil Punchihewa
    The OCR400 controller provides improvements over previous models like 50% faster processing speed and smaller size while maintaining the same configuration tools and functionality. It allows for both hardwired and virtual I/O through multiple network ports and supports protocols like Modbus, Fieldbus, and OPC. The OCR400 can handle thousands of combined physical and virtual I/O points while remaining backwards compatible with existing Ovation systems.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 14

    Controller

    Model OCR400 Controller.

    Emerson Process Management Confidential

    What do you get vs the OCR161


    50% speed improvement 50mS Copy to Backup Double RAM, Quadruple Flash More integrated NIC ports 60% Smaller Overall Package and Power Usage
    All without using fans

    Greater Hardware I/O connectivity concurrently


    Local Ovation, Local Q Line and Remote Q or Ovation I/O concurrently

    Same config tools, Same controls, Same database

    Emerson Process Management Confidential

    Ovation Redundant Controller


    Processor Modules

    1:1 functional replacement of existing controller


    60% smaller DIN rail mountable package Same I/O interfaces

    Same Control Builder and Developer Studio configuration


    Minimal controller configuration changes only

    Control schemes, database, etc remain the same Same Environmental requirements
    But without Fans

    Same 24V Power scheme


    I/O Interface Modules
    Emerson Process Management Confidential

    Processor Module
    Control Processor & Highway Interface
    400MHz Processor 64MB expandable to 128MB DRAM 128Mb Flash memory accessible under cap

    4 On Board Fast Ethernet Ports


    Network connections Fieldbus and 3rd Party virtual I/O device capability

    Fits in an I/O module housing with new cap Uses PCI to interconnect with the I/O Interface Module LEDs for Power and 4 NICs

    Emerson Process Management Confidential

    OCR400 Network Connections


    Single Dual Attach

    Ethernet 3rd Party Link #1

    (Foundation Fieldbus*, Modbus/TCP, Profibus*, GE Mk V/VI, A-B DF1, etc)

    Ovation Network Connection #1 Ovation Network #2 Connection or Ethernet 3rd Party Link #3 50mS Copy to Backup or Ethernet 3rd Party Link #2 * Not supported on Solaris 1.7
    Emerson Process Management Confidential

    Hardwired and Virtual I/O Devices


    Controller supports 5 I/O Devices
    1 Hardwired I/O which includes redundancy All 5 can be virtual I/O devices
    Virtual I/O Hardwired I/O

    Hardwired I/O Device


    Single Device to handle all Hardwired I/O Connections made via Backplane and I/O Interface Module

    Virtual I/O Device


    Up to 5 Devices used to handle each of the Virtual (3rd party) I/O Device types
    GE MkV/VI, Modbus, Ff, A-B, etc

    Connections made via Ethernet Ports

    The same controller limits apply


    Approximately 2000 maximum field I/O points per Controller
    Emerson Process Management Confidential

    I/O Interface Module


    Provides internal power
    internal 12V, 5VDC from 24VDC

    Interfaces to all hardwired I/O types


    Local Ovation I/O Remote Ovation I/O Local Q Line I/O Remote Q Line I/O

    Local Ovation I/O connections are the same as the current controller Q Line and Remote I/O connections are via RJ45 ports on top of the module Fits in an I/O module housing with new cap

    Emerson Process Management Confidential

    IO Interface Module Connections


    Valid Combinations Q5 Local Q Line DIOB 0 Local Q Line DIOB 1 OR Remote Ovation I/O Nodes 1-4 OR Remote Q Line I/O Remote Ovation I/O Nodes 5-8 OR Remote Q Line I/O

    R4

    R3

    Local Ovation I/O always 16 branches with 4778 hardware addresses

    More I/O Flexibility


    Emerson Process Management Confidential

    Ovation I/O Bus

    OCR400 Controller I/O Architectures


    The IO interface only deals with two types of interfaces Local Ovation I/O and AUI connected I/O
    New OCR400 Controller Kit 5X00247 Ovation OCR400 I/O has the same drawing numbers and is Ovation fully interchangeable

    Local Ovation I/O Remote Ovation I/O

    CTRL IOIC
    AUI

    Ovation

    I/O
    FO Ovation

    CTRL IOIC MAU RNC


    5X00238 Existing AUI & RNC components

    Ovation I/O

    New OCR400 Migration Kit 5X00251 5X00230

    Local Q Line I/O Remote Q Line I/O

    CTRL IOIC QOL


    5X00238
    AUI FO

    AUI

    DIOB

    Qline I/O
    DIOB

    CTRL IOIC MAU QOR 5X00238


    Existing AUI & RNC components

    Qline I/O

    All other components are existing drawing numbers FO cable is supplied by the project
    Emerson Process Management Confidential

    I/O Driver Types & I/O Device Types


    Hardwired I/O
    OVATION (I/O Driver) - Local Ovation, Remote Ovation, Local Q Line, Remote Q Line (I/O Device)

    3rd Party I/O


    ALLEN BRADLEY - Allen Bradley PLC MODBUS - Modbus Master RTP IO - RTP IOBC6700 GE MARK V/VI - GE Mark V, GE Mark VI EXTERNAL OVATION NETWORK - External Ovation Network MHI - MHI TOSHIBA - Toshiba FIELDBUS - Foundation Fieldbus GE Genius - GE Genius PROFIBUS - Profibus
    Emerson Process Management Confidential

    10

    I/O Driver Types & Simulator Driver Types


    Some valid combinations of an I/O Driver, and a Sim Driver OVATION, NO ENTRY
    Ovation I/O used with no simulation points Standard configuration for controller

    OVATION, OVATION
    Ovation I/O used with Ovation Points from Simulator Model
    Allows Mix and Match of Ovation Real I/O and Simulated I/O

    Controller expects to interface with a SimServer

    NO ENTRY, FAKE
    Ovation I/O used with Ovation Points from same controller Model implemented in additional control sheets No SimServer involvement

    MODBUS, OVATION (One of many unexpected combinations)


    Modbus I/O used with Ovation Points from Simulator Model
    Allows Mix and Match of Modbus I/O and Simulated I/O

    Controller expects to interface with a SimServer


    Emerson Process Management Confidential

    11

    Virtual I/O Device Capabilities


    Type Systems Device Type Allen Bradley PLC Modbus Master MHI Toshiba I/O RTP IOBC6700 GE Mark V or GE Mark VI External Ovation Network Foundation Fieldbus GE Genius Profibus (Future) Max Devices 5 5 5 5 1 1 1 1 1 1 Max Addresses Per Device 5 5 1 1 5 2 1 16 (64 segments) 8 8 Max per Controller* 25 25 5 5 5 2 1 16 8 8

    Remember 1 Hardwired I/O Device is required for redundancy


    *This reduces the above Max per Controller numbers.

    Emerson Process Management Confidential

    12

    LED Indications
    Power OK P N1 Single Attach N2 N3 N4 Power OK Communication Backup (Fl) Alive Error (Red) Local I/O 1-8 Local I/O 9-16 Remote I/O #1 Remote I/O #2 Qline I/O P Cm Ct A E O1 O2 R3 R4 Q5 Power OK Communication Primary (Solid) Alive Local I/O 9-16 Remote I/O #1

    Backup Controller

    Primary Controller

    1 Red Error LED instead of 4 Char display 5 Lowest LEDs cyclically indicate error code
    Emerson Process Management Confidential

    13

    Controller Capabilities
    Lots of Hardwired I/O
    4778 Max

    And Lots of Virtual I/O capability


    2048 x 4 = 8192 Max

    Plus Lots of ports & connections Plus Lots of control sheets


    Multiplies Field I/O x 6, 8, or 10

    However the maximum overall originated I/O point limit per controller is still 16,000 points
    Emerson Process Management Confidential

    14

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