Micro820 and CCW R5 Daniel Kratochvil Commercial Engineer October 11, 2013 Agenda Micro820 Controller and new Plug-in modules Micro800 Controller Timeline Copyright (c) 2012 Rockwell Automation, Inc. All rights reserved.
Micro820 and CCW R5 Daniel Kratochvil Commercial Engineer October 11, 2013 Agenda Micro820 Controller and new Plug-in modules Micro800 Controller Timeline Copyright (c) 2012 Rockwell Automation, Inc. All rights reserved.
Micro820 and CCW R5 Daniel Kratochvil Commercial Engineer October 11, 2013 Agenda Micro820 Controller and new Plug-in modules Micro800 Controller Timeline Copyright (c) 2012 Rockwell Automation, Inc. All rights reserved.
Micro820 and CCW R5 Daniel Kratochvil Commercial Engineer October 11, 2013 Agenda Micro820 Controller and new Plug-in modules Micro800 Controller Timeline Copyright (c) 2012 Rockwell Automation, Inc. All rights reserved.
Copyright 2012 Rockwell Automation, Inc. All rights reserved. Rev 5058-CO900C Micro820 and CCW R5 Daniel Kratochvil Commercial Engineer October 11, 2013 Agenda Micro820 Controller and new Plug-In modules Micro800 Controller Timeline Copyright 2012 Rockwell Automation, Inc. All rights reserved. 2 Connected Components Workbench Software R5 Rockwell Automation Portfolios Connected Components Low acquisition cost Just enough control Easy connectivity Simple programming tools Integrated Architecture Multiple control disciplines Flexible & scalable Real-time information enabled Integrated design environment Copyright 2012 Rockwell Automation, Inc. All rights reserved. 3 Low-mid range system Stand-alone machine Large / advanced system Rockwell Automation portfolios cover entire machine range spectrum. Quality Reliability Global Support Local Supply Investment Protection Global Standards Micro800 Controller Timeline Continual optimization for Cost and Performance Micro830 Micro810 Micro850 Exp I/O 4ch RTD/TC 8/16/32pt DIO 4/8ch AIO Micro850 Micro800 Plug-ins 4/8pt DIO PowerFlex 4/525 series over Class 3 EtherNet/IP Micro820 with Micro800 LCD RTU and simple machines. PWM (no PTO motion), 4AI/1AO Embedded Ethernet Micro800 Plug-ins Motion Feedback DeviceNet Scanner Copyright 2012 Rockwell Automation, Inc. All rights reserved. COMPANY CONFIDENTIAL - Internal Use Only (Confidential For Internal Use Only) Copyright 2010 Rockwell Automation, Inc. All rights reserved. R1 Micro800 Plug-ins 2ch RTD/TC 2/4ch AIO, Serial Just plug it in! 4/8ch AIO R2 Ethernet and 3-Axis Motion! R4 - TODAY Connect to PowerFlex Drives Over EtherNet/IP! UDFBs make programming easy Sequential, Drive and Motion Drives and I/O on DeviceNet! Motion 5V Feedback! More Controllers! Enhanced drive, motion, and I/O capabilities. Application specific controllers for cost optimization. R6 Jan 14 CompactBlock LDX and PowerFlex 523 on DeviceNet Micro810 Anatomy Smart Relay Micro PLC 12pts 4-ch 0-10V 10bit analog input (shared with DC inputs) Embedded 12/24/120/240V power supply models 8 Inputs 12/24V Sink/Source, 120/240VAC Copyright 2012 Rockwell Automation, Inc. All rights reserved. USB (removable adapter) 4 Outputs 5/8A High current relays, 24VDC Source Transistor models LCD Display with Memory Backup function (removable) power supply models DIN Rail or Panel Mount Micro830 Anatomy Block-style Micro PLC 10/16/24/48pts Embedded 24VDC Power Supply Optional AC Power Supply (isolated) attaches to left side High Speed Inputs (DC inputs) 12/24V sink/src, 120VAC input models Copyright 2012 Rockwell Automation, Inc. All rights reserved. attaches to left side of controller RS232/485 Serial Port (non-isolated) USB Run/Program Switch Two to Five Plug-in Slots DIN Rail or Panel Mount High Speed Outputs (DC outputs) 12/24V sink/src, relay output models Micro830 Features & Benefits Key Features in Release 1 Ideal for stand alone machine control Wide variety of base units and I/O types Highly flexible and customizable - Pay for only what you need Plug-ins customize base unit with analog I/O, isolated serial ports, specialty modules High speed input interrupts (100us) and outputs for predictable and fast response times 100KHz HSC, Programmable Limit Switch Embedded Serial Port for connection to HMI, bar code readers, printers Copyright 2012 Rockwell Automation, Inc. All rights reserved. Embedded Serial Port for connection to HMI, bar code readers, printers Embedded USB for easy programming and configuration 10pt, 16pt 24pt 48pt Up to 5 plug-ins Removable Terminal Block 24/48pt Model Removable Terminal Block 24/48pt Models 2 Plug-ins 3 Plug-ins 5 Plug-ins Micro800 Optional Modular Power Supplies Output is regulated 1.6A@24VDC for Micro800 controllers Typically used with smaller systems when Customer does not have their own existing 24VDC power supply or Used to provide isolated 24VDC power for noisy environments Typically used to supply power to Micro830 and PanelView Component Micro810 has integrated AC and DC power supply options but can be used with DC input Copyright 2012 Rockwell Automation, Inc. All rights reserved. Micro810 has integrated AC and DC power supply options but can be used with DC input power supply models Catalog number 2080-PS120-240VAC Power supply can be attached optionally to left side of controller base unit all wiring is external Micro800 Plug-In Modules Allows for highly customizable hardware configurations by extending the controllers I/O and communications Plugs onto the front of controller without increasing panel space Wide range of Plug-Ins available such as analog I/O, serial ports, etc. Additional modules in future from Encompass partners Catalog # Description 2080-IF4 4-ch Analog Input, 0-20mA, 0-10V, non-isolated 12-bit 2080-IF2 2-ch Analog Input, 0-20mA, 0-10V, non-isolated 12-bit 2080-OF2 2-ch Analog Output 0-20mA, 0-10V, non-isolated 12-bit 2080-SERIALISOL RS232/485 isolated serial port Copyright 2012 Rockwell Automation, Inc. All rights reserved. Changes the Personality of the Base Unit Controller 2080-TRIMPOT6 6-ch Trim Pot Analog Input 2080-RTD2 2-ch RTD, non-isolated, 0.5C 2080-TC2 2-ch TC, non-isolated, 1C 2080-MEMBAK-RTC Memory Backup and High Accuracy RTC 2080-IQ4 4-pt Digital Input, 12/24VDC, Sink/Source, IEC3 2080-OB4 4-pt Digital Output, 12/24VDC, Source 2080-OV4 4-pt Digital Output, 12/24VDC, Sink 2080-OW4I 4-pt Relay Output, Individually Isolated, 2A 2080-IQ4OB4 8-pt Combo, 4-pt Digital Input, 12/24VDC,Sink/Source, IEC3, and 4-pt Digital Output, 12/24VDC, Source 2080-IQ4OV4 8-pt Combo, 4-pt Digital Input, 12/24VDC,Sink/Source, IEC3, and 4-pt Digital Output, 12/24VDC, Sink Micro850 is a Key Product Within the Micro800 Family Micro810 Smart Relay Micro PLC Micro830 Block-style Micro PLC Ethernet - Program Expansion I/O - 4 max For all your Micro PLC needs - Maximum customization of your controller with plug- ins, expansion I/O - Flexible communications with Ethernet, USB, serial ports - 132 pts with 4 expansion I/O Copyright 2012 Rockwell Automation, Inc. All rights reserved. 10 Micro850 24/48pt Micro PLC with Ethernet and Expansion I/O Connected Component Workbench Software Plug-in modules for customization - Program upload/download - Connect to HMI - EtherNet/IP - Modbus TCP - 4 max - 32-pt inputs - 8ch analog in - 4ch RTD/TC Connected Components Workbench Release 2 SW/FW - Micro830/850 3-Axis Motion - Password Protection - Redesigned, easier to use PVC editor - CIP Symbolic communications with PVC Micro820 and Remote LCD Optimized for RTU applications with Ethernet and Serial Port and Simple Machines (without PTO motion) 4 Analog Inputs 1 Analog Output (0-10V) 4-color backlight RS232/485 Serial port (RS232 to Remote LCD) Up to 4 10K Thermistor inputs ASCII Text Copyright 2012 Rockwell Automation, Inc. All rights reserved. 11 USB for program download to controller 5KHz PWM (no PTO motion) 2 Plug-ins for Expansion MicroSD for Backup, Datalog/Recipe Ethernet Built-in controller system menu (set IP address) Motion Feedback Axis Plug-in 2080-MOT-HSC The most intuitive solution for getting motion positioning information Hardware Input Support up to 250kHz Support both 5VDC differential line driver and 24VDC single ended wiring Touch Probe Input Software UDFB (Initial Release) Simple to use UDFB interface provide Intuitive way for user to obtain the motion positioning information Copyright 2012 Rockwell Automation, Inc. All rights reserved. 12 Output 16 outputs (1 physical and 15 virtual) The physical Output 24VDC supports both Sink and Source wiring method Supports Programmable Limit Switch (up to 32 Groups) the complexity of programming CCW (available after R6) Easy to use and comprehensive GUI for user to configuring the plug in such as pairing with existing motion axis, key-in the parameter for virtual axis Dedicated Instruction to get positioning information reduce the complexity of programming DNet plug-in is supported in Micro 830/850 controllers (at R6) CCW R6 supports DNet module: During Discover / upload Configuration data transaction between DeviceNet plug-in & controller is through UDFB. Various UDFBs shall be available at R6 launch to support Allen Bradley device net devices. DeviceNet plug-in Copyright 2012 Rockwell Automation, Inc. All rights reserved. Allen Bradley device net devices. Remote I/O shall be supported up to maximum of 320 I/O points DNet scanner supports up to 20 nodes. Maximum of 24bytes per node is allocated for I/O data. DNet scanner will be easy to configure using UDFB, RSNetworx not required. 13 Connected Components Workbench Controller Software Graphical Micro800 controller configuration IEC 61131-3 editors Ladder Diagram, Function Block, Structured Text User-defined function Copyright 2012 Rockwell Automation, Inc. All rights reserved. User-defined function blocks Extensive Standard Instruction Set IEC 61131-3 base instructions with Rockwell Automation extensions Connected Components Workbench Software Benefits Single application for component class products Reduces acquisition, training and support costs Common user experience between different product types Reduces learning curve Copyright 2012 Rockwell Automation, Inc. All rights reserved. Reduces learning curve Preferred compatibility with other Allen-Bradley Connected Component products Reduces development and deployment time New Hardware Support PowerFlex 523 Configuration New Software Features Connected Components Workbench Release 5.0 Standard Edition Connected Components Workbench software reduces your initial machine development. Copyright 2012 Rockwell Automation, Inc. All rights reserved. New Software Features Removed support for Windows XP and Vista PanelView Component New undo/redo options Improved drawing tools Enhanced report generation Developer Edition Spy Lists (aka Custom Data Monitors) User-Defined Data Types (UDTs) Uses FT Activation, concurrent licensing If 1 week grace period expires, will operate as standard edition Connected Components Workbench Release 5.0 Developer Edition Copyright 2012 Rockwell Automation, Inc. All rights reserved. Availability Order via SAP Part number 9328-CCWDEVENE $395 US List, DVD media Connected Components Workbench PowerFlex 523 AC Drive Adds support for new PowerFlex 523 AC drives Up to 15HP Comms: Embedded DSI (RS485) Comms Options: Dual port EtherNet/IP with DLR, DeviceNet, Profibus Motor Control options: V/Hz, SVC, Economizer SVC Copyright 2012 Rockwell Automation, Inc. All rights reserved. Economizer SVC Standard USB connectivity Start up wizards further ease configuration Parameters are organized into dedicated groups based on functions Faster configuration with application specific sets with AppView tool CustomView configuration tool allows you to create and save custom parameter groups 18 Connected Components Workbench PanelView Component Graphic Terminals Undo/Redo Undo/Redo available on screens and objects Up to 10 levels per screen Drawing Tools features: Line, Polyline, Freeform and Polygon tools Transparency of screen objects (States Background Fill style) Copyright 2012 Rockwell Automation, Inc. All rights reserved. Drawing Tool Properties can now be changed (for example, border widths) Report Generation Enhanced report sectioning and titles Background color support for screen reports (via the enhanced Color Picker) Ability to export to Excel or PDF formats Ability to generate a Screen or a Tag report Tags and screenshots can be included in the report Option to print multi-page reports 19 Connected Components Workbench Micro800 Controllers Project Document Generator Programs (all IEC languages) User-Defined Function Blocks Global Variables Local Variables Instruction Set Reference Copyright 2012 Rockwell Automation, Inc. All rights reserved. Instruction Set Reference Instruction set available for developing programs for use in Micro800 control systems Includes Structured Text (ST) Ladder Diagram (LD) Function Block Diagram (FBD) programming language support Ladder elements supported in Connected Components Workbench development environment are defined 20 Questions? Copyright 2012 Rockwell Automation, Inc. All rights reserved. www.rockwellautomation.com Follow ROKAutomation on Facebook & Twitter. Connect with us on LinkedIn. Rev 5058-CO900C Questions?