Carboguard 890 PDS

Carboguard 890
Selection & Specification Data

Generic Type
Cycloaliphatic Amine Epoxy
Description
Highly chemical resistant epoxy mastic coating

with exceptionally versatile uses in all industrial
markets. Self-priming and suitable for application
over most existing coatings, and tightly adherent
to rust. Serves as stand-alone system for a variety
of chemical environments and is also designed for
various immersion conditions.
Features
Color
Excellent chemical resistance

Surface tolerant characteristics
Conventional and low-temperature versions
Self-priming and primer/finish capabilities
Very good abrasion resistance
VOC compliant to current AIM regulations
Suitable for use in USDA inspected facilities
Refer to Carboline Color Guide. Certain colors may

require multiple coats for hiding. Note: The low
temperature formulation will cause most colors to
yellow or discolor more than normal in a short period
of time.
Finish
Gloss
Primer
Self-priming.
Dry Film
Thickness
4.0 - 6.0 mils (102 - 152 microns) per coat
Substrates & Surface Preparation

General
Surfaces must be clean and dry. Remove all dirt, dust,

oil and all other contaminant.
Steel
Immersion: SSPC-SP10
Non-immersion: SSPC-SP6
1.5-3.0 mils (38-75 microns) SSPC-SP2 or SP3 are
suitable cleaning methods for mild environments.
Galvanized Steel
Prime with specific Carboline primers as

recommended by your Carboline Sales
Representative. Refer to the specific primers Product
Data Sheet for requirements.
Concrete or CMU
Concrete must be cured 28 days at 75F (24C) and

50% relative humidity or equivalent. Prepare surfaces
in accordance with ASTM D4258 Surface Cleaning of
Concrete and ASTM D4259 Abrading Concrete. Voids
in concrete may require surfacing. Mortar joints should
be cured a min of 15 days.
Drywall & Plaster
Joint compound and plaster should be fully cured prior

to coating application.
Previously Painted Lightly sand or abrade to roughen surface and degloss

Surfaces
the surface. Existing paint must attain a minimum
3A rating in accordance with ASTM D3359 X-Cut
adhesion test.
Performance Data
6.0-8.0 mils (150-200 microns) over light rust and for uniform gloss over
inorganic zincs. Don't exceed 10 mils (250 microns) in a single coat.
Excessive film thickness over inorganic zincs may increase damage
during shipping or erection.
Solids Content
By Volume 75% +/- 2%
Theoretical
Coverage Rate
1203 ft at 1 mil (30 m /l at 25 microns)
Test Method
ASTM B 117 Salt Fog
System
Blasted Steel 2 cts. 890
ASTM B117 Salt Fog
Blasted Steel 1
ct. IOZ 1 ct 890
ASTM D 4060 Abrasion
Blasted Steel 1 ct
Epoxy Pr. 1 ct 890
ASTM D1735 Water Fog
Blasted Steel 1 ct.

Epoxy Pr. 1 ct. 890
ASTM D2486
Scrub Resistance
Blasted Steel 1 ct. 890
301 ft at 4 mils (7 m /l at 100 microns)

200 ft at 6 mils (5 m /l at 150 microns)
Allow for loss in mixing and application.
VOC Value(s)
Thinner 2 13oz/gal=2.30 lbs/gal (276g/l)

Thinner 2 7oz/gal=2.08lbs/gal (250g/l)
As Supplied 1.81lbs/gal (217 g/l)
*Use Thinner #76 up to 8 oz/gal for 890 and 16 oz/gal for 890 LT where
non-photochemically reactive solvents are required.
These are nominal values and may vary with color.
Dry Temp.
Resistance
Continuous:
300 F (149 C)
Non-Continuous: 350 F (177 C)
Discoloration and loss of gloss occurs above 200 F (93 C) but does not
affect performance.
Under Insulation
Resistance
Continuous: 300 F (149 C)
ASTM D3359 Adhesion Blasted Steel 1 ct 890

ASTM D3363
Blasted Steel 2 cts 890
Pencil Hardness
ASTM E84 Flame
2 ct 890
and Smoke
Results
No effect on plane,
rust in scribe. 1/16"
undercutting at scribe
after 2000 hours
No effect on plane,
no rust in scribe
and no undercutting
after 4000 hours
85 mg. loss after
1000 cycles, CS17
wheel 1000 gm. load
No blistering, rusting
or delamination
after 2800 hours
93% gloss retained
after 10,000 cycles w/
liquid scrub medium
5A
Greater than 8H
5 Flame 5
Smoke Class A
Test reports and additional data available upon written request.
Discoloration and loss of gloss occurs above 200 F (93 C) but does not
affect performance.
Limitations
Do not apply over latex coatings. For immersion

projects use only factory made material in special
colors. Consult Technical Service for specifics.
Topcoats
October 2014
0986
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company
to verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline and Carboguard
are registered trademarks of Carboline Company.
Page 1 of 2
Carboguard 890
Mixing & Thinning
Curing Schedule
Mixing
Power mix separately, then combine and power mix.

DO NOT MIX PARTIAL KITS.
Thinning
Spray: Up to 13 oz/gal (10%) w/ #2

Brush: Up to 16 oz/gal (12%) w/ #33
Roller: Up to 16 oz/gal (12%) w/ #33
Thinner #33 can be used for spray in hot/windy
conditions. Use of thinners other than those supplied
or recommended by Carboline may adversely affect
product performance and void product warranty,
whether expressed or implied.
*See VOC values for thinning limits.
Ratio
1:1 Ratio (A to B)
Pot Life
3 Hours at 75F (24C)

Pot life ends when coating loses body and begins to sag. Pot life times
will be less at higher temperatures.
Surface
Dry to Recoat Dry to Recoat Final Cure
Temp. &
& Topcoat w/
General
50% Relative
other finishes
Humidity
50 F (10 C)
12 Hours
24 Hours
3 Days
60 F (16 C)
8 Hours
16 Hours
2 Days
75 F (24 C)
4 Hours
8 Hours
1 Days
90 F (32 C)
2 Hours
4 Hours
16 Hours
NR
10 Days
5 Days
3 Days
Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and
could result in solvent entrapment and premature failure. Excessive humidity or condensation on the
surface during curing can interfere with the cure, can cause discoloration and may result in a surface
haze. Any haze or blush must be removed by water washing before recoating. During high humidity
conditions, it is recommended that the application be done while temperatures are increasing.
Maximum recoat/topcoat times are 30 days for epoxies and 90 days for polyurethanes at 75F
(24C). If the maximum recoat times have been exceeded, the surface must be abraded by sweep
blasting or sanding prior to the application of additional coats.
Cleanup & Safety
Application Equipment Guidelines
Cleanup
Use Thinner #2 or Acetone. In case of spillage, absorb

and dispose of in accordance with local applicable
regulations.
Safety
Read and follow all caution statements on this product

data sheet and on the MSDS for this product. Wear
protective clothing, gloves and use protective cream
on face, hands and all exposed areas.
Ventilation
When used as a tank lining or in enclosed areas,

thorough air circulation must be used during and after
application until the coating is cured. User should test
and monitor exposure levels to insure all personnel
are below guidelines.
Listed below are general equipment guidelines for the application of this product. Job site conditions
may require modifications to these guidelines to achieve the desired results.
Spray Application This is a high solids coating and may require

(General)
adjustments in spray techniques. Wet film thickness
is easily and quickly achieved. The following spray
equipment has been found suitable and is available
from manufacturers such as Binks, DeVilbiss and
Graco.
Conventional
Spray
Pressure pot equipped with dual regulators, 3/8

I.D. minimum material hose, .070 I.D. fluid tip and
appropriate air cap.
Airless Spray
Pump Ratio: 30:1 (min.)*

GPM Output: 3.0 (min.)
Material Hose: 3/8 I.D. (min.)
Tip Size: .017-.021
Output PSI: 2100-2300 Filter Size: 60 mesh
*Teflon packings are recommended and available from
the pump manufacturer.
Brush & Roller

(General)
Final Cure
Immersion
Packaging, Handling & Storage

Shelf Life
Part A: Min. 36 months at 75F (24C)

Part B: Min. 15 months at 75F (24C)
*When kept at recommended storage conditions and in original
unopened containers.
Multiple coats may be required to obtain desired

appearance, recommended dry film thickness and
adequate hiding. Avoid excessive re-brushing or
rerolling. For best results, tie-in within 10 minutes at
75F (24C).
Shipping Weight
(Approximate)
2 Gallon Kit - 29 lbs (13 kg)

10 Gallon Kit - 145 lbs (66 kg)
Storage
Temperature &
Humidity
40 -110F (4-43C)
0-100% Relative Humidity
Brush
Use a medium bristle brush.
Roller
Use a short-nap synthetic roller cover with phenolic

core.
Flash Point
(Setaflash)
89F (32C) for Part A

73F (23C) for Part B
Storage
Store Indoors.
Application Conditions
Condition
Minimum
Maximum
Material
Surface
Ambient
50 F (10 C) 50 F (10 C) 50 F (10 C)
90 F (32 C) 125 F (52 C) 110 F (43 C)
Humidity
0%
90%
This product simply requires the substrate temperature to be above the dew point. Condensation
due to substrate temperatures below the dew point can cause flash rusting on prepared steel and
interfere with proper adhesion to the substrate. Special application techniques may be required
above or below normal application conditions.
October 2014
0986
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject to change without prior notice. User must contact Carboline Company
to verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no responsibility for
coverage, performance or injuries resulting from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE,
EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Carboline and Carboguard
are registered trademarks of Carboline Company.
Page 2 of 2

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Carboguard 890

Selection & Specification Data

Cycloaliphatic Amine Epoxy

Highly chemical resistant epoxy mastic coating

Excellent chemical resistance

Refer to Carboline Color Guide. Certain colors may

4.0 - 6.0 mils (102 - 152 microns) per coat

Substrates & Surface Preparation

Surfaces must be clean and dry. Remove all dirt, dust,

Prime with specific Carboline primers as

Concrete must be cured 28 days at 75F (24C) and

Drywall & Plaster

Joint compound and plaster should be fully cured prior

Previously Painted Lightly sand or abrade to roughen surface and degloss

By Volume 75% +/- 2%

1203 ft at 1 mil (30 m /l at 25 microns)

ASTM B117 Salt Fog

ASTM D 4060 Abrasion

ASTM D1735 Water Fog

Blasted Steel 1 ct.

Blasted Steel 1 ct. 890

301 ft at 4 mils (7 m /l at 100 microns)

Thinner 2 13oz/gal=2.30 lbs/gal (276g/l)

Continuous: 300 F (149 C)

ASTM D3359 Adhesion Blasted Steel 1 ct 890

Test reports and additional data available upon written request.

Do not apply over latex coatings. For immersion

Power mix separately, then combine and power mix.

Spray: Up to 13 oz/gal (10%) w/ #2

3 Hours at 75F (24C)

Cleanup & Safety

Application Equipment Guidelines

Use Thinner #2 or Acetone. In case of spillage, absorb

Read and follow all caution statements on this product

When used as a tank lining or in enclosed areas,

Spray Application This is a high solids coating and may require

Pressure pot equipped with dual regulators, 3/8

Pump Ratio: 30:1 (min.)*

Brush & Roller

Packaging, Handling & Storage

Part A: Min. 36 months at 75F (24C)

Multiple coats may be required to obtain desired

2 Gallon Kit - 29 lbs (13 kg)

Use a medium bristle brush.

Use a short-nap synthetic roller cover with phenolic

89F (32C) for Part A

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