STR2A100 Series Application Note (Rev.0.3) : Sanken Electric Co., LTD
STR2A100 Series Application Note (Rev.0.3) : Sanken Electric Co., LTD
STR2A100 Series Application Note (Rev.0.3) : Sanken Electric Co., LTD
STR2A100 Series
Application Note (Rev.0.3)
Contents
WARNING
The contents in this document are subject to changes, for improvement and other purposes, without notice.
Make sure that this is the latest version of the document before use.
The operation and circuit examples in this document are provided for reference purposes only. Sanken
assumes no liability for violation of industrial property, intellectual property, or other rights of Sanken or
third parties, that stem from these examples.
The user must take responsibility for considering and determining which objects the products in this
document are used with.
Although Sanken will continue to improve the quality and reliability of its products,
semiconductor products, by their nature, have certain fault and failure rates. The user must take
responsibility for designing and checking to secure the device and system so that a part failure may not lead
to human injury, fire, damages, or other losses.
The products in this document are intended for normal electronic devices (such as home appliances, office
equipment, communication terminals, or measurement devices).
If you are considering using Sanken’s products for a device that requires high reliability (such as transport
machines and their control units, traffic light control systems, disaster prevention, and security equipment
or any kind of safety equipment), make sure that you consult Sanken sales representative. Do not use these
products for devices that require extremely high reliability (such as aerospace instruments, nuclear power
control units, or life support systems) without Sanken’s written consent.
The products in this document are not designed to be radiation-proof.
The contents in this document must not be transcribed or copied without Sanken’s written consent.
1. General Descriptions
The STR2A100 series are power ICs for switching power supplies, incorporating a power MOSFET and a
current mode PWM controller IC in one package. Including a startup circuit and a standby function in the
controller, the product achieves low power consumption, low standby power and high cost-effectiveness power
supply systems with few external components.
Product Lineup
fOSC MOSFET RDS(ON) ※2 POUT ※1 ※2
Part Number Status
(kHz) VDSS MIN (V) MAX 230VAC / 85VAC to 265VAC
STR2A152 3.0Ω 30W / 23W Planning
STR2A153 67 650 1.9Ω 36W / 30W Sample available
STR2A155 1.1Ω 43W / 35W Planning
※1 The open frame conditions.
The listed output power is based on the thermal ratings, and the peak output power is obtained by 120 to
140% of the value stated here. In low output voltage and narrow ON-duty cycle, the output power may be
less than the value stated here.
※2 The preliminary values on IC development
2 5~8
VCC STRATUP D/ST
PWM OSC SQ
DRV
R
OCP
1
4 Feedback
LEB S/OCP
FB/OLP Control
3
Slop GND
Compensation
3 GND Ground
4 FB/OLP Constant voltage control signal input / Overload protection signal input
6
D/ST MOSFET drain / Startup current input
7
4. Package Information
• DIP8 package
a
SK b
c
5. Electrical Characteristics
• The STR2A153 of STR2A100 series is used as an example.
• Certain details vary among the individual products.
• The preliminary values at IC development
T1
D2 L2 VOUT
VAC
R4 PC1
C1 C8 R1
C5 C6
P R6
D3 S R5
C7 R8
Z2
8 7 6 5 D1 R2 R7
C4 D/ST D/ST D/ST D/ST
Z1 GND
D
STR2A100 C2
S/OCP Vcc GND FB/OLP
Damper snubber
1 2 3 4
ROCP C3
PC1
C9
7. Functional Descriptions
The parameter values in this section are based on the STR2A153 specification, unless otherwise specified.
The polarity of current is shown as “+”for sink current and “−” for source current based on IC
VCC(BIAS)
Stop
8.1V(TYP)
VCC(OFF) Startup failure event
Start of normal operation
VCC(OFF) VCC(ON) VAC ON Time
8.1V(TYP) 15.3V(TYP)
Figure 7-2 Relationship of VCC and ICC Figure 7-3 VCC behavior during startup
at startup and shutdown
Figure 7-3 shows VCC terminal voltage behavior during the startup period. After VCC terminal voltage increases
to VCC(ON) at startup, the auxiliary winding voltage on the winding D does not rise to the target operating voltage
immediately (which is set by the transformer ratio between the auxiliary winding and the secondary winding),
and may fall down. When VCC terminal voltage decreases to VCC(BIAS)= 9.5V(TYP), Bias Assist Function is
activated so that the decrease of VCC terminal voltage is suppressed by ISTARTUP provided from the startup circuit.
In addition, Bias Assist Function allows C2 value to be reduced and allows the startup time to be shorter, and this
function allows the response of overvoltage detection in VCC terminal to be faster.
In actual power supply circuits, VCC voltage often fluctuates according to the output currents of power supply as
shown in figure 7-4. This happens because C2 is charged to a peak voltage on the winding D, which is caused by
the transient surge voltage coupled from the primary winding when a power MOSFET turns off.
Suppressing C2 peak charging, it is effective to add R2, of several ohms to several tenths of an ohm, in series
with D1 as shown in figure 7-5. The optimum value of R2 should be determined on actual operation with a
transformer matching the power supply application, because the variation of the auxiliary winding voltage is
determined by the transformer structure design.
The variation becomes worse on the following conditions,
• The coupling between the primary winding and the secondary winding of transformer get worse, for example,
a transformer for power supply specifications with low output voltage and/or large output current.
• The coupling between the auxiliary winding D and the stabilizing output winding (which is controlled as a
constant voltage) gets worse.
VCC Without R2
D1 R2
2
V CC D
STR2A100 C5 Addition
WithR2 GND
3
IOUT
Figure 7-4 Variation of VCC terminal voltage Figure 7-5 VCC external circuit that is not
and power supply output current susceptible to fluctuation
with / without R2 resistor in power supply output current
Figure 7-6 and figure 7-7 show alternative designs for the location of auxiliary winding D as examples of
transformer structural designs.
• Auxiliary winding D is away from the primary windings P1and P2 (sandwich structure) as shown in figure 7-6
(Transformer structure example ①).
• Auxiliary winding D is within a stabilizing winding S1 (which is controlled as a constant voltage) as shown in
figure 7-7 (Transformer structure example ②).
Figure 7-6 Transformer structure example ① Figure 7-7 Transformer structure example ②
In the current-mode control method, FB comparator and/or OCP comparator may respond to the surge voltage
resulting from the drain surge current in turning on a power MOSFET, and may turn off the power MOSFET
irregularly.
Leading Edge Blanking, tBW= 350ns(TYP), is built-in to prevent OCP comparator from malfunction caused by
surge voltage in turning on the power MOSFET.
VCC terminal
voltage Startup Steady state
VCC(ON)
VCC(OFF)
Time
Time
Soft-start period with 7ms fixed internally
Figure 7-11 Operation image waveform at startup
Burst-oscillation
Output current
IOUT
During the transition to the burst-oscillation, if VCC terminal voltage decreases to VCC(BIAS)= 9.5V(TYP), Bias
Assist Function is activated and stabilizes the standby mode operation, because ISTARTUP is provided to VCC
terminal so that VCC terminal voltage does not decrease to VCC(OFF).
However, if Bias Assist Function is always activated during standby mode, the power loss increases. Therefore
VCC terminal voltage should be more than VCC(BIAS), for example, by adjusting the turns ratio between auxiliary
winding and secondary winding and/or R2 in figure 7-5.
This OCP function detects the drain current by a current detection resistor, ROCP, which is connected between
S/OCP terminal and GND terminal. When the voltage drop on both sides of ROCP increases to internal OCP
threshold voltage, the power MOSFET is turned off.
Because the compensation signal level is designed to depend upon ON Time, OCP threshold voltage
after compensation, VOCP(ONTime), is calculated as follows.
VOCP( ONTime )( V ) = VOCP( L )( V ) + DPC( mV / µs ) × ONTime( µs ) ------(2)
where DPC is OCP compensation coefficient shown in Electrical Characteristics table.
However, in the ON Time when ON-duty cycle becomes 36% or more, OCP threshold voltage after com-
pensation remains VOCP(H)= 0.88V(TYP) constantly.
For example, when AC input voltage is 85VAC and the transformer is designed to become ON-duty cycle of
36% on maximum load condition, ON Time becomes about 5.6µs. And thus OCP threshold after compensation,
VOCP(5.6µs), becomes about 0.88V, resulting from the equation (2).
About 0.82V
After compensation
VOCP(ONTime) (V)
0.50
0
0% 15% 36% 80% 100%
ON-duty cycle
When the auxiliary winding provides VCC terminal voltage, OVP Function is available to detect the overvoltage
of the output voltage, such as the detection circuit for output control is open in the secondary side, because VCC
terminal voltage is proportional to the output voltage.
The output voltage of the secondary side at OVP operation, VOUT(OVP), is calculated approximately as follows.
VOUT terminal voltage at normal operation
VOUT(OVP) ≒ × 29 V( TYP ) ----- (3)
VCC terminal voltage at normal operation
Figure 7-15 Each waveform on OLP operation and FB/OLP peripheral circuit
8. Design Notes
T1 L2 VOUT
D1 R2 T1
D2 R4 PC1 5~8 2
R6 D/ST VCC C2 D
C5 R5 C6 STR2A100
C7 R8
S S/OCP GND FB/OLP
1 3 4 PC1
Z2
R7 R OCP
C3
GND
Figure 8-1 Peripheral circuit Figure 8-2 FB/OLP peripheral circuit
around secondary shunt regulator
D2 D2
Drain current ID P S C5 Drain current ID P S C5
D1 R2 D1 R2
C2 D C2 D
T1 T1
Figure 8-3 Rectifier measure example Figure 8-4 Damper resistor example
(2) GND Trace Layout: GND terminal to C2 (negative terminal) and T1 (winding D) to R2 to D1 to C2 (positive
terminal) to VCC terminal
This trace also needs to be as wide and short as possible.
If the trace distance between C2 and the IC is lengthy, placing a capacitor around 0.1µF to 1uF (50V) with
high frequency property is recommended close to VCC terminal and GND terminal.
Figure 8-6 also shows a circuit layout design example for the secondary side.
(1) Secondary Smoothing Circuit Trace Layout: T1 (winding S) to D2 to C5
This trace should be as wide and short as possible.
If the loop length is lengthy, surge voltage may increase at turning off a power MOSFET because leakage
inductance resulting from the long loop may increase.
Taking the secondary trace layout into account is available to increase the voltage strength margin of the
power MOSFET, and to reduce stress and power dissipation of the clamp snubber circuit.
T1
C8 R1 D2
P
C1 D3 C5
S
D1 R2
8 7 6 5 C2 D
C4 D/ST D/ST D/ST D/ST
Z1
STR2A100
S/OCP Vcc GND FB/OLP
1 2 3 4
A
C9