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    Copq Template

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    Melissa Murray
    This document calculates the costs associated with reworking parts due to grinding variation. It details the specific tasks required to rework each part, including the hours and hourly rates for each task. The total cost per failed part is $80.75. For a batch of 160 parts that would be reworked, the total internal reworking costs are estimated at $12,920. It also estimates that eliminating the grinding variation would save 448 hours of rework time at a rate of $25 per hour, saving $11,200.

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    Copq Template

    Uploaded by

    Melissa Murray
    280 views2 pages
    This document calculates the costs associated with reworking parts due to grinding variation. It details the specific tasks required to rework each part, including the hours and hourly rates for each task. The total cost per failed part is $80.75. For a batch of 160 parts that would be reworked, the total internal reworking costs are estimated at $12,920. It also estimates that eliminating the grinding variation would save 448 hours of rework time at a rate of $25 per hour, saving $11,200.

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    Copq Template

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    This document calculates the costs associated with reworking parts due to grinding variation. It details the specific tasks required to rework each part, including the hours and hourly rates for each task. The total cost per failed part is $80.75. For a batch of 160 parts that would be reworked, the total internal reworking costs are estimated at $12,920. It also estimates that eliminating the grinding variation would save 448 hours of rework time at a rate of $25 per hour, saving $11,200.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    280 views2 pages

    Copq Template

    Uploaded by

    Melissa Murray
    This document calculates the costs associated with reworking parts due to grinding variation. It details the specific tasks required to rework each part, including the hours and hourly rates for each task. The total cost per failed part is $80.75. For a batch of 160 parts that would be reworked, the total internal reworking costs are estimated at $12,920. It also estimates that eliminating the grinding variation would save 448 hours of rework time at a rate of $25 per hour, saving $11,200.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 2

    Cost of Quality Worksheet / Grinding Variation Rework Cost

    Problem Description: (Grinding Variation)

    Specific Tasks
    Document Nonconformance Report
    Engineering Disposition
    Grinding
    Cleaning
    Inspection

    Total Cost Per Failure

    Hours
    Hourly
    for Task
    Rate
    0.5
    $25
    0.5
    $45
    0.3
    $25
    1.0
    $25
    0.5
    $25

    Cost of
    Task
    $12.50
    $22.50
    $6.25
    $25.00
    $12.50

    Material
    Costs
    $0.00
    $0.00
    $2.00
    $0.00
    $0.00

    $78.75

    $2.00

    2.80

    2.8 Hrs per part x 160 parts = 448 hrs x $25.00= $11,200 in Hrs saved.
    $80.75 Rework cost X 160 = $12,920 in Internal Rework Costs

    ng Variation Rework Costs


    Cost Type: Internal
    Failure Cost Internal /
    External /
    Apprasal
    Total Cost of
    or Prevention
    Nonconformance
    $0.00
    $12.50
    $0.00
    $22.50
    $0.00
    $8.25
    $0.00
    $25.00
    $0.00
    $12.50

    $80.75

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