7920

CAPACITY: 44,131,000 PER YEAR PER HOUR UNITS:

1997 0.52
4
Cost in $
Cost in $
Cost in $
Cost in $
Cost in $
Cost in $
Cost in $
Cost in $
Cost in $
Cost in $
156.00 %
171.00 %
15.00 %
138.00 %
130.00 %
Cost in $ Bare Module Factor
Cost in $ Bare Module Factor
Cost in $ Bare Module Factor
Cost in $ Bare Module Factor
Cost in $ Bare Module Factor
Cost in $ Bare Module Factor
Cost in $ Bare Module Factor
Cost in $ Bare Module Factor
Cost in $ Bare Module Factor
Cost in $ Bare Module Factor
8.30 %
$
15.00 %
$ or % of TDC
%
10.00 %
1.00
Item 1 Cost ($) 30
Item 2 Cost ($)
Item 3 Cost ($)
Item 4 Cost ($)
Item 5 Cost ($)
Item 6 Cost ($)
Units lb How many days? 2
Units
Units
Units
Units
Units
Units
Units
Units
Units
Units
Units
Units
Units
Cost ($) per lb Feed 0.3
lb Feed per lb PRODUCT 1.636
Utilities(enter the units then check the box)
HP Steam lb Cost($) per lb: 0.004 0.2451
LP Steam
Process Water
Cooling Water lb Cost($) per lb: 0.000006 23.2
Natural Gas
Electricity kWh Cost($) per KWH: 0.04 0.00172
(name)
(name)
(name)
Other
1:
2:
3:
4:
0
4.8
0.5
2
1.25
Byproducts
8.43
Packaging
$ per unit product
$ per unit product
Selling/Transfer Expense
Administrative Expense
Labor:
Materials:
Direct Research
Allocated Research
Management Incentive Compensation:
If there are valueable byproducts, click here!
% of Sales
lb of HP Steam per lb of PRODUCT
% of Sales
% of Sales
% of Sales
% of Sales
KWH of Electricity per lb of PRODUCT
lb of Cooling Water per lb of PRODUCT
Equipment Type 5
Equipment Type 2
Equipment Type 3
Flash Vessels and Storage Tanks
4,800 Pumps
Equipment Type 4
FEED
Land: Enter either a dollar value or a percentage of Total Depreciable Capital:
Percentage of Total Depreciable Capital for Start-Up:
Equipment Type 9
Percentage of Total Depreciable Capital for Royalties:
Equipment Type 10
Equipment Type 8
Working Capital
Reactant 3
Reactant 4
Days of Accts.Rec.
Working Capital Calculations, please enter the data below first. Enter the reactant, and all other relevant data ( lines 57 and beyond)
Indirect Project Expenses
Percentage of Purchased Costs for Freight, Insurance and Taxes :
Percentage of Purchased Costs for Construction Overhead:
Individual Equipment Items
Equipment Type 1
Total Capital Investment (see Table 9.2)
Equipment Type 7
Allocated Utility and Related Facility Costs (see Table 9.4):
Percentage of Direct Permanent Investment for Contingencies:
Reactant 7
Site Factor (see Table 9.5)
Reactant 1
Reactant 2
Inventories of Reactants are entered below in the section for Variable Costs. If you want to include reactant inventory in your
Reactants (check box on left if you intend to keep inventory of Reactant)
Reactant 6
Reactant 10
Reactant 11
Reactant 12
Reactant 13
Reactant 8
Reactant 9
INPUT FOR VARIABLE COST CALCULATIONS (see Table 10.1)
Percentage of Total Bare Module Costs for Site Preparation and Service Facilities:
Reactant 14
Equipment Type 4
Equipment Type 5
Reactant 5
Equipment Type 2
Equipment Type 3
Other Items for Working Capital
Equipment Type 6
Equipment Type 7
Percentage of Purchased Costs for Contractor Engineering Expenses:
Percentage of Purchased Costs for Labor :
Equipment Type 9
Equipment Type 10
Equipment Type 8
THIS YEAR:
DAYS OF PRODUCT INVENTORY:
INPUT FOR VENTURE GUIDANCE APPRAISAL (check here to include verification calculation )
Equipment Type 1
LOCATION: US Gulf Coast
MARKET PRICE OF PRODUCT ($):
28,900 Absorber
PURCHASED COST OF EQUIPMENT (Engineered)
INPUT FORM
MONOCHLOROBENZENE SEPARATION PROCESS
lb
PROCESS:
PRODUCT:
5,572
PRODUCT OPERATING HOURS PER YEAR
Distillation Column 111,800
11,500
84,300
Heat Exchangers
Equipment Type 6
Unit Cost ($)
Unit Cost ($)
Unit Cost ($)
Percentage of Purchased Costs for Installation Materials:
Units per lb PRODUCT
Units per lb PRODUCT
Units per lb PRODUCT
Units per lb PRODUCT
Unit Cost ($)
Total Byproduct Credit= /lb of PRODUCT
Enter Reactant Data Reset Reactant Entry Form
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ENTER BYPRODUCT DATA
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2
47,400
15 % of wages
6 % of wages
in $/labor yr
in $/labor yr
3.5
25
100
5
7.1
2.4
5.9
7.4
1.5
8
6
1
15
15
0
37
Pick MARCS Tax-Basis Depreciation Schedule
5 year 7 year 10 year 15 year
Operations
Estimated Life in yrs.
Cost of Capital
Inflation Rate
Income Tax Rate
%
%
%
in yrs.
Construction Phase in yrs.
(Working Capital is always introduced in the last year of construction.) If you would like to change the default
Catalyst Replacement
Catalyst Replacement
INPUT FOR CASH FLOW ANALYSIS
By default, the Total Permanent Investment Costs are spread evenly over the design & construction phase.
Please click the enter button on the right after entering the data in the next two lines!
$
Design Phase
% of Allocated Costs
INPUT FOR FIXED COST CALCULATIONS (see Table 10.1)
Number of Operators per Shift:
Annual Wages per Operator: $ Includes Benefits:
Direct Plant
Allocated Plant
% of Total Depreciable Capital
(assuming 5 Shifts)
Maintenance
Technical Assistance to Manuf.:
Control Laboratory:
Direct Salaries and Benefits
Operating Supplies and Services:
% of Maintenance Wages and Benefits
% of Maintenance Wages and Benefits
% of Maintenance Wages and Benefits
Includes Benefits: % of Total Depreciable Capital
Materials and Services:
Maintenance Overhead:
Salaries and Benefits:
Wages:
Property Taxes and Insurance
Depreciation
Operating Overhead
General Plant Overhead:
Mechanical Department Services:
% of Total Depreciable Capital
Depreciation Schedule
Employee Relations Department:
Business Services:
% of Maintenance and Operations Salaries, Wages and Benefits
% of Maintenance and Operations Salaries, Wages and Benefits
% of Maintenance and Operations Salaries, Wages and Benefits
% of Maintenance and Operations Salaries, Wages and Benefits
Property Taxes and Insurance
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Click Here !
Reset to Default !
Enter
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28,900 $
111,800 $
11,500 $
84,300 $
4,800 $
241,000 $
376,000 $
617,000 $
412,000 $
1,029,000 $
36,000 $
333,000 $
313,000 $
682,000 $
1,711,000 $
1,711,000 $
142,000 $
- $
1,853,000 $
278,000 $
2,131,000 $
- $
- $
213,000 $
2,344,000 $
lb 278,159 $
lb 131,270 $
30 days 2,086,193 $
2,496,000 $
4,840,000 $
9.726
534,921
437,566
Total Bare Module Cost of Equipment
Direct Permanent Investment
Cost of Contingencies
Alloc. Costs for Utilities and Related Facilities
Cost of Site Preparation and Service Facilities
Engineered Equipment
Venture Guidance Appraisal
MONOCHLOROBENZENE SEPARATION PROCESS
TOTAL
US Gulf Coast
1997
44,131,000 lb per year
Absorber
Distillation Column
Heat Exchangers
Flash Vessels and Storage Tanks
Pumps
Total Direct Materials
Total Materials Used for Installation
Total Purchase Cost of Equipment
Construction Overhead
Total Direct Labor
Total Bare Module Cost of Engineered Equipment
Contractor Engineering Expenses
Total Direct Project Expenses
Total Indirect Project Expenses
Indirect Project Expenses
Freight, Insurance, Taxes
Total Permanent Investment
Total Depreciable Capital
Cost of Land
Cost of Royalties
Working Capital
Cost of Start-Up
PRODUCT
FEED
Total Permanent Investment / Total Purchase Cost of Equipment =
Accounts Receivable
Total Capital Investment
Total Working Capital
Inventory
1997
FEED 49.08
21,659,000 $ 21,659,000 $
HP Steam 0.10
Cooling Water 0.01
Electricity 0.01
52,000 $ 21,711,000 $
Other
- $ 21,711,000 $
Byproduct Credit (3,722,000) $ 17,989,000 $
Packaging
Labor 0.00
Materials 0.00
Total Packaging - $ 17,989,000 $
Selling/Transfer Expense 0.00 /lb of PRODUCT
Direct Research 2.50 /lb of PRODUCT
Allocated Research 0.26 /lb of PRODUCT
Administrative Expense 1.04 /lb of PRODUCT
Mgmt Incentive Compensation 0.65 /lb of PRODUCT
Subtotal 1,962,000 $ 19,951,000 $
45.21 19,951,000 $
TOTAL Feed Stock
/lb of PRODUCT
/lb of PRODUCT
/lb of PRODUCT
Variable Operating Costs
MONOCHLOROBENZENE SEPARATION PROCESS
/lb of PRODUCT
/lb of PRODUCT
/lb of PRODUCT
/lb of PRODUCT
/lb of PRODUCT
/lb of PRODUCT
Utilities
0.12
Total Feed Stock: 49.08
Total Variable Costs:
Total Other 0.00
(8.43)
0.00
4.45
/lb of PRODUCT
/lb of PRODUCT
US Gulf Coast
44,131,000 lb per year
/lb of PRODUCT
/lb of PRODUCT Total Utilities:
1997
474,000 $
71,100 $
28,440 $
- $
- $
574,000 $ 574,000 $
74,585 $
18,646 $
74,585 $
3,729 $
172,000 $ 746,000 $
45,322 $
15,320 $
37,662 $
47,237 $
146,000 $ 892,000 $
32,000 $ 924,000 $
- $ 924,000 $
924,000 $
170,000 $
- $
170,000 $ 1,094,000 $
1,094,000 $
Direct Plant
Depreciation
Total Operating Overhead
Property Taxes and Insurance
Maintenance Overhead
General Plant Overhead
Mechanical Department Services
Total Maintenance
Operating Overhead
Employee Relations Department
Business Services
Operating Supplies and Services
Technical Assistance to Manuf.
Control Laboratory
Total Operations
Operations
Direct Salaries and Benefits
Wages and Benefits
Salaries and Benefits
Materials and Services
Maintenance
Wages and Benefits
Total Fixed Costs (for ROI Calculations):
Fixed Operating Costs
MONOCHLOROBENZENE SEPARATION PROCESS
TOTAL
US Gulf Coast
44,131,000 lb per year
Total Depreciation
Replacement Catalyst
Total Fixed Costs (for Cash Flow Calculations):
Allocated Plant
DESIGN PRODUCTION PRODUCTION PRODUCTION PRODUCTION PRODUCTION PRODUCTION PRODUCTION
1997 1998 1999 2000 2001 2002 2003 2004
0 45 67.5 90 90 90 90 90
10,327,000 $ 15,490,000 $ 20,653,000 $ 20,653,000 $ 20,653,000 $ 20,653,000 $ 20,653,000 $
(2,344,000) $
(2,496,000) $
(8,978,000) $ (13,467,000) $ (17,956,000) $ (17,956,000) $ (17,956,000) $ (17,956,000) $ (17,956,000) $
(924,000) $ (924,000) $ (924,000) $ (924,000) $ (924,000) $ (924,000) $ (924,000) $
(469,000) $ (750,000) $ (450,000) $ (270,000) $ (270,000) $ (135,000) $
(4,840,000) $ (44,000) $ 349,000 $ 1,323,000 $ 1,503,000 $ 1,503,000 $ 1,638,000 $ 1,773,000 $
(129,000) $ (490,000) $ (556,000) $ (556,000) $ (606,000) $ (656,000) $
(4,840,000) $ (44,000) $ 220,000 $ 833,000 $ 947,000 $ 947,000 $ 1,032,000 $ 1,117,000 $
(4,840,000) $ 425,000 $ 970,000 $ 1,283,000 $ 1,217,000 $ 1,217,000 $ 1,167,000 $ 1,117,000 $
(4,840,000) $ (4,470,000) $ (3,737,000) $ (2,893,000) $ (2,197,000) $ (1,592,000) $ (1,087,000) $ (667,000) $
NPV
Sales 20,653,000 $ 1409467.354 1,409,000 $
Variable Costs (17,956,000) $
Fixed Costs (1,094,000) $
Gross Income 1,603,000 $
Income Tax (593,000) $ IRR
Net Income $1,010,000 20.87% 20.04%
Net Earnings
Fixed Cost
Cash Flows
MONOCHLOROBENZENE SEPARATION PROCESS
Variable Cost
Taxable Income
Year
% of Capacity
Sales
US Gulf Coast
44,131,000 lb per year
ROI (Third Year of Production)
Capital Investment
Cumulative PV @ 15%
4,840,000 $
Annual Cash
Income Tax
Capital Cost
Working Capital
Depreciation
PRODUCTION PRODUCTION PRODUCTION PRODUCTION PRODUCTION PRODUCTION PRODUCTION PRODUCTION
2005 2006 2007 2008 2009 2010 2011 2012
90 90 90 90 90 90 90 90
20,653,000 $ 20,653,000 $ 20,653,000 $ 20,653,000 $ 20,653,000 $ 20,653,000 $ 20,653,000 $ 20,653,000 $
2,496,000 $
(17,956,000) $ (17,956,000) $ (17,956,000) $ (17,956,000) $ (17,956,000) $ (17,956,000) $ (17,956,000) $ (17,956,000) $
(924,000) $ (924,000) $ (924,000) $ (924,000) $ (924,000) $ (924,000) $ (924,000) $ (924,000) $
1,773,000 $ 1,773,000 $ 1,773,000 $ 1,773,000 $ 1,773,000 $ 1,773,000 $ 1,773,000 $ 4,269,000 $
(656,000) $ (656,000) $ (656,000) $ (656,000) $ (656,000) $ (656,000) $ (656,000) $ (1,580,000) $
1,117,000 $ 1,117,000 $ 1,117,000 $ 1,117,000 $ 1,117,000 $ 1,117,000 $ 1,117,000 $ 2,689,000 $
1,117,000 $ 1,117,000 $ 1,117,000 $ 1,117,000 $ 1,117,000 $ 1,117,000 $ 1,117,000 $ 2,689,000 $
(302,000) $ 16,000 $ 292,000 $ 532,000 $ 741,000 $ 923,000 $ 1,081,000 $ 1,411,000 $