Promag 50 Manual BA046DEN - 1209 PDF
Promag 50 Manual BA046DEN - 1209 PDF
Promag 50 Manual BA046DEN - 1209 PDF
Proline Promag 50
Electromagnetic flow measuring system
BA046D/06/en/12.09
71106181
Valid as of version
V 2.03.XX (device software)
Promag 50
Table of contents
Table of contents
1
Safety instructions . . . . . . . . . . . . . . . . 5
1.1
1.2
1.3
1.4
1.5
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation, commissioning and operation . . . . . . . .
Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . .
Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes on safety conventions and icons . . . . . . . . . . .
Identification . . . . . . . . . . . . . . . . . . . . 7
2.1
2.2
2.3
Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.1 Nameplate of the transmitter . . . . . . . . . . . . 7
2.1.2 Nameplate of the sensor . . . . . . . . . . . . . . . 8
2.1.3 Nameplate, connections . . . . . . . . . . . . . . . 9
Certificates and approvals . . . . . . . . . . . . . . . . . . . . 9
Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 10
Installation . . . . . . . . . . . . . . . . . . . . . 11
3.1
3.4
Wiring . . . . . . . . . . . . . . . . . . . . . . . . 44
4.1
3.2
3.3
4.2
4.3
Endress+Hauser
5
5
5
6
6
11
11
11
12
13
13
13
15
16
17
17
18
20
21
21
24
26
31
36
39
40
41
43
44
44
49
50
50
52
53
54
54
54
54
4.3.5
4.4
4.5
Operation . . . . . . . . . . . . . . . . . . . . . . 59
5.1
5.2
5.3
5.4
59
60
61
61
61
62
62
62
63
63
64
64
64
65
69
Commissioning . . . . . . . . . . . . . . . . . . 71
6.1
6.2
6.3
Function check . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switching on the measuring device . . . . . . . . . . . .
Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.1 "Commissioning" Quick Setup menu . . . . .
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.1 Current output: active/passive . . . . . . . . . .
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.1 Empty-pipe/full-pipe adjustment . . . . . . . .
Data storage device (HistoROM) . . . . . . . . . . . . . .
6.6.1 HistoROM/S-DAT (sensor-DAT) . . . . . . . .
6.4
6.5
6.6
71
71
72
72
73
73
74
74
75
75
Maintenance . . . . . . . . . . . . . . . . . . . . 76
7.1
7.2
Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Accessories . . . . . . . . . . . . . . . . . . . . . 77
8.1
8.2
8.3
8.4
Device-specific accessories . . . . . . . . . . . . . . . . . . .
Measuring principle-specific accessories . . . . . . . . .
Communication-specific accessories . . . . . . . . . . . .
Service-specific accessories . . . . . . . . . . . . . . . . . . .
Troubleshooting . . . . . . . . . . . . . . . . . 80
9.1
9.2
9.3
9.4
9.5
9.6
Troubleshooting instructions . . . . . . . . . . . . . . . . .
System error messages . . . . . . . . . . . . . . . . . . . . . .
Process error messages . . . . . . . . . . . . . . . . . . . . . .
Process errors without messages . . . . . . . . . . . . . .
Response of outputs to errors . . . . . . . . . . . . . . . . .
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
77
77
78
79
80
81
83
84
85
87
54
3
Promag 50
Table of contents
9.6.1
9.7
9.8
9.9
10
Technical data . . . . . . . . . . . . . . . . . . . 97
10.1
88
92
93
95
95
95
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Endress+Hauser
Promag 50
Safety instructions
Safety instructions
1.1
Designated use
The measuring device described in this Operating Manual is to be used only for measuring the flow
rate of conductive fluids in closed pipes.
A minimum conductivity of 20 S/cm is required for measuring demineralized water. Most liquids
can be measured as of a minimum conductivity of 5 S/cm.
Examples:
Acids, alkalis,
Drinking water, wastewater, sewage sludge,
Milk, beer, wine, mineral water, etc.
Resulting from incorrect use or from use other than that designated the operational safety of the
measuring devices can be suspended. The manufacturer accepts no liability for damages being
produced from this.
1.2
1.3
Operational safety
Endress+Hauser
Safety instructions
Promag 50
When hot fluid passes through the measuring tube, the surface temperature of the housing
increases. In the case of the sensor, in particular, users should expect temperatures that can be
close to the fluid temperature. If the temperature of the fluid is high, implement sufficient
measures to prevent burning or scalding.
The manufacturer reserves the right to modify technical data without prior notice. Your
Endress+Hauser distributor will supply you with current information and updates to these
Operating Instructions.
1.4
Return
Do not return a measuring device if you are not absolutely certain that all traces of hazardous
substances have been removed, e.g. substances which have penetrated crevices or diffused
through plastic.
Costs incurred for waste disposal and injury (burns, etc.) due to inadequate cleaning will be
charged to the owner-operator.
1.5
The devices are designed to meet state-of-the-art safety requirements, have been tested, and left the
factory in a condition in which they are safe to operate. The devices comply with the applicable
standards and regulations in accordance with EN 61010-1 "Safety requirements for electrical
equipment for measurement, control and laboratory use".
The devices can, however, be a source of danger if used incorrectly or for anything other than the
designated use. Consequently, always pay particular attention to the safety instructions indicated in
this Operating Manual by the following icons:
#
"
!
Warning!
"Warning" indicates an action or procedure which, if not performed correctly, can result in injury
or a safety hazard. Comply strictly with the instructions and proceed with care.
Caution!
"Caution" indicates an action or procedure which, if not performed correctly, can result in incorrect
operation or destruction of the device. Comply strictly with the instructions.
Note!
"Note" indicates an action or procedure which, if not performed correctly, can have an indirect
effect on operation or trigger an unexpected response on the part of the device.
Endress+Hauser
Promag 50
Identification
Identification
2.1
Device designation
2.1.1
Promag 50
Order Code:
Ser.No.:
TAG No.:
2
3
4
50PXX-XXXXXXXXXXXX
12345678901
ABCDEFGHJKLMNPQRST
IP67 / NEMA/Type 4X
20-55VAC/16-62VDC
15VA/W 50-60Hz
EPD / MS
ECC
I-OUT (HART), f-OUT
STATUS-IN
5
6
7
N12895
A0005412
Fig. 1:
1
2
3
5
6
7
8
9
Endress+Hauser
Identification
Promag 50
2.1.2
PROMAG P
1
2
3
4
5
2007
1.0000/0000
DN100 DIN/EN PN40 pnom =PS= 40bar
TM:
10C...150C/+14F...300F
Materials: PFA
Electrodes: 1.4435/316L
0.2% CAL
10
EPD/MS, R/B
11
IP67
NEMA/Type4X
12
K-factor:
7
8
9
N12895
13
A0004374
Fig. 2:
1
2
3
4
5
6
7
8
9
10
11
12
13
Endress+Hauser
Promag 50
Identification
Nameplate, connections
fmax = 1kHz
Active: 24VDC/25mA (max. 250mA/20ms)
Passive: 30VDC, 250mA
L1/L+
Supply /
Versorgung /
Tension d'alimentation
Active: 0/4...20mA, RL max. = 700 Ohm
Passive: 4...20mA, max. 30VDC
(HART: RL.min. = 250 OHM)
12345678912
N/LPE
A
I-OUT (HART)
f-OUT
STATUS-OUT
3...30VDC, Ri = 5kOhm
STATUS-IN
6
7
8
9
26(+) / 27(-)
Ser.No.:
22(+) / 23(-)
active
passive
normally open contact
normally closed contact
24(+) / 25(-)
A:
P:
NO:
NC:
20(+) / 21(-)
2.1.3
Update 1
Update 2
319475-00XX
10
A0000963
Fig. 3:
1
2
3
4
5
6
7
8
9
10
2.2
The devices are designed to meet state-of-the-art safety requirements in accordance with sound
engineering practice. They have been tested and left the factory in a condition in which they are
safe to operate.
The devices comply with the applicable standards and regulations in accordance with EN 61010-1
"Safety requirements for electrical equipment for measurement, control and laboratory use" and
with the EMC requirements of IEC/EN 61326/A1.
The measuring system described in this Operating Manual is therefore in conformity with the
statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the
device by affixing to it the CE mark.
The measuring system meets the EMC requirements of the Australian Communications and Media
Authority (ACMA)
Endress+Hauser
Identification
Promag 50
2.3
Registered trademarks
10
Endress+Hauser
Promag 50
Installation
Installation
3.1
3.1.1
Incoming acceptance
3.1.2
Transport
The following instructions apply to unpacking and to transporting the device to its final location:
Transport the devices in the containers in which they are delivered.
Do not remove the protective plates or caps on the process connections until you are ready to
install the device. This is particularly important in the case of sensors with PTFE linings.
Special notes on flanged devices
"
Caution!
The wooden covers mounted on the flanges from the factory protect the linings on the flanges
during storage and transportation. In case of Promag L they are additionally used to hold the lap
joint flanges in place. Do not remove these covers until immediately before the device in the
pipe.
Do not lift flanged devices by the transmitter housing, or the connection housing in the case of
the remote version.
Transporting flanged devices DN 300 ( 12")
Use webbing slings slung round the two process connections. Do not use chains, as they could
damage the housing.
Warning!
Risk of injury if the measuring device slips. The center of gravity of the assembled measuring device
might be higher than the points around which the slings are slung.
At all times, therefore, make sure that the device does not unexpectedly turn around its axis or slip.
a0004294
Fig. 4:
Endress+Hauser
11
Installation
Promag 50
"
Caution!
Do not attempt to lift the sensor with the tines of a fork-lift truck beneath the metal casing. This
would buckle the casing and damage the internal magnetic coils.
a0004295
Fig. 5:
3.1.3
Storage
12
Endress+Hauser
Promag 50
Installation
3.2
Installation conditions
3.2.1
Dimensions
The dimensions and installation lengths of the sensor and transmitter can be found in the "Technical
Information" for the device in question. This document can be downloaded as a PDF file from
www.endress.com. A list of the "Technical Information" documents available is provided in the
"Documentation" section on 116.
3.2.2
Mounting location
Entrained air or gas bubble formation in the measuring tube can result in an increase in measuring
errors.
Avoid the following locations:
Highest point of a pipeline. Risk of air accumulating!
Directly upstream from a free pipe outlet in a vertical pipeline.
h 2 x DN
A0008154
Fig. 6:
Mounting location
Installation of pumps
Do not install the sensor on the intake side of a pump. This precaution is to avoid low pressure and
the consequent risk of damage to the lining of the measuring tube. Information on the lining's
resistance to partial vacuum can be found on 105.
It might be necessary to install pulse dampers in systems incorporating reciprocating, diaphragm or
peristaltic pumps. Information on the measuring system's resistance to vibration and shock can be
found on 101.
A0003203
Fig. 7:
Endress+Hauser
Installation of pumps
13
Installation
Promag 50
"
Caution!
Risk of solids accumulating. Do not install the sensor at the lowest point in the drain. It is advisable
to install a cleaning valve.
2 x DN
5 x DN
A0008155
Fig. 8:
Down pipes
Install a siphon or a vent valve downstream of the sensor in down pipes whose length h 5 m
(16.4 ft). This precaution is to avoid low pressure and the consequent risk of damage to the lining
of the measuring tube.
This measure also prevents the system losing prime, which could cause air pockets. Information on
the lining's resistance to partial vacuum can be found on 105.
A0008157
Fig. 9:
1
2
h
14
Endress+Hauser
Promag 50
Installation
3.2.3
Orientation
An optimum orientation position helps avoid gas and air accumulations and deposits in the
measuring tube. However, Promag offers the additional Empty Pipe Detection (EPD) function to
ensure the detection of partially filled measuring tubes, e.g. in the case of degassing fluids or varying
process pressure:
Electrode Cleaning Circuit (ECC) for applications with accretive fluids, e.g. electrically
conductive deposits ( "Description of Device Functions" manual).
Empty Pipe Detection (EPD) ensures the detection of partially filled measuring tubes, e.g. in the
case of degassing fluids ( 74)
Exchangeable Measuring Electrodes for abrasive fluids ( 93)
Vertical orientation
This is the ideal orientation for self-emptying piping systems and for use in conjunction with Empty
Pipe Detection.
A0008158
Fig. 10:
Vertical orientation
Horizontal orientation
The measuring electrode plane should be horizontal. This prevents brief insulation of the two
measuring electrodes by entrained air bubbles.
"
Caution!
Empty Pipe Detection functions correctly only when the measuring device is installed horizontally
and the transmitter housing is facing upward ( 10). Otherwise there is no guarantee that
Empty Pipe Detection will respond if the measuring tube is only partially filled or empty.
A
1
A
3
A0003207
Fig. 11:
1
2
3
Endress+Hauser
Horizontal orientation
EPD electrode for the detection of empty pipes (not with Promag D and Promag H (DN 2 to 15; 1/12" to "))
Measuring electrodes for signal detection
Reference electrode for the potential equalization (not with Promag D and H)
15
Installation
Promag 50
2 x DN
A0003210
Fig. 12:
3.2.4
Vibrations
"
Caution!
If vibrations are too severe, we recommend the sensor and transmitter be mounted separately.
Information on resistance to vibration and shock can be found on 101.
A0003208
Fig. 13:
16
Endress+Hauser
Promag 50
Installation
3.2.5
Foundations, supports
If the nominal diameter is DN 350, mount the sensor on a foundation of adequate load-bearing
strength.
"
Caution!
Risk of damage.
Do not support the weight of the sensor on the metal casing: the casing would buckle and damage
the internal magnetic coils.
A0003209
Fig. 14:
3.2.6
Adapters
Suitable adapters to DIN EN 545 (double-flange reducers) can be used to install the sensor in largerdiameter pipes.
The resultant increase in the rate of flow improves measuring accuracy with very slow-moving
fluids. The nomogram shown here can be used to calculate the pressure loss caused by reducers and
expanders.
Note!
The nomogram only applies to liquids of viscosity similar to water.
1.
2.
From the nomogram read off the pressure loss as a function of flow velocity (downstream from
the reduction) and the d/D ratio.
[mbar] 100
8 m/s
7 m/s
6 m/s
10
5 m/s
4 m/s
max. 8
3 m/s
D
2 m/s
1
1 m/s
d/D
0.5
0.6
0.7
0.8
0.9
A0011907
Fig. 15:
Endress+Hauser
17
Installation
Promag 50
3.2.7
The diameter of the pipe and the flow rate determine the nominal diameter of the sensor. The
optimum velocity of flow is between 2 and 3 m/s (6.5 to 9.8 ft/s)
The velocity of flow (v), moreover, has to be matched to the physical properties of the fluid:
v < 2 m/s (v < 6.5 ft/s): for abrasive fluids
v > 2 m/s (v > 6.5 ft/s): for fluids producing buildup
Note!
Flow velocity can be increased, if necessary, by reducing the nominal diameter of the sensor
( 17).
Recommended flow (SI units)
Nominal
diameter
Promag D
Promag P
Promag H
0.06 to 1.8
0.25 to 7
1 to 30
15
4 to 100
4 to 100
25
9 to 300
9 to 300
9 to 300
9 to 300
32
15 to 500
15 to 500
40
25 to 700
25 to 700
25 to 700
25 to 700
50
35 to 1100
35 to 1100
35 to 1100
35 to 1100
35 to 1100
65
60 to 2000
60 to 2000
60 to 2000
60 to 2000
60 to 2000
80
90 to 3000
90 to 3000
90 to 3000
90 to 3000
90 to 3000
100
145 to 4700
145 to 4700
145 to 4700
145 to 4700
145 to 4700
125
220 to 7500
220 to 7500
220 to 7500
[mm]
18
Promag W
[mm]
2
Promag L
150
20 to 600
20 to 600
20 to 600
200
35 to 1100
35 to 1100
35 to 1100
250
55 to 1700
55 to 1700
55 to 1700
300
80 to 2400
80 to 2400
80 to 2400
350
110 to 3300
110 to 3300
375
140 to 4200
400
140 to 4200
140 to 4200
450
180 to 5400
180 to 5400
500
220 to 6600
220 to 6600
600
310 to 9600
310 to 9600
700
420 to 13500
800
550 to 18000
900
690 to 22500
1000
850 to 28000
1200
1250 to 40000
1400
1700 to 55000
1600
2200 to 70000
1800
2800 to 90000
2000
3400 to 110000
Endress+Hauser
Promag 50
Installation
Promag D
Promag W
Promag P
Promag H
[inch]
1 1/12"
0.015 to 0.5
5/ "
32
0.07 to 2
5/ "
16
0.25 to 8
/2"
1.0 to 27
1.0 to 27
1"
2.5 to 80
2.5 to 80
2.5 to 80
2.5 to 80
1/
4 to 130
4 to 130
1 1/2"
4"
7 to 190
7 to 190
7 to 190
7 to 190
7 to 190
2"
10 to 300
10 to 300
10 to 300
10 to 300
10 to 300
2 1/2"
16 to 500
16 to 500
16 to 500
16 to 500
16 to 500
3"
24 to 800
24 to 800
24 to 800
24 to 800
24 to 800
4"
40 to 1250
40 to 1250
40 to 1250
40 to 1250
40 to 1250
5"
60 to 1950
60 to 1950
60 to 1950
6"
90 to 2650
90 to 2650
90 to 2650
8"
155 to 4850
155 to 4850
155 to 4850
10"
250 to 7500
250 to 7500
250 to 7500
12"
350 to 10600
350 to 10600
350 to 10600
14"
500 to 15000
500 to 15000
15"
600 to 19000
16"
600 to 19000
600 to 19000
18"
800 to 24000
800 to 24000
20"
1000 to 30000
1000 to 30000
24"
1400 to 44000
1400 to 44000
28"
1900 to 60000
30"
2150 to 67000
32"
2450 to 80000
36"
3100 to 100000
40"
3800 to 125000
42"
4200 to 135000
48"
5500 to 175000
[inch]
Endress+Hauser
Promag L
54"
9 to 300
60"
12 to 380
66"
14 to 500
72"
16 to 570
78"
18 to 650
19
Installation
Promag 50
3.2.8
In order to ensure measuring accuracy, comply with the following instructions when installing the
remote version:
Fix cable run or lay in armored conduit. Cable movements can falsify the measuring signal
especially in the case of low fluid conductivities.
Route the cable well clear of electrical machines and switching elements.
Ensure potential equalization between sensor and transmitter, if necessary.
The permitted connecting cable length Lmax is determined by the fluid conductivity ( 16).
A minimum conductivity of 20 S/cm is required for measuring demineralized water. Most
liquids can be measured as of a minimum conductivity of 5 S/cm.
The maximum connecting cable length is 10 m (32.8 ft) when empty pipe detection
(EPD 74) is switched on.
[S/cm]
200
100
L max
[m]
10
100
L max
200
[ft]
200
400
600
A0010734
Fig. 16:
20
Endress+Hauser
Promag 50
Installation
3.3
Installation instructions
3.3.1
The sensor is installed between the pipe flanges with a mounting kit. The device is centered using
recesses on the sensor ( 22).
!
"
Note!
A mounting kit consisting of mounting bolts, seals, nuts and washers can be ordered separately
( 77). Centering sleeves are provided with the device if they are required for the installation.
Caution!
When installing the transmitter in the pipe, observe the necessary torques ( 23).
5
1
2
3
4
a0010776
Fig. 17:
1
2
3
4
5
Nut
Washer
Mounting bolt
Centering sleeve
Seal
Seals
When installing the sensor, make sure that the seals used do not project into the pipe cross-section.
"
!
Endress+Hauser
Caution!
Risk of short circuit! Do not use electrically conductive sealing compounds such as graphite! An
electrically conductive layer could form on the inside of the measuring tube and short-circuit the
measuring signal.
Note!
Use seals with a hardness rating of 70 Shore.
21
Installation
Promag 50
ANSI
JIS
DN 25 to 40
(DN 1" to 1 ")
A0010896
DN 50
(DN 2")
1
A0010897
DN 65
A0010824
A0010896
A0010825
A0010825
3
2
2
3
3
2
2
3
3
A0012170
A0012171
DN 80
(DN 3")
1
1
1
A0010898
DN 100
(DN 4")
A0010827
1
A0012168
A0010826
1
A0012168
A0012169
22
Endress+Hauser
Promag 50
Installation
Mounting bolts
Centering sleeve
length
[mm]
[mm]
[mm]
raised face
25
4 M12 145
54
19
19
40
4 M16 170
68
33
33
50
4 M16 185
82
41
41
651)
4 M16 200
92
44
44
652)
8 M16 200
3)
29
29
80
8 M16 225
116
36
36
100
8 M16 260
147
40
40
1)
Mounting bolts
Centering sleeve
length
[mm]
[mm]
[mm]
raised face
25
4 M16 170
54
24
24
40
4 M16 170
68
32
25
50
4 M16 185
38
30
65
4 M16 200
42
42
80
8 M16 225
36
28
100
8 M16 260
39
37
* A centering sleeve is not required. The device is centered directly via the sensor housing.
Tightening torques, mounting bolts and centering sleeves for ANSI Class 150
Nominal
diameter
[inch]
1"
1 "
2"
Mounting bolts
[inch]
4 UNC 1/2" 5.70"
4 UNC 1/2" 6.50"
4 UNC 5/8" 7.50"
Centering sleeve
length
[inch]
*
*
*
3"
4 UNC 5/8" 9.25"
*
31
4"
8 UNC 5/8" 10,4"
5,79
28
* A centering sleeve is not required. The device is centered directly via the sensor housing.
Endress+Hauser
31
28
23
Installation
Promag 50
3.3.2
"
!
Caution!
The protective covers mounted on the two sensor flanges are used to hold the lap joint flanges in
place and to protect the PTFE liner during transportation. Consequently, do not remove these
covers until immediately before the sensor is installed in the pipe.
The covers must remain in place while the device is in storage.
Make sure that the lining is not damaged or removed from the flanges.
Note!
Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by the customer.
The sensor is designed for installation between the two piping flanges.
Observe in any case the necessary screw tightening torques on 25
If grounding disks are used, follow the mounting instructions which will be enclosed with the
shipment
To comply with the device specification, a concentrical installation in the measuring section is
required
a0004296
Fig. 18:
Seals
Comply with the following instructions when installing seals:
No seals are required.
For DIN flanges, use only seals according to EN 1514-1.
Make sure that the seals do not protrude into the piping cross-section.
"
Caution!
Risk of short circuit!
Do not use electrically conductive sealing compounds such as graphite! An electrically conductive
layer could form on the inside of the measuring tube and short-circuit the measuring signal.
Ground cable
If necessary, special ground cables for potential equalization can be ordered as an accessory
( 77).
Information on potential equalization and detailed mounting instructions for the use of ground
cables can be found on 55.
24
Endress+Hauser
Promag 50
Installation
EN (DIN)
PTFE
[Nm]
[mm]
Threaded fasteners
[Nm]
50
PN 10/16
4 M 16
15
40
65*
PN 10/16
8 M 16
10
22
80
PN 10/16
8 M 16
15
30
100
PN 10/16
8 M 16
20
42
125
PN 10/16
8 M 16
30
55
150
PN 10/16
8 M 20
50
90
200
PN 10
8 M 20
65
130
250
PN 10
12 M 20
50
90
300
PN 10
12 M 20
55
100
ANSI
Pressure rating
Endress+Hauser
PTFE
[mm]
[inch]
[lbs]
Threaded
fasteners
50
2"
Class 150
4 5/8"
15
11
40
29
80
3"
Class 150
4 5/8"
25
18
65
48
100
4"
Class 150
8 5/8"
20
15
44
32
150
6"
Class 150
8 "
45
33
90
66
[Nm]
[lbf ft]
[Nm]
[lbf ft]
200
8"
Class 150
8 "
65
48
125
92
250
10"
Class 150
12 7/8"
55
41
100
74
300
12"
Class 150
12 7/8"
68
56
115
85
25
Installation
Promag 50
3.3.3
Note!
Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by the customer.
The sensor is designed for installation between the two piping flanges.
Observe in any case the necessary screw tightening torques on 26
If grounding disks are used, follow the mounting instructions which will be enclosed with the
shipment
a0004296
Fig. 19:
Seals
Comply with the following instructions when installing seals:
Hard rubber lining additional seals are always necessary.
Polyurethane lining no seals are required.
For DIN flanges, use only seals according to EN 1514-1.
Make sure that the seals do not protrude into the piping cross-section.
"
Caution!
Risk of short circuit!
Do not use electrically conductive sealing compounds such as graphite! An electrically conductive
layer could form on the inside of the measuring tube and short-circuit the measuring signal.
Ground cable
If necessary, special ground cables for potential equalization can be ordered as an accessory
( 77).
Information on potential equalization and detailed mounting instructions for the use of ground
cables can be found on 55
Screw tightening torques (Promag W)
Please note the following:
The tightening torques listed below are for lubricated threads only.
Always tighten the screws uniformly and in diagonally opposite sequence.
Overtightening the screws will deform the sealing faces or damage the seals.
The tightening torques listed below apply only to pipes not subjected to tensile stress.
26
Endress+Hauser
Promag 50
Installation
Endress+Hauser
Nominal diameter
EN (DIN)
[mm]
Threaded
fasteners
Hard rubber
25
PN 40
4 M 12
15
32
PN 40
4 M 16
24
40
PN 40
4 M 16
31
50
PN 40
4 M 16
40
65*
PN 16
8 M 16
32
27
65
PN 40
8 M 16
32
27
80
PN 16
8 M 16
40
34
80
PN 40
8 M 16
40
34
100
PN 16
8 M 16
43
36
100
PN 40
8 M 20
59
50
125
PN 16
8 M 16
56
48
125
PN 40
8 M 24
83
71
150
PN 16
8 M 20
74
63
150
PN 40
8 M 24
104
88
200
PN 10
8 M 20
106
91
200
PN 16
12 M 20
70
61
200
PN 25
12 M 24
104
92
250
PN 10
12 M 20
82
71
250
PN 16
12 M 24
98
85
250
PN 25
12 M 27
150
134
300
PN 10
12 M 20
94
81
300
PN 16
12 M 24
134
118
300
PN 25
16 M 27
153
138
350
PN 6
12 M 20
111
120
350
PN 10
16 M 20
112
118
350
PN 16
16 M 24
152
165
350
PN 25
16 M 30
227
252
400
PN 6
16 M 20
90
98
400
PN 10
16 M 24
151
167
400
PN 16
16 M 27
193
215
400
PN 25
16 M 33
289
326
450
PN 6
16 M 20
112
126
450
PN 10
20 M 24
153
133
450
PN 16
20 M 27
198
196
450
PN 25
20 M 33
256
253
500
PN 6
20 M 20
119
123
500
PN 10
20 M 24
155
171
500
PN 16
20 M 30
275
300
500
PN 25
20 M 33
317
360
600
PN 6
20 M 24
139
147
600
PN 10
20 M 27
206
219
600 *
PN 16
20 M 33
415
443
600
PN 25
20 M 36
431
516
700
PN 6
24 M 24
148
139
700
PN 10
24 M 27
246
246
700
PN 16
24 M 33
278
318
27
Installation
Promag 50
Nominal diameter
EN (DIN)
[mm]
Threaded
fasteners
Hard rubber
700
PN 25
24 M 39
449
507
800
PN 6
24 M 27
206
182
800
PN 10
24 M 30
331
316
800
PN 16
24 M 36
369
385
800
PN 25
24 M 45
664
721
900
PN 6
24 M 27
230
637
900
PN 10
28 M 30
316
307
900
PN 16
28 M 36
353
398
900
PN 25
28 M 45
690
716
1000
PN 6
28 M 27
218
208
1000
PN 10
28 M 33
402
405
1000
PN 16
28 M 39
502
518
1000
PN 25
28 M 52
970
971
1200
PN 6
32 M 30
319
299
1200
PN 10
32 M 36
564
568
1200
PN 16
32 M 45
701
753
1400
PN 6
36 M 33
430
398
1400
PN 10
36 M 39
654
618
1400
PN 16
36 M 45
729
762
1600
PN 6
40 M 33
440
417
1600
PN 10
40 M 45
946
893
1600
PN 16
40 M 52
1007
1100
1800
PN 6
44 M 36
547
521
1800
PN 10
44 M 45
961
895
1800
PN 16
44 M 52
1108
1003
2000
PN 6
48 M 39
629
605
2000
PN 10
48 M 45
1047
1092
2000
PN 16
48 M 56
1324
1261
28
ANSI
Polyurethane
[mm]
[inch]
Pressure rating
[lbs]
Threaded
fasteners
[Nm]
[lbf ft]
[Nm]
25
1"
Class 150
4 "
25
1"
Class 300
4 5/8"
40
1 "
Class 150
4 "
10
40
1 "
Class 300
4 "
15
11
50
2"
Class 150
4 5/8"
22
16
[lbf ft]
50
2"
Class 300
8 5/8"
11
80
3"
Class 150
4 5/8"
60
44
43
32
80
3"
Class 300
8 "
38
28
26
19
100
4"
Class 150
8 5/8"
42
31
31
23
100
4"
Class 300
8 "
58
43
40
30
150
6"
Class 150
8 "
79
58
59
44
150
6"
Class 300
12 "
70
52
51
38
200
8"
Class 150
8 "
107
79
80
59
250
10"
Class 150
12 7/8"
101
74
75
55
300
12"
Class 150
12 7/8"
133
98
103
76
350
14"
Class 150
12 1"
135
100
158
117
400
16"
Class 150
16 1"
128
94
150
111
450
18"
Class 150
16 1 1/8"
204
150
234
173
500
20"
Class 150
20 1 1/8"
183
135
217
160
600
24"
Class 150
20 1 "
268
198
307
226
Endress+Hauser
Promag 50
Installation
JIS
[mm]
Pressure rating
Threaded
fasteners
Hard rubber
25
10K
4 M 16
19
25
20K
4 M 16
19
32
10K
4 M 16
22
32
20K
4 M 16
22
40
10K
4 M 16
24
40
20K
4 M 16
24
50
10K
4 M 16
33
50
20K
8 M 16
17
65
10K
4 M 16
55
45
65
20K
8 M 16
28
23
80
10K
8 M 16
29
23
80
20K
8 M 20
42
35
100
10K
8 M 16
35
29
100
20K
8 M 20
56
48
125
10K
8 M 20
60
51
125
20K
8 M 22
91
79
150
10K
8 M 20
75
63
150
20K
12 M 22
81
72
200
10K
12 M 20
61
52
200
20K
12 M 22
91
80
250
10K
12 M 22
100
87
144
250
20K
12 M 24
159
300
10K
16 M 22
74
63
300
20K
16 M 24
138
124
Endress+Hauser
AWWA
Hard rubber
Polyurethane
[mm]
[inch]
Pressure
rating
[Nm]
[lbf ft]
[Nm]
[lbf ft]
700
28"
Class D
28 1 "
247
182
292
215
750
30"
Class D
28 1 "
287
212
302
223
800
32"
Class D
28 1 "
394
291
422
311
900
36"
Class D
32 1 "
419
309
430
317
1000
40"
Class D
36 1 "
420
310
477
352
1050
42"
Class D
36 1 "
528
389
518
382
1200
48"
Class D
44 1 "
552
407
531
392
1350
54"
Class D
44 1 "
730
538
633
467
1500
60"
Class D
52 1 "
758
559
832
614
1650
66"
Class D
52 1 "
946
698
955
704
1800
72"
Class D
60 1 "
975
719
1087
802
2000
78"
Class D
64 2"
853
629
786
580
29
Installation
Promag 50
AS 2129
Pressure rating
Threaded
fasteners
80
Table E
4 M 16
49
100
Table E
8 M 16
38
150
Table E
8 M 20
64
200
Table E
8 M 20
96
250
Table E
12 M 20
98
300
Table E
12 M 24
123
350
Table E
12 M 24
203
400
Table E
12 M 24
226
450
Table E
16 M 24
226
500
Table E
16 M 24
271
600
Table E
16 M 30
439
700
Table E
20 M 30
355
750
Table E
20 M 30
559
800
Table E
20 M 30
631
900
Table E
24 M 30
627
1000
Table E
24 M 30
634
1200
Table E
32 M 30
727
Threaded
fasteners
30
AS 4087
Pressure rating
80
PN 16
4 M 16
49
100
PN 16
4 M 16
76
150
PN 16
8 M 20
52
200
PN 16
8 M 20
77
250
PN 16
8 M 20
147
300
PN 16
12 M 24
103
350
PN 16
12 M 24
203
375
PN 16
12 M 24
137
400
PN 16
12 M 24
226
450
PN 16
12 M 24
301
500
PN 16
16 M 24
271
600
PN 16
16 M 27
393
700
PN 16
20 M 27
330
750
PN 16
20 M 30
529
800
PN 16
20 M 33
631
900
PN 16
24 M 33
627
1000
PN 16
24 M 33
595
1200
PN 16
32 M 33
703
Endress+Hauser
Promag 50
Installation
3.3.4
"
!
Caution!
The protective covers mounted on the two sensor flanges guard the PTFE, which is turned over
the flanges. Consequently, do not remove these covers until immediately before the sensor is
installed in the pipe.
The covers must remain in place while the device is in storage.
Make sure that the lining is not damaged or removed from the flanges.
Note!
Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied by the customer.
The sensor is designed for installation between the two piping flanges.
Observe in any case the necessary screw tightening torques on 32
If grounding disks are used, follow the mounting instructions which will be enclosed with the
shipment
a0004296
Fig. 20:
Seals
Comply with the following instructions when installing seals:
PFA or PTFE lining No seals are required!
For DIN flanges, use only seals according to EN 1514-1.
Make sure that the seals do not protrude into the piping cross-section.
"
Caution!
Risk of short circuit! Do not use electrically conductive sealing compounds such as graphite! An
electrically conductive layer could form on the inside of the measuring tube and short-circuit the
measuring signal.
Ground cable
If necessary, special ground cables for potential equalization can be ordered as an accessory
( 77).
Information on potential equalization and detailed mounting instructions for the use of ground
cables can be found on 55
Endress+Hauser
31
Installation
Promag 50
Note!
You will find information on permissible temperature ranges on 102
Insulation
Pipes generally have to be insulated if they carry very hot fluids, in order to avoid energy losses and
to prevent accidental contact with pipes at temperatures that could cause injury. Guidelines
regulating the insulation of pipes have to be taken into account.
"
Caution!
Risk of measuring electronics overheating. The housing support dissipates heat and its entire surface
area must remain uncovered. Make sure that the sensor insulation does not extend past the top of
the two sensor shells.
max.
Esc
A0004300
Fig. 21:
32
Endress+Hauser
Promag 50
Installation
EN (DIN)
[mm]
Threaded
fasteners
15
PN 40
4 M 12
11
25
PN 40
4 M 12
26
20
32
PN 40
4 M 16
41
35
40
PN 40
4 M 16
52
47
50
PN 40
4 M 16
65
59
65 *
PN 16
8 M 16
43
40
65
PN 40
8 M 16
43
40
80
PN 16
8 M 16
53
48
PTFE
PFA
80
PN 40
8 M 16
53
48
100
PN 16
8 M 16
57
51
100
PN 40
8 M 20
78
70
125
PN 16
8 M 16
75
67
125
PN 40
8 M 24
111
99
150
PN 16
8 M 20
99
85
150
PN 40
8 M 24
136
120
200
PN 10
8 M 20
141
101
200
PN 16
12 M 20
94
67
200
PN 25
12 M 24
138
105
250
PN 10
12 M 20
110
250
PN 16
12 M 24
131
250
PN 25
12 M 27
200
300
PN 10
12 M 20
125
300
PN 16
12 M 24
179
300
PN 25
16 M 27
204
350
PN 10
16 M 20
188
350
PN 16
16 M 24
254
350
PN 25
16 M 30
380
400
PN 10
16 M 24
260
400
PN 16
16 M 27
330
400
PN 25
16 M 33
488
450
PN 10
20 M 24
235
450
PN 16
20 M 27
300
450
PN 25
20 M 33
385
500
PN 10
20 M 24
265
500
PN 16
20 M 30
448
500
PN 25
20 M 33
533
600
PN 10
20 M 27
345
600 *
PN 16
20 M 33
658
600
PN 25
20 M 36
731
Endress+Hauser
33
Installation
Promag 50
ANSI
PTFE
PFA
[mm]
[inch]
Pressure rating
[lbs]
[Nm]
[lbf ft]
[Nm]
[lbf ft]
15
"
Class 150
4 "
15
"
Class 300
4 "
25
1"
Class 150
4 "
11
10
25
1"
Class 300
4 5/8"
14
10
12
40
1 "
Class 150
4 "
24
18
21
15
40
1 "
Class 300
4 "
34
25
31
23
50
2"
Class 150
4 5/8"
47
35
44
32
50
2"
Class 300
8 5/8"
23
17
22
16
80
3"
Class 150
4 5/8"
79
58
67
49
80
3"
Class 300
8 "
47
35
42
31
100
4"
Class 150
8 5/8"
56
41
50
37
100
4"
Class 300
8 "
67
49
59
44
150
6"
Class 150
8 "
106
78
86
63
150
6"
Class 300
12 "
73
54
67
49
200
8"
Class 150
8 "
143
105
109
80
250
10"
Class 150
12 7/8"
135
100
300
12"
Class 150
12 7/8"
178
131
350
14"
Class 150
12 1"
260
192
400
16"
Class 150
16 1"
246
181
450
18"
Class 150
16 1 1/8"
371
274
500
20"
Class 150
20 1 1/8"
341
252
600
24"
Class 150
20 1 "
477
352
34
Nominal diameter
JIS
[mm]
Pressure rating
Threaded fasteners
PFA
25
10K
4 M 16
32
27
25
20K
4 M 16
32
27
32
10K
4 M 16
38
32
20K
4 M 16
38
40
10K
4 M 16
41
37
40
20K
4 M 16
41
37
50
10K
4 M 16
54
46
50
20K
8 M 16
27
23
65
10K
4 M 16
74
63
65
20K
8 M 16
37
31
80
10K
8 M 16
38
32
80
20K
8 M 20
57
46
100
10K
8 M 16
47
38
100
20K
8 M 20
75
58
125
10K
8 M 20
80
66
125
20K
8 M 22
121
103
150
10K
8 M 20
99
81
150
20K
12 M 22
108
72
200
10K
12 M 20
82
54
200
20K
12 M 22
121
88
250
10K
12 M 22
133
250
20K
12 M 24
212
300
10K
16 M 22
99
300
20K
16 M 24
183
Endress+Hauser
Promag 50
Installation
AS 2129
Pressure rating
Threaded
fasteners
25
Table E
4 M 12
21
50
Table E
4 M 16
42
Endress+Hauser
Nominal diameter
[mm]
AS 4087
Pressure rating
Threaded
fasteners
50
PN 16
4 M 16
42
35
Installation
Promag 50
3.3.5
The sensor is supplied to order, with or without pre-installed process connections. Pre-installed
process connections are secured to the sensor with 4 or 6 hex-head threaded fasteners.
"
Caution!
The sensor might require support or additional attachments, depending on the application and the
length of the piping run. When plastic process connections are used, the sensor must be additionally
supported mechanically. A wall-mounting kit can be ordered separately from Endress+Hauser as an
accessory ( 77).
A
C
a0004296
Abb. 22:
Seals
When installing the process connections, make sure that the seals are clean and correctly centered.
"
36
Caution!
With metal process connections, you must fully tighten the screws. The process connection forms
a metallic connection with the sensor, which ensures a defined compression of the seal.
With plastic process connections, note the max. torques for lubricated threads (7 Nm / 5.2 lbf ft).
With plastic flanges, always use seals between connection and counter flange.
The seals must be replaced periodically, depending on the application, particularly in the case of
gasket seals (aseptic version)!
The period between changes depends on the frequency of cleaning cycles, the cleaning
temperature and the fluid temperature. Replacement seals can be ordered as accessories 77.
Endress+Hauser
Promag 50
Installation
"
Caution!
Depending on the option ordered, plastic disks may be installed at the process connections instead
of ground rings. These plastic disks serve only as spacers and have no potential equalization
function. In addition, they provide a sealing function at the interface between the sensor and
process connection. For this reason, with process connections without ground rings, these plastic
disks/seals must not be removed, or must always be installed.
Ground rings can be ordered separately from Endress+Hauser as accessories ( 77). When
placing the order, make certain that the ground ring is compatible with the material used for the
electrodes. Otherwise, there is a risk that the electrodes may be destroyed by electrochemical
corrosion! Information about the materials can be found on 112.
Ground rings, including the seals, are mounted within the process connections.
Therefore, the fitting length is not affected.
1.
Loosen the four or six hexagonal headed bolts (1) and remove the process connection from the
sensor (4).
2.
Remove the plastic disk (3), including the two O-ring seals (2).
3.
4.
5.
Now place the second seal (2) in the groove of the ground ring.
6.
a0002651
Fig. 23:
Endress+Hauser
37
Installation
Promag 50
"
Caution!
Risk of destroying the measuring electronics. Make sure that the welding machine is not grounded
via the sensor or the transmitter.
1.
Tack-weld the sensor into the pipe. A suitable welding jig can be ordered separately as an
accessory ( 77).
2.
Loosen the screws on the process connection flange and remove the sensor, complete with the
seal, from the pipe.
3.
4.
Reinstall the sensor in the pipe. Make sure that everything is clean and that the seal is correctly
seated.
Note!
If thin-walled foodstuffs pipes are not welded correctly, the heat could damage the installed seal.
It is therefore advisable to remove the sensor and the seal prior to welding.
The pipe has to be spread approximately 8 mm to permit disassembly.
Cleaning with pigs
If pigs are used for cleaning, it is essential to take the inside diameters of the measuring tube and
process connection into account. All the dimensions and lengths of the sensor and transmitter are
provided in the separate documentation "Technical Documentation" 116.
38
Endress+Hauser
Promag 50
Installation
3.3.6
Warning!
The turning mechanism in devices with Ex d/de or FM/CSA Cl. I Div. 1 classification is not the
same as that described here. The procedure for turning these housings is described in the Ex-specific
documentation.
1.
2.
3.
4.
5.
Lower the housing into position and re-engage the bayonet catch.
6.
5
1
6
a0004302
Fig. 24:
2.
3.
Turn the transmitter housing to the desired position (max. 2 90 in either direction).
4.
5.
4
1
5
a0004303
Fig. 25:
Endress+Hauser
39
Installation
Promag 50
3.3.7
1.
Unscrew the cover of the electronics compartment from the transmitter housing.
2.
Press the side latches on the display module and remove it from the electronics compartment
cover plate.
3.
Turn the display to the desired position (max. 4 45 in both directions) and reset it onto the
cover plate of the electronics compartment.
4.
Screw the cover of the electronics compartment firmly back onto the transmitter housing.
4 x 45
a0003236
Fig. 26:
40
Endress+Hauser
Promag 50
Installation
3.3.8
"
2.
3.
Push the two securing screws (b) through the appropriate bores (c) in the housing.
Securing screws (M6): max. 6.5 mm (0.26")
Screw head: max. 10.5 mm (0.41")
4.
5.
Screw the cover of the connection compartment (a) firmly onto the housing.
35 (1.38)
c
81.5 (3.2)
a
90 (3.54)
192 (7.56)
mm (inch)
a0001130-ae
Fig. 27:
Endress+Hauser
41
Installation
Promag 50
Panel-mounted installation
1.
2.
Slide the housing into the opening in the panel from the front.
3.
4.
Place the threaded rods in the fasteners and screw them down until
the housing is seated tightly against the panel. Afterwards, tighten the locking nuts.
Additional support is not necessary.
210 (8.27)
+0.5 (+0.019)
0.5 (0.019)
245 (9.65)
mm (inch)
+0.5 (+0.019)
0.5 (0.019)
~110 (~4.33)
a0001131
Fig. 28:
Pipe mounting
The assembly should be performed by following the instructions in the graphic.
"
Caution!
If the device is mounted to a warm pipe, make certain that the housing temperature does not exceed
+60 C (+140 F), which is the maximum permissible temperature.
2070
( 0.792.75)
~155 (~ 6.1)
mm (inch)
a0001132
Fig. 29:
42
Endress+Hauser
Promag 50
Installation
3.4
Post-installation check
Perform the following checks after installing the measuring device in the pipe:
Endress+Hauser
Notes
100
Installation
Notes
Does the arrow on the sensor nameplate match the actual direction of flow
through the pipe?
15
15
Were all screws tightened to the specified torques when the sensor was installed?
Promag D 23
Promag L 25
Promag W 26
Promag P 32
Promag D 21
Promag L 24
Promag W 26
Promag P 31
Promag H 36
Are the measuring point number and labeling correct (visual inspection)?
Notes
Inlet run 5 DN
Outlet run 2 DN
Acceleration up to 2 g by
analogy with IEC 600 68-2-8
43
Wiring
Promag 50
#
!
#
"
Wiring
Warning!
When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to
these Operating Instructions.
Please do not hesitate to contact your Endress+Hauser representative if you have any questions.
Note!
The device does not have an internal circuit breaker. For this reason, assign the device a switch or
power-breaker switch capable of disconnecting the power supply line from the mains.
4.1
4.1.1
Connecting Promag D, L, W, P, H
Warning!
Risk of electric shock! Switch off the power supply before opening the device. Do not install or
wire the device while it is connected to the power supply. Failure to comply with this precaution
can result in irreparable damage to the electronics.
Risk of electric shock! Connect the protective conductor to the ground terminal on the housing
before the power supply is applied.
Caution!
Only sensors and transmitters with the same serial number can be connected to one another.
Communication problems can occur if the devices are not connected in this way.
Risk of damaging the coil driver. Always switch off the power supply before connecting or
disconnecting the coil cable.
Procedure
1.
2.
3.
Feed the signal cable (c) and the coil cable (d) through the appropriate cable entries.
" Caution!
Route the connecting cables securely (see "Connecting cable length" 44).
4.
Terminate the signal and coil current cable as indicated in the table:
Promag D, L, W, P Refer to the table 47
Promag H Refer to the "Cable termination" table 48
5.
! Note!
The cable shields of the Promag H sensor are grounded by means of the strain relief terminals
(see also the "Cable termination" table 48)
" Caution!
Insulate the shields of cables that are not connected to eliminate the risk of short-circuits with
neighboring cable shields inside the connection housing.
44
6.
7.
Endress+Hauser
Promag 50
Wiring
Promag D
4 37 36
42 41
42 41
GND
E2
S2
S1
E1
n.c.
n.c.
7
4 37
E1
GND
E2
A0010882
Fig. 30:
a
b
c
d
n.c.
Promag L, W, P
4 37 36
GND
E2
S2
S1
E1
42 41
n.c.
n.c.
n.c.
4 37
E1
GND
42 41
E2
A0011722
Fig. 31:
a
b
c
d
n.c.
Endress+Hauser
45
Wiring
Promag 50
Promag H
S2
GND
4 37 36
E2
S1
E1
42 41
n.c.
n.c.
n.c.
4 37
E1
GND
42 41
E2
A0011747
Fig. 32:
a
b
c
d
n.c.
46
Endress+Hauser
Promag 50
Wiring
mm (inch)
100 (3.94)*
mm (inch)
90 (3.54)*
80 (3.15)
17 (0.67)
8 (0.31)
70 (2.76)
50 (1.97)
8 (0.31)
50 (1.97)
10 (0.39)
A
m
m
n
m
n
m
n
m
m
m
GND
B
A0002687-ae
A0002688-ae
SENSOR
Signal cable
20 (0.79)*
170 (6.69)*
80 (3.15)
17 (0.67)
50 (1.97)
8 (0.31)
mm (inch)
20 (0.79)*
160 (6.30)*
mm (inch)
70 (2.76)
50 (1.97)
10 (0.39)
8 (0.31)
A
A
m
n
1 (0.04)
GND
m
A0002646-AE
Endress+Hauser
m
A0002650-ae
47
Wiring
Promag 50
"
Caution!
When fitting the connectors, pay attention to the following points:
Signal cable Make sure that the ferrules do not touch the wire shield on the sensor side.
Minimum distance = 1 mm (exception "GND" = green cable).
Coil current cable Insulate one core of the three-core wire at the level of the core reinforcement; you only require two cores for the connection.
On the sensor side, reverse both cable shields approx. 15 mm over the outer jacket. The strain relief ensures an electrical connection with the connection
housing.
TRANSMITTER
Signal cable
mm (inch)
80 (3.15)
17 (0.67)
70 (2.76)
mm (inch)
50 (1.97)
50 (1.97)
8 (0.31)
10 (0.39)
8 (0.31)
A
m
m
n
m
n
m
n
m
m
m
GND
A0002686-ae
A0002684-ae
SENSOR
Signal cable
80 (3.15)
70 (2.76)
15 (0.59)
17 (0.67)
8 (0.31)
15 (0.59)
40 (1.57)
8 (0.31)
A
A
1 (0.04)
GND
n
m
mm (inch)
A0002647-ae
48
mm (inch)
A0002648-ae
Endress+Hauser
Promag 50
Wiring
4.1.2
Cable specifications
Signal cable
3 0.38 mm PVC cable with common, braided copper shield ( 7 mm) and individually
shielded cores
With Empty Pipe Detection (EPD): 4 0.38 mm PVC cable with common, braided copper shield
( 7 mm) and individually shielded cores
Conductor resistance: 50 /km
Capacitance: core/shield: 420 pF/m
Permanent operating temperature: 20 to +80 C
Cable cross-section: max. 2.5 mm
Coil cable
2 0.75 mm PVC cable with common, braided copper shield ( 7 mm)
Conductor resistance: 37 /km
Capacitance: core/core, shield grounded: 120 pF/m
Operating temperature: 20 to +80 C
Cable cross-section: max. 2.5 mm
Test voltage for cable insulation: 1433 V AC r.m.s. 50/60 Hz or 2026 V DC
1
2
3
4
5
6
7
a
b
A0003194
Fig. 33:
Cable cross-section
a
b
Signal cable
Coil current cable
1
2
3
4
5
6
7
Core
Core insulation
Core shield
Core jacket
Core reinforcement
Cable shield
Outer jacket
"
Endress+Hauser
Caution!
Grounding is by means of the ground terminals provided for the purpose inside the connection
housing. Ensure that the stripped and twisted lengths of cable shield to the ground terminal are as
short as possible.
49
Wiring
Promag 50
4.2
4.2.1
Warning!
Risk of electric shock! Switch off the power supply before opening the device. Do not install or
wire the device while it is energized. Failure to comply with this precaution can result in
irreparable damage to the electronics.
Risk of electric shock! Connect the protective conductor to the ground terminal on the housing
before the power supply is applied (not necessary if the power supply is galvanically isolated).
Compare the specifications on the nameplate with the local voltage supply and frequency. Also
comply with national regulations governing the installation of electrical equipment.
1.
Remove the cover of the connection compartment (f) from the transmitter housing.
2.
3.
Feed the power supply cable (a) and the signal cable (b) through the appropriate cable entries.
Perform the wiring:
Wiring diagram (aluminum housing) 34
Wiring diagram (stainless steel housing) 35
Wiring diagram (wall-mount housing) 36
Terminal assignment 52
4.
Screw the cover of the connection compartment (f) firmly onto the transmitter housing.
27
+ 26
25
+ 24
23
+ 22
21
+ 20
N (L-) 2
L1 (L+) 1
b
d
c
a
a0004582
Fig. 34:
a
b
c
d
e
f
g
50
Connecting the transmitter (aluminum field housing). Cable cross-section: max. 2.5 mm2
Endress+Hauser
Promag 50
Wiring
27
+ 26
25
+ 24
23
+ 22
21
+ 20
b
d
N (L-) 2
L1 (L+) 1
a
a0004584
Fig. 35:
a
b
c
d
e
f
Connecting the transmitter (stainless steel field housing); cable cross-section: max. 2.5 mm2
N (L-)
L1 (L+)
+ + + +
20 21 22 23 24 25 26 27
1 2
f
a
d
a0001135
Fig. 36:
a
b
c
d
e
f
Endress+Hauser
Connecting the transmitter (wall-mount housing); cable cross-section: max. 2.5 mm2
51
Wiring
Promag 50
4.2.2
Terminal assignment
Terminal No. (inputs / outputs)
Order version
20 (+) / 21 ()
22 (+) / 23 ()
24 (+) / 25 ()
26 (+) / 27 ()
50***-***********W
Current output
HART
50***-***********A
Frequency output
Current output
HART
Status input
Status output
Frequency output
Current output
HART
50***-***********S
Frequency output
Ex i
Current output, Ex i,
active, HART
50***-***********T
Frequency output
Ex i
Current output, Ex i,
passive, HART
50***-***********D
52
Note!
Functional values of the inputs and outputs 97
Endress+Hauser
Promag 50
Wiring
4.2.3
HART connection
-27
+26
2
a0004586
Fig. 37:
1
2
3
4
27
+26
2
4
3
5
a0004592
Fig. 38:
1
2
3
4
5
Endress+Hauser
53
Wiring
Promag 50
4.3
Potential equalization
Warning!
The measuring system must be included in the potential equalization.
Perfect measurement is only ensured when the fluid and the sensor have the same electrical
potential. This is ensured by the reference electrode integrated in the sensor as standard.
The following should also be taken into consideration for potential equalization:
Internal grounding concepts in the company
Operating conditions, such as the material/grounding of the pipes (see Table)
4.3.1
4.3.2
4.3.3
"
Caution!
If using process connections made of a synthetic material, ground rings have to be used to ensure
that potential is equalized ( 37). The necessary ground rings can be ordered separately from
Endress+Hauser as accessories ( 77).
4.3.4
Standard case
Operating conditions
Potential equalization
Note!
When installing in metal pipes, we recommend you connect the
ground terminal of the transmitter housing with the piping.
a00012172
Fig. 39:
54
Endress+Hauser
Promag 50
Wiring
Special cases
Operating conditions
Potential equalization
Fig. 40:
4.3.5
2
a00012174
Fig. 41:
1
2
Standard case
Operating conditions
Potential equalization
Note!
When installing in metal pipes, we recommend you connect the
ground terminal of the transmitter housing with the piping.
A0011892
Fig. 42:
Endress+Hauser
55
Wiring
Promag 50
Special cases
Operating conditions
Potential equalization
DN 300
DN 350
Note!
The ground cable for flange-to-flange connections can be
ordered separately as an accessory from Endress+Hauser.
A0011893
Fig. 43:
Fig. 44:
A0011895
56
A0011896
Fig. 45:
1
2
Endress+Hauser
Promag 50
Wiring
4.4
Degree of protection
b
a0001914
Fig. 46:
"
!
Endress+Hauser
Caution!
Do not loosen the threaded fasteners of the sensor housing, as otherwise the degree of protection
guaranteed by Endress+Hauser no longer applies.
Note!
The Promag L, Promag W and Promag P sensors can be supplied with IP 68 rating (permanent
immersion in water to a depth of 3 meters (10 ft)). In this case the transmitter must be installed
remote from the sensor.
The Promag L sensors with IP 68 rating are only available with stainless steel flanges.
57
Wiring
Promag 50
4.5
Post-connection check
Perform the following checks after completing electrical installation of the measuring device:
58
Notes
Electrical connection
Notes
49
54
Are all cable entries installed, firmly tightened and correctly sealed?
Cables looped as "water traps"?
57
Endress+Hauser
Promag 50
Operation
Operation
5.1
The local display enables you to read all important parameters directly at the measuring point and
configure the device.
The display area consists of two lines; this is where measured values are displayed, and/or status
variables (direction of flow, partially filled pipe, bar graph, etc.). You can change the assignment
of display lines to variables at will in order to customize the display to suit your needs and
preferences ( "Description of Device Functions" manual).
+48.25 xx/yy
+3702.6 x
Esc
3
A0001141
Fig. 47:
Plus/minus keys
Enter numerical values, select parameters
Select different function groups within the function matrix
Press the +/- keys simultaneously to trigger the following functions:
Exit the function matrix step by step HOME position
Press and hold down +/- keys for longer than 3 seconds Return directly to HOME position
Cancel data entry
Endress+Hauser
Enter key
HOME position Entry into the function matrix
Save the numerical values you input or settings you change
59
Operation
Promag 50
5.2
Note!
See the general notes on 61.
Detailed description of all the functions "Description of Device Functions" manual
The function matrix comprises two levels, namely the function groups and the functions of the
function groups.
The groups are the highest-level grouping of the control options for the device. A number of
functions is assigned to each group. You select a group in order to access the individual functions
for operating and configuring the device.
1.
2.
3.
4.
Esc
p
m
Esc
>3s
Esc
o
E
Esc
E
E
E
E
A0001142
Fig. 48:
60
Endress+Hauser
Promag 50
Operation
5.2.1
General notes
The Quick Setup menu ( 71) is adequate for commissioning in most instances. Complex
measuring operations on the other hand necessitate additional functions that you can configure as
necessary and customize to suit your process parameters. The function matrix, therefore, comprises
a multiplicity of additional functions which, for the sake of clarity, are arranged in a number of
function groups.
Comply with the following instructions when configuring functions:
You select functions as described on 60.
You can switch off certain functions (OFF). If you do so, related functions in other function groups
will no longer be displayed.
Certain functions prompt you to confirm your data entries.
Press P to select "SURE [ YES ]" and press F again to confirm. This saves your setting or starts a
function, as applicable.
Return to the HOME position is automatic if no key is pressed for 5 minutes.
!
"
Note!
The transmitter continues to measure while data entry is in progress, i.e. the current measured
values are output via the signal outputs in the normal way.
If the power supply fails, all preset and configured values remain safely stored in the EEPROM.
Caution!
All functions are described in detail, including the function matrix itself, in the "Description of
Device Functions" manual, which is a separate part of these Operating Instructions.
5.2.2
The function matrix can be disabled. Disabling the function matrix rules out the possibility of
inadvertent changes to device functions, numerical values or factory settings. A numerical code
(factory setting = 50) has to be entered before settings can be changed.
If you use a code number of your choice, you exclude the possibility of unauthorized persons
accessing data ( see the "Description of Device Functions" manual).
Comply with the following instructions when entering codes:
If programming is disabled and the P operating elements are pressed in any function, a prompt
for the code automatically appears on the display.
If "0" is specified as the customer's code, programming is always enabled.
The Endress+Hauser service organization can be of assistance if you mislay your personal code.
"
Caution!
Changing certain parameters such as all sensor characteristics, for example, influences numerous
functions of the entire measuring system, particularly measuring accuracy.
There is no need to change these parameters under normal circumstances and consequently, they
are protected by a special code known only to the Endress+Hauser service organization.
Please contact Endress+Hauser if you have any questions.
5.2.3
Programming is disabled if you do not press the operating elements within 60 seconds following
automatic return to the HOME position.
You can also disable programming in the "ACCESS CODE" function by entering any number
(other than the customer's code).
Endress+Hauser
61
Operation
Promag 50
5.3
5.3.1
Type of error
Errors which occur during commissioning or measuring operation are displayed immediately. If two
or more system or process errors occur, the error with the highest priority is the one shown on the
display.
The measuring system distinguishes between two types of error:
System errors 81:
This group comprises all device errors, e.g. communication errors, hardware faults, etc.
Process errors 83:
This group comprises all application errors, e.g. empty pipe, etc.
XXXXXXXXXX
#000 00:00:05
3
A0000991
Fig. 49:
1
3
4
5
Error type:
P = process error
S = system error
Error message type:
$ = fault message
! = notice message
Error designation: e.g. EMPTY PIPE = measuring tube is only partly filled or completely empty
Error number: e.g. #401
Duration of most recent error occurrence (in hours, minutes and seconds)
5.3.2
Users have the option of weighting certain errors differently, in other words having them classed as
"Fault messages" or "Notice messages". You can define messages in this way with the aid of the
function matrix ( "Description of Device Functions" manual).
Serious system errors, e.g. module defects, are always identified and classed as "fault messages" by
the measuring device.
Notice message (!)
Displayed as Exclamation mark (!), error type (S: system error, P: process error)
The error in question has no effect on the outputs of the measuring device.
Fault message ($)
Displayed as Lightning flash ( $), error type (S: system error, P: process error).
The error in question has a direct effect on the outputs.
The response of the individual outputs (failsafe mode) can be defined in the function matrix using
the "FAILSAFE MODE" function ( "Description of Device Functions" manual).
62
Note!
For security reasons, error messages should be output via the status output.
Endress+Hauser
Promag 50
Operation
5.4
Communication
In addition to local operation, the measuring device can be configured and measured values can be
obtained by means of the HART protocol. Digital communication takes place using the 420 mA
current output HART 53.
The HART protocol allows the transfer of measuring and device data between the HART master and
the field devices for configuration and diagnostics purposes.
The HART master, e.g. a handheld terminal or PC-based operating programs (such as FieldCare),
require device description (DD) files which are used to access all the information in a HART device.
Information is exclusively transferred using so-called "commands". There are three different
command classes:
Universal commands:
All HART device support and use universal commands.
The following functionalities are linked to them:
Identify HART devices
Reading digital measured values (volume flow, totalizer, etc.)
Common practice commands:
Common practice commands offer functions which are supported and can be executed by most
but not all field devices.
Device-specific commands:
These commands allow access to device-specific functions which are not HART standard. Such
commands access individual field device information, amongst other things, such as empty/full
pipe calibration values, low flow cutoff settings, etc.
Note!
The device has access to all three command classes. A list of all the "Universal commands" and
"Common practice commands" is provided on 65.
5.4.1
Operating options
For the complete operation of the measuring device, including device-specific commands, there are
DD files available to the user to provide the following operating aids and programs:
Field Xpert HART Communicator
Selecting device functions with a HART Communicator is a process involving a number of menu
levels and a special HART function matrix.
The HART manual in the carrying case of the HART Communicator contains more detailed
information on the device.
Operating program "FieldCare"
FieldCare is Endress+Hausers FDT-based plant Asset Management Tool and allows the
configuration and diagnosis of intelligent field devices. By using status information, you also have a
simple but effective tool for monitoring devices. The Proline flow measuring devices are accessed
via a service interface or via the service interface FXA193.
Operating program "SIMATIC PDM" (Siemens)
SIMATIC PDM is a standardized, manufacturer-independent tool for the operation, configuration,
maintenance and diagnosis of intelligent field devices.
Operating program "AMS" (Emerson Process Management)
AMS (Asset Management Solutions): program for operating and configuring devices.
Endress+Hauser
63
Operation
Promag 50
5.4.2
The following table illustrates the suitable device description file for the operating tool in question
and then indicates where these can be obtained.
HART protocol:
2.03.XX
11hex (ENDRESS+HAUSER)
41hex
Function MANUFACTURER ID
Function DEVICE ID
Software release:
07.2009
Operating program:
FieldCare / DTM
www.endress.com Download
CD-ROM (Endress+Hauser order number 56004088)
DVD (Endress+Hauser order number 70100690)
AMS
www.endress.com Download
SIMATIC PDM
www.endress.com Download
Tester/simulator:
Fieldcheck
Update by means of FieldCare with the flow device FXA193/291 DTM in the
Fieldflash module
Note!
The "Fieldcheck" tester/simulator is used for testing flowmeters in the field. When used in
conjunction with the "FieldCare" software package, test results can be imported into a database,
printed out and used for official certification. Contact your Endress+Hauser representative for more
information.
5.4.3
Device variables
The following device variables are available using the HART protocol:
Code (decimal)
Device variable
Volume flow
250
Totalizer 1
251
Totalizer 2
At the factory, the process variables are assigned to the following device variables:
Primary process variable (PV) Volume flow
Second process variable (SV) Totalizer 1
Third process variable (TV) not assigned
Fourth process variable (FV) not assigned
Note!
You can set or change the assignment of device variables to process variables using Command 51.
5.4.4
The HART write protection can be switched on and off using the HART WRITE PROTECT device
function ( "Description of Device Functions" manual).
64
Endress+Hauser
Promag 50
Operation
5.4.5
The following table contains all the universal commands supported by the device.
Command No.
HART command / Access type
Command data
(numeric data in decimal form)
Response data
(numeric data in decimal form)
none
Universal commands
0
none
Note!
Manufacturer-specific units are represented using the
HART unit code "240".
You can change the assignment of device variables to
process variables using Command 51.
2
none
Note!
You can change the assignment of device variables to process
variables using Command 51.
3
none
Note!
Manufacturer-specific units are represented using the
HART unit code "240".
You can change the assignment of device variables to
process variables using Command 51.
Endress+Hauser
65
Operation
Promag 50
Command No.
HART command / Access type
Command data
(numeric data in decimal form)
Response data
(numeric data in decimal form)
Note!
With an address >0 (multidrop mode), the current
output of the primary process variable is set to 4 mA.
11
12
13
none
none
14
none
15
none
66
Endress+Hauser
Promag 50
Operation
Command No.
HART command / Access type
Command data
(numeric data in decimal form)
Response data
(numeric data in decimal form)
16
none
17
18
19
The following table contains all the common practice commands supported by the
device.
Command No.
HART command / Access type
Command data
(numeric data in decimal form)
Response data
(numeric data in decimal form)
Factory setting:
Primary process variable = Volume flow
Note!
Manufacturer-specific units are represented using the
HART unit code "240".
You can change the assignment of device variables to
process variables using Command 51.
none
none
35
Factory setting:
Primary process variable = Current output damping
Note!
The start of the measuring range (4 mA) must
correspond to the zero flow.
If the HART unit code is not the correct one for the
process variable, the device will continue with the
last valid unit.
38
40
Note!
It is also possible to execute this HART command when write
protection is activated (= ON)!
The momentary output current of the primary process
variable is displayed as a response:
Bytes 0-3: Output current in mA
Factory setting:
Primary process variable = Volume flow
Note!
You can set the assignment of device variables to
process variables using Command 51.
42
Endress+Hauser
none
none
67
Operation
Promag 50
Command No.
HART command / Access type
Command data
(numeric data in decimal form)
44
Set unit of primary process variable. Only units which The current unit code of the primary process variable is
are suitable for the process variable are transferred to displayed as a response: Byte 0: HART unit code
the device:
Note!
Byte 0: HART unit code
Manufacturer-specific units are represented using the HART
Factory setting:
unit code "240".
Primary process variable = Volume flow
Response data
(numeric data in decimal form)
Note!
If the written HART unit code is not the correct
one for the process variable, the device will
continue with the last valid unit.
If you change the unit of the primary process
variable, this has a direct impact on the system
units.
48
none
50
none
51
Factory setting:
Primary process variable: Volume flow
Second process variable: Totalizer 1
Third process variable: OFF (not assigned)
Fourth process variable: OFF (not assigned)
53
Note!
If the written unit is not the correct one for the
device variable, the device will continue with the
last valid unit.
If you change the unit of the device variable, this
has a direct impact on the system units.
59
68
Endress+Hauser
Promag 50
Operation
5.4.6
You can read the extended device status, in this case, current error messages, via Command "48".
The command delivers information which is partly coded in bits (see table below).
Note!
You can find a detailed explanation of the device status and error messages and their elimination
on 69
Bits and bytes not listed are not assigned.
Byte
Bit
Error No.
001
011
012
031
032
051
111
121
251
261
321
339
340
Flow buffer:
The temporarily buffered flow portions (measuring mode for pulsating flow) could not be
cleared or output within 60 seconds.
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
Endress+Hauser
Frequency buffer:
The temporarily buffered flow portions (measuring mode for pulsating flow) could not be
cleared or output within 60 seconds.
Pulse buffer:
The temporarily buffered flow portions (measuring mode for pulsating flow) could not be
cleared or output within 60 seconds.
Current output:
Flow is out of range.
Frequency output:
Flow is out of range.
69
Operation
Promag 50
Byte
Bit
Error No.
359
Pulse output:
Flow is out of range.
360
361
362
401
461
EPD calibration not possible because the fluid's conductivity is either too low or too
high.
463
The EPD calibration values for empty pipe and full pipe are identical, and therefore
incorrect.
474
501
502
601
611
612
613
614
621
622
623
624
631
632
633
634
641
642
643
644
671
672
673
674
691
692
10
11
12
13
14
15
16
17
18
70
Endress+Hauser
Promag 50
Commissioning
Commissioning
6.1
Function check
Make sure that all final checks have been completed before you start up your measuring point:
Checklist for "Post-installation check" 43
Checklist for "Post-connection check" 58
6.2
Once the connection checks have been successfully completed, it is time to switch on the power
supply. The device is now operational. The measuring device performs a number of post switch-on
self-tests. As this procedure progresses the following sequence of messages appears on the local
display:
PROMAG 50
STARTUP. . .
Start-up message
DEVICE SOFTWARE
V XX.XX.XX
SYSTEM OK
OPERATION
Endress+Hauser
Note!
If start-up fails, an error message indicating the cause is displayed.
71
Commissioning
Promag 50
6.3
Quick Setup
In the case of measuring devices without a local display, the individual parameters and functions
must be configured via the operating program, e.g. FieldCare.
If the measuring device is equipped with a local display, all the important device parameters for
standard operation, as well as additional functions, can be configured quickly and easily by means
of the following Quick Setup menu.
6.3.1
This Quick Setup menu guides you systematically through the setup procedure for all the major
device functions that have to be configured for standard measuring operation.
XXX.XXX.XX
Esc
++
Quick Setup
QS
Commission
E+
HOME-POSITION
Language
Defaults
Unit
Volume flow
Measuring
Mode
Current Output
Quit
Operation
Mode
Frequency
Pulse
Assign
Current
Assign
Frequency
Assign
Pulse
Current
Span
End Value
Freq.
Pulse
Value
Value
20 mA
Value
f max
Pulse
Width
Time
Constant
Output
Signal
Output
Signal
Failsafe
Mode
Time
Constant
Failsafe
Mode
Failsafe
Mode
Automatic parameterization
of the display
Quit Quick Setup
A0005413-EN
Fig. 50:
72
"QUICK SETUP COMMISSIONING" menu for the rapid configuration of important device functions
Endress+Hauser
Promag 50
Commissioning
6.4
Configuration
6.4.1
The current output is configured as "active" or "passive" by means of various jumpers on the I/O
board.
Warning!
Risk of electric shock! Exposed components carry dangerous voltages. Make sure that the power
supply is switched off before you remove the cover of the electronics compartment.
1.
2.
3.
" Caution!
Risk of destroying the measuring device. Set the jumpers exactly as shown in the graphic. Pay
strict attention to the position of the jumpers as indicated in the graphic.
4.
A0001044
Fig. 51:
1
2
Endress+Hauser
73
Commissioning
Promag 50
6.5
Adjustment
6.5.1
Empty-pipe/full-pipe adjustment
Flow cannot be measured correctly unless the measuring tube is completely full.
This status can be permanently monitored using the Empty Pipe Detection:
EPD = Empty Pipe Detection (with the help of an EPD electrode)
OED = Open Electrode Detection (Empty Pipe Detection with the help of the measuring
electrodes, if the sensor is not equipped with an EPD electrode or the orientation is not suitable
for using EPD).
"
!
Caution!
Detailed information on the empty-pipe/full-pipe adjustment procedure can be found in the
"Description of Device Functions" manual:
EPD/OED ADJUSTMENT (carrying out the adjustment).
EPD (switching on and off EPD/OED).
EPD RESPONSE TIME (input of the response time for EPD/OED).
Note!
The EPD function is not available unless the sensor is fitted with an EPD electrode.
The devices are already calibrated at the factory with water (approx. 500 S/cm).
If the fluid conductivity differs from this reference, empty-pipe/full-pipe adjustment has to be
performed again on site.
The default setting for EPD when the devices are delivered is OFF; the function has to be activated
if required.
The EPD process error can be output by means of the configurable relay output.
Performing empty-pipe and full-pipe adjustment (EPD)
1.
2.
3.
Start empty-pipe adjustment: Select "EMPTY PIPE ADJUST" or "OED EMPTY ADJUST" and
press F to confirm.
4.
5.
Start full-pipe adjustment: Select "FULL PIPE ADJUST" or "OED FULL ADJUST" and press F
to confirm.
6.
Having completed the adjustment, select the setting "OFF" and exit the function by pressing F.
7.
" Caution!
The adjustment coefficients must be valid before you can activate the EPD function. If
adjustment is incorrect the following messages might appear on the display:
FULL = EMPTY
The adjustment values for empty pipe and full pipe are identical. In cases of this nature you
must repeat empty-pipe or full-pipe adjustment!
ADJUSTMENT NOT OK
Adjustment is not possible because the fluids conductivity is out of range.
74
Endress+Hauser
Promag 50
Commissioning
6.6
At Endress+Hauser, the term HistoROM refers to various types of data storage modules on which
process and measuring device data are stored. It is possible to plug these modules into other devices
to copy device configurations from one device to another, for example.
6.6.1
HistoROM/S-DAT (sensor-DAT)
The S-DAT is an exchangeable data storage device in which all sensor relevant parameters are
stored, i.e., diameter, serial number, calibration factor, zero point.
Endress+Hauser
75
Maintenance
Promag 50
Maintenance
7.1
Exterior cleaning
When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the
surface of the housing and the seals.
7.2
Seals
The seals of the Promag H sensor must be replaced periodically, particularly in the case of gasket
seals (aseptic version).
The period between changes depends on the frequency of cleaning cycles, the cleaning temperature
and the fluid temperature.
Replacement seals (accessories) 77.
76
Endress+Hauser
Promag 50
Accessories
Accessories
Various accessories, which can be ordered separately from Endress+Hauser, are available for the
transmitter and the sensor. Your Endress+Hauser service organization can provide detailed
information on the specific order codes on request.
8.1
Device-specific accessories
Accessory
Description
Order code
Proline Promag 50
transmitter
50XXX XXXXX******
8.2
Approvals
Degree of protection/version
Cable for remote version
Cable entry
Display/power supply/operation
Software
Outputs/inputs
Accessory
Description
Order code
DK5WM *
Endress+Hauser
DK5HM **
Cable for remote version Coil and signal cables, various lengths.
DK5CA **
DKD** **
Set of seals for Promag D Set of seals consisting of two flange seals.
DK5DD ***
DKH** ****
Set of seals for Promag H For regular replacement of the seals of the Promag H sensor.
DK5HS ***
DK5HW ***
DK5HA *****
DK5HR ***
DK5GC ***
DK5GD * * ***
77
Accessories
Promag 50
Accessory
Description
Order code
Process display
RIA45
RIA45 ******
Process display
RIA251
Digital display device for looping into the 4 to 20 mA current loop. RIA251 **
RIA16 ***
Application Manager
RMM621
RMM621
**********
8.3
78
Communication-specific accessories
Accessory
Description
Order code
HART Communicator
Field Xpert SFX 100
Fieldgate FXA320
Fieldgate FXA520
FXA195
FXA320 *****
FXA195 *
Endress+Hauser
Promag 50
Accessories
8.4
Endress+Hauser
Service-specific accessories
Accessory
Description
Order code
Applicator
Fieldcheck
FieldCare
Memograph M graphic
display recorder
FXA193
FXA193 *
79
Troubleshooting
Promag 50
Troubleshooting
9.1
Troubleshooting instructions
Always start troubleshooting with the checklist below if faults occur after start-up or during
operation. The routine takes you directly to the cause of the problem and the appropriate remedial
measures.
Switch off power supply. Press and hold down both the OS buttons and switch on the
measuring device. The display text will appear in English (default) and is displayed at
maximum contrast.
Measured value
indicated, but no signal at
the current or pulse
output.
"
Caution!
See the information on 62!
The measuring system interprets simulations and positive zero return as system errors, but displays them as notice
message only.
81
Error number:
No. 001 399
No. 501 699
Error number:
No. 401 - 499
83
80
84
Endress+Hauser
Promag 50
Troubleshooting
9.2
Serious system errors are always recognized by the device as "Fault message", and are shown as a
lightning flash ( $) on the display. Fault messages immediately affect the outputs.
"
!
No.
Caution!
In the event of a serious fault, a flowmeter might have to be returned to the manufacturer for repair.
The necessary procedures on 6 must be carried out before you return a flowmeter to
Endress+Hauser. Always enclose a duly completed "Declaration of Contamination" form. You will
find a master copy of this form at the back of this manual.
Note!
Also observe the information on 62.
Cause
S = System error
$ = Fault message (with an effect on the outputs)
! = Notice message (without an effect on the outputs)
No. # 0xx Hardware error
001
S: CRITICAL FAILURE
$: # 001
011
S: AMP HW EEPROM
$: # 011
Amplifier:
Defective EEPROM
012
S: AMP SW EEPROM
$: # 012
Amplifier:
Error accessing EEPROM data
Note!
The measuring device has to be restarted if an error has occurred
in a totalizer block (see error No. 111 / CHECKSUM TOTAL).
031
032
S: SENSOR HW DAT
$: # 031
2. S-DAT is defective.
S: SENSOR SW DAT
$: # 032
111
S: CHECKSUM TOTAL
$: # 111
S: A / C COMPATIB.
!: # 121
121
Note!
This message is only listed in the error history.
Nothing is shown on the display.
No. # 2xx Error in DAT / no communication
251
S: COMMUNICATION I/O
$: # 251
261
S: COMMUNICATION I/O
$: # 261
Endress+Hauser
81
Troubleshooting
No.
Promag 50
Cause
Sensor:
Coil current is out of tolerance.
Warning!
Switch off power supply before manipulating the coil current
cable, coil current cable connector or measuring electronics
boards!
Remote version:
1. Check wiring of terminals 41/42 44
2. Check coil current cable connector.
Compact and remote version:
Replace measuring electronics boards if necessary
339
to
342
343
to
346
347
to
350
351
to
354
S: CURRENT RANGE n
!: # 351 to 354
Current output:
flow is out of range.
355
to
358
S: FREQ. RANGE n
!: # 355 to 358
Frequency output:
flow is out of range.
359
to
362
S: PULSE RANGE
!: # 359 to 362
Pulse output:
the pulse output frequency is out of range.
2. When selecting the pulse width, choose a value that can still
be processed by a connected counter (e.g. mechanical
counter, PLC etc.).
Determine the pulse width:
Variant 1: Enter the minimum duration that a pulse must
be present at the connected counter to ensure its
registration.
Variant 2: Enter the maximum (pulse) frequency as the
half "reciprocal value" that a pulse must be present at the
connected counter to ensure its registration.
Example:
The maximum input frequency of the connected counter is
10 Hz. The pulse width to be entered is:
1
= 50 ms
2.10 Hz
a0004437
3. Reduce flow.
82
Endress+Hauser
Promag 50
No.
Troubleshooting
Cause
S: SW.-UPDATE ACT.
!: # 501
502
S: UP-/DOWNLOAD ACT
!: # 502
Uploading or downloading the device data via operating Wait until the procedure is finished.
program.
Currently no other functions are possible.
S: POS. ZERO-RETURN
!: # 601
"
Caution!
This message has the highest display priority!
611
to
614
621
to
624
631
to
634
S: SIM. PULSE n
!: # 631 to 634
641
to
644
671
to
674
S: SIM. STATUS IN n
!: # 671 to 674
691
S: SIM. FAILSAFE
!: # 691
692
S: SIM. MEASURAND
!: # 692
698
9.3
!
No.
Note!
Also observe the information on 62.
Cause
P = Process error
$ = Fault message (with an effect on the outputs)
! = Notice message (without an effect on the outputs)
401
EMPTY PIPE
$: # 401
461
ADJ. NOT OK
!: # 461
463
FULL = EMPTY
$: # 463
The EPD calibration values for empty pipe and full pipe
are identical, therefore incorrect.
Endress+Hauser
1.
2.
83
Troubleshooting
Promag 50
9.4
Symptoms
Rectification
Remark: You may have to change or correct certain settings in functions in the function matrix in order to rectify the fault.
Flow values are negative, even though
the fluid is flowing forwards through
the pipe.
1. Remote version:
Switch off the power supply and check the wiring 44
If necessary, reverse the connections at terminals 41 and 42
2. Change the setting in the "INSTALLATION DIRECTION SENSOR" function accordingly
1. Select the "BUS ADDRESS" function and change the setting to "0".
The following options are available for tackling problems of this nature:
2. Value for creepage too high. Reduce the value in the "LOW FLOW CUTOFF" function.
84
77
Endress+Hauser
Promag 50
Troubleshooting
9.5
Note!
The failsafe mode of totalizers, current, pulse and frequency outputs can be customized by means
of various functions in the function matrix. You will find detailed information on these procedures
in the "Description of Device Functions" manual.
You can use positive zero return to set the signals of the current, pulse and status outputs to their
fallback value, for example when measuring has to be interrupted while a pipe is being cleaned. This
function takes priority over all other device functions: simulations, for example, are suppressed.
Failsafe mode of outputs and totalizers
Process/system error is current
"
Caution!
System or process errors defined as "Notice messages" have no effect whatsoever on the inputs and outputs. See the
information on 65
Current output
MINIMUM VALUE
020 mA 0 mA
420 mA 2 mA
420 mA HART 2 mA
420 mA NAMUR 3.5 mA
420 mA HART NAMUR 3.5 mA
420 mA US 3.75 mA
420 mA HART US 3,75 mA
020 mA (25 mA) 0 mA
420 mA (25 mA) 2 mA
420 mA (25 mA) HART 2 mA
MAXIMUM VALUE
020 mA 22 mA
420 mA 22 mA
420 mA HART 22 mA
420 mA NAMUR 22.6 mA
420 mA HART NAMUR 22.6 mA
420 mA US 22.6 mA
420 mA HART US 22.6 mA
020 mA (25 mA) 25 mA
420 mA (25 mA) 25 mA
420 mA (25 mA) HART 25 mA
HOLD VALUE
Last valid value (preceding occurrence of the fault) is output.
ACTUAL VALUE
Measured value display on the basis of the current flow
measurement. The fault is ignored.
Pulse output
HOLD VALUE
Last valid value (preceding occurrence of the fault) is output.
ACTUAL VALUE
Fault is ignored, i.e. normal measured-value output on the basis of
ongoing flow measurement.
Endress+Hauser
85
Troubleshooting
Promag 50
Frequency
output
FALLBACK VALUE
Signal output 0 Hz
FAILSAFE LEVEL
Output of the frequency specified in the FALLSAFE VALUE
function.
HOLD VALUE
Measured value display on the basis of the
last saved value preceding occurrence of the fault.
ACTUAL VALUE
Measured value display on the basis of the current flow
measurement. The fault is ignored.
Totalizer
STOP
The totalizers are paused until the error is rectified.
Totalizer stops
ACTUAL VALUE
The fault is ignored. The totalizer continues to count in accordance
with the current flow value.
HOLD VALUE
The totalizer continues to count the flow in accordance with the
last valid flow value (before the error occurred).
Status output
86
Endress+Hauser
Promag 50
Troubleshooting
9.6
Spare parts
Note!
You can order spare parts directly from your Endress+Hauser service organization by providing the
serial number printed on the transmitter's nameplate 7
Spare parts are shipped as sets comprising the following parts:
Spare part
Additional parts, small items (threaded fasteners, etc.)
Mounting instructions
Packaging
A0009764
Fig. 52:
1
2
3
4
5
Endress+Hauser
87
Troubleshooting
Promag 50
9.6.1
"
88
2.
3.
4.
Remove the screws and remove the cover (2) from the electronics compartment.
5.
Remove the boards (4, 6): Insert a suitable tool into the hole (3) provided for the purpose and
pull the board clear of its holder.
6.
7.
Endress+Hauser
Promag 50
Troubleshooting
5
3
5.1
3
5.3
5.2
2
1.2
1.1
A0002657
Fig. 53:
1
1.1
1.2
2
3
4
5
5.1
5.2
5.3
6
Endress+Hauser
Local display
Latch
Ribbon cable (display module)
Screws of electronics compartment cover
Aperture for installing/removing boards
Power supply board
Amplifier board
Electrode signal cable (sensor)
Coil current cable (sensor)
Histo-ROM / S-DAT (sensor data memory)
I/O board
89
Troubleshooting
Promag 50
"
90
2.
Remove the screws and open the hinged cover (1) of the housing. Remove screws of the
electronics module (2).
3.
Then push up electronics module and pull it as far as possible out of the wall-mounted housing.
4.
5.
Remove the screws and remove the cover (4) from the electronics compartment.
6.
Remove the boards (6, 7, 8): Insert a suitable tool into the hole (5) provided for the purpose
and pull the board clear of its holder.
7.
Endress+Hauser
Promag 50
Troubleshooting
2
6
3
7
5
8
7.1
5
7.3
7.2
A0005409
Fig. 54:
1
2
3
4
5
6
7
7.1
7.2
7.3
8
Endress+Hauser
Housing cover
Electronics module
Ribbon cable (display module)
Cover of electronics compartment (3 screws)
Aperture for installing/removing boards
Power supply board
Amplifier board
Electrode signal cable (sensor)
Coil current cable (sensor)
Histo-ROM / S-DAT (sensor data memory)
I/O board
91
Troubleshooting
Promag 50
9.6.2
Warning!
Risk of electric shock! Exposed components carry dangerous voltages. Make sure that the power
supply is switched off before you remove the cover of the electronics compartment.
The main fuse is on the power supply board ( 92).
The procedure for replacing the fuse is as follows:
"
1.
2.
Remove the power supply board: field housing 88, wall-mount housing 90
3.
4.
Caution!
Use only original Endress+Hauser parts.
2
1
a0001148
Fig. 55:
1
2
92
Protective cap
Device fuse
Endress+Hauser
Promag 50
Troubleshooting
9.6.3
The Promag W sensor (DN 350 to 2000; 14" to 78") is available with exchangeable measuring
electrodes as an option. This design permits the measuring electrodes to be replaced or cleaned
under process conditions.
11
1
10
5
a0004447
Fig. 56:
Endress+Hauser
Allen screw
Handle
Electrode cable
Knurled nut (locknut)
Measuring electrode
Stop cock (ball valve)
Retaining cylinder
Locking pin (for handle)
Ball-valve housing
Seal (retaining cylinder)
Coil spring
93
Troubleshooting
Promag 50
"
Caution!
Make sure that coil spring (11) is inserted. This is
essential to ensure correct electrical contact and
correct measuring signals.
3
Warning!
Risk of injury.
Under process conditions (pressure in the piping
system) the electrode can recoil suddenly against its
stop. Apply counter-pressure while releasing the
electrode.
5
Note!
Make sure that the rubber hoses on retaining
cylinder (7) and stop cock (6) are of the same color
(red or blue).
Open stop cock (6) and turn handle (2) to screw the
electrode all the way into the retaining cylinder.
Warning!
Do not subsequently open the stop cock, in order to
prevent fluid escaping.
6
94
"
Caution!
Make sure that the machine screw securing the
electrode cable is firmly tightened. This is essential
to ensure correct electrical contact and correct
measuring signals.
Reinstall the cover and tighten Allen screw (a).
Endress+Hauser
Promag 50
Troubleshooting
9.7
"
Return
Caution!
Do not return a measuring device if you are not absolutely certain that all traces of hazardous
substances have been removed, e.g. substances which have penetrated crevices or diffused through
plastic.
Costs incurred for waste disposal and injury (burns, etc.) due to inadequate cleaning will be charged
to the owner-operator.
The following steps must be taken before returning a flow measuring device to Endress+Hauser,
e.g. for repair or calibration:
Always enclose a duly completed "Declaration of contamination" form. Only then can
Endress+Hauser transport, examine and repair a returned device.
Enclose special handling instructions if necessary, for example a safety data sheet as per EC
REACH Regulation No. 1907/2006.
Remove all residues. Pay special attention to the grooves for seals and crevices which could
contain residues. This is particularly important if the substance is hazardous to health, e.g.
flammable, toxic, caustic, carcinogenic, etc.
Note!
You will find a preprinted "Declaration of contamination" form at the back of these Operating
Instructions.
9.8
Disposal
9.9
Date
Endress+Hauser
Software history
Software version
Changes to software
Operating
Instructions
11.2009
Amplifier:
V 2.03.XX
71106181 / 12.09
71105332 / 11.09
06.2009
Amplifier:
V 2.02.XX
Introduction of Promag L
71095684 / 06.09
03.2009
Amplifier:
V 2.02.XX
Introduction of Promag D
Introduction of new nominal diameter
71088677 / 03.09
11.2004
Amplifier:
1.06.01
Communication module:
1.04.00
50097089 / 10.03
10.2003
Amplifier:
1.06.00
Communication module:
1.03.00
Software expansion:
Language groups
Flow direction pulse output selectable
50097089 / 10.03
New functionalities:
Second Totalizer
Adjustable backlight (display)
Operation hours counter
Simulation function for pulse output
Counter for access code
Reset function (fault history)
Up-/download with FieldTool
95
Troubleshooting
Promag 50
Date
Software version
08.2003
Communication module:
1.02.01
Changes to software
Software expansion:
New / revised functionalities
Operating
Instructions
50097089 / 08.03
New functionalities:
Current span NAMUR NE 43
Failsafe mode function
Troubleshooting function
System and process error messages
Response of status output
08.2002
Amplifier:
1.04.00
Software expansion:
New / revised functionalities
50097089 / 08.02
New functionalities:
Current span NAMUR NE 43
EPD (new mode)
Failsafe mode function
Acknowledge fault function
Troubleshooting function
System and process error messages
Response of status output
96
03.2002
Amplifier:
1.03.00
Software expansion:
Suitability for custody transfer
measurement Promag 50/51
none
06.2001
Amplifier:
1.02.00
Communication module:
1.02.00
Software expansion:
New functionalities:
50097089 / 06.01
09.2000
Amplifier:
1.01.01
Communication module:
1.01.00
Software expansion:
Functional adaptations
none
08.2000
Amplifier:
1.01.00
Software expansion:
Functional adaptations
none
04.2000
Amplifier:
1.00.00
Communication module:
1.00.00
Original software
50097089 / 04.00
New functionalities:
General device functions
"OED" software function
"Pulse width" software function
Compatible with:
FieldTool
Commuwin II (version 2.05.03 and higher)
HART Communicator DXR 275
(from OS 4.6) with Rev. 1, DD1
Note!
Uploads or downloads between the individual software versions are only possible with a special
service software.
Endress+Hauser
Promag 50
Technical data
10
Technical data
10.1
10.1.1
Application
10.1.2
Measuring principle
Measuring system
10.1.3
Input
Measured variable
Measuring range
Over 1000 : 1
Input signal
10.1.4
Output signal
Output
Current output
Galvanically isolated
Active/passive can be selected:
Active: 0/4 to 20 mA, RL < 700 (HART: RL 250 )
Passive: 4 to 20 mA, supply voltage VS 18 to 30 V DC, Ri 150 )
Time constant can be selected (0.01 to 100s)
Full scale value adjustable
Temperature coefficient: typ. 0.005% o.f.s./C, resolution: 0.5 A
o.f.s. = of full scale value
Pulse/frequency output
Galvanically isolated
Passive: 30 V DC / 250 mA
Open collector
Can be configured as:
Pulse output
Pulse value and pulse polarity can be selected, max. pulse width adjustable (0.5 to 2000 ms)
Frequency output
Full scale frequency 2 to 1000 Hz (fmax = 1.25 Hz), on/off ratio 1:1, pulse width max. 10 s.
Endress+Hauser
97
Technical data
Signal on alarm
Promag 50
Current output
Failsafe mode can be selected (e.g. in accordance with NAMUR Recommendation NE 43)
Pulse/frequency output
Failsafe mode can be selected
Status output
"Not conductive" in the event of fault or power supply failure
Load
Switching output
Status output
Galvanically isolated
Max. 30 V DC/250 mA
Open collector
Can be configured for: error messages, empty pipe detection (EPD), flow direction, limit values
Galvanic isolation
All circuits for inputs, outputs, and power supply are galvanically isolated from each other.
98
Endress+Hauser
Promag 50
Technical data
10.1.5
Power supply
Electrical connections
44
Supply voltage
(power supply)
85 to 260 V AC, 45 to 65 Hz
20 to 55 V AC, 45 to 65 Hz
16 to 62 V DC
Cable entry
Cable specifications
50
Power consumption
Power consumption
AC: <15 VA (incl. sensor)
DC: <15 W (incl. sensor)
Switch-on current
Max 3 A (<5 ms) for 260 V AC
Max. 13.5 A (<5 ms) for 24 V DC
Potential equalization
54
Endress+Hauser
99
Technical data
Promag 50
10.1.6
Reference operating
conditions
Performance characteristics
0.2 %
1.0
0.5
0
0
10
v [m/s]
A0005531
Fig. 57:
Repeatability
10.1.7
Installation instructions
If possible, install the sensor upstream from fittings such as valves, T-pieces, elbows, etc. The
following inlet and outlet runs must be observed in order to meet accuracy specifications ( 16,
12):
Inlet run: 5 DN
Outlet run: 2 DN
Adapters
17
20
100
Endress+Hauser
Promag 50
Technical data
10.1.8
Ambient temperature range
Transmitter:
Standard: 20 to +60 C (4 to +140 F)
Optional: 40 to +60 C (40 to +140 F)
! Note!
At ambient temperatures below 20 (4 F) the readability of the display may be impaired.
Sensor:
Flange material carbon steel: 10 to +60 C (+14 to +140 F)
Flange material stainless steel: 40 to +60 C (40 to +140 F)
"
Storage temperature
Caution!
The permitted temperature range of the measuring tube lining may not be undershot or overshot
( "Operating conditions: Process" "Medium temperature range").
Install the device in a shady location. Avoid direct sunlight, particularly in warm climatic regions.
The transmitter must be mounted separate from the sensor if both the ambient and fluid
temperatures are high.
The storage temperature corresponds to the operating temperature range of the measuring
transmitter and the appropriate measuring sensors.
"
Caution!
The measuring device must be protected against direct sunlight during storage in order to avoid
unacceptably high surface temperatures.
A storage location must be selected where moisture does not collect in the measuring device. This
will help prevent fungus and bacteria infestation which can damage the liner.
Degree of protection
CIP cleaning
"
Caution!
The maximum fluid temperature permitted for the device may not be exceeded.
CIP cleaning is possible:
Promag P, Promag H
CIP cleaning is not possible:
Promag D, Promag L, Promag W
SIP cleaning
"
Caution!
The maximum fluid temperature permitted for the device may not be exceeded.
SIP cleaning is possible:
Promag H
SIP cleaning is not possible:
Promag D, Promag L, Promag W, Promag P
Electromagnetic compatibility
(EMC)
Endress+Hauser
101
Technical data
Promag 50
10.1.9
Medium temperature range
100
[C]
60
HT
40
n
20
0
0
-40
PFA
-20
PTFE
-40
-40 -20
-40
20
40
100
60
300
[C]
TF
360 [F]
A0002660-ae
Abb. 58:
102
Endress+Hauser
Promag 50
Technical data
TA [F]
140
100
[C]
60
HT
40
n
20
0
0
-20
-40
-40
PFA
PTFE
-40 -20
-40
20
40
60
100
300
[C]
TF
360 [F]
a0002671-ae
Abb. 59:
Promag H
Sensor:
DN 2 to 25: 20 to +150 C (4 to +302 F)
DN 40 to 100: 20 to +150 C (4 to +302 F)
Seals:
EPDM: 20 to +150 C (4 to +302 F)
Silicone: 20 to +150 C (4 to +302 F)
Viton: 20 to +150 C (4 to +302 F)
Kalrez: 20 to +150 C (4 to +302 F)
Conductivity
!
Medium pressure range
(nominal pressure)
Endress+Hauser
103
Technical data
Promag 50
Promag W
EN 1092-1 (DIN 2501)
PN 6 (DN 350 to 2000)
PN 10 (DN 200 to 2000)
PN 16 (DN 65 to 2000)
PN 25 (DN 200 to 1000)
PN 40 (DN 25 to 150)
ANSI B 16.5
Class 150 (1" to 24")
Class 300 (1" to 6")
AWWA
Class D (28" to 78")
JIS B2220
10 K (DN 50 to 300)
20 K (DN 25 to 300)
AS 2129
Table E (DN 80, 100, 150 to 1200)
AS 4087
PN 16 (DN 80, 100, 150 to 1200)
Promag P
EN 1092-1 (DIN 2501)
PN 10 (DN 200 to 600)
PN 16 (DN 65 to 600)
PN 25 (DN 200 to 600)
PN 40 (DN 15 to 150)
ANSI B 16.5
Class 150 (" to 24")
Class 300 (" to 6")
JIS B2220
10 K (DN 50 to 300)
20 K (DN 15 to 300)
AS 2129
Table E (DN 25, 50)
AS 4087
PN 16 (DN 50)
Promag H
The permissible nominal pressure depends on the process connection and the seal:
40 bar flange, weld nipple (with O-ring seal)
16 bar all other process connections
104
Endress+Hauser
Promag 50
Pressure tightness
Technical data
Promag D
Measuring tube: 0 mbar abs (0 psi abs) with a fluid temperature of 60 C ( 140 F)
Promag L (Measuring tube lining: Polyurethane)
Promag L
Nominal diameter
50 C
80 C
[mm]
[inch]
77 F
122 F
176 F
50 to 300
2 to 12"
Promag L
Measuring tube lining: PTFE
Promag L
Nominal diameter
90 C
77 F
194 F
[mm]
[inch]
[mbar]
[psi]
[mbar]
[psi]
50
2"
65
40
0.58
80
3"
40
0.58
100
4"
135
1.96
125
135
1.96
240
3.48
150
6"
135
1.96
240
3.48
200
8"
200
2.90
290
4.21
250
10"
330
4.79
400
5.80
300
12"
400
5.80
500
7.25
Promag W
Promag W
Nominal diameter
Measuring
tube lining
50 C
80 C
100 C
130 C
150 C
180 C
77 F
122 F
176 F
212 F
266 F
302 F
356 F
[mm]
[inch]
Promag P
Measuring tube lining: PFA
Promag P
Nominal diameter
Endress+Hauser
80 C
100 C
130 C
150 C
180 C
[mm]
[inch]
77 F
176 F
212 F
266 F
302 F
356 F
25
1"
32
40
1 "
50
2"
65
80
3"
100
4"
105
Technical data
Promag 50
Promag P
Nominal diameter
80 C
100 C
130 C
150 C
180 C
[inch]
77 F
176 F
212 F
266 F
302 F
356 F
125
150
6"
200
8"
[mm]
Promag P
Measuring tube lining: PTFE
Promag P
Resistance of measuring tube lining to partial vacuum
Nominal diameter Limit values for abs. pressure [mbar] ([psi]) at various fluid temperatures
25 C
80 C
77 F
176 F
[mbar]
100 C
212 F
[psi]
[mbar]
[psi]
130 C
150 C
180 C
266 F
302 F
356 F
[mbar]
[psi]
[mm]
[inch]
15
"
100
1.45
25
1"
100
1.45
32
100
1.45
40
1 "
100
1.45
50
2"
100
1.45
65
40
0.58
130
1.89
80
3"
40
0.58
130
1.89
100
4"
135
1.96
170
2.47
125
135
1.96
240
3.48
385
5.58
150
6"
135
1.96
240
3.48
385
5.58
200
8"
200
2.90
290
4.21
410
5.95
250
10"
330
4.79
400
5.80
530
7.69
300
12"
400
5.80
500
7.25
630
9.14
350
14"
470
6.82
600
8.70
730
10.59
400
16"
540
7.83
670
9.72
800
11.60
450
18"
500
20"
600
24"
80 C
100 C
130 C
150 C
180 C
[mm]
[inch]
77 F
176 F
212 F
266 F
302 F
356 F
2 to 100
1/12 to 4"
Limiting flow
18
Pressure loss
No pressure loss if the sensor is installed in a pipe of the same nominal diameter (Promag H:
only DN 8 and larger).
Pressure losses for configurations incorporating adapters according to DIN EN 545 (see "Adapters"
17)
106
Endress+Hauser
Promag 50
Technical data
The dimensions and installation lengths of the sensor and transmitter can be found in the "Technical
Information" for the device in question. This document can be downloaded as a PDF file from
www.endress.com. A list of the "Technical Information" documents available is provided in the
"Documentation" section on 116.
Promag D
Weight data of Promag D in kg
Nominal diameter
Compact version
[mm]
[inch]
25
1"
40
1 "
5.1
3.1
6.0
50
2"
5.9
3.9
6.0
65
2 "
6.7
4.7
6.0
80
3"
7.7
5.7
6.0
100
4"
10.4
8.4
6.0
4.5
Sensor
Transmitter
2.5
6.0
Transmitter Promag (compact version): 3.4 kg (Weight data valid without packaging material)
Compact version
2"
10.6
ANSI
10.6
EN (DIN)
8.6
8.6
6.0
65
2 "
12.0
10.0
6.0
14.0
14.0
12.0
12.0
6.0
16.0
16.0
14.0
14.0
6.0
6.0
4"
125
5"
21.5
150
6"
25.5
200
8"
45
250
10"
65
65
300
12"
70
PN 10
Class 150
3"
PN 16
80
100
ANSI
Class 150
[inch]
50
PN 16
[mm]
19.5
25.5
23.5
23.5
6.0
45
43
43
6.0
63
73
6.0
68
6.0
PN 10
EN (DIN)
Transmitter
Compact version
[inch]
EN (DIN)
Sensor EN (DIN)
Transmitter
50
2"
7.2
5.2
6.0
65
2 "
8.0
6.0
6.0
80
3"
9.0
7.0
6.0
5"
11.5
150
6"
200
8"
37.5
35.5
6.0
250
10"
56.0
54.0
6.0
300
12"
57.0
55.0
6.0
15.0
19.0
PN 10
4"
125
PN 10
100
9.5
6.0
13.0
6.0
17.0
6.0
Endress+Hauser
107
Technical data
Promag 50
Promag W
Weight data of Promag W in kg
Nominal
diameter
Compact version
[inch]
JIS
25
1"
7.3
7.3
32
1 "
8.0
40
1 "
9.4
ANSI/
AWWA
EN (DIN) /
AS*
JIS
7.3
5.3
5.3
7.3
6.0
8.3
9.4
7.4
PN 40
EN (DIN) /
AS*
PN 40
[mm]
ANSI/
AWWA
Transmitter
5.3
6.0
5.3
6.0
6.3
7.4
6.0
2"
10.6
9.3
10.6
8.6
7.3
8.6
6.0
65
2 "
12.0
11.1
10.0
9.1
6.0
125
5"
21.5
21.0
150
6"
25.5
24.5
12.0
14.0
10.5
12.0
6.0
12.7
14.0
6.0
19.5
19.0
25.5
23.5
22.5
Class 150
14.0
16.0
PN 16
12.5
14.7
Class 150
14.0
16.0
10K
3"
4"
PN 16
80
100
10K
50
6.0
23.5
6.0
43
6.0
73
6.0
45
41.9
65
69.4
300
12"
70
72.3
350
14"
115
400
16"
135
450
18"
175
500
20"
175
285
600
24"
235
405
700
28"
355
400
353
398
6.0
30"
460
458
6.0
800
32"
435
550
433
548
6.0
900
36"
575
800
573
798
6.0
1000
40"
700
900
698
898
6.0
42"
1100
1098
6.0
1200
48"
850
1400
848
1398
6.0
54"
2200
2198
6.0
1400
1300
1298
60"
2700
39.9
67.4
110
68
70.3
108
6.0
175
113
173
6.0
205
133
203
6.0
255
173
253
6.0
173
283
6.0
233
403
6.0
Class D
43
63
PN 10
45
65
PN 6
PN 6
Class D
8"
10"
PN 10
200
250
6.0
2698
6.0
1600
1700
1698
6.0
66"
3700
3698
6.0
1800
72"
2200
4100
2198
4098
6.0
78"
4600
4598
6.0
2000
2800
2798
6.0
108
Endress+Hauser
Promag 50
Technical data
Promag P
Weight data of Promag P in kg
Nominal
diameter
Compact version
6.5
6.5
6.5
4.5
4.5
4.5
25
1"
7.3
7.3
7.3
5.3
5.3
5.3
6.0
32
1 "
8.0
7.3
6.0
5.3
6.0
40
1 "
9.4
8.3
9.4
7.4
6.3
7.4
6.0
50
2"
10.6
9.3
10.6
8.6
7.3
8.6
6.0
65
2 "
12.0
11.1
10.0
80
3"
14.0
12.5
14.0
12.0
100
4"
14.4
14.7
16.0
125
5"
16.0
21.0
150
6"
21.5
24.5
200
8"
45
41.9
250
10"
65
300
12"
70
350
14"
400
16"
450
500
9.1
6.0
12.0
6.0
14.0
6.0
6.0
25.5
23.5
22.5
45
43
39.9
69.4
75
63
72.3
110
68
115
175
135
205
18"
175
20"
175
23.5
6.0
43
6.0
67.4
73
6.0
70.3
108
6.0
113
173
6.0
133
203
6.0
255
173
253
6.0
285
173
283
6.0
405
233
403
6.0
PN 10
Class 150
12.7
19.0
PN 10
14.0
19.5
235
6.0
10.5
24"
ANSI/
AWWA
Class 150
10K
EN (DIN) /
AS*
PN 16
ANSI/
AWWA
PN 40
"
PN 16
JIS
10K
15
PN 40
[inch]
600
EN (DIN) /
AS*
Transmitter
[mm]
Promag H
Weight data of Promag H in kg
Nominal diameter
Compact version
[mm]
[inch]
DIN
Sensor
Transmitter
1/12"
5.2
6.0
5/32"
5.2
6.0
5/16"
5.3
6.0
15
"
5.4
1.9
6.0
25
1"
5.5
2.8
6.0
40
1 "
6.5
4.5
6.0
50
2"
9.0
7.0
6.0
65
2 "
9.5
7.5
6.0
80
3"
19.0
17.0
6.0
100
4"
18.5
16.5
6.0
Endress+Hauser
109
Technical data
Promag 50
Promag D
Weight data of Promag D in lbs
Nominal diameter
Compact version
[mm]
[inch]
25
1"
40
1 "
11
13
50
2"
13
13
80
3"
17
13
13
100
4"
23
19
13
10
Sensor
Transmitter
13
Transmitter Promag (compact version): 7.5 lbs (Weight data valid without packaging material)
Promag L (ANSI)
Weight data of Promag L in lbs
Nominal diameter
Compact version
[mm]
[inch]
50
2"
23
Sensor
19
Transmitter
13
31
26
13
31
13
4"
150
6"
52
13
200
8"
99
95
13
250
10"
143
161
13
35
56
Class 150
3"
Class 150
80
100
Promag P (ANSI/AWWA)
Weight data of Promag P in lbs
Nominal diameter
Compact version
[mm]
[inch]
Sensor
Transmitter
15
"
14
10
13
25
1"
16
12
13
40
1 "
21
16
13
50
2"
23
19
13
31
26
13
4"
35
31
13
150
6"
56
52
13
200
8"
95
13
250
10"
161
13
300
12"
243
238
13
350
14"
386
381
13
400
16"
452
448
13
450
18"
562
558
13
500
20"
628
624
13
600
24"
893
889
13
99
165
Class 150
3"
Class 150
80
100
110
Endress+Hauser
Promag 50
Technical data
Promag W (ANSI/AWWA)
Weight data of Promag W in lbs
Nominal diameter
[mm]
Compact version
[inch]
Sensor
Transmitter
16
12
13
1 "
21
16
13
50
2"
23
19
13
80
3"
31
26
13
100
4"
35
31
13
150
6"
56
52
13
10"
300
12"
350
14"
400
450
95
13
161
13
243
238
13
386
381
13
16"
452
448
13
18"
562
558
13
500
20"
628
624
13
600
24"
893
889
13
700
28"
882
878
13
30"
1014
1010
13
800
32"
1213
1208
13
900
36"
1764
1760
13
1000
40"
42"
99
143
1985
2426
3087
Class D
8"
250
Class D
200
Class 150
1"
40
Class 150
25
1980
13
2421
13
1200
48"
3083
13
54"
4851
4847
13
60"
5954
5949
13
66"
8159
8154
13
1800
72"
9041
9036
13
78"
10143
10139
13
Promag H
Weight data of Promag H in lbs
Nominal diameter
Compact version
[mm]
[inch]
Sensor
Transmitter
1/12"
11
13
5/32"
11
13
5/16"
12
13
15
"
12
13
25
1"
12
13
40
1 "
14
10
13
50
2"
20
15
13
65
2 "
21
17
13
80
3"
42
37
13
100
4"
41
36
13
Endress+Hauser
111
Technical data
Material
Promag 50
Promag D
Transmitter housing: powder-coated die-cast aluminum
Sensor housing: powder-coated die-cast aluminum
Measuring tube: polyamide, O-rings EPDM
(Drinking water approvals: WRAS BS 6920, ACS, NSF 61, KTW/W270)
Electrodes: 1.4435/316L
Ground disks: 1.4301/304
Promag L
Transmitter housing:
Compact housing: powder-coated die-cast aluminum
Wall-mounted housing: powder-coated die-cast aluminum
Sensor housing: powder-coated die-cast aluminum
Measuring tube: stainless steel 1.4301 or 1.4306/304L
Electrodes: 1.4435, Alloy C-22
Flange
EN 1092-1 (DIN 2501): 1.4306; 1.4307; 1.4301; RSt37-2 (S235JRG2)
ANSI: A105; F316L
Seals: to DIN EN 1514-1
Ground disks: 1.4435/316L or Alloy C-22
Promag W
Transmitter housing:
Compact housing: powder-coated die-cast aluminum
Wall-mounted housing: powder-coated die-cast aluminum
Sensor housing
DN 25 to 300: powder-coated die-cast aluminum
DN 350 to 2000: with protective lacquering
Measuring tube
DN 300: stainless steel 1.4301 or 1.4306/304L
(for flanges made of carbon steel with Al/Zn protective coating)
DN 350: stainless steel 1.4301 or 1.4306/304
(for flanges made of carbon steel with protective lacquering)
Electrodes: 1.4435 or Alloy C-22, Tantalum
Flange
EN 1092-1 (DIN2501): 1.4571/316L; RSt37-2 (S235JRG2); C22; FE 410W B
(DN 300 with Al/Zn protective coating; DN 350 with protective lacquering)
ANSI: A105; F316L
(DN 300 with Al/Zn protective coating; DN 350 with protective lacquering)
AWWA: 1.0425
JIS: RSt37-2 (S235JRG2); HII; 1.0425/316L
(DN 300 with Al/Zn protective coating; DN 350 with protective lacquering)
AS 2129
(DN 150, 200, 250, 300, 600) A105 or RSt37-2 (S235JRG2)
(DN 80, 100, 350, 400, 500) A105 or St44-2 (S275JR)
AS 4087: A105 or St44-2 (S275JR)
Seals: to DIN EN 1514-1
Ground disks: 1.4435/316L, Alloy C-22, Titanium, Tantalum
112
Endress+Hauser
Promag 50
Technical data
Promag P
Transmitter housing:
Compact housing: powder-coated die-cast aluminum
Wall-mounted housing: powder-coated die-cast aluminum
Sensor housing
DN 15 to 300: powder-coated die-cast aluminum
DN 350 to 2000: with protective lacquering
Measuring tube
DN 300: stainless steel 1.4301 or 1.4306/304L; for flanges made of carbon steel with Al/Zn
protective coating
DN 350.: stainless steel 1.4301 or 1.4306/304L; for flanges made of carbon steel with Al/
Zn protective coating
Electrodes: 1.4435, Platinum, Alloy C-22, Tantalum, Titanium
Flange
EN 1092-1 (DIN2501): 1.4571/316L; RSt37-2 (S235JRG2); C22; FE 410W B
(DN 300: with Al/Zn protective coating; DN 350 with protective lacquering)
ANSI: A105; F316L
(DN 300 with Al/Zn protective coating; DN 350 with protective lacquering)
AWWA: 1.0425
JIS: RSt37-2 (S235JRG2); HII; 1.0425/316L
(DN 300 with Al/Zn protective coating; DN 350 with protective lacquering)
AS 2129
(DN 25) A105 or RSt37-2 (S235JRG2)
(DN 40) A105 or St44-2 (S275JR)
AS 4087: A105 or St44-2 (S275JR)
Seals: to DIN EN 1514-1
Ground disks: 1.4435/316L or Alloy C-22
Promag H
Transmitter housing:
Compact housing: powder-coated die-cast aluminum
or stainless steel field housing (1.4301/316L)
Wall-mounted housing: powder-coated die-cast aluminum
Window material: glas or polycarbonate
Sensor housing: stainless steel 1.4301
Wall mounting kit: stainless steel 1.4301
Measuring tube: stainless steel 1.4301
Electrodes:
Standard: 1.4435
Option: Alloy C-22, Tantalum, Platinum
Flange:
All connections stainless-steel 1.4404/316L
EN (DIN), ANSI, JIS made of PVDF
Adhesive fitting made of PVC
Seals
DN 2 to 25: O-ring (EPDM, Viton, Kalrez), gasket seal (EPDM, Viton, silicone)
DN 40 to 100: gasket seal (EPDM, Viton, silicone)
Ground rings: 1.4435/316L (optional: Tantalum, Alloy C-22)
Material load diagram
Endress+Hauser
The material load diagrams (pressure-temperature graphs) for the process connections are to be
found in the "Technical Information" documents of the device in question:
List of supplementary documentation 116.
113
Technical data
Fitted electrodes
Promag 50
Promag D
2 measuring electrodes for signal detection
Promag L, W and P
2 measuring electrodes for signal detection
1 EPD electrode for empty pipe detection
1 reference electrode for potential equalization
Promag H
2 measuring electrodes for signal detection
1 EPD electrode for empty pipe detection (apart from DN 2 to 15)
Process connections
Promag D
Wafer version without process connections
Promag L
Flange connections:
EN 1092-1 (DIN 2501)
ANSI
Promag W and P
Flange connections:
EN 1092-1 (DIN 2501)
DN 300 = form A
DN 350 = flat face
DN 65 PN 16 and DN 600 PN 16 only as per EN 1092-1
ANSI
AWWA (only Promag W)
JIS
AS
Promag H
With O-ring:
Weld nipple DIN (EN), ISO 1127, ODT/SMS
Flange EN (DIN), ANSI, JIS
Flange made of PVDF EN (DIN), ANSI, JIS
External thread
Internal thread
Hose connection
PVC adhesive fitting
With gasket seal:
Weld nipple DIN 11850, ODT/SMS
Clamp ISO 2852, DIN 32676, L14 AM7
Threaded joint DIN 11851, DIN 11864-1, ISO 2853, SMS 1145
Flange DIN 11864-2
Surface roughness
114
Endress+Hauser
Promag 50
Technical data
Note!
At ambient temperatures below 20 (4 F) the readability of the display may be impaired.
Operating elements
Language groups
!
Remote operation
Note!
You can change the language group via the operating program "FieldCare".
Operation via HART protocol and Fieldtool
The measuring system is in conformity with the statutory requirements of the EC Directives.
Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.
C-tick mark
The measuring system meets the EMC requirements of the Australian Communications and Media
Authority (ACMA)
Ex approval
Information about currently available Ex versions (ATEX, FM, CSA, IECEx, NEPSI etc.) can be
supplied by your Endress+Hauser Sales Center on request. All explosion protection data are given
in a separate documentation which is available upon request.
Sanitary compatibility
Promag D, L, W and P
No applicable approvals or certification
Promag H
3A authorization and EHEDG-tested
Seals: in conformity with FDA (except Kalrez seals)
Promag D, L and W
WRAS BS 6920
ACS
NSF 61
KTW/W270
Promag P and H
No drinking water approval
Endress+Hauser
115
Technical data
Promag 50
Promag D and L
No pressure measuring device approval
Promag W, P and H
Measuring devices with a nominal diameter smaller than or equal to DN 25 correspond to
Article 3 (3) of the EC Directive 97/23/EC (Pressure Equipment Directive) and have been designed
and manufactured according to good engineering practice. Where necessary (depending on the fluid
and process pressure), there are additional optional approvals to Category II/III for larger nominal
diameters.
EN 60529
Degrees of protection by housing (IP code).
EN 61010-1
Safety requirements for electrical equipment for measurement, control and laboratory use
IEC/EN 61326
Electromagnetic compatibility (EMC requirements)
ANSI/ISA-S82.01
Safety Standard for Electrical and Electronic Test, Measuring, Controlling and related Equipment
- General Requirements. Pollution degree 2, Installation Category II.
CAN/CSA-C22.2 (No. 1010.1-92)
Safety requirements for Electrical Equipment for Measurement and Control and Laboratory Use.
Pollution degree 2, Installation Category I.
NAMUR NE 21
Electromagnetic compatibility (EMC) of industrial process and laboratory control equipment.
NAMUR NE 43
Standardization of the signal level for the breakdown information of digital transmitters with
analog output signal.
10.1.14 Accessories
Various accessories, which can be ordered separately from Endress+Hauser, are available for the
transmitter and the sensor 77.
Your Endress+Hauser service organization can provide detailed information on the specific order
codes on request.
10.1.15 Documentation
Flow measuring technology (FA005D/06)
Technical Information Promag 50D (TI082D/06)
Technical Information Promag 50L (TI097D/06)
Technical Information Promag 50W, 53W (TI046D/06)
Technical Information Promag 50P, 53P (TI047D/06)
Technical Information Promag 50H, 53H (TI048D/06)
Description of Device Functions Promag 50 HART (BA049D/06)
Supplementary documentation on Ex-ratings: ATEX, FM, CSA, etc.
116
Endress+Hauser
Promag 50
Index
Index
A
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Ambient temperature range . . . . . . . . . . . . . . . . . . . . . . . 101
Applicator (selection and configuration software) . . . . . . . . 79
Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 115
Error messages
Process error (application error) . . . . . . . . . . . . . . . . . . 83
System errors (device errors) . . . . . . . . . . . . . . . . . . . . 81
European Pressure Equipment Directive. . . . . . . . . . . . . . 116
Ex approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Cable specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Calibration factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
CE mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
CE mark (Declaration of Conformity). . . . . . . . . . . . . . . . . . 9
Centering sleeve
Promag D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 115
CIP cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Cleaning (exterior cleaning). . . . . . . . . . . . . . . . . . . . . . . . 76
Code entry (function matrix) . . . . . . . . . . . . . . . . . . . . . . . 61
Commissioning
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Two current outputs . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Commissioning Quick Setup menu . . . . . . . . . . . . . . . . . . 72
Commubox FXA 195 (electrical connection) . . . . . . . . 53, 78
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Conductivity of fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Connecting cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Connection
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Remote version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
C-tick mark. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Current output
Configuration (active/passive) . . . . . . . . . . . . . . . . . . . 73
D
Declaration of Conformity (CE mark). . . . . . . . . . . . . . . . . . 9
Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . 57, 101
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Device description files . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Device variable via HART protocol. . . . . . . . . . . . . . . . . . . 64
Display
Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59, 115
Turning the display . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Drinking water approval . . . . . . . . . . . . . . . . . . . . . . . . . 115
E
Electrical connection
Commubox FXA 191. . . . . . . . . . . . . . . . . . . . . . . . . . 53
HART handheld terminal . . . . . . . . . . . . . . . . . . . . . . . 53
Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Electrodes
EPD electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
EMC (electromagnetic compatibility) . . . . . . . . . . . . . 49, 101
Empty-pipe/full-pipe adjustment . . . . . . . . . . . . . . . . . . . . 74
Error message types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Endress+Hauser
G
Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Gewicht . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Ground cable
Promag L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Promag P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Promag W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Grounding rings
Promag H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
H
HART
Command classes. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communicator DXR 375 . . . . . . . . . . . . . . . . . . . . . . .
Device description files. . . . . . . . . . . . . . . . . . . . . . . . .
Device status / Error messages . . . . . . . . . . . . . . . . . . .
Write protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hazardous substances . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High-temperature version . . . . . . . . . . . . . . . . . . . . . . . . .
HOME position (operating mode). . . . . . . . . . . . . . . . . . . .
63
65
63
64
69
64
95
32
59
I
Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inlet/outlet run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
Promag D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Promag H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Promag L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Promag P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Promag W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation conditions
Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Down pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EPD electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foundations, supports . . . . . . . . . . . . . . . . . . . . . . . . .
Inlet/outlet run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
16
21
36
24
31
26
17
13
14
15
17
16
117
Promag 50
Installation of pumps . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Partially filled pipes . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the wall-mount housing . . . . . . . . . . . . . . . . . . .
Index
13
13
15
14
16
41
L
Language groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Local display
See Display
Low flow cut off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
M
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Material load diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Maximum measured error . . . . . . . . . . . . . . . . . . . . . . . . 100
Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Measuring principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Mechanical construction . . . . . . . . . . . . . . . . . . . . . . . . . 107
Medium pressure range . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Medium temperature range . . . . . . . . . . . . . . . . . . . . . . . 102
Mounting bolts
Promag D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Mounting the sensor
See Installing the sensor
N
Nameplate specifications
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Nominal diameter and flow rate
Promag W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
O
Operable flow range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Operating conditions
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . 59, 115
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Device description files. . . . . . . . . . . . . . . . . . . . . . . . . 64
FieldCare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Operating programs . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Order code
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Ordering code
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Ordering information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
118
P
Performance characteristics. . . . . . . . . . . . . . . . . . . . . . . 100
Pig (cleaning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Post-installation
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Potential equalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Power supply failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Pressure Equipment Directive . . . . . . . . . . . . . . . . . . . . . 116
Pressure loss
Adapters (reducers, expanders) . . . . . . . . . . . . . . . . . . 17
Pressure tightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Process connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Process error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Process errors (definition) . . . . . . . . . . . . . . . . . . . . . . . . . 62
Programming mode
Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Enable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Promag D
Centering sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Mounting bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Promag D mounting kit. . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Promag H
Cleaning with pigs. . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Grounding ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Weld nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Promag L
Ground cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Promag P
Ground cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
High-temperature version . . . . . . . . . . . . . . . . . . . . . . 32
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Promag W
Ground cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Q
Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
R
Reference operating conditions . . . . . . . . . . . . . . . . . . . . 100
Registered trademarks. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Remote operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Remote version
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Endress+Hauser
Promag 50
Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Replacing
Exchangeable electrode . . . . . . . . . . . . . . . . . . . . . . . . 93
Response to errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Returning devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Index
W
Wall-mount housing, installing . . . . . . . . . . . . . . . . . . . . . 41
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
S
Safety icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Sanitary compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
S-DAT (HistoROM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Promag D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Promag H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Promag L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Promag P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Promag W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Serial number
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Service interface FXA 193 . . . . . . . . . . . . . . . . . . . . . . . . . 79
Shock resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
SIP cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Software
Amplifier display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Standards, guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Supply voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Surface roughness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Switching on (measuring device) . . . . . . . . . . . . . . . . . . . . 71
System error messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
System errors (definition). . . . . . . . . . . . . . . . . . . . . . . . . . 62
T
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Temperature
Ambient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Medium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Tightening torques
Promag D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Promag L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Promag P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Promag W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Transmitter
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Installing the wall-mount housing . . . . . . . . . . . . . . . . 41
Turning the field housing (aluminum) . . . . . . . . . . . . . 39
Turning the field housing (stainless steel) . . . . . . . . . . . 39
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Types of error (system and process errors) . . . . . . . . . . . . . 62
V
Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Endress+Hauser
119
Promag 50
120
Index
Endress+Hauser
RA No.
Because of legal regulations and for the safety of our employees and operating equipment, we need the "Declaration of Hazardous Material
and De-Contamination", with your signature, before your order can be handled. Please make absolutely sure to attach it to the outside of the
packaging.
Aufgrund der gesetzlichen Vorschriften und zum Schutz unserer Mitarbeiter und Betriebseinrichtungen, bentigen wir die unterschriebene
"Erklrung zur Kontamination und Reinigung", bevor Ihr Auftrag bearbeitet werden kann. Bringen Sie diese unbedingt auen an der
Verpackung an.
Serial number
Seriennummer ________________________
Used as SIL device in a Safety Instrumented System / Einsatz als SIL Gert in Schutzeinrichtungen
Process data/Prozessdaten
Pressure / Druck
_____ [psi] _____ [ Pa ]
Viscosity /Viskositt _____ [cp] _____ [mm2/s]
toxic
giftig
corrosive
tzend
harmful/
irritant
gesundheitsschdlich/
reizend
other *
harmless
sonstiges* unbedenklich
Process
medium
Medium im
Prozess
Medium for
process cleaning
Medium zur
Prozessreinigung
Returned part
cleaned with
Medium zur
Endreinigung
* explosive; oxidising; dangerous for the environment; biological risk; radioactive
* explosiv; brandfrdernd; umweltgefhrlich; biogefhrlich; radioaktiv
Please tick should one of the above be applicable, include safety data sheet and, if necessary, special handling instructions.
Zutreffendes ankreuzen; trifft einer der Warnhinweise zu, Sicherheitsdatenblatt und ggf. spezielle Handhabungsvorschriften beilegen.
Description of failure / Fehlerbeschreibung __________________________________________________________________________
______________________________________________________________________________________________________________
______________________________________________________________________________________________________________
Company data /Angaben zum Absender
P/SF/Konta XIV
We hereby certify that this declaration is filled out truthfully and completely to the best of our knowledge.We further certify that the returned
parts have been carefully cleaned. To the best of our knowledge they are free of any residues in dangerous quantities.
Wir besttigen, die vorliegende Erklrung nach unserem besten Wissen wahrheitsgetreu und vollstndig ausgefllt zu haben. Wir besttigen
weiter, dass die zurckgesandten Teile sorgfltig gereinigt wurden und nach unserem besten Wissen frei von Rckstnden in gefahrbringender Menge sind.
Signature / Unterschrift
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BA046D/06/en/12.09
71106181
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