PCS 7 FoundationFieldbus en en-US
PCS 7 FoundationFieldbus en en-US
PCS 7 FoundationFieldbus en en-US
System planning 3
SIMATIC
Engineering 4
Process Control System PCS 7
FOUNDATION Fieldbus
Commissioning 5
Redundancy and system
changes during operation 6
Commissioning Manual
11/2014
A5E32711026-AA
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
1 Introduction...................................................................................................................................................5
2 Basics of the FOUNDATION Fieldbus..........................................................................................................7
2.1 Device integration with EDD....................................................................................................9
2.2 Device addresses...................................................................................................................11
2.3 Block model of device parameters.........................................................................................13
2.4 Capability levels (device variants)..........................................................................................16
2.5 Contact partner......................................................................................................................18
3 System planning.........................................................................................................................................19
3.1 Nodes in the FOUNDATION Fieldbus....................................................................................19
3.2 Configuration..........................................................................................................................21
4 Engineering................................................................................................................................................23
4.1 Prepare..................................................................................................................................24
4.1.1 How to integrate a device description....................................................................................24
4.2 Configuring.............................................................................................................................25
4.2.1 How to place FF devices on the FOUNDATION Fieldbus.....................................................25
4.2.2 Additional notes on configuration...........................................................................................30
4.2.3 How to assign addresses for FF device signals.....................................................................32
4.2.4 How to configure FF-internal interconnections (Control in the field)......................................33
4.2.5 “Interconnection Editor" dialog box........................................................................................34
4.2.6 Adding deleted default blocks................................................................................................36
4.3 Parameter assignment...........................................................................................................38
4.3.1 How to assign parameters of the FF devices.........................................................................38
4.3.2 Bus parameters......................................................................................................................39
4.3.3 How to assign bus parameters...............................................................................................44
4.3.4 How to plan the macrocycle...................................................................................................46
4.4 Using the applications............................................................................................................50
4.4.1 Overview................................................................................................................................50
4.4.2 Identifying FF devices with SIMATIC PDM............................................................................50
4.4.3 Specifying the device identification of the FF devices (TAG name and address)..................52
4.4.4 Editing symbols (symbolic names).........................................................................................53
4.4.5 Configuring interconnections to the FF devices.....................................................................54
4.4.6 Configuring the operator station.............................................................................................55
5 Commissioning...........................................................................................................................................57
5.1 Compile and download...........................................................................................................58
5.1.1 Downloading objects in the FF segment................................................................................58
5.2 Diagnostics.............................................................................................................................62
5.2.1 "Modes" and "Status" menu commands.................................................................................62
5.2.2 Performing diagnostics...........................................................................................................64
FOUNDATION Fieldbus
Commissioning Manual, 11/2014, A5E32711026-AA 3
Table of contents
FOUNDATION Fieldbus
4 Commissioning Manual, 11/2014, A5E32711026-AA
Introduction 1
SIMATIC PCS 7 provides the option of integrating field devices on FOUNDATION Fieldbus
H1 (hereafter referred to simply as FF). FF devices are generally connected to a SIMATIC
station via the FF Link.
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FOUNDATION Fieldbus
Commissioning Manual, 11/2014, A5E32711026-AA 5
Introduction
● SIMATIC NET
● SIMATIC PDM
Basic knowledge of the FOUNDATION Fieldbus is required.
Knowledge of the FF Link operating instructions is required.
FOUNDATION Fieldbus
6 Commissioning Manual, 11/2014, A5E32711026-AA
Basics of the FOUNDATION Fieldbus 2
FOUNDATION Fieldbus (FF) and PROFIBUS PA operate according to IEC 61158-2. The
communication on the fieldbus and the voltage supply of the bus nodes are combined in one
shielded two-wire cable. A maximum of 32 bus nodes is possible on one fieldbus segment (FF
Link + maximum 31 field devices). Data packets are modulated and transmitted on the supply
voltage for the fieldbus nodes. The transfer rate is 31.25 Kbps.
Licensing
You need the "PDM Foundation Fieldbus" license key to work with SIMATIC PDM.
Operating mode
PROFIBUS PA devices are operated in master/slave mode.
FF devices are operated in publisher/subscriber mode.
Connection to PROFIBUS DP
PROFIBUS PA devices are connected to up to five FDC-157‑0 DP/PA couplers via DP/PA-
Link (redundancy with 2 fieldbus couplers possible).
FF devices are connected to an FDC-157 fieldbus coupler via FF Link (IM 153-2 FF)
(redundancy with 2 fieldbus couplers possible).
FOUNDATION Fieldbus
Commissioning Manual, 11/2014, A5E32711026-AA 7
Basics of the FOUNDATION Fieldbus
Communication types
Two types of communication are used with FF:
● Cyclic communication
Cyclic communication is defined in the schedule. It includes tasks such as closed-loop
control of process values (control functions) and operator control and monitoring functions.
● Acyclic communication
Acyclic communication is used for transmitting unscheduled information. Examples of this
information are:
– Maintenance/diagnostic data
– Configuration data
– Parameter assignment data
Macrocycle
The macrocycle is a time period that must be defined for each system. The following tasks
must be performed during this time period:
● All FF devices must be processed.
● Information must be transmitted by means of acyclic communication.
The FF specification recommends that at least 50% of the bus time be kept free for acyclic
communication.
FOUNDATION Fieldbus
8 Commissioning Manual, 11/2014, A5E32711026-AA
Basics of the FOUNDATION Fieldbus
2.1 Device integration with EDD
Note
Integrating FF device descriptions
Device descriptions of FF devices that you do not find on the "Device Library..." DVD provided
with SIMATIC PDM must be modified before the integration. Please speak with your contact
(Page 18) about this.
Liability
Siemens explicitly declines any liability for damages resulting from the use of the following
device description files and use in conjunction with the associated devices:
● For device-specific device description files for non-Siemens devices, the Siemens warranty
only applies up to the interface.
● For device description files integrated through catalogs
NOTICE
Important note on the device description files included with the SIMATIC PDM
The device description files of non-Siemens field devices have not been developed by
Siemens and are included with the shipped products free of charge. The licensee is entitled
to use the device description files of these devices in the same manner as a trial license
in accordance with the general terms and conditions for the supply of software for
automation and drive technology. This right of use may be exercised by the licensee as
long as the right of use for the PDM software is in effect.
FOUNDATION Fieldbus
Commissioning Manual, 11/2014, A5E32711026-AA 9
Basics of the FOUNDATION Fieldbus
2.1 Device integration with EDD
Additional information
● IEC 61804-2
● IEC 61804-3
● Section "Block model of device parameters (Page 13)"
FOUNDATION Fieldbus
10 Commissioning Manual, 11/2014, A5E32711026-AA
Basics of the FOUNDATION Fieldbus
2.2 Device addresses
FOUNDATION Fieldbus
Commissioning Manual, 11/2014, A5E32711026-AA 11
Basics of the FOUNDATION Fieldbus
2.2 Device addresses
The device addresses 248 to 251 have been reserved for automatic address conflict resolution
at the FF segment.
Note
The device address that was assigned to an FF device by automatic address conflict resolution
will not be saved in the FF device.
Note the following when you use automatic address conflict resolution:
● You may not connect or switch on for the first time more than 4 new FF devices with the
same address at the FF segment.
● You have to change the device addresses of FF devices that have been assigned to one
of the temporary addresses.
FOUNDATION Fieldbus
12 Commissioning Manual, 11/2014, A5E32711026-AA
Basics of the FOUNDATION Fieldbus
2.3 Block model of device parameters
Note
Parameter assignment with SIMATIC PDM
The SIMATIC PDM application is used in PCS 7 for parameter assignment of the FF devices.
Block types
Resource block
The resource block contains device-specific information of the manufacturer.
Examples of this are:
● Manufacturer
● Device type
● Device number
● Serial number
● Hardware version
● Firmware version
Function block
Function blocks provide information about the functions available in an FF device as well as
their tasks. The schedules of the clocked data transmission defined in the schedule are based
on these function blocks. Access to the functions and their inputs and outputs is defined via
the function blocks. Each FF device has at least one function block.
Standard profiles for function blocks are defined in the FF specification. A description of the
basic functions is possible with the help of these standard profiles.
Table 2-1 Examples of the most important standard profiles for function blocks:
FOUNDATION Fieldbus
Commissioning Manual, 11/2014, A5E32711026-AA 13
Basics of the FOUNDATION Fieldbus
2.3 Block model of device parameters
Transducer block
Transducer blocks make it possible to influence the input and output variables of a function
block.
Examples of this are:
● Calibration and conversion of measured and control data
● Linearization of characteristic curves
● Conversion of physical quantities using other process data
FOUNDATION Fieldbus
14 Commissioning Manual, 11/2014, A5E32711026-AA
Basics of the FOUNDATION Fieldbus
2.3 Block model of device parameters
Engineering station
● Configuration of the FOUNDATION Fieldbus
● Interconnection of the FF devices
– Interconnections for the process image
You can find information on this in the section "How to assign addresses for FF device
signals (Page 32)".
– Interconnections within the FF devices
You can find information about this in the following sections:
- Section "“Interconnection Editor" dialog box (Page 34)"
- Section "How to configure FF-internal interconnections (Control in the field) (Page 33)"
FOUNDATION Fieldbus
Commissioning Manual, 11/2014, A5E32711026-AA 15
Basics of the FOUNDATION Fieldbus
2.4 Capability levels (device variants)
Device without capability level Device with capability level Device with instantiable blocks
Device Device Device
● Device revision ● Device revision ● Device revision
● Device revision ● Device revision ● Device revision
– Capability level 1 – Capability level 1
– Capability level 2 – Capability level 2
- Instantiable block FB TYPE <...>
- Instantiable block FB TYPE <...>
FOUNDATION Fieldbus
16 Commissioning Manual, 11/2014, A5E32711026-AA
Basics of the FOUNDATION Fieldbus
2.4 Capability levels (device variants)
FOUNDATION Fieldbus
Commissioning Manual, 11/2014, A5E32711026-AA 17
Basics of the FOUNDATION Fieldbus
2.5 Contact partner
Questions on SIMATIC STEP 7 / SIMATIC PCS 7 / hardware / SIMATIC PDM / problems with
S7 communication
FOUNDATION Fieldbus
18 Commissioning Manual, 11/2014, A5E32711026-AA
System planning 3
3.1 Nodes in the FOUNDATION Fieldbus
An FF segment contains all nodes communicating via the FOUNDATION Fieldbus. The
following information is used for the system-specific optimization of FF segments.
Nodes in an FF segment
The maximum number of nodes in an FF segment depends on the system requirements with
regard to update times.
Typically, 3 to 7 FF devices (maximum 31) are integrated in an FF segment.
The time for a macrocycle is influenced primarily by the share of cyclic communication. This
share depends on the following factors:
● Properties of the FF devices used in the FF segment
● Number of input values and output values of all components connected to the FF segment
You can specify a target value for the macrocycle as well as for the ratio between the cyclic
and acyclic share. The schedule is calculated for these conditions.
If a mean time of approximately 30 ms is assumed for the output of a value from FF devices,
and the block run time is considered as acyclic bus time, then the minimum macrocycle for 15
transmitted values will be approximately one second. The time for output of a value depends
on the device in question.
Sample calculation
● 15 x 30 ms = 450 ms, corresponds to the cyclic bus time
● Reserved bus time for acyclic communication
1050 ms (recommended 70%), 450 ms (recommended, at least 50%)
● Recommended macrocycle = between 1500 ms and 9000 ms
FOUNDATION Fieldbus
Commissioning Manual, 11/2014, A5E32711026-AA 19
System planning
3.1 Nodes in the FOUNDATION Fieldbus
I/O data
The parameters, inputs and outputs of FF devices are distributed over function blocks. An FF
device can have several function blocks. Only configure the required I/O data of an FF device.
The number of processed function blocks has an effect on the macrocycle.
FOUNDATION Fieldbus
20 Commissioning Manual, 11/2014, A5E32711026-AA
System planning
3.2 Configuration
3.2 Configuration
Hardware
Always connect an FF segment to the automation system via PROFIBUS DP .
You need an FF Linkfor the transition between PROFIBUS DP and the FF segment.
You can operate an FF Link at the integrated chain of the CPU if the CPU supports the data
record gateway. Possible CPU versions:
● Standard CPU as of V5.1
● H-CPU as of V6.0
● WinAC RTX as of V4.6
Network configuration
The configuration of FF segments in the following topologies is common in PCS 7:
● Line
● Redundant configuration (see also section "Redundancy (Page 67)")
Line lengths
An FF segment is limited to 1900 m. These figures only apply when you use suitable cables.
Branch lines should also be taken into account when calculating the bus line to the FF devices.
The maximum permitted length of a branch line is 120 m. The length depends on the cable
type.
Recommendation:
You can optimize performance by using shielded bus cables (type A) as this reduces the
sensitivity to interference.
Additional information
● Operating instructions SIMATIC; Bus links; FF Link bus link
● Function manual Process Control System PCS 7; Fault-tolerant Process Control Systems
FOUNDATION Fieldbus
Commissioning Manual, 11/2014, A5E32711026-AA 21
System planning
3.2 Configuration
FOUNDATION Fieldbus
22 Commissioning Manual, 11/2014, A5E32711026-AA
Engineering 4
Overview
You configure the FOUNDATION Fieldbus and create the FF devices in HW Config.
You configure an FF Link on PROFIBUS DP . FF Link will automatically create a "Foundation
Fieldbus: FF subsystem" object with standard bus parameters.
You assign the parameters of the FF devices with SIMATIC PDM.
FOUNDATION Fieldbus
Commissioning Manual, 11/2014, A5E32711026-AA 23
Engineering
4.1 Prepare
4.1 Prepare
Requirements
SIMATIC PDM is installed.
Procedure
1. In the Windows start menu, select the menu command SIMATIC PDM > Device Integration
Manager under Siemens SIMATIC programs.
In order to use the Device Integration Manager, you must accept the license agreement.
2. Select the menu command File > Read device descriptions ... .
3. In the tree view, navigate to the directory with the device descriptions.
Note on the "Device Library" DVD: The "Device Library" DVD is supplied with SIMATIC
PDM. Select the drive containing the DVD.
Click "OK".
The device descriptions in the directory are displayed in the "Devices" list.
4. Select the check boxes for the devices whose device descriptions are to be integrated.
All FF devices (device library of the Fieldbus Foundation and other individual devices) are
located below the "Fieldbus Foundation" directory.
Note
Integrating device descriptions
Many FF devices require information that is stored in other device descriptions.
Recommendation:
Integrate all device descriptions that provided with the SIMATIC PDM "Device Library" DVD.
5. Click "Integrate".
The device descriptions are transferred to the computer.
Additional information
Online help for SIMATIC PDM
FOUNDATION Fieldbus
24 Commissioning Manual, 11/2014, A5E32711026-AA
Engineering
4.2 Configuring
4.2 Configuring
Example of an FF configuration
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Requirements
● SIMATIC PCS 7 is installed.
● SIMATIC PDM is installed with the "SIMATIC PDM FF Option" (default setting for PCS 7).
● A project has been created in the SIMATIC Manager. An automation system with a
PROFIBUS DP master system has been created in HW Config.
Additional information is available in the manual SIMATIC; Process Control System PCS
7; Getting Started Part 1; section "First Steps in the Project".
● The device descriptions of the FF devices have been imported.
You can find information on this in the section "How to integrate a device description
(Page 24)".
● You are familiar with the functions and signals required by the FF device.
You can find additional information about this in the documentation of the FF device.
FOUNDATION Fieldbus
Commissioning Manual, 11/2014, A5E32711026-AA 25
Engineering
4.2 Configuring
Procedure
The general procedure for placing an FF device on a FOUNDATION Fieldbus consists of the
following steps:
1. Create interface module with FOUNDATION Fieldbus: Create FF subsystem
2. Insert FF device
3. Name FF device
4. Assign device addresses and symbolic names
Details about the individual steps are given in the following sections.
6. Click "OK".
The interface module is created with a FOUNDATION Fieldbus: FF subsystem.
FOUNDATION Fieldbus
26 Commissioning Manual, 11/2014, A5E32711026-AA
Engineering
4.2 Configuring
FOUNDATION Fieldbus
Commissioning Manual, 11/2014, A5E32711026-AA 27
Engineering
4.2 Configuring
Note
Instantiable blocks for devices with capability level
For devices with capability level, you can add instantiable blocks from the hardware catalog.
Select the blocks below the "Capability level ..." folder. You can find information on this in
the section "Capability levels (device variants) (Page 16)".
NOTICE
Deleting and adding default blocks
If the resources for additional blocks are used up, you can delete unneeded default blocks
in order to free up resources.
Observe the section "Adding deleted default blocks (Page 36)"
3. Select the menu command Assign address from the shortcut menu.
Addresses are assigned for the selected functions.
If necessary, adapt the start address.
You can find information on this in the section "Device addresses (Page 11)".
FOUNDATION Fieldbus
28 Commissioning Manual, 11/2014, A5E32711026-AA
Engineering
4.2 Configuring
Note
Downloading when device address of the device in the system is unknown
Select the following menu command in SIMATIC Manager to find the FF device in the
system: Edit > SIMATIC PDM > Start LifeList.
When you find the desired device, do the following:
1. Select the Device > Assign address and TAG menu command.
2. Transfer the correct address and TAG to the FF device.
Note: Changing the address will restart the device.
3. Download the configuration to the device.
FOUNDATION Fieldbus
Commissioning Manual, 11/2014, A5E32711026-AA 29
Engineering
4.2 Configuring
You can find additional information about this in the following sections:
● Section "Bus parameters (Page 39)"
● Section "How to assign bus parameters (Page 44)"
Additional information
● Manufacturer information of the FF device.
● Section "How to assign parameters of the FF devices (Page 38)"
● Section "Nodes in the FOUNDATION Fieldbus (Page 19)"
● Section "How to configure FF-internal interconnections (Control in the field) (Page 33)"
● SIMATIC; SIMATIC PDM documentation; chapter "Working with the LifeList"
FOUNDATION Fieldbus
30 Commissioning Manual, 11/2014, A5E32711026-AA
Engineering
4.2 Configuring
Make sure that the permissible number of interconnections on the FF segment is not exceeded
during configuration. The configured interconnections are added:
● Interconnections with the process image
● CiF interconnections (you can find additional information about this in the section
"“Interconnection Editor" dialog box (Page 34)")
Capability level
The host can only communicate with the device if the capability level of the device matches
the configured capability level.
Deleting FF segment
When you delete an FF segment in HW Config, observe the following:
● The FF segment and all FF devices configured there will be removed.
● The interconnections with the I/O blocks of the FF Link will be removed.
FOUNDATION Fieldbus
Commissioning Manual, 11/2014, A5E32711026-AA 31
Engineering
4.2 Configuring
Deleting blocks
If you want to delete blocks in HW Config, observe the properties of the blocks in the section
"Block model of device parameters (Page 13)".
NOTICE
Deleting default blocks or instantiable blocks
The interconnections to these blocks are removed. Ensure that the desired function is
achieved in the process.
Note
Set the correct bus parameters in a separate action before physically connecting these FF
devices to an active FF bus in process mode.
Example:
You want to replace a defective FF device or a defective FF Link in process mode. No
redundant FF Linkis installed on the FOUNDATION Fieldbus . Bus operation is to be
maintained with an external LAS.
Requirements
● FF devices have been created in HW Config.
● The necessary FF device signals are known.
FOUNDATION Fieldbus
32 Commissioning Manual, 11/2014, A5E32711026-AA
Engineering
4.2 Configuring
NOTICE
Symbolic address assignment has to be checked
You may receive the following message if you change addresses at a later time:
"You are assigning parameters that will change the I/O address range of the module. Check
the symbolic address assignment afterwards."
It is imperative that you perform this check and make any necessary corrections.
Note
Required CiF interconnections
For information about required CiF interconnections, refer to the documentation of the device
manufacturer.
Requirements
● FF devices have been created in the project.
● The signals from the function blocks of the FF devices that you want to interconnect via
CiF are not locked.
Procedure
1. Open the configuration in HW Config.
2. Select the interface module for the FF Link (IM 153-2 FF).
FOUNDATION Fieldbus
Commissioning Manual, 11/2014, A5E32711026-AA 33
Engineering
4.2 Configuring
3. Select the SIMATIC PDM > Start Interconnection Editor menu command in the shortcut
menu.
The "Interconnection Editor" dialog opens.
You can find information about the symbols in the section "“Interconnection Editor" dialog
box (Page 34)".
4. Search for the following for each interconnection:
– In the "Outputs" tree view, search for the source of the interconnection
– In the "Input" tree view, search for the destination of the interconnection
5. Once you have selected an interconnection, click "Add interconnection".
The FF-internal interconnection is entered in the "Interconnection" column.
6. To create additional interconnections, repeat steps 4 and 5.
7. Click "Save".
The interconnections are saved in the project.
Deleting an interconnection
To delete an interconnection, select the desired line in the "Inputs and interconnections" list
and click the "Delete interconnection" button.
Downloading
The schedule for the FOUNDATION Fieldbus is calculated automatically during downloading
of the FF devices.
Additional information
● Online help for SIMATIC PDM
Note
Menu command "Start Connection Editor"
The "Start Connection Editor" menu command is only enabled in HW Config for an FF Link if
the "PDM Foundation Fieldbus" license key is available.
You organize the interconnections for internal FOUNDATION Fieldbus communication in this
dialog. The automation system does not participate in this communication. The name of this
function is "Control in the Field" (CiF). CiF can be used to execute technological functions in
an FF segment.
Configure each CiF interconnection (hereafter referred to simply as interconnection) in the
"Connection Editor" dialog.
FOUNDATION Fieldbus
34 Commissioning Manual, 11/2014, A5E32711026-AA
Engineering
4.2 Configuring
Structure
The "Connection Editor" dialog box is divided into the following columns:
"Inputs and interconnections" area
● "Input" column
This column shows the FF devices and the available inputs in the network view of the FF
segment. Inputs are the target of an interconnection.
● "Internal interconnection" column
This column displays a list of interconnections that were configured for the FF segment.
Layout: Output of the FF device > Function Block > Signal
"Outputs" area
● "Output" column
This column shows the FF devices in the network view of the FF segment and the available
outputs. Outputs are the source of an interconnection.
Buttons
Button Function
Add interconnec‐ Click this button to add an interconnection to the column "Interconnections".
tion
Delete intercon‐ Click this button to delete an interconnection.
nection
Close Click this button to close the dialog box.
A message informs you if changes were not saved.
Save Click this button to save configured interconnections in the SIMATIC project.
Download Click this button to open the CiF interconnection.
NOTICE!
Use this button only if no other changes have been made to the FF segment since
the last download of the device.
Icons
FF Link
FF device
FOUNDATION Fieldbus
Commissioning Manual, 11/2014, A5E32711026-AA 35
Engineering
4.2 Configuring
See also
How to configure FF-internal interconnections (Control in the field) (Page 33)
NOTICE
Recommissioning of the FF device required
You should only perform the following steps if the system status permits this.
Requirements
● Default blocks of an FF device have been deleted and the configuration has been
downloaded to the FF device.
● Deleted default blocks are to be downloaded to the FF device again.
● An online connection to the FF device is possible.
FOUNDATION Fieldbus
36 Commissioning Manual, 11/2014, A5E32711026-AA
Engineering
4.2 Configuring
Procedure
1. Open the device in SIMATIC PDM.
2. Select the resource block of the FF device.
3. Select the Device > Status menu command.
The "Status" dialog box opens.
4. In the "Restart" list, select the function that restores the original status of the FF device.
You can find information about this in the device-specific online help and information of the
device manufacturer.
NOTICE
Recommissioning of the FF device required
Ensure that the system status permits recommissioning of the FF device.
5. Click "Transfer".
Additional information
● Information of the device manufacturer
FOUNDATION Fieldbus
Commissioning Manual, 11/2014, A5E32711026-AA 37
Engineering
4.3 Parameter assignment
Note
Device-specific menu commands and help in SIMATIC PDM
Device-specific menu commands and the Help for them are derived from the device description
assigned to the object. Device-specific information can be found in the online help and
documentation of the device manufacturer.
Requirements
● SIMATIC PDM is installed together with the licenses.
● The device descriptions of the FF devices have been integrated.
● The FF devices have been created in the PCS 7 project.
● The Engineering Station has a communication connection with the FF devices.
Note
Default values are not entered for device data of the FF devices in EDD files.
Before you assign the parameters of the FF devices for the first time, you will have to read out
the device data directly from the FF device once.
FOUNDATION Fieldbus
38 Commissioning Manual, 11/2014, A5E32711026-AA
Engineering
4.3 Parameter assignment
Additional information
● Manufacturer information of the FF device.
● Online help for SIMATIC PDM
Note
Changing bus parameters
Faultless operation of the components on the FF subsystem is only ensured if the parameters
for the bus profile are compatible with each other. You should therefore only change the default
values if you are familiar with parameter assignment of the bus profile for FF.
FOUNDATION Fieldbus
Commissioning Manual, 11/2014, A5E32711026-AA 39
Engineering
4.3 Parameter assignment
FOUNDATION Fieldbus
40 Commissioning Manual, 11/2014, A5E32711026-AA
Engineering
4.3 Parameter assignment
FOUNDATION Fieldbus
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Engineering
4.3 Parameter assignment
FOUNDATION Fieldbus
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Engineering
4.3 Parameter assignment
FOUNDATION Fieldbus
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Engineering
4.3 Parameter assignment
FOUNDATION Fieldbus
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Engineering
4.3 Parameter assignment
Requirements
● The FF devices have been created in the PCS 7 project.
● Interconnections via the FF have been configured.
Procedure
1. Select the FF subsystem in the SIMATIC Manager in HW Config.
2. Select the Edit > Object Properties menu command.
The "FF subsystem properties" dialog box opens.
3. Set the FF subsystem number of the FF segment, if necessary.
A modification is usually not required.
4. Click "Properties...".
The "Properties - Foundation Fieldbus" dialog box opens.
5. Select the "Bus parameter" tab. Enter the settings.
You can find information on this in the section "Bus parameters (Page 39)".
Note
Identification of all FF devices on the FF segment
Set the value "First Unpolled Node" to 232 (default = 36).
● For performance reasons, no addresses in the address range 36 to 231 should be
assigned to FF devices in a system.
● Following a scan of the "Unpolled Bereiches", you should set the default value (36) again.
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4.3 Parameter assignment
Note
Error message "Cancel Schedule Calculation: Error at bus parameter"
The error message "Cancel Schedule Calculation: Error at bus parameter" is issued by
SIMATIC PDM if there are too many configured interconnections.
You can find additional information about this in the section "Additional notes on
configuration (Page 30)".
"Macrocycle" tab
Whether the configuration is consistent is determined on the basis of the output values and
the required interconnections. The result is displayed graphically.
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4.3 Parameter assignment
Graphical display
Before downloading, click the "Calculate schedule" button. With the help of the display you
can check whether the configuration is consistent. The result is displayed graphically.
Display from left to right:
Left area
The colored area on the left side indicates the percentage of acyclic communication.
Left thin dividing line (50% of the bus load)
The lower limit of the percentage of acyclic communication of the bus load recommended in
the FF specifications.
Thick dividing line
The limiting value set in the entry field "Percentage of acyclic communication".
Right thin dividing line (70% of the bus load)
The upper limit of the percentage of acyclic communication of the bus load recommended in
the FF specifications.
Right area
The colored area on the right side indicates the percentage of cyclic communication.
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4.3 Parameter assignment
Note
An adaptation of the macrocycle requires a STOP of the FF segment.
If an adaptation of the macrocycle is needed after the downloading all FF devices, then all FF
devices must be downloaded again. Observe the following especially after the following actions:
● Adding FF devices
● Adding new interconnections with the Interconnection Editor
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Engineering
4.3 Parameter assignment
Calculate schedule
To calculate the schedule, click the "Calculate schedule" button on the "Macrocycle" tab of the
"Properties - Foundation Fieldbus" dialog.
The schedule is automatically calculated when you download the configuration.
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4.4 Using the applications
4.4.1 Overview
In HW Config you have reproduced the configuration of the FF segment in the system.
Interconnect the signals of the function blocks individually for FF devices. The created symbolic
names facilitate further configuration.
Create the charts for the automation system in CFC.
In order for the signals to be available on the operator station, interconnect the signals to
technological blocks.
You can then commission them. After the compiling and downloading of all components, the
functions of the FF devices are available on the operator station.
Note
Devices with different capability level
The capability level cannot be determined from the device information. If you are using FF
devices for which multiple capability levels are available in the device catalog, you must select
the capability level when the FF device is first opened.
Requirements
● SIMATIC PDM including the required license keys is installed on a computer.
● The computer is connected to an automation system.
● There is a communication connection between the automation system and the FF segment.
● A project with field devices is available on the computer.
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4.4 Using the applications
Starting LifeList
If the project is open in SIMATIC Manager, you can start the LifeList from the following views:
● Starting from HW Config
– Select a PDM object containing the field devices.
– Select the SIMATIC PDM > Start LifeList command in the shortcut menu.
SIMATIC PDM starts. The LifeList is opened.
● Starting from the process device network view
– Select a PDM object containing the field devices.
– Select the Edit > SIMATIC PDM > Start LifeList menu command.
● Starting from SIMATIC PDM
– Requirement: A PDM object containing the field devices is selected.
– To open the LifeList , select the View > Start LifeList menu command.
Note
Status
If the data has not been updated, you will observe the following:
● The tree view has been deleted and will be rebuilt.
● The symbols will change.
After the network scan, all detected FF devices are displayed in the table. The TAG (name) is
depicted in the tree structure. Additional columns show, for example, the following data of the
FF device:
● Address
● Manufacturer
● Device type
● Device ID
● Hardware revision
● Software revision
The "Start Scan" function is used to start a new scan operation.
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4.4 Using the applications
The address range is set via the toolbar or via the "Settings" dialog in the "Options" menu.
This setting cannot be stored centrally since it is network-specific. The setting must be made
again each time the LifeList is opened.
Stopping LifeList
When the LifeList is open, click "Close".
Additional information
Online help for SIMATIC PDM
4.4.3 Specifying the device identification of the FF devices (TAG name and address)
With SIMATIC PDM, you can use the Start LifeList menu command to find the FF devices that
are connected to the FF segment. Use the "Assign address and TAG..." button to change the
following parameters for device identification:
● Address (device address).
● TAG (device designation in the system).
Use this procedure, for example, to detect a connected backup device after replacement of a
device. Then, assign the parameters for device identification to this FF device.
Requirements
● FF devices have been created.
● An online connection to the FF segment is possible.
● The bus parameters may be set in such a way that all addresses are in the "polled range"
(FUN = 232).
Note
Unpolled range
In SIMATIC PCS 7 , the FF devices with addresses from 36 to 231 are not processed by
default (unpolled range). This range can be reduced by changing the bus parameters.
You can find information about this in the section "How to assign bus parameters
(Page 44)".
Procedure
Note
Restart
Changing the address will restart the device.
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4.4 Using the applications
Note
Address or TAG assigned
If the address or TAG is assigned, then the action will not be performed. An appropriate
message will be displayed.
LifeList
The changes to the parameters for device identification are only online changes.
Changes are not applied to the PCS 7 project.
Example:
You have moved an FF device in the LifeList from address 25 to address 30 . The configuration
is only consistent if the FF device also has address 30 in HW Config.
Downloading
To ensure that all configured parameters and connections are available for the FF device, the
FF device must be downloaded.
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4.4 Using the applications
Requirements
Symbolic names were assigned for the inputs and outputs during configuration of the FF
devices.
Procedure
1. Open the project in the component view of SIMATIC Manager.
2. Select the "ProjectAS" > "CPU" > "S7 Program" folder in the tree view.
3. Select the "Symbols" object in the list.
4. Select the Edit > Open Object menu command.
The "Symbol Editor" dialog box opens.
5. Make your changes.
Note
A maximum of 24 characters is permitted for a symbol.
Example: Symbol = "Status_Measurement"
Block type Address range Block name Function block Block I/O
Analog Input FbAnIn FB 1813 PV
Output FbAnOu FB 1814 SP
Digital Input FbDiIn FB 1815 PV
Output FbDiOu FB 1816 SP
Requirements
● FF devices have been configured.
● Symbols have been created.
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4.4 Using the applications
Procedure
You have the following options for configuring interconnections:
● Configure the interconnections in the PCS 7 Import/Export Assistant using templates.
● Create your own CFC charts.
Additional information
You can find additional information and step-by-step instructions in the configuration manual
Process Control System PCS 7; Engineering System.
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4.4 Using the applications
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Commissioning 5
Commissioning begins with the connecting and the downloading of the hardware. You then
perform the connection and function test. Finally, the system is optimized.
Values have to be simulated for some tasks. Information that supports you in these tasks can
be found below.
Additional information
Refer to the device-specific documentation for information on connecting the FF devices.
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5.1 Compile and download
Compiling
You access the central function for compiling and downloading in SIMATIC Manager via the
PLC > Compile and Download Objects... menu command.
Additional information
You can find additional information and detailed step-by-step instructions in the following
documentation:
● Configuration manual Process Control System PCS 7; Engineering System
● Configuration Manual Process Control System PCS 7; Operator Station
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5.1 Compile and download
Note
Downloading function blocks
It is not necessary to download an entire device if there are only minor changes.
You can download a group of function blocks or one individual function block for an FF device.
Replacing devices
You have the following options for replacing devices with SIMATIC PDM:
● Replacement of a device with one of the same type
● Replacing a device with a similar one
Requirements
You will have to read in the device parameters to the Engineering System before you assign
the parameters of the FF devices for the first time.
Note
Observe the following if you have inserted new FF devices on the FF segment or if you want
to use the parameters of additional function blocks:
● First, configure all interconnections.
● If the FF segment is fully downloaded (option at FF Link: "always load FF Link and FF
devices"), the download is briefly stopped.
● If the FF segment is incrementally downloaded (option at FF Link: "Only load FF Link and
FF devices when modified"), the download continues.
● If required, correct the macro cycle settings.
Download
Use the following menu commands to download the respective data to the system:
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5.1 Compile and download
Note
You can download changes to the automation system in "RUN" mode (CIR). Note the settings
for "Load FF Segment".
Note
FF Link - Download changes
If you have configured the setting "Only load FF Link and FF devices when modified" in FF
Link , you have to note the following:
● Only a complete download is possible after executing the action "Calculate Schedule" in
"Properties - Foundation Fieldbus -> Macrocycle".
● Complete downloading is made possible by changing the FF Link configuration to "Always
load FF Link and FF devices".
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5.1 Compile and download
See also
How to assign parameters of the FF devices (Page 38)
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5.2 Diagnostics
5.2 Diagnostics
In SIMATIC Manager
● Status overview for FF Link and FF devices
In HW Config
● Status overview for FF Link and FF devices
Additional information
● Configuration Manual Process Control System PCS 7; Operator Station
● Section "Identifying FF devices with SIMATIC PDM (Page 50)"
● SIMATIC;FF Link Operating Instructions
● FF devices documentation
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5.2 Diagnostics
Object "Modes" menu command selected for "Modes" menu command selected for
FF device a block
Block list Setting can be configured: Not available
The "Block" list shows the currently
selected block of the FF device.
Select the block of the FF device in
the list.
Current block mode Shows the current block mode for the Shows the current block mode for the
block of the FF device. block of the FF device.
Target block mode Setting can be configured: Setting can be configured:
You can set the block mode that the You can set the block mode that the
block should assume after the setting block should assume after the setting
is transferred to the FF device. is transferred to the FF device.
Allowed block mode Setting can be configured: Shows the currently permissible block
You can set the block mode that the mode for the block of the FF device.
block may assume after the setting is
transferred to the FF device.
Normal mode block Setting can be configured: Shows the block mode that the block
mode You can set the block mode that the should assume after the schedule
block should assume after the sched‐ download.
ule download.
Note:
The selected setting must always be
included in the "Allowed block mode".
Error block mode Not available Indicates current errors in the FF de‐
vice.
Note
Possible block modes
There may be dependencies between the blocks of the device.
Example:
Settings for the resource block often prevent settings for other blocks.
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5.2 Diagnostics
NOTICE
Restart functions
Read the device manufacturer information on this.
Requirements
● FF devices have been created
● An online connection to the FF device can be established
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5.2 Diagnostics
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5.2 Diagnostics
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Redundancy and system changes during operation 6
6.1 Redundancy
The basic structure of redundant FF segments corresponds to the structure for PROFIBUS
PA. In the configuration, the necessary couplers are an integral component of the FF Link.
You can find additional information about this in the documentation SIMATIC Process Control
System PCS 7; Fault-Tolerant Process Control Systems, section "Redundant PROFIBUS PA".
Possible redundancies when using AFD/AFS:
● Ring redundancy
● Coupler redundancy
Configuring
You configure only the FF devices and the FF Link on PROFIBUS DP.
The necessary configuration steps are described in section "How to place FF devices on the
FOUNDATION Fieldbus (Page 25)".
S7-400H as DP master
The following AS components operate as DP master:
● CP 443-5 ext.
● PROFIBUS DP connection of the CPU
The following requirements are met for the DP master systems:
● The DP masters process the same user program.
● The DP masters have the same parameter assignment and configuration for the interface
modules.
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Redundancy and system changes during operation
6.1 Redundancy
Additional information
● You can find more information on redundant design of the PROFIBUS PA in the
documentation SIMATIC; Process Control System PCS 7; Fault-Tolerant Process Control
Systems chapter "Redundant PROFIBUS PA".
● Information on the hardware design of the FOUNDATION Fieldbus is available in the
documentation SIMATIC; Bus links; FF Link bus link.
● Information on the design of the redundant fieldbus with AFD/AFS is available in the
documentation SIMATIC; Bus links; DP/PA coupler, active field distributors, DP/PA-Link
and Y-Link.
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Redundancy and system changes during operation
6.2 System changes during operation
NOTICE
STOP of CPU required
A STOP of the CPU is required if you insert a new address in HW Config for an FF device
that is configured and downloaded in the system.
Additional information
Information about the sequence of this system modification and the requirements that must
be met can be found in the documentation SIMATIC; Modifying the System during Operation
via CiR.
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Redundancy and system changes during operation
6.2 System changes during operation
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Index
A I
Address, 52 Integrate, 26, 52
Field device in SIMATIC PDM, 52
PROFIBUS device in SIMATIC PDM, 26
B Interconnection Editor, 33
Block
Function block, 13
Resource block, 13
L
Transducer block, 14 Load FF segment
Block model Tab, 60
Objects, 14
Block types, 13
M
Multiple capability levels, 14
C
Capability level, 14, 27
Change N
Download, 60
Name, 52
CiF, 33
CiF interconnections, 28
Configuration via PDM, 26
Connection Editor
O
Starting, 34 Option
Configuration via PDM, 26
D
Device catalog, 14
P
Device description, 14 PROFIBUS device in SIMATIC PDM, 26
Download, 59 Integrate, 26
Change, 60 Publisher, 7
Downloading changes, 60
Downloading changes, 60
R
Resource block, 13
F
Field device in SIMATIC PDM
Integrate, 52 S
Function block, 13
Schedule, 7
Function blocks, 13
SIMATIC Manager
Start Connection Editor, 34
SIMATIC PDM, 14, 26
H Integrate field device, 52
HW Config, 14 Integrating a PROFIBUS device, 26
Start Connection Editor, 34 Start Connection Editor, 34
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Index
Subscriber, 7
T
Tab
Load FF segment, 60
TAG, 52
Transducer block, 14
Transducer blocks, 14
X
XE \* MERGEFORMAT, 33
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