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    Limcon Splice

    Uploaded by

    conorkellysligo
    This document summarizes the design of a bolted splice connection between two I-beams. Key details include: - The beams are 410UB53.7 grade 300 sections with a 10mm gap between ends. - Flange plates are 300x180x12mm grade 250 steel with 24 M20 bolts in two lines. - Web plates are 2x 280x180x6mm grade 250 steel with 8 M20 bolts in each. - Checks are performed to verify the connection design meets or exceeds the minimum required capacities for forces including bending, shear, tension and compression.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Limcon Splice

    Uploaded by

    conorkellysligo
    203 views3 pages
    This document summarizes the design of a bolted splice connection between two I-beams. Key details include: - The beams are 410UB53.7 grade 300 sections with a 10mm gap between ends. - Flange plates are 300x180x12mm grade 250 steel with 24 M20 bolts in two lines. - Web plates are 2x 280x180x6mm grade 250 steel with 8 M20 bolts in each. - Checks are performed to verify the connection design meets or exceeds the minimum required capacities for forces including bending, shear, tension and compression.

    Original Description:

    splice calc

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    This document summarizes the design of a bolted splice connection between two I-beams. Key details include: - The beams are 410UB53.7 grade 300 sections with a 10mm gap between ends. - Flange plates are 300x180x12mm grade 250 steel with 24 M20 bolts in two lines. - Web plates are 2x 280x180x6mm grade 250 steel with 8 M20 bolts in each. - Checks are performed to verify the connection design meets or exceeds the minimum required capacities for forces including bending, shear, tension and compression.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    203 views3 pages

    Limcon Splice

    Uploaded by

    conorkellysligo
    This document summarizes the design of a bolted splice connection between two I-beams. Key details include: - The beams are 410UB53.7 grade 300 sections with a 10mm gap between ends. - Flange plates are 300x180x12mm grade 250 steel with 24 M20 bolts in two lines. - Web plates are 2x 280x180x6mm grade 250 steel with 8 M20 bolts in each. - Checks are performed to verify the connection design meets or exceeds the minimum required capacities for forces including bending, shear, tension and compression.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    Page 1 of 3

    15/06/2015
    04:08:09 PM
    Job: LimconJob -- Connection: Unnamed

    Gap between ends 10


    Flange plates: 180x12x300 Gr.250
    Bolts: 8 x M20 8.8/TB/N in 2 lines at 90 gauge
    70 45 45 70

    97
    70

    Gr.300
    410UB53.7

    70

    B1

    70

    90
    Plates: 14.9 kg
    Bolts: 10.7 kg
    Welds: 0.0 kg

    Web plates: 2 x 180x6x280 Gr.250


    Bolts: 8 x M20 8.8/TB/N
    LIMCON V3.63.1.16 {0}
    Connection:
    Type:
    Country:
    Units:
    Design code:

    15-JUN-15
    15:01:00

    -Bolted Splice
    Australia
    SI metric
    AS 4100

    Member: Mark=B1 Section=410UB53.7


    Grade=300
    D =
    403 mm
    Root rad. =
    11 mm
    fyf =
    B =
    178 mm
    Area =
    6890
    fyw =
    Tf =
    10.9 mm
    Zx = 933000
    fu =
    Tw =
    7.6 mm
    Sx = 1060000
    .Section moment capacity . . . .
    305.3 kN.m
    .Section shear capacity . . . . .
    529.3 kN
    .Section tension capacity . . . . 1984.3 kN
    .Section compression capacity . . 1811.6 kN

    320 MPa
    320 MPa
    440 MPa
    AS4100 5.2.3
    Cl.5.11.2(a)
    AS4100 7.2
    AS4100 6.2.1

    Gap between ends = 10


    Flanges: 300x180x12 splice plates (ext.) Gr./fy/fu=250/26/410MPa
    Bolts: 4 x M20 8.8/TB/N ea. flange in 2 lines and 2 rows each side.
    90 across gap, 70 pitch, 90 gauge.
    Web:

    2 x 280x180x6 splice plates Gr./fy/fu=250/28/410MPa


    Bolts: 8 x M20 8.8/TB/N in 4 rows and 1 col(s). each side,
    90 across gap, 70 pitch.

    BILL OF MATERIALS
    Plates:
    LIMCON V3.63.1.16

    C:\Users\Public\Documents\Limcon\LimconJob

    Page 2 of 3
    15/06/2015
    04:08:09 PM
    Job: LimconJob -- Connection: Unnamed

    2 no. - 300x180x12 Grade=250 .


    2 no. - 280x180x6 Grade=250 . .
    Total mass of plates . . . . .
    Bolts:
    24 no. - M20 8.8/TB/N x 60 long

    . . . . . .
    . . . . . .
    . . . . . .

    10.2 kg
    4.7 kg
    14.9 kg

    . . . . . .

    10.7 kg

    MINIMUM ACTION CHECK


    (Minima are based on section capacity, not member capacity.)
    Specified minimum design actions:
    Bending
    50% of Ms ( 305.3) = 152.6 kN.m
    Shear
    0% of Vs ( 529.3) =
    0.0 kN
    40.0 kN
    Tension
    0% of Ns ( 1984.3) =
    0.0 kN
    Compression
    0% of Nc ( 1811.6) =
    0.0 kN
    NOTE: Input design actions are not automatically increased if they are less than
    the specified minimum actions. Minimum actions may be set in any load case.
    This check warns if any design action is less than the specified minimum
    for all load cases.
    WARNING: Design bending moment is less than specified minimum.
    INPUT DESIGN
    Moment, M*
    Shear, V* .
    Axial, N* .

    ACTIONS
    . . . . . . . . . . .
    . . . . . . . . . . .
    . . . . . . . . . . .

    80.0 kN.m
    50.0 kN
    0.0 kN

    Using ASI 2009 model...


    SECTION ANALYSIS RESULT
    Simplified analysis: N*ft =
    N*wt =
    M*w =

    204.0t
    0.0
    0.00

    N*fc =
    N*wc =

    204.0c
    0.0

    Elastic analysis:

    N*ft =
    N*wt =
    M*w =

    166.0t
    0.0
    14.9

    N*fc =
    N*wc =

    166.0c
    0.0

    Plastic analysis:

    N*ft =
    N*wt =
    M*w =

    161.7t
    0.0
    16.6

    N*fc =
    N*wc =

    161.7c
    0.0

    N*fc =
    N*fc =

    204.0c
    204.0c

    N*wc =

    0.0

    NOTE: Simplified analysis results used.


    FLANGE
    Flange
    Total
    Total

    AND WEB DERIVED DESIGN ACTIONS


    forces:
    flange forces N*ft =
    204.0t
    plate forces
    N*ft =
    204.0t

    Web forces:
    Axial
    Shear
    Eccentricity moment
    Total moment

    N*wt
    V*w
    M*we
    M*w

    =
    =
    =
    =

    0.0
    50.0
    2.25
    2.25

    DESIGN CAPACITY CHECKS

    Section
    Splice
    Moment
    Moment
    Flange
    Flange
    Flange
    Flange
    Flange

    Bending/Axial:
    half-length . . . . . . .
    115
    increment due to shear . .
    5.75
    at outer bolt row . . . .
    85.8
    tension at outer bolt row
    173.3
    comp. at outer bolt row .
    173.3
    tension yield capacity . . . . . .
    tension rupture capacity . . . . .
    compression capacity . . . . . . .

    CHECK 1 - Flange Bolts:


    Single bolt shear capacity
    LIMCON V3.63.1.16

    . . .

    Capacity ratio
    Design action

    Design capacity

    mm
    kN.m
    kN.m
    kN
    kN
    .
    558.8
    .
    491.6
    .
    558.8

    92.6 kN

    Reference

    Manual p.56

    N*ft
    N*ft
    N*fc

    =
    =
    =

    173.3
    173.3
    173.3

    3.22
    2.84
    3.22

    Pass
    Pass
    Pass

    Manual p.55

    AS4100 9.3.2.1
    C:\Users\Public\Documents\Limcon\LimconJob

    Page 3 of 3
    15/06/2015
    04:08:09 PM
    Job: LimconJob -- Connection: Unnamed

    Joint length . . . . . . . . . .
    Joint length factor . . . . . . .
    Effective bolt shear capacity . .
    For flange...
    Tens. flange bolt bearing . . . .
    Tens. flange internal bolt tearing
    Tens. flange end bolt tearing . .
    Comp. flange bolt bearing . . . .
    Comp. flange internal bolt tearing
    For single flange plate...
    Tens. plate bolt shear capacity .
    Comp. plate bolt shear capacity .
    Tens. plate bolt bearing . . . . .
    Tens. plate internal bolt tearing
    Tens. plate end bolt tearing . . .
    Comp. plate bolt bearing . . . . .
    Comp. plate internal bolt tearing
    CHECK 2 - Flange Plates:
    For single flange plate...
    Flange plate tension yield . .
    Flange plate tension rupture .
    Flange plate compression yield
    Unsupported plate buckling . .

    .
    .
    .
    .

    .
    .
    .
    .

    70 mm
    1.00
    92.6 kN

    AS4100 9.3.2.1

    .
    .
    .
    .
    .

    .
    .
    .
    .
    .

    .
    .
    .
    .
    .

    .
    .
    .
    .
    .

    1105.0
    1001.4
    673.4
    1105.0
    1001.4

    N*ft
    N*ft
    N*ft
    N*fc
    N*fc

    =
    =
    =
    =
    =

    204.0
    204.0
    204.0
    204.0
    204.0

    5.42
    4.91
    3.30
    5.42
    4.91

    Pass
    Pass
    Pass
    Pass
    Pass

    AS4100
    AS4100
    AS4100
    AS4100
    AS4100

    9.3.2.4
    9.3.2.4
    9.3.2.4
    9.3.2.4
    9.3.2.4

    .
    .
    .
    .
    .
    .
    .

    .
    .
    .
    .
    .
    .
    .

    .
    .
    .
    .
    .
    .
    .

    .
    .
    .
    .
    .
    .
    .

    370.5
    370.5
    1133.6
    1027.3
    602.2
    1133.6
    1027.3

    N*ft
    N*fc
    N*ft
    N*ft
    N*ft
    N*fc
    N*fc

    =
    =
    =
    =
    =
    =
    =

    204.0
    204.0
    204.0
    204.0
    204.0
    204.0
    204.0

    1.82
    1.82
    5.56
    5.04
    2.95
    5.56
    5.04

    Pass
    Pass
    Pass
    Pass
    Pass
    Pass
    Pass

    AS4100
    AS4100
    AS4100
    AS4100
    AS4100

    9.3.2.4
    9.3.2.4
    9.3.2.4
    9.3.2.4
    9.3.2.4

    .
    .
    .
    .

    .
    .
    .
    .

    .
    .
    .
    .

    .
    .
    .
    .

    505.4
    511.9
    505.4
    496.9

    N*ft
    N*ft
    N*fc
    N*fc

    =
    =
    =
    =

    204.0
    204.0
    204.0
    204.0

    2.48
    2.51
    2.48
    2.44

    Pass
    Pass
    Pass
    Pass

    AS4100
    AS4100
    AS4100
    AS4100

    7.2
    7.2
    6.2.1
    6.3.3

    CHECK 3 - Web Bolts (right-hand bolt group):


    Single bolt shear capacity . . .
    92.6 kN

    AS4100 9.3.2.1

    CRITICAL BOLT CHECK FOR WEB


    Using elastic bolt group analysis...
    Resultants in cartesian axis directions:
    (These equilibrate bolt group actions.)
    Horiz. resultant . . . . . . . .
    0.0 kN
    Vert. resultant . . . . . . . .
    -50.0 kN
    Moment resultant . . . . . . . .
    -2.25 kN.m
    (1,1) is top left
    (Row,Col.)
    Bolt shear (double shear) . . . . . (1,1)
    185.3
    Bolt bearing . . . . . . . . . . . . (1,1)
    192.6
    Bolt group ext. tearing (left) . . . (4,1)
    117.4
    Bolt group int. tearing (vert.) . . (1,1)
    174.6

    V*res
    V*res
    V*h
    V*v

    =
    =
    =
    =

    15.8
    15.8
    9.6
    12.5

    11.7
    12.2
    12.2
    14.0

    Pass
    Pass
    Pass
    Pass

    AS4100 9.3.2.4
    AS4100 9.3.2.4

    CRITICAL BOLT CHECK FOR WEB PLATE


    Using elastic bolt group analysis...
    Resultants in cartesian axis directions:
    (These are statically equivalent to bolt group actions.)
    Horiz. resultant . . . . . . . .
    0.0 kN
    Vert. resultant . . . . . . . .
    50.0 kN
    Moment resultant . . . . . . . .
    2.25 kN.m
    (1,1) is top left
    (Row,Col.)
    Bolt bearing . . . . . . . . . . . . (1,1)
    283.4 V*res
    Bolt group ext. tearing (top) . . . (1,1)
    150.6 V*v
    Bolt group ext. tearing (right) . . (4,1)
    194.8 V*h
    Bolt group int. tearing (vert.) . . (2,1)
    256.8 V*v

    =
    =
    =
    =

    15.8
    12.5
    9.6
    12.5

    18.0
    12.0
    20.2
    20.5

    Pass
    Pass
    Pass
    Pass

    AS4100 9.3.2.4
    AS4100 9.3.2.4
    AS4100 9.3.2.4

    =
    =
    =
    =
    =

    50.0
    50.0
    2.25
    2.25
    2.25

    8.47
    8.50
    26.3
    22.5
    26.2

    Pass
    Pass
    Pass
    Pass
    Pass

    AS4100 5.11.3
    A360 (J4-4)
    AS4100 5.2.3
    SCM13 II.A-19
    SCM14 p.10-104

    CHECK 4 - Web Plates:


    Web plates shear yield capacity . .
    Web plates shear rupture capacity .
    Flexural yield capacity . . . . . .
    Flexural rupture capacity . . . . .
    Flexural capacity reduced for shear
    CRITICAL LIMIT STATE . . .
    UTILIZATION RATIO . . . .
    CAPACITY RATIO, .Ru/S* .

    LIMCON V3.63.1.16

    .
    .
    .
    .
    .

    .
    .
    .
    .
    .

    .
    .
    .
    .
    .

    .
    .
    .
    .
    .

    423.4
    425.1
    59.3
    50.6
    59.0

    V*
    V*
    M*w
    M*w
    M*w

    Flange bolt shear capacity


    55%
    1.816
    Pass

    C:\Users\Public\Documents\Limcon\LimconJob

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