450 SX-F USA 2012

SPARE PARTS MANUAL: CHASSIS

ENGLISH

ART.NO.: 3CF8475L5EN

INDEX

450 SX-F USA 2012

FRONT FORK DISASSEMBLED

FRONT FORK, TRIPLE CLAMP

3x
SHOCK ABSORBER DISASSEMBLED

5x
SHOCK ABSORBER

8x
EXHAUST SYSTEM

FRAME

6x
PRO LEVER LINKING

10x
AIR FILTER

13x
1

HANDLEBAR, CONTROLS

SWING ARM

11x
TANK, SEAT, COVER

14x

7x

12x
MASK, FENDERS

15x

16x

INDEX

450 SX-F USA 2012

DECAL

FRONT WHEEL

17x
HAND BRAKE CYLINDER

18x
REAR BRAKE CONTROL

22x
ACCESSORIES KIT

WIRING HARNESS

19x
BRAKE CALIPER FRONT

23x

21x
BRAKE CALIPER REAR

24x

25x

All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.
by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of
KTMSPORTMOTORCYCLE AG, Mattighofen only.

26x
2

REAR WHEEL

FRONT FORK DISASSEMBLED

450 SX-F USA 2012

FIG
3
12
13
15*
16
17*
18
19*
22*
24
26
27
28
29
30
31
32
33
34
35
38
38
38
38
38
38
38
39
39
39
40
42
43
44
45

PART NUMBER
48600811S
48600736
48600698
48601009
48600013
48600969
48600070
48600968
48601008
48600281
48600301
46810811
48600280S
48600275
48600269
48600464
48600459
48600887
48600298
48600444
91410010S
91410020S
91410027S
91410028S
91410030S
91410059S
91410060S
48600456
48600457
48600458
48600525
48600520
48600299
48600578
48600576

125030130 / C125030130

DESCRIPTION
ADJUSTING KNOB + SCREW
OUTER TUBE L577 D54/60MM 2L
FORK PROTECTION RING
08
GUIDING BUSH 48X52X12 R11
SUPPORT RING 50 X 57,6 X 1,5
OIL SEAL RING D45 SKF
LOCK WASHER SB58
DUST SEAL DL D48 SKF
GUIDING BUSH 47X49X20 R11
MEMBRANE
O-RING NBR 9,5X1,5
O-RING NBR 17X2 PA
SCREW BUSH M20X1 L=33 CPL.
COPPER WASHER 20,5X26X1
ADJUSTING TUBE L=371
PISTON ROD SXS 2005
COUNTERNUT M12X1 WS17
REBOUND NEEDLE SX
O-RING 2X1,5 NBR
REBOUND SPRING C=4N/MM
SPRING D43.2 L485 5.2N/MM
SPRING 4,8N/MM SET D=5,25 MM
SPRING 4,4 N/MM SET D=5,1MM
SPRING 4,6 N/MM SET D=5,1MM
SPRING 5,0 N/MM
SPRING 4,0 N/MM SET
SPRING 4,2 N/MM SET D=5,0MM
SPACER 43X35X2,5
SPACER 43X35X5
SPACER 43X35X1,5
GUIDING BUSH REBOUND SPRING
SPRING SUPPORT
O-RING 6X1,2 NBR
SPRING REB. L=32 C=37 DI=13,9
PISTON ROD REBOUND

* NEW PART

QTY
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
x
x
x
x
x
x
x
x
x
x
2
2
4
2
2

X AS REQUIRED

FRONT FORK DISASSEMBLED

450 SX-F USA 2012

FIG
47
48
49
50
51
52
53
54
55
56
57
59
60
61
62
63
64
69
71
72
74*
75
76*
77
78
79
81
82
83
84
85
87
88
98
99*

PART NUMBER
48600382
48600519S3
48600512
48600542
46811499
48600047
50180222
48600977S
40540486
48600744
48600577
48600113
48600863SA
48600864SA
0025080256
48600885
48600202
48600509
48600575
48600455
48601056
48600829
48601055S
48600430
48600709
48600446
15080017
48600692
48600765S1
40140024
48600516S1
48600526
48600514
T511
R14020

125030130 / C125030130

DESCRIPTION
SHUTTLE VALVE SPRING C=0,4
MEMBRANE HOLDER INKL. PIN SET
LOCK WASHER D=25,5
AH SCREW M4X6
O-RING NBR 21X2
PISTON COMPRESSION D=27,9
O-RING NBR 4X1,5
PIN KIT
NUT M6X0,5 REBOUND
GUIDE RING 44 X39
RING SPRING-SUPPORT
WASHER 32X42X2,5
AXLE CLAMP LEFT + TUBE CPL.
AXLE CLAMP RIGHT + TUBE CPL.
HH COLLAR SCREW M8X25 TX40
NUT VALVE M6X0,5 LH=1,2
SPRING CHECK VALVE D=0,7
PISTON ROD COMPRESSION
PISTON REBOUND SX
2007
PISTON RING 5X1X68
RING 23,45X8,9
SHAFT SEAL RING 12MM
SCREW SLEEVE M24,5X1 CPL.
DU BUSH FOR PISTON ROD
CHECK VALVE STOP
LOCK WASHER D=20
SILICON CAP
RUBBER CAP D=26,4
FORK OIL SAE5 5L
2008
O-RING NBR 43X2
SCREW CAP CPL. L=125
SCREW M4X10
MEMBRANE SLEEVE
SILICONE GREASE F. DUST STRI
SXS SERVICE KIT

* NEW PART

QTY
2
2
2
2
4
2
8
2
2
2
2
2
1
1
4
2
2
2
2
2
2
2
2
2
2
2
2
2
1
2
2
4
2
1
1

X AS REQUIRED

FRONT FORK, TRIPLE CLAMP

450 SX-F USA 2012

FIG
1*
2
3
4
5
6
8
9
32
34
36
38
39
39
39
81
82
84
85
86*
91
92

PART NUMBER
14187L5901
0025080506
0025080256
0025080406
0015080256S
0912100356
0770025035
0017060204
7720103202230
7720103402230
54801036000
77201038000
59401039032
59401039037
59401039042
54201081100
54601084100
54601184000
7800108500028
78101086000
59001092050
7800109410028

117710110 / C127730111

DESCRIPTION
FORK WP 450 SX-F USA 12
HH COLLAR SCREW M8X50 TX40
HH COLLAR SCREW M8X25 TX40
HH COLLAR SCREW M8X40 TX40
HH COLLAR SCREW M8X25 WS=10 06
AH SCREW DIN6912-M10X35 10.9
O-RING 25X3,55 NBR70
05
EJOT PT SCREW K60X20 ALU WS=6
BOTT.FORK PLATE VMT. X=22MM BL
TOP TRIPLE CLAMP X=22MM BLACK
STEER.HEAD SCREW M20X1,5 WS=27
HANDLEBAR CLAMP 28MM
HANDLEB.SUPP. D=28MM H=32MM 05
HANDLEB.SUPP. D=28MM H=37MM 05
HANDLEB.SUPP. D=28MM H=42MM 05
TAPERED ROLLER BEARING CPL. 06
O-RING SUPPORT W. SEALING LIP
STEARING HEAD GASKET TOP
CLAMP F. SPEED. CABLE D=6MM 08
STEERING HEAD COVER
SPECIAL SCREW M6X12,5 WS=8
FORK PROTECT. L/S+R/S WHITE 09

* NEW PART

QTY
1
4
8
4
1
2
1
2
1
1
1
2
x
x
x
2
1
1
1
1
6
1

X AS REQUIRED

HANDLEBAR, CONTROLS

450 SX-F USA 2012

FIG
1
2*
3
4
5
6*
7*
13
17
18
18
21
30*
31
32*
33
34
36
37
38*
39
40
41
63
90
92

PART NUMBER
7730200110017
77302002000
50311089200
59411074000
60111094000
77214098000
59001092050
77002010100
54802021200
44011076140
44011076200
77302047000
50302030300
50302031300
50302032100
50302033200
50302034100
50302036200
50302037100
50302038200
83013005000
50302046000
0025060166
59032063100
77002096000
77002091000

127730210 / C127730210

DESCRIPTION
HANDLEBAR RENTHAL SX 28MM 08
BAR PAD
SHORT CIRCUIT BUTTON
02
STARTER CONTROL
04
CLAMP 5/7 MM
06
HOLDER INDICATOR LIGHT SX
SPECIAL SCREW M6X12,5 WS=8
THROTTLE GRIP CPL. 4-ST. 09
GRIP-SET GRAY/ORANGE
09
CABLE TIE 140/2,5MM BLACK
CABLE TIE 200/3,6MM BLACK
HOT START LEVER CPL.
09
MASTER CYLINDER CPL. 9,5MM 09
CLUTCH LEVER CPL.
2009
REP.KIT PISTON 9,5MM
09
COVER HYDR. CLUTCH CPL. 09
RUBBER FOR RESERVOIR
09
OIL FOR HYD. CLUTCH 75ML
MUD CAP
09
LEVER SCREW SHORT CPL. 09
CLAMP, CYL. PIN, O-RING
PUSH ROD CPL.
09
HH COLLAR SCREW M6X16 TX30
CLUTCH PIPE RACING
2003
HOT START CABLE
05
THROTTLE CABLE 250 SXF 2005

* NEW PART

QTY
1
1
1
1
1
1
1
1
1
x
x
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

X AS REQUIRED

FRAME

450 SX-F USA 2012

FIG
1
2
3
4
5
6
7
8
9
12
14
15
16
17
18
19
20
25
26
27
36
40
41
42
43
44
45
46
47
50
59
62
63
64

PART NUMBER
7730350100033
77203002000
78003002010
78003002020
77303513000
60011093075
77207012000
0025080166S
57013072100
59003013000
0019080206S
56530079000
54803092050
44011076305
0738050250
54803092060
44011076140
54310086200
54310086100
0025080306
59003040250
59003041250
54803044000
54603041000
0125100003
0094032253
5030314013390
50303089000
55007016001
77303096000
77203053000
77303139000
77203094000
77203053010

117730310 / C127730310

DESCRIPTION
FRAME BLACK M. "JA11"
SUB FRAME SX
SUB FRAME APPLICATION LEFT 08
SUB FRAME APPLICATION RIGHT 08
ENGINE BRACE 450 SX-F
11
RUBBER CABLE TIE 75MM
03
TANK REST RUBBER
HH COLLAR SCREW M8X16 TX40
WIRING HOLDER 16MM
ENGINEBRAC.SCREW M10X123 WS=13
FLAT HEAD SCREW M. ISA45 M8X20
CYLINDER HEAD SCREW M8X44
BLIND PLUG-IN NUT M5 WN 22A 03
CABLE TIE 300/4,8MM BLACK
COU.SUNK SCR. AH ISO7380 M5X25
BUSH F. FRAME PROTECTION 03
CABLE TIE 140/2,5MM BLACK
SELF LOCKING NUT M8
10.9
SELF LOCKING NUT M10 CU WS=14
HH COLLAR SCREW M8X30 TX40
FOOT PEG L/S SILVER
02
FOOT PEG R/S SILVER
02
BOLT FOR FOOT PED
03
FOOTREST SPRING L/S & R/S
WASHER DIN0125-A10,5
PIN DIN0094-3,2X25 STEEL
FOOTPEG L.+R. CPL. 03
ANGLE PIECE
'97
PVC-HOSE 7X10 PER METER
CHAIN SPROCKET COVER
CHAIN SLIDING PIECE BELOW
BLIND RIVET NUT EM6-60LF/HX
PLASTIC FRAME PROTECTION SET
CHAIN SLIDING KIT BELOW CPL.11

* NEW PART

QTY
1
1
1
1
2
1
1
2
1
2
4
2
2
3
2
2
x
2
2
2
1
1
2
2
2
2
1
2
x
1
1
x
1
1

X AS REQUIRED

SHOCK ABSORBER DISASSEMBLED

FIG
1
2*
3
4
8
12
19
20
21
34
35
36
37
38
40
40
40
40
40
42
43
45
46
49
57
57
72*
73
74
75
76
77
79
80
81

450 SX-F USA 2012

PART NUMBER
50180944S1
50180213S14
46180010
R12012
50180095
52000087
46810893
36120151
46811208
50180938
50180937
14460042
50180965
50180793
91210081S
91210082S
91210083S
91210084S
91210089S
50180273
50180824
50180141
50180836
50180786S
50180801
50180961
50180603S3
50180800
50180798
50180604
50180605S
50180780
50180103
46180119
50180606

125030430 / C125030431

DESCRIPTION
MONOSHOCK UPPER PART CPL.
DCC-COMPR.DAMP.CONTROL CPL. 11
BUSH KGW 10X24
REP. KIT BEAR./SEAL UP. 07
BLEED PLUG R 1/8
STICKER WP MONOSHOCK
O-RING NBR 5,28X1,78
SCREW PLUG M5X6
RUBBER CAP "DO NOT OPEN"
ADJUSTING NUT PLASTIC
TENSIONING RING D64 H10
ALLENHEAD SCREW M5 L=20 STAINL
SPACER RING SPRING 61,3X78X3
SPACER RING ADJUSTING NUT
SPRING 260 48 N/MM ORANGE
SPRING 260 51N/MM D11,25 OR.
SPRING 260 54N/MM D11,5 OR.
SPRING 260 57N/MM D11,75 OR.
SPRING 260 60 N/MM ORANGE
CIRCLIP 58,2X2
VALVE SPRING D80 CLOSED
PISTON ROD NUT M16X1
REBOUND DISC 16X34 T2 H0
PISTON D50
REBOUND DISC D16X43 H8
REBOUND DISC D16X43 H12
ADAPTER D50 H28 CPL.
SPRING RING
REBOUND RUBBER
SHIM D29,75 X D19 X T0,4 08
SEAL D18X30X5
08
REBOUND SPRING
O-RING 41X5
DU-BUSH 18X20X12
DUST SEAL 1828
08

* NEW PART

QTY
1
1
2
1
1
1
1
1
1
1
1
1
1
1
x
x
x
x
x
1
1
1
x
1
x
1
1
1
1
1
1
1
1
1
1

X AS REQUIRED

SHOCK ABSORBER DISASSEMBLED

FIG
85
86
87
90
91
98
99

450 SX-F USA 2012

PART NUMBER
50180126
50180626
50180775
50180773SA1
46811205
50180751S1
R12018

125030430 / C125030431

DESCRIPTION
CIRCLIP 53X1,75
RESERVOIR CAP D=50 H=10 09
BUMP RUBBER
MONOSHOCK BOTTOM PART CPL.
ADAPTOR-BUSH M10x1,50, D=15
SHOCK ABSORBER FLUID 5 LT
REPAIR-KIT

* NEW PART

QTY
1
1
1
1
1
1
1

X AS REQUIRED

SHOCK ABSORBER

450 SX-F USA 2012

FIG
1*
2

PART NUMBER
18187L5701
77204089000

117710410 / C127720411

10

DESCRIPTION
MONOSHOCK L/S 350 SX-F USA 12
HH COLLAR SCREW M10X52 SW13

* NEW PART

QTY
1
2

X AS REQUIRED

PRO LEVER LINKING

450 SX-F USA 2012

FIG
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

PART NUMBER
7720408004401
7720408304401
77204084000
54603097000
59033080000
0760253270
77204080030
54603081000
50180604
0760243050
77204080020
77204085100
54603015000
77204080010
0618182416
77204084010
0618222820
0760222841

117710460 / C127730460

11

DESCRIPTION
TRIANGLE LEVER CPL.
PULL ROD CPL.
PULL ROD ANCHOR BOLT
NEEDLE BUSH HK 2016
SHIM 20X32X1
SHAFT SEAL RING 25X32X7
BUCKET FOR SHAFT SEAL RING
BUSHING SLEEVE 15 X 20 X 48
SHIM D29,75 X D19 X T0,4 08
SHAFT SEAL RING 24X30X5
BUCKET FOR SHAFT SEAL RING
BOLT FOR CANTILEVER M14
SELF LOCKING NUT M14X1,5 WS=19
BEARING SLEEVE 10X18X25,5
NEEDLE BUSH HN1816 RS 18/24/16
BEARING SLEEVE
NEEDLE BEARING HK2220 22X28X20
SHAFT SEAL RING G22x28x4

* NEW PART

QTY
1
1
1
4
4
4
4
2
2
2
2
2
3
1
1
1
2
2

X AS REQUIRED

SWING ARM

450 SX-F USA 2012

FIG
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
25
26
27
28
29
98
99

PART NUMBER
77204030044
77204066000
77304066050
0009050106
76504042000
59009062013
54804034000
0760253270
54804032000
58033097000
54603036000
77304070100
59009062019
0025060456
77304070130
77304037000
54804038000
77204041000
77204066010
54603055051
77304070210
54804230210

117710490 / C127730490

12

DESCRIPTION
SWINGARM CPL.
11
CHAIN SLIDING PROTECTION
BUSHING F. CHAIN SLIDING PR.07
EJOT SPIRAL SCREW SF M5X10-K
BRAKE LINE GUIDE 08
SPECIAL SCREW M6X13 WS=8 10.9
BUCKET F. SHAFT SEAL RING 03
SHAFT SEAL RING 25X32X7
BUSHING SLEEVE F. SWING ARM 03
NEEDLE BEARING HK 2216
STOP DISK 22,2X31,7X1
CHAIN GUIDE REAR CPL.
07
SPECIAL SCREW M6X19 WS=8 10.9
HH COLLAR SCREW M6X45 TX30
BUSH. F. CHAIN FAIL. PROT. 07
SWINGARM BOLT M16X1,5
07
SELF LOCK.NUT M16X1,5 WS=19 03
CLOSING COVER
CHAIN GUARD CPL.
11
PRESS IN NUT M6 STEEL ZINC
CHAIN GUIDE KIT REAR 07-11
SWINGARM REPAIR KIT 05-11

* NEW PART

QTY
1
1
2
2
1
2
4
4
2
4
2
1
1
1
1
1
1
4
1
1
1
x

X AS REQUIRED

EXHAUST SYSTEM

450 SX-F USA 2012

FIG
1
2
3
4
8
9
10
11
12
13
14
15
20
21
22
30
33
34
40
42
43
44
45

PART NUMBER
77205079000
77308013050
77208013050
77205079056
77205079050
77205169000
0137060003
77205069000
77205068000
0770740015
0025060306
54605068000
50305016000
50305116000
58605083010
77205079060
77005078065
77205078550
77305007200
0025080256
59405069000
0021080003
54603048000

117720510 / C127730510

13

DESCRIPTION
SILENCER
THERMAL PROTECTION FOIL 07
THERMAL PROTECTION FOIL
SILENCER HOUSING
CONNECTING CAP CPL.
BUSHING 7.5x12x28x8.3
11
SPRING WASHER DIN0137-B 6
BUSHING 7.5x12x20x8.2
11
DAMP. COMPON. BLACK
O-RING 74,00X1,50 FKM 75SH
HH COLLAR SCREW M6X30 TX30
EXHAUST BRACKET RUBBER BLACK
TEN.SPRING L=62MM EY.MOVEABLE
TEN.SPRING L=75MM EY.MOVEABLE
SCREW TORX M5X10
05
ENDCAP CPL.
STUFFING YARN 65 GRAM
STUFFING YARN 550 GRAM
EXHAUST MANIFOLD 450 SX-F 09
HH COLLAR SCREW M8X25 TX40
BUSHING FOR EXHAUST SUPPORT 03
WASHER DIN9021-A 8,4
RANGE CHANGE METAL NUT M8

* NEW PART

QTY
1
1
1
1
1
2
2
2
3
2
2
1
2
1
10
1
2
1
1
1
2
1
1

X AS REQUIRED

AIR FILTER

450 SX-F USA 2012

FIG
1*
2
3*
4*
5
7
8
9
10
15
16
17
18
19
26
27
51
79

PART NUMBER
7720600400004E
77308013010
7720600300004E
7720600104428
0025060206
54806008051
54806108052
54806008050
77306010000
77206015000
77206016000
77206017000
77306018000
77206019000
77306526000
78006027000
0017060204
77304066050

117730610 / C127730610

14

DESCRIPTION
AIR BOX COVER OR. RIGHT SX 12
COLLAR BUSH. F.REAR FENDER 07
AIR BOX COVER OR. LEFT SX 12
FILTER BOX CPL. WHITE 12
HH COLLAR SCREW M6X20 TX30
QUICK RELEASE-NIPPLE
03
BLIND RIVET 3,3X9,7 GROOVED 04
QUICK RELEASE-SPRING HANGER
FENDER FOR FILTER BOX
AIR FILTER
FILTER CARRIER
11
FILTER SUPPORT CPL.
11
FILTER SUPPORT BUSH
07
FASTEN. DEVICE FILTER S. SX 11
CABURETOR CONNECTING
HOSE CLAMP 45-65MM
EJOT PT SCREW K60X20 ALU WS=6
BUSHING F. CHAIN SLIDING PR.07

* NEW PART

QTY
1
2
1
1
2
2
4
2
1
1
1
1
1
1
1
1
4
2

X AS REQUIRED

TANK, SEAT, COVER

450 SX-F USA 2012

FIG
4
6
7
8
9
12
14
15
17
18
19
22
35
38
50*
52
61
62

PART NUMBER
50307005000
0770130023
78007000270
78007008044X4
50307011000
7730751303330
50307014000
77307516000
58031005000
0017060204
0017060203
51030022000
77207040000
77207040050
7720805400004E
50308052000
0025060206
0025060126

117730710 / C127730710

15

DESCRIPTION
GAS COCK MIKUNI ON/OFF 2001
O-RING 13,00X2,30
PVC-HOSE 5,6X10X270MM
TANK PLUG ORANGE/BLACK
SCREW SEAT FASTENING D=6X23/18
FUEL TNK CPL. 7,5L SX CARB 11
TANK ROLLER 12X26X12
'98
FUEL HOSE 6X2.5
CLAMP YDNAC 10128 12MM
EJOT PT SCREW K60X20 ALU WS=6
EJOT PT SCREW K60X20 WS=6
ANGLE PIECE 90 DEGREE M10X1
SEAT CPL.
SEAT COVER
SPOILER KIT ORANGE SX/XC 2012
WITH DECAL
BUSH FOR SPOILER 6X11X16X5 MM
HH COLLAR SCREW M6X20 TX30
HH COLLAR SCREW M6X12 TX30

* NEW PART

QTY
1
1
1
1
1
1
3
1
2
8
2
1
1
1
1
2
2
3

X AS REQUIRED

MASK, FENDERS

450 SX-F USA 2012

FIG
1
3
4
5
6
7
9
11
14
20
22
23
24

PART NUMBER
7730800704428
7730802200030
0017060204
0024060106
0025050166
7730801000004
54808020000
0024060206
77308013010
7720801300028
50314057050
54807048000
0025060256

117710810 / C127730810

16

DESCRIPTION
START NUMBER PLATE CPL. WHITE
BRAKE HOSE GUIDE BLACK 08
EJOT PT SCREW K60X20 ALU WS=6
HH COLLAR SCREW M6X10 TX30
HH COLLAR SCREW M5X16 TX30
FRONT FENDER
07
SPACER BUSHING
03
HH COLLAR SCREW M6X20 TX30
COLLAR BUSH. F.REAR FENDER 07
REAR FENDER SX WHITE
11
COLLAR NUT M12X1/WS17 H=5MM
BUSHING FOR SEAT FASTENING 03
HH COLLAR SCREW M6X25 TX30

* NEW PART

QTY
1
1
2
1
2
1
4
4
2
1
1
1
1

X AS REQUIRED

DECAL

450 SX-F USA 2012

FIG
1
2*

PART NUMBER
77208098100
77308098900

127730830 / C127730830

17

DESCRIPTION
DECAL NUMBER PLATE SX
11
DECAL REARPART 450 SX-F 12

* NEW PART

QTY
1
1

X AS REQUIRED

FRONT WHEEL

450 SX-F USA 2012

FIG
1
2
3
4
5
6
8
10
11
12
13
15
16
17*
20
21
30
32
33
38
40

PART NUMBER
77109001044
78009010144
54809011000
0625069068
78009015000
0760354771
78009012000
77109071226
77109072000
77109070000
50309073000
00050000916
51009100100
77110090050
77309060000
59009062013
77309081000
54809082000
54809081050
55003135000
54809081070

117710910 / C127730910

18

DESCRIPTION
FRONTWHEEL CPL.1,6X21EXCEL 11
FRONT WHEEL HUB CPL.
BEA.SPACERTUBE 35X2 L=79,4 03
GR.BALL BEAR.6906 DDU2CG23S6NM
FRONT WHEEL REP. KIT
SHAFT SEAL RING 35X47X7 TC
SPACER BUSHING F. FR. WHEEL 08
SPOKE M4,5x226-21" 11
SPOKE NIPPLE M4,5 AL 11
RIM 1,6"X21" EXCEL
11
RIM BAND 21"
SPOKE KIT FRONT "21"
RIM LOCK VM1 (1,60")
NUT FOR WHEEL HOLDER
BRAKE DISC FRONT 260
SPECIAL SCREW M6X13 WS=8 10.9
WHEEL SPIN.FR. D=26 M24x1,5 07
SPINDLE SCREW M24X1,5 WS=27 03
PLUG BUSHING WS=27
03
PLUG FOR RIM
AUXILIARY SCREW FRONT
06

* NEW PART

QTY
1
1
1
2
1
2
2
36
36
1
1
x
1
1
1
6
1
1
1
x
1

X AS REQUIRED

REAR WHEEL

450 SX-F USA 2012

FIG
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
19
19
19
19
19
19
19
19
19
21
22
23
24
33
34*
38
39
40
41
42

PART NUMBER
77110001044
78010010144
59010011000
0625060058
0472047175
0760324771
78010016000
77110071205
77109072000
77110070000
77310060000
59009062013
50310073200
78010015000
00050000917
58310051038
58310051042
58310151040
58310151045
58310151048
58310151049
58310151050
58310151051
58310151052
0019080266S
06923080003
50310165118
50310166000
54010100100
77110090050
55003135000
50210086000
77310085044
50310084000
50304040100

117711010 / C127731010

19

DESCRIPTION
REARWHEEL CPL.2,15X19 EXCEL 11
REAR WHEEL HUB CPL.
BUSHING SPACER TUBE 121,5MM 01
GR.BALL BEAR.6005 DDU2CG23S6NM
CIRCLIP DIN0472-47X1,75
SHAFT SEAL RING 32X47X7 BSL
BUSHING FOR HUB
08
SPOKE M4,5x205-19" 11
SPOKE NIPPLE M4,5 AL 11
RIM 2,15"X19" EXCEL
11
BRAKE DISC REAR 220
SPECIAL SCREW M6X13 WS=8 10.9
RIM BAND 18" AND 19"
REAR WHEEL REP. KIT
SPOKE KIT REAR "19"
REAR SPROCKET 38-T
REAR SPROCKET 42-T
REAR SPROCKET 40-T
REAR SPROCKET 45-T
REAR SPROCKET 48-T
REAR SPROCKET 49-T
REAR SPROCKET 50-T
REAR SPROCKET 51-T
REAR SPROCKET 52-T
COUNTER-SUNK SCREW ISA45 M8X26
HEXAGON NUT DIN EN1661 M8 SW13
CHAIN 5/8X1/4" MX
CONNECTING LINK F. 50310165118
RIM LOCK VM3 (2.15")
NUT FOR WHEEL HOLDER
PLUG FOR RIM
COVERING CAP SFL16
WHEEL SPINDLE RE. CPL.265MM 07
CHAIN TENSIONER R/S
2000
SCREW M10X1,25X50 WS=10

* NEW PART

QTY
1
1
1
2
1
2
2
36
36
1
1
6
1
1
x
x
x
x
x
x
x
x
x
1
6
6
1
1
2
2
x
x
1
1
2

X AS REQUIRED

REAR WHEEL

450 SX-F USA 2012

FIG
43
44
98

PART NUMBER
58414030000
50310099000
00050002009

117711010 / C127731010

20

DESCRIPTION
HH COLLAR NUT M10X1,25 WS=13
HEXAGON NUT M20X1,5
'98
DRIVETRAIN KIT SX-F 14T/52T

* NEW PART

QTY
2
1
x

X AS REQUIRED

WIRING HARNESS

450 SX-F USA 2012

FIG
1
2
3
4
4
4
5
6
10
11
14*
15
16
17*
18
19
20
21
22
23
25
26
27
28
29
30
32
33

PART NUMBER
77311575000
77339532000
77211034000
44011076140
44011076200
44011076305
83013026000
57013072100
0025060206
51511094000
0025050126
58214069051
58411097100
58411098100
0009050106
0985060003
58440099000
58411059100
58211058000
58011109120
58711086000
77311053000
50303018000
77211055000
0017060203
0902060083
0021050003
0081050121

127731110 / C127731110

21

DESCRIPTION
MAIN WIRING HARNESS 450 SX-F
WIRING HARNESS FOR CDI-BOX
VOLTAGE REGULATOR 09
CABLE TIE 140/2,5MM BLACK
CABLE TIE 200/3,6MM BLACK
CABLE TIE 300/4,8MM BLACK
CABLE GUIDE
WIRING HOLDER 16MM
HH COLLAR SCREW M6X20 TX30
ELECTRIC BOX
HH COLLAR SCREW M5X12 TX30
RUBBER GROMMET 16X10,8X3 02
GROUND CABLE D=6MM L=140MM '97
CONTACT WASHER M6 VSV-K6
EJOT SPIRAL SCREW SF M5X10-K
SELF LOCK. NUT DIN0985-M 6
PROTECTION CAP F. STARTER ENG.
STARTERCABLE 700 MM
'97
STARTER RELAY 12V
'99
FUSE 20 A
WIRING HARNESS BATTERY DUKE'99
BATTERY 12V 3AH YTX4L-BS
RUBBER L=145MM
BATTERY BOX
EJOT PT SCREW K60X20 WS=6
AH OVAL SCREW ISO 7380 M 6X8
WASHER DIN9021-A 5,3
SCREW FOR PLASTIC K50X12 T20

* NEW PART

QTY
1
1
1
x
x
x
2
x
2
1
2
1
1
3
1
1
1
1
1
2
1
1
1
1
3
2
2
2

X AS REQUIRED

HAND BRAKE CYLINDER

450 SX-F USA 2012

FIG
1
9
10
11
12
15
20
21
23
30
31
32
34
80

PART NUMBER
77013001044
50313003000
54813008300
50313005000
0025060256
50313006100
54813002200
54813007300
50313004000
59013010000
54813020200
0603100141
54802051000
00062030000

127731310 / C127731310

22

DESCRIPTION
HAND BRAKE CYLINDER CPL. SX 09
HANDBRAKE CYL.COVER CPL.NATURE
REP.SET PISTON D=9MM 2009
CLAMP CPL. NATURE
HH COLLAR SCREW M6X25 TX30
LEVER SCREW CPL. 2001
HAND BRAKE LEVER + SPRING 2009
ADJUSTING SCREW CPL. SX 2009
PROTECTION CAP HAND BRAKE CYL.
BRAKEHO. FRONT 1235MM 2000
BANJO SCREW
08
COPPER GASKET DIN7603-10X14X1
VALVE
BRAKE FLUID DOT5.1 0,25L

* NEW PART

QTY
1
1
1
1
2
1
1
1
1
1
1
2
1
1

X AS REQUIRED

REAR BRAKE CONTROL

450 SX-F USA 2012

FIG
1*
3
4
5*
7
9
10
11
12
13
14
15
16
17
18
19
20
21
22
35
80

PART NUMBER
77013060044
54813062100
54813063000
54813020200
77213070000
0603100141
77213050044
54813051000
0025050126
54603062000
0025060206S
54813056000
0985060003
54813055000
0032100406S
59001037000
46030045000
0625060002
54630044000
0025060126
00062030000

127711330 / C127731330

23

DESCRIPTION
REAR BRAKE CYLINDER CPL.SX 09
REAR BRAKE CYL. COVER CPL. 04
FOOT-BRAKE CYL. GASKET SX 03
BANJO SCREW
08
BRAKE HOSE REAR XXXMM
11
COPPER GASKET DIN7603-10X14X1
FOOT BRAKE LEVER CPL.
STEP PLATE FOR BRAKE LEVER
HH COLLAR SCREW M5X12 TX30
RETURN SPRING FOR BRAKE LEVER
HH COLLAR SCREW M6X20 TX30
PUSH ROD L=28MM
03
SELF LOCK. NUT DIN0985-M 6
SWIVEL HEAD KA6
03
AH-COLLAR SCREW M10X40 ISA45
SPECIAL SCREW M8X26 WS=10
COLLAR NUT M8 WS=10
BALL BEARING SKF 6000-2RS1
COLLAR NUT M10
WS=13
HH COLLAR SCREW M6X12 TX30
BRAKE FLUID DOT5.1 0,25L

* NEW PART

QTY
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
2
1
2
1

X AS REQUIRED

BRAKE CALIPER FRONT

450 SX-F USA 2012

FIG
1
2
5
6
7
8
9
10
12
15
21
30
35

PART NUMBER
7701301500101
77013014000
77013021000
77013019000
77013017000
77013018000
77013020000
61013020100
54613218000
0025080356S
59013010000
0603100141
50213025000

127731360 / C127731360

24

DESCRIPTION
CALIPER NAT. WITHOUT PADS
BRAKE CALIPER SUPPORT FRONT 09
REP. KIT SEALS 24MM
REP. KIT PISTON 24MM
BOLT CPL.
09
RETAINING PLATE SET BREMBO
BRAKE PADS TOYO B153
BLEEDER SCREW WITH CAP
CUP SET SHORT
HH COLLAR SCREW M8X35 TX40
BRAKEHO. FRONT 1235MM 2000
COPPER GASKET DIN7603-10X14X1
HOLLOW SCREW M10X1X19

* NEW PART

QTY
1
1
1
1
1
1
1
1
1
2
1
2
1

X AS REQUIRED

BRAKE CALIPER REAR

450 SX-F USA 2012

FIG
1
2
3
4
5
6
7
8
10
11
12

PART NUMBER
54813080101
50313081200
54813082000
54813090300
54813083000
54813018000
54813075000
54613218000
77213070000
62513020000
0603100141

117711390 / C127731390

25

DESCRIPTION
BRAKE CAL. RE. - WITHOUT PADS
REPAIR KIT SEALING RINGS 26MM
BOLT SET FOR BRAKE CALIPER 03
BRAKE PAD SET REAR TOYO
BRAKE PISTON 26MM
2003
RETAINING SPRING SET 2003
BRAKE CALIPER SUPPORT REAR
CUP SET SHORT
BRAKE HOSE REAR XXXMM
11
BLEEDER SCREW CPL.
05
COPPER GASKET DIN7603-10X14X1

* NEW PART

QTY
1
1
1
1
1
1
1
1
1
1
2

X AS REQUIRED

ACCESSORIES KIT

450 SX-F USA 2012

FIG
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
29*
30
31
32
33

PART NUMBER
00062030019
00063004202
0025050126
312305
312313
3210039
5030314013390
58411098100
58511053000
77203094000
77302002000
77308010099
77311053000
77329072000
78111055000
SXS11540100
U6911PPO-1
U6911PWC-1
3211717EN
54829099100
53012028200
50329080100
50329071100
60029070200

127712000 / C127732001

26

DESCRIPTION
AIR FILTER OIL 100ML
PRINT LABEL 60X51 MM
HH COLLAR SCREW M5X12 TX30
DOCUMENTS BAG
2006
KTM BALLPOINT PEN ORANGE
* CUSTOMER WELCOME LETTER
FOOTPEG L.+R. CPL. 03
CONTACT WASHER M6 VSV-K6
BATTERY 12V 4AH YTX5L-BS
PLASTIC FRAME PROTECTION SET
BAR PAD
MOUNTING KIT FRONT FENDER
BATTERY 12V 3AH YTX4L-BS
SPARK PLUG WRENCH
BATTERY CASE
FACTORY START
2011 PP OFFROAD POCKET CATALOG
2011 POWERWEAR POCKET CATALOG
OWN.MAN. 450 SX-F EU/USA 2012
TOOL KIT
2012
GRIP ORANGE B&F
WRENCH SW=17/21/27/32 B&F
WRENCH WS=13 B&F + OPENER
T-WRENCH WS=6/8/10 TX=45 B&F

* NEW PART

QTY
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
x
1
1
1
1

X AS REQUIRED

NOTICE

450 SX-F USA 2012

NOTICE

450 SX-F USA 2012

*3CF8475L5EN*
3CF8475L5EN

3/2011
Art.Nr.: 3CF8475L5EN

KTM Group Partner

KTM-Sportmotorcycle AG
A-5230 Mattighofen
www.ktm.at