250 SX-F Roczen Replica 2012: Spare Parts Manual: Chassis

250 SX-F ROCZEN REPLICA 2012
SPARE PARTS MANUAL: CHASSIS
ENGLISH
ART.NO.: 3CF8101L1EN
INDEX
FRONT FORK, TRIPLE CLAMP
FRONT FORK DISASSEMBLED
4x
ENGINE GUARD
5x
SHOCK ABSORBER
10x
SWING ARM
FRAME
7x
SHOCK ABSORBER DISASSEMBLED
11x
EXHAUST SYSTEM
15x
1
HANDLEBAR, CONTROLS
PRO LEVER LINKING
12x
AIR FILTER
16x
8x
14x
FUEL PUMP
17x
18x
INDEX
TANK, SEAT, COVER
MASK, FENDERS
19x
REAR WHEEL
20x
WIRING HARNESS
23x
BRAKE CALIPER FRONT
FRONT WHEEL
21x
HAND BRAKE CYLINDER
24x
BRAKE CALIPER REAR
27x
2
DECAL
22x
REAR BRAKE CONTROL
25x
26x
29x
ACCESORIES KIT
28x
INDEX
All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.
by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of
KTMSPORTMOTORCYCLE AG, Mattighofen only.
x
3
FRONT FORK, TRIPLE CLAMP

FIG
1
2
3
4
5
6
8
9
10
32
34
36
38
39
39
39
81
82
84
85
86
91
92
99
PART NUMBER
14187L0501
0025080506
0025080256
0025080406
0015080256S
0032100356S
0770025035
0017060204
SXS11540100
7720103202204
7720103402204
54801036000
77201038000
59401039032
59401039037
59401039042
54201081100
54601084100
54601184000
7800108500004
78101086000
59001092050
7800109410004
00050000930
117710111 / C127710112
DESCRIPTION
FORK KTM CC 250 SX/SX-F 2012
HH COLLAR SCREW M8X50 TX40
HH COLLAR SCREW M8X25 WS=10 06
AH-COLLAR SCREW M10X35 ISA45
O-RING 25X3,55 NBR70
05
EJOT PT SCREW K60X20 ALU WS=6
FACTORY START
BOTT.FORK PLATE VMT. X=22MM OR
TOP TRIPLE CLAMP X=22MM OR
STEER.HEAD SCREW M20X1,5 WS=27
HANDLEBAR CLAMP 28MM
HANDLEB.SUPP. D=28MM H=32MM 05
TAPERED ROLLER BEARING CPL. 06
O-RING SUPPORT W. SEALING LIP
STEARING HEAD GASKET TOP
CLAMP FOR SPEED CABLE D=6MM 08
STEERING HEAD COVER
SPECIAL SCREW M6X12,5 WS=8
FORK PROTECTION LE+RI ORANGE08
STEARING HEAD REP. KIT
* NEW PART
QTY
1
4
8
4
1
2
1
2
1
1
1
1
2
x
1
x
2
1
1
1
1
6
1
x
X AS REQUIRED

FIG
3
12
13
15
16
17
18
19
22
24
26
27
28
29
30
31
32
33
34
35
38
38
38
38
38
38
38
39
39
39
40
42
43
44
45
PART NUMBER
48600811S
48600736
48600698
48601009
48600013
48600969
48600070
48600968
48601008
48600281
48600301
46810811
48600280S
48600275
48600269
48600464
48600459
48600887
48600298
48600444
91410010S
91410020S
91410027S
91410028S
91410030S
91410059S
91410060S
48600456
48600457
48600458
48600525
48600520
48600299
48600578
48600576
125030130 / C127710130
DESCRIPTION
ADJUSTING KNOB + SCREW
OUTER TUBE L577 D54/60MM 2L
FORK PROTECTION RING
08
GUIDING BUSH 48X52X12 R11
SUPPORT RING 50 X 57,6 X 1,5
OIL SEAL RING D48 SKF
LOCK WASHER SB58
DUST SEAL DL D48 SKF
GUIDING BUSH 47X49X20 R11
MEMBRANE
O-RING NBR 9,5X1,5
O-RING NBR 17X2 PA
SCREW BUSH M20X1 L=33 CPL.
COPPER WASHER 20,5X26X1
ADJUSTING TUBE L=371
PISTON ROD SXS 2005
COUNTERNUT M12X1 WS17
REBOUND NEEDLE SX
O-RING 2X1,5 NBR
REBOUND SPRING C=4N/MM
SPRING D43.2 L485 5.2N/MM
SPRING 4,8N/MM SET D=5,25 MM
SPRING 4,4 N/MM SET D=5,1MM
SPRING 5,0 N/MM
SPRING 4,0 N/MM SET
SPACER 43X35X2,5
SPACER 43X35X5
SPACER 43X35X1,5
GUIDING BUSH REBOUND SPRING
SPRING SUPPORT
O-RING 6X1,2 NBR
SPRING REB. L=32 C=37 DI=13,9
PISTON ROD REBOUND
* NEW PART
QTY
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
x
x
x
x
x
x
x
x
x
x
2
2
4
2
2
X AS REQUIRED

FIG
47
48
49
50
51
52
53
54
55
56
57
59
60
61
62
63
64
69
71
72
74
75
76
77
78
79
81
82
83
84
85
87
88
98
99
PART NUMBER
48600382
48600519S3
48600512
48600542
46811499
48600047
50180222
48600977S
40540486
48600744
48600577
48600113
48600863SA
48600864SA
0025080256
48600885
48600202
48600509
48600575
48600455
48601056
48600829
48601055S
48600430
48600709
48600446
15080017
48600692
48600765S1
40140024
48600516S1
48600526
48600514
T511
R14020
125030130 / C127710130
DESCRIPTION
SHUTTLE VALVE SPRING C=0,4
MEMBRANE HOLDER INKL. PIN SET
LOCK WASHER D=25,5
AH SCREW M4X6
O-RING NBR 21X2
PISTON COMPRESSION D=27,9
O-RING NBR 4X1,5
PIN KIT
NUT M6X0,5 REBOUND
GUIDE RING 44 X39
RING SPRING-SUPPORT
WASHER 32X42X2,5
AXLE CLAMP LEFT + TUBE CPL.
AXLE CLAMP RIGHT + TUBE CPL.
NUT VALVE M6X0,5 LH=1,2
SPRING CHECK VALVE D=0,7
PISTON ROD COMPRESSION
PISTON REBOUND SX
2007
PISTON RING 5X1X68
RING 23,45X8,9
SHAFT SEAL RING 12MM
SCREW SLEEVE M24,5X1 CPL.
DU BUSH FOR PISTON ROD
CHECK VALVE STOP
LOCK WASHER D=20
SILICON CAP
RUBBER CAP D=26,4
FORK OIL SAE5 5L
2008
O-RING NBR 43X2
SCREW CAP CPL. L=125
SCREW M4X10
MEMBRANE SLEEVE
SILICONE GREASE F. DUST STRI
SXS SERVICE KIT
* NEW PART
QTY
2
2
2
2
4
2
8
2
2
2
2
2
1
1
4
2
2
2
2
2
2
2
2
2
2
2
2
2
1
2
2
4
2
1
1
X AS REQUIRED
HANDLEBAR, CONTROLS

FIG
1
2
3
4
13
17
17
18
18
20
30
31
32
33
34
35
36
37
38
39
44
63
92
PART NUMBER
7770200100030
77302002000
50311089200
59411074000
77002010100
54802039100
77102021000
44011076140
44011076200
7810297900004
54802030044
54802031000
54802032000
54802003000
54802051000
54802052000
00062030000
54802037000
54802038100
54802046000
54802005100
54832063000
77002091000
117720211 / C127710211
DESCRIPTION
HANDLEBAR RENTHAL BLACK 13
BAR PAD
SHORT CIRCUIT BUTTON
02
STARTER CONTROL
04
THROTTLE GRIP CPL. 4-ST. 09
FIXED GRIP GRAY/ORANGE 09
GRIP-SET RENTHAL G092 FULL W.
CABLE TIE 140/2,5MM BLACK
HANDGUARDS CPL.LE+RI ORANGE 12
MASTER CYLINDER CPL.
06
CLUTCH LEVER CPL. BREMBO 06
REP. KIT PISTON
06
COVER HYD. CLUTCH CPL.
VALVE
BOLT KPL.
BRAKE FLUID DOT5.1 0,25L
PROTECTION CAP
06
LEVER SCREW CPL.
06
PUSH ROD CPL.
CLAMP CPL.
06
CLUTCH PIPE
06
THROTTLE CABLE 250 SXF 2005
* NEW PART
QTY
1
1
1
1
1
1
x
x
x
1
1
1
1
1
1
1
1
1
1
1
1
1
1
X AS REQUIRED
FRAME

FIG
1
2
3
4
5
6
7
8
9
12
14
15
16
17
18
19
20
25
26
27
28
29
36
40
41
42
43
44
45
46
47
50
59
62
63
PART NUMBER
7710300100004
77203002000
78003002010
78003002020
77103013000
60011093075
77207012000
0025080166S
57013072100
54603013000
0019080206S
56530079000
54803092050
44011076305
0738050250
54803092060
44011076140
54310086200
54310086100
0025080306
0125060003
0025060406
59003040250
59003041250
54803044000
54603041000
0125100003
0094032253
5030314013390
50303089000
55007016001
77003096000
77203053000
77303139000
77203094000
117710310 / C127710311
DESCRIPTION
FRAME ORANGE "771K3"
SUB FRAME SX
SUB FRAME APPLICATION LEFT 08
SUB FRAME APPLICATION RIGHT 08
REINFORCING B. 250 SX-F
RUBBER CABLE TIE 75MM
03
TANK REST RUBBER
WIRING HOLDER 16MM
ENGINE BRAC.SCR. M10X105 WS=13
FLAT HEAD SCREW M. ISA45 M8X20
HH COLLAR SCREW M 8X44 WS13
BLIND PLUG-IN NUT M5 WN 22A 03
COU.SUNK SCR. AH ISO7380 M5X25
BUSH F. FRAME PROTECTION 03
SELF LOCKING NUT M8
10.9
SELF LOCKING NUT M10 CU WS=14
WASHER DIN0125-A 6,4
FOOT PEG L/S SILVER
02
FOOT PEG R/S SILVER
02
BOLT FOR FOOT PED
03
FOOTREST SPRING L/S & R/S
WASHER DIN0125-A10,5
PIN DIN0094-3,2X25 STEEL
FOOTPEG L.+R. CPL. 03
ANGLE PIECE
'97
PVC-HOSE 7X10 PER METER
SPROCKET COVER 250 SX-F 07
CHAIN SLIDING PIECE BELOW
BLIND RIVET NUT EM6-60LF/HX
PLASTIC FRAME PROTECTION SET
* NEW PART
QTY
1
1
1
1
2
1
1
2
1
2
4
3
2
3
2
2
1
3
2
2
1
1
1
1
2
2
2
2
1
2
x
1
1
x
1
X AS REQUIRED
FRAME

FIG
64
99
PART NUMBER
77203053010
77003096010
117710310 / C127710311
DESCRIPTION
CHAIN SLIDING KIT BELOW CPL.11
SPROCKET COVER KIT
* NEW PART
QTY
1
x
X AS REQUIRED
ENGINE GUARD

FIG
1
PART NUMBER
77203990100
117720330 / C127720330
10
DESCRIPTION
SKID PLATE ALU CPL.
QTY
1
* NEW PART
X AS REQUIRED
SHOCK ABSORBER

FIG
1
2
PART NUMBER
18187L0501
77204089000
117710410 / C127710412
11
DESCRIPTION
MONOSHOCK LINK 250 SX/SX-F 12
HH COLLAR SCREW M10X52 SW13
* NEW PART
QTY
1
2
X AS REQUIRED

FIG
1
2
3
4
8
12
19
20
21
34
35
36
37
38
40
40
40
40
40
42
43
45
46
49
57
57
72
73
74
75
76
77
79
80
81

PART NUMBER
50180944S1
50180213S13
46180010
R12012
50180095
52000087
46810893
36120151
46811208
50180938
50180937
14460042
50180965
50180793
91210081S
91210082S
91210083S
91210084S
91210089S
50180273
50180824
50180141
50180836
50180786S
50180801
50180961
50180603SA
50180800
50180798
50180604
50180605S
50180780
50180103
46180119
50180606
125030430 / C127710430
12
DESCRIPTION
MONOSHOCK UPPER PART CPL.
DCC-COMPR.DAMP.CONTROL CPL. 10
BUSH KGW 10X24
REP. KIT BEAR./SEAL UP. 07
BLEED PLUG R 1/8
STICKER WP MONOSHOCK
O-RING NBR 5,28X1,78
SCREW PLUG M5X6
RUBBER CAP "DO NOT OPEN"
ADJUSTING NUT PLASTIC
TENSIONING RING D64 H10
ALLENHEAD SCREW M5 L=20 STAINL
SPACER RING SPRING 61,3X78X3
SPACER RING ADJUSTING NUT
SPRING 260 48 N/MM ORANGE
SPRING 260 51N/MM D11,25 OR.
SPRING 260 60 N/MM ORANGE
CIRCLIP 58,2X2
VALVE SPRING D80 CLOSED
PISTON ROD NUT M16X1
REBOUND DISC 16X34 T2 H0
PISTON D50
REBOUND DISC D16X43 H8
REBOUND DISC D16X43 H12
ADAPTER D50 H28 CPL.
SPRING RING
REBOUND RUBBER
SHIM D29,75 X D19 X T0,4 08
SEAL D18X30X5
08
REBOUND SPRING
O-RING 41X5
DU-BUSH 18X20X12
DUST SEAL 1828
08
* NEW PART
QTY
1
1
2
1
1
1
1
1
1
1
1
1
1
1
x
x
x
x
x
1
1
1
x
1
x
x
1
1
1
1
1
1
1
1
1
X AS REQUIRED

FIG
85
86
87
90
91
98
99

PART NUMBER
50180126
50180626
50180775
50180773S1
46811205
50180751S1
R12018
125030430 / C127710430
13
DESCRIPTION
CIRCLIP 53X1,75
RESERVOIR CAP D=50 H=10 09
BUMP RUBBER
MONOSHOCK BOTTOM PART CPL.
ADAPTOR-BUSH M10x1,50, D=15
SHOCK ABSORBER FLUID 5 LT
REPAIR-KIT
* NEW PART
QTY
1
1
1
1
1
1
1
X AS REQUIRED
PRO LEVER LINKING

FIG
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NUMBER
7720408004401
7720408304401
77204084000
54603097000
59033080000
0760253270
77204080030
54603081000
50180604
0760243050
77204080020
77204085100
54603015000
77204080010
0618182416
77204084010
0618222820
0760222841
117710460 / C127710460
14
DESCRIPTION
TRIANGLE LEVER CPL.
PULL ROD CPL.
PULL ROD ANCHOR BOLT
NEEDLE BUSH HK 2016
SHIM 20X32X1
SHAFT SEAL RING 25X32X7
BUCKET FOR SHAFT SEAL RING
BUSHING SLEEVE 15 X 20 X 48
SHIM D29,75 X D19 X T0,4 08
BUCKET FOR SHAFT SEAL RING
BOLT FOR CANTILEVER M14
SELF LOCKING NUT M14X1,5 WS=19
BEARING SLEEVE 10X18X25,5
NEEDLE BUSH HN1816 RS 18/24/16
BEARING SLEEVE
NEEDLE BEARING HK2220 22X28X20
SHAFT SEAL RING G22x28x4
* NEW PART
QTY
1
1
1
4
4
4
4
2
2
2
2
2
3
1
1
1
2
2
X AS REQUIRED
SWING ARM

FIG
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
25
26
27
28
29
98
99
PART NUMBER
77204030044
77204066000
77304066050
0009050106
76504042000
59009062013
54804034000
0760253270
54804032000
58033097000
54603036000
77304070100
59009062019
0025060456
77304070130
77304037000
54804038000
77204041000
77204066010
54603055051
77304070210
54804230210
117710490 / C127710490
15
DESCRIPTION
SWINGARM CPL.
11
CHAIN SLIDING PROTECTION
BUSHING F. CHAIN SLIDING PR.07
EJOT SPIRAL SCREW SF M5X10-K
BRAKE LINE GUIDE 08
SPECIAL SCREW M6X13 WS=8 10.9
BUCKET F. SHAFT SEAL RING 03
BUSHING SLEEVE F. SWING ARM 03
NEEDLE BEARING HK 2216
STOP DISK 22,2X31,7X1
CHAIN GUIDE REAR CPL.
07
BUSH. F. CHAIN FAIL. PROT. 07
SWINGARM BOLT M16X1,5
07
SELF LOCK.NUT M16X1,5 WS=19 03
CLOSING COVER
CHAIN GUARD CPL.
11-12
PRESS IN NUT M6 STEEL ZINC
CHAIN GUIDE KIT REAR 07-11
SWINGARM REPAIR KIT 05-12
* NEW PART
QTY
1
1
2
2
1
2
4
4
2
4
2
1
1
1
1
1
1
4
1
1
1
x
X AS REQUIRED
EXHAUST SYSTEM

FIG
1
2
3
5
6
7
8
9
10
14
15
20
32
40
41
42
43
44
PART NUMBER
SXS11250502
77308013050
77208013050
SXS07250504
SXS11350508
SXS02540509
SXS11250505
SXS11250506
0125060003
0025060256
0025060506
57305016100
SXS07250507
77105507000
54603048000
0025080256
59405069000
54605068000
127710510 / C127710511
16
DESCRIPTION
SILENCER TITAN
THERMAL PROTECTION FOIL 07
THERMAL PROTECTION FOIL
ENDCAP CARBON
INSERT
STICKER AKRAP.60x57 F. CARBON
SUPPORT CLAMP CARBON
SUPPORT CLAMP CARBON
WASHER DIN0125-A 6,4
EXHAUST-SPRING SMALL W. RUBBER
STUFFING YARN-KIT
EXHAUST MANIFOLD 250 SX-F ROC
RANGE CHANGE METAL NUT M8
BUSHING FOR EXHAUST SUPPORT 03
EXHAUST BRACKET RUBBER BLACK
* NEW PART
QTY
1
1
1
1
1
1
1
1
2
1
1
4
1
1
1
1
2
1
X AS REQUIRED
AIR FILTER

FIG
1
2
3
4
5
7
8
9
10
15
16
17
18
19
26
27
51
79
PART NUMBER
7720600400004F
77308013010
7720600300004F
7720600104430
0025060206
54806008051
54806108052
54806008050
77306010000
77206015000
77206016000
77206017000
77306018000
77206019000
77106026000
78006027000
0017060204
77304066050
117710610 / C127710611
17
DESCRIPTION
AIR BOX COVER R/S ROCZ./CAIR.
COLLAR BUSH. F.REAR FENDER 07
AIR BOX COVER L/S ROCZ./CAIR.
FILTER BOX CPL. BLACK
11
QUICK RELEASE-NIPPLE
03
BLIND RIVET 3,3X9,7 GROOVED 04
QUICK RELEASE-SPRING HANGER
FENDER FOR FILTER BOX
AIR FILTER
FILTER CARRIER
11
FILTER SUPPORT CPL.
11
FILTER SUPPORT BUSH
07
FASTEN. DEVICE FILTER S. SX 11
AIRBOX RUBBER
HOSE CLAMP 45-65MM
BUSHING F. CHAIN SLIDING PR.07
* NEW PART
QTY
1
2
1
1
2
2
4
2
1
1
1
1
1
1
1
1
4
2
X AS REQUIRED
FUEL PUMP

FIG
1
2
3
4
5
7
8
9
10
11
12
13
20
PART NUMBER
75007089000
81207090000
81207088011
75007088012
75007092000
00050157706
77207116000
58507012000
77207016000
5850701050030
7720701000030
77507017000
0017060253
117710730 / C127710730
18
DESCRIPTION
SEALINGS KIT
FILTER KIT
FUEL PUMP WITH FLANGE CPL.
PRESSURE REGULATOR CPL. 07
HYDRAULIC CONNECTOR CPL.
VARIABLE ONE-EAR CLAMP 15,7MM
FUEL HOSE TANK
O-RING VITON F. PLUG CPC 05
FUEL HOSE DKK
CLUTCH CPC BLACK
05
PLUG CPC
CLAMP ABA 14MM
EJOT PT SCREW K60X25-Z SW=6
* NEW PART
QTY
1
1
1
1
1
3
1
1
1
1
1
1
8
X AS REQUIRED
TANK, SEAT, COVER

FIG
2
7
8
12
14
18
22
35*
50*
PART NUMBER
50307011000
78007000270
78007008044X4
7720701304430
50307014000
0017060204
51030022000
77207040100
7720805100004F
51*
7720805000004F
52
61
62
50308052000
0025060206
0025060126
117710711 / C127720711
19
DESCRIPTION
SCREW SEAT FASTENING D=6X23/18
PVC-HOSE 5,6X10X270MM
TANK PLUG ORANGE/BLACK
FUEL TANK CPL. 7,5L EFI SX 11
TANK ROLLER 12X26X12
'98
ANGLE PIECE 90 DEGREE M10X1
SEAT "CAMEL "
SPOILER R/S ROCZE./CAIRO.12
WITH DECAL
SPOILER L/S ROCZE./CAIRO. 12
WITH DECAL
BUSH FOR SPOILER 6X11X16X5 MM
* NEW PART
QTY
1
1
1
1
3
8
1
1
1
1
2
2
3
X AS REQUIRED
MASK, FENDERS

FIG
1
3
4
5
6
7
9
11
14
20
22
23
24
PART NUMBER
7730800704428
7730802200030
0017060204
0024060106
0025050166
7730801000004
54808020000
0024060206
77308013010
7720801300028
50314057050
54807048000
0025060256
117710810 / C127710810
20
DESCRIPTION
START NUMBER PLATE CPL. WHITE
BRAKE HOSE GUIDE BLACK 08
FRONT FENDER
07
SPACER BUSHING
03
COLLAR BUSH. F.REAR FENDER 07
REAR FENDER SX WHITE
11
COLLAR NUT M12X1/WS17 H=5MM
BUSHING FOR SEAT FASTENING 03
* NEW PART
QTY
1
1
2
1
2
1
4
4
2
1
1
1
1
X AS REQUIRED
DECAL

FIG
1*
2*
3*
PART NUMBER
77108199000
77108099200
77308198400
127710831 / C127710831
21
DESCRIPTION
STICKER-SET ROCZEN
12
STICKER-SET ROCZEN/CAIROLI 12
STICKER-FENDER ROCZ/CAIROLI 12
* NEW PART
QTY
1
1
1
X AS REQUIRED
FRONT WHEEL

FIG
1
2
3
4
5
6
8
10
11
12
13
15
16
17
20
21
22
30
32
33
38
40
PART NUMBER
7710900104430
78009010144
54809011000
0625069068
78009015000
0760354771
78009012000
77109071226
77109072000
7730907000030
50309073000
00050000916
51009100100
50310090050
77309060000
59009062013
7800906100030
77309081000
54809082000
54809081050
55003135000
54809081070
117710911 / C117720911
22
DESCRIPTION
FRONTWHEEL CPL.1,6X21EXCEL 11
FRONT WHEEL HUB CPL.
BEA.SPACERTUBE 35X2 L=79,4 03
GR.BALL BEAR.6906 DDU2CG23S6NM
FRONT WHEEL REP. KIT
SHAFT SEAL RING 35X47X7 TC
SPACER BUSHING F. FR. WHEEL 08
SPOKE M4,5x226-21" 11
SPOKE NIPPLE M4,5 AL 11
RIM 1,6"X21" EXCEL SXS 08
RIM BAND 21"
SPOKE KIT FRONT "21"
RIM LOCK VM1 (1,60")
NUT FOR WHEEL HOLDER
'96
BRAKE DISC FRONT 260
BRAKE DISC COVER CPL.
WHEEL SPIN.FR. D=26 M24x1,5 07
SPINDLE SCREW M24X1,5 WS=27 03
PLUG BUSHING WS=27
03
PLUG FOR RIM
AUXILIARY SCREW FRONT
06
* NEW PART
QTY
1
1
1
2
1
2
2
36
36
1
1
x
1
1
1
6
1
1
1
1
x
1
X AS REQUIRED
REAR WHEEL

FIG
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
19
19
19
19
19
19
19
21
22
23
24
33
34
38
39
40
41
42
43
44
PART NUMBER
7711000104430
78010010144
59010011000
0625060058
0472047175
0760324771
78010016000
77110071205
77109072000
7731007000030
77310060000
59009062013
50310073200
78010015000
00050000917
5901005104204
5901005104504
5901005104804
5901005104904
5901005105004
5901005105104
5901005105204
0019080266S
06923080003
50310165118
50310166000
54010100100
50310090050
55003135000
50210086000
77310085044
50310084000
50304040100
58414030000
50310099000
117711011 / C127711011
23
DESCRIPTION
REARWHEEL CPL.2,15X19 EXCEL 11
REAR WHEEL HUB CPL.
BUSHING SPACER TUBE 121,5MM 01
GR.BALL BEAR.6005 DDU2CG23S6NM
CIRCLIP DIN0472-47X1,75
SHAFT SEAL RING 32X47X7 BSL
BUSHING FOR HUB
08
SPOKE M4,5x205-19" 11
SPOKE NIPPLE M4,5 AL 11
RIM 2,15"X19" EXCEL SXS 08
BRAKE DISC REAR 220
RIM BAND 18" AND 19"
REAR WHEEL REP. KIT
SPOKE KIT REAR "19"
REAR SPROCKET 42T ORANGE
COUNTER-SUNK SCREW ISA45 M8X26
HEXAGON NUT DIN EN1661 M8 SW13
CHAIN 5/8X1/4" MX
CONNECTING LINK F. 50310165118
RIM LOCK VM3 (2.15")
NUT FOR WHEEL HOLDER
'96
PLUG FOR RIM
COVERING CAP SFL16
WHEEL SPINDLE RE. CPL.265MM 07
CHAIN TENSIONER R/S
2000
SCREW M10X1,25X50 WS=10
HH COLLAR NUT M10X1,25 WS=13
HEXAGON NUT M20X1,5
'98
* NEW PART
QTY
1
1
1
2
1
2
2
36
36
1
1
6
1
1
x
x
x
1
x
x
x
x
6
6
1
1
1
1
x
x
1
1
2
2
1
X AS REQUIRED
WIRING HARNESS

FIG
1
2
3
4
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PART NUMBER
77111075100
77111085000
77211034000
44011076140
44011076200
44011076305
83013026000
57013072100
77211036000
77111035000
0025060106
0025060206
77211094000
81214083000
77214098000
59001092050
55009086000
58411097100
58411098100
0009050106
0985060003
58440099000
58411059100
58211058000
58011109120
61111057000
58711086000
77311053000
50303018000
77211055000
0017060203
0902060083
77211010050
69011040000
127711110 / C127711111
24
DESCRIPTION
WIRING HARNESS EFI
WIRING HARNESS E-START
VOLTAGE REGULATOR 09
CABLE GUIDE
WIRING HOLDER 16MM
RETAINING PLATE CONDENSATOR
CONDENSATOR
ELECTRIC BOX
INDICATOR LIGHT LED YELLOW FI
HOLDER INDICATOR LIGHT SX
SPECIAL SCREW M6X12,5 WS=8
PLUG SFL13
GROUND CABLE D=6MM L=140MM '97
CONTACT WASHER M6 VSV-K6
EJOT SPIRAL SCREW SF M5X10-K
SELF LOCK. NUT DIN0985-M 6
PROTECTION CAP F. STARTER ENG.
STARTERCABLE 700 MM
'97
STARTER RELAY 12V
'99
FUSE 20 A
RELAY CM1A-R-12V-H80
07
WIRING HARNESS BATTERY DUKE'99
BATTERY 12V 3AH YTX4L-BS
RUBBER L=145MM
BATTERY BOX
EJOT PT SCREW K60X20 WS=6
AH OVAL SCREW ISO 7380 M 6X8
DUMMY PLUG MAPSELECTSWITCH
END PLUG CAN-BUS
08
* NEW PART
QTY
1
1
1
x
x
x
2
x
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
3
2
1
1
X AS REQUIRED
HAND BRAKE CYLINDER

FIG
1
9
10
11
12
15
20
21
23
30
31
32
34
80
PART NUMBER
77013001044
50313003000
54813008300
50313005000
0025060256
50313006100
54813002200
54813007300
50313004000
59013010000
54813020100
0603100141
54802051000
00062030000
117711310 / C127711310
25
DESCRIPTION
HAND BRAKE CYLINDER CPL. SX 09
HANDBRAKE CYL.COVER CPL.NATURE
REP.SET PISTON D=9MM 2009
CLAMP CPL. NATURE
LEVER SCREW CPL. 2001
HAND BRAKE LEVER + SPRING 2009
ADJUSTING SCREW CPL. SX 2009
PROTECTION CAP HAND BRAKE CYL.
BRAKEHO. FRONT 1235MM 2000
HOLLOW SCREW BLACK M10X1X19
COPPER GASKET DIN7603-10X14X1
VALVE
* NEW PART
QTY
1
1
1
1
2
1
1
1
1
1
1
2
1
1
X AS REQUIRED
REAR BRAKE CONTROL

FIG
1*
3
4
5
7
9
10
11
12
13
14
15
16
17
18
19
20
21
22
35
80
PART NUMBER
77013060044
54813062100
54813063000
54813020100
77213070000
0603100141
77213050044
54813051000
0025050126
54603062000
0025060206S
54813056000
0985060003
54813055000
0032100406S
59001037000
46030045000
0625060002
54630044000
0025060126
00062030000
127711330 / C127711330
26
DESCRIPTION
REAR BRAKE CYLINDER CPL.SX 09
REAR BRAKE CYL. COVER CPL. 04
FOOT-BRAKE CYL. GASKET SX 03
HOLLOW SCREW BLACK M10X1X19
BRAKE HOSE REAR XXXMM
11
FOOT BRAKE LEVER CPL.
STEP PLATE FOR BRAKE LEVER
RETURN SPRING FOR BRAKE LEVER
PUSH ROD L=28MM
03
SELF LOCK. NUT DIN0985-M 6
SWIVEL HEAD KA6
03
AH-COLLAR SCREW M10X40 ISA45
SPECIAL SCREW M8X26 WS=10
COLLAR NUT M8 WS=10
BALL BEARING SKF 6000-2RS1
COLLAR NUT M10
WS=13
* NEW PART
QTY
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
2
1
2
1
X AS REQUIRED
BRAKE CALIPER FRONT

FIG
1
2
5
6
7
8
9
10
12
15
21
30
35
PART NUMBER
7701301500101
77013014000
77013021000
77013019000
77013017000
77013018000
77013020000
61013020100
54613218000
0025080356S
59013010000
0603100141
50213025000
117711360 / C127711360
27
DESCRIPTION
CALIPER NAT. WITHOUT PADS
BRAKE CALIPER SUPPORT FRONT 09
REP. KIT SEALS 24MM
REP. KIT PISTON 24MM
BOLT CPL.
09
RETAINING PLATE SET BREMBO
BRAKE PADS TOYO B153
BLEEDER SCREW WITH CAP
CUP SET SHORT
BRAKEHO. FRONT 1235MM 2000
HOLLOW SCREW M10X1X19
* NEW PART
QTY
1
1
1
1
1
1
1
1
1
2
1
2
1
X AS REQUIRED
BRAKE CALIPER REAR

FIG
1
2
3
4
5
6
7
8
10*
11
12
PART NUMBER
54813080101
50313081200
54813082000
54813090300
54813083000
54813018000
54813075000
54613218000
77213070000
62513020000
0603100141
117711390 / C127711390
28
DESCRIPTION
BRAKE CAL. RE. - WITHOUT PADS
REPAIR KIT SEALING RINGS 26MM
BOLT SET FOR BRAKE CALIPER 03
BRAKE PAD SET REAR TOYO
BRAKE PISTON 26MM
2003
RETAINING SPRING SET 2003
BRAKE CALIPER SUPPORT REAR
CUP SET SHORT
BRAKE HOSE REAR XXXMM
11
BLEEDER SCREW CPL.
05
* NEW PART
QTY
1
1
1
1
1
1
1
1
1
1
2
X AS REQUIRED
ACCESORIES KIT

FIG
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
29
30
31
33
34
PART NUMBER
00062030019
00063004202
0025050126
312305
312313
3210039
3212352DE/GB
3212361DE/GB
3212365GB
5030314013390
58411098100
77029072000
77102021000
77108098800
77203094000
77203990100
77302002000
77311053000
7800906100030
7810297900004
81212016000
SXS05450600
SXS11540100
3211813EN
54829099100
53012028200
50329080100
60029070300
50329072000
125482000 / C127712002
29
DESCRIPTION
AIR FILTER OIL 100ML
PRINT LABEL 60X51 MM
DOCUMENTS BAG
2006
KTM BALLPOINT PEN ORANGE
* CUSTOMER WELCOME LETTER
KTM CAMPS FOLDER 2011
PP OFFROAD FOLDER 2012
POWER WEAR TEASER 2012
FOOTPEG L.+R. CPL. 03
CONTACT WASHER M6 VSV-K6
SPARK PLUG KEY 250 SX-F
GRIP-SET RENTHAL G092 FULL W.
STICKER SET SWING ARM/ FORK WP
PLASTIC FRAME PROTECTION SET
SKID PLATE ALU CPL.
BAR PAD
BATTERY 12V 3AH YTX4L-BS
BRAKE DISC COVER CPL.
HANDGUARDS CPL.LE+RI ORANGE 12
WASH CAP SET
HOURMETER
FACTORY START
OWN. MAN.250SX-F REPLICA 2012
TOOL KIT
2012
GRIP ORANGE B&F
WRENCH SW=17/21/27/32 B&F
T-WRENCH WS=6/8/10/TX45/SK4X1
SPOKE-SPANNER WS 7/10
* NEW PART
QTY
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
X AS REQUIRED
NOTICE
NOTICE
NOTICE
*3CF8101L1EN*
3CF8101L1EN
1/2012
Art.Nr.: 3CF8101L1EN
KTM Group Partner
KTM-Sportmotorcycle AG
A-5230 Mattighofen
www.ktm.at

250 SX-F Roczen Replica 2012: Spare Parts Manual: Chassis

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SPARE PARTS MANUAL: CHASSIS