450 SX-F 2008

SPARE PARTS MANUAL: CHASSIS

ENGLISH

ART.NO.: 3CF8401H5EN

450 SX-F 2008

INDEX

FRONT FORK, TRIPLE CLAMP

FRONT FORK DISASSEMBLED

3x
MONOSHOCK

4x
SWING ARM

9x
AIR FILTER

FRAME

7x
MONOSHOCK DISASSEMBLED

10x
TANK, SEAT, COVER

14x
1

HANDLEBAR, CONTROLS

EXHAUST SYSTEM

11x
MASK, FENDERS

15x

8x

13x
DECAL

16x

17x

450 SX-F 2008

INDEX
FRONT WHEEL

REAR WHEEL

18x
REAR BRAKE CONTROL

WIRING HARNESS

19x
BRAKE CALIPER FRONT

23x

HAND BRAKE CYLINDER

21x
BRAKE CALIPER REAR

24x

22x
ACCESORIES KIT

25x

26x

All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.
by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of
KTMSPORTMOTORCYCLE AG, Mattighofen only.

x
2

FRONT FORK, TRIPLE CLAMP

450 SX-F 2008

FIG
1*
3*
4*
5*
6
7

PART NUMBER
14187D05
0025080256
0025080356
0025080256S
0912100356
54801036100

8
9
32
33
34
36
38
39
39
39
81
82
84
85*
86
91
92*

0770025035
0017060204
59401031019
59401033000
59401034019
54801036000
59401038000
59401039032
59401039037
59401039042
54201081100
54601084100
54601184000
7800108500030
54201086000
59001092050
7800109400030

085030110 / C087730110

DESCRIPTION
FRONT FORK D=48 450/505SX-F 08
HH COLLAR SCREW M8X25 TX40
HH COLLAR SCREW M8X35 TX40
HH COLLAR SCREW M8X25 TX40
AH SCREW DIN6912-M10X35 10.9
STE.HEAD SCR. M20X1,5 WS=27 SL
SELF-LOCKING
O-RING 25X3,55 NBR70
05
EJOT PT SCREW K60X20 ALU WS=6
BOTTOM TRIPLE CLAMP D=60MM 05
FORK TUBE L=237MM
05
TOP TRIPLE CLAMP D=54MM 05
STEER.HEAD SCREW M20X1,5 WS=27
HANDLEBAR CLAMP 28MM
05
HANDLEB.SUPP. D=28MM H=32MM 05
HANDLEB.SUPP. D=28MM H=37MM 05
HANDLEB.SUPP. D=28MM H=42MM 05
TAPERED ROLLER BEARING CPL. 06
O-RING SUPPORT W. SEALING LIP
STEARING HEAD GASKET TOP
CLAMP F.SPEED.CABLE D=6MM 08
STEERING HEAD COVER
SPECIAL SCREW M6X12,5 WS=8
FORK PROT. L/S+R/S BLACK

* NEW PART

QTY
1
8
10
1
2
1
1
2
1
1
1
1
2
x
x
x
2
1
1
1
1
6
1

X AS REQUIRED

FRONT FORK DISASSEMBLED

450 SX-F 2008

FIG
3
12*
13*
15
16
17
18
19
22
24
26
27
28
29
30
31
32
33
34
35
38
38
38
38
38
38
38*
38
39
39
39
40
42
43
44
45

PART NUMBER
48600569
48600693
48600698
48600429
48600013
48600347
48600070
48600400
48600428
48600281
48600301
46810811
48600280S
48600275
48600269
48600464
48600459
48600277
48600298
48600444
91410027S
91410028S
91410029S
91410030S
91410051S
91410052S
91410059S
91410060S
48600456
48600457
48600458
48600525
48600520
48600299
48600578
48600576

087800132 / C087800132

DESCRIPTION
SETTING KNOB
OUTER TUBE L577 D54/60MM 2L BL
FORK PROTECTION RING
08
DU-BUSH D48XD52X12DDL02
SUPPORT RING 50 X 57,6 X 1,5
OIL SEAL RING 48X57,8X9,5 03
LOCK WASHER SB58
DUST CAP D=48 58,4X11,8
DU-BUSH D47XD49X20DDL02
MEMBRANE
O-RING NBR 9,5X1,5
O-RING NBR 17X2 PA
SCREW BUSH M20X1 L=33 CPL.
COPPER WASHER 20,5X26X1
ADJUSTING TUBE L=371
PISTON ROD SXS 2005
COUNTERNUT M12X1 WS17
ADJUSTER NEEDLE
07
O-RING 2X1,5 NBR
REBOUND SPRING C=4N/MM
SPRING 4,4 N/MM SET D=5,1MM
SPRING 4,6 N/MM SET D=5,1MM
POLISHED SPRING 4,8 N/MM
SPRING 5,0 N/MM
POLISHED SPRING 4,2 N/MM2 CC
POLISHED SPRING 4,4 N/MM2 CC
SPRING 4,0 N/MM SET
SPRING 4,2 N/MM SET D=5,0MM
SPACER 43X35X2,5
SPACER 43X35X5
SPACER 43X35X1,5
GUIDING BUSH REBOUND SPRING
SPRING SUPPORT
O-RING 6X1,2 NBR
SPRING REB. L=32 C=37 DI=13,9
PISTON ROD REBOUND

* NEW PART

QTY
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
x
x
x
x
x
x
x
x
x
x
x
2
2
4
2
2

X AS REQUIRED

FRONT FORK DISASSEMBLED

450 SX-F 2008

FIG
47
47
48*
49
50
51
52
53
54
55
56
57
59
60*
61*
62*
63
64
69
71
72
74
75
76
77
78*
79
81
82*
83
84
85
86
87
88
98

PART NUMBER
35480377
48600382
48600519S3
48600512
48600542
46811499
48600047
50180222
48600518S
40540486
48600294
48600577
48600048
48600690S1
48600691S1
0025080256
48600163
48600202
48600509
48600575
48600455
48600296
48600471
48600546S
48600430
48600709
48600446
15080017
48600692
48600401S1
40140024
48600516S1
48600527
48600526
48600514
T511

087800132 / C087800132

DESCRIPTION
SPRING CHECK VALVE D=0,5
SHUTTLE VALVE SPRING C=0,4
MEMBRANE HOLDER
LOCK WASHER D=25,5
AH SCREW M4X6
O-RING NBR 21X2
PISTON COMPRESSION D=27,9
O-RING NBR 4X1,5
PIN VALVE SET
NUT M6X0,5 REBOUND
GUIDE RING 44,2 X39,3
RING SPRING-SUPPORT
O-RING NBR 46 X 2
AXLE CLAMP L/S + TUBE CPL. 08
AXLE CLAMP R/S + TUBE CPL. 08
HH COLLAR SCREW M8X25 TX40
CHECK VALVE NUT M6X0,5 D=2
SPRING CHECK VALVE D=0,7
PISTON ROD COMPRESSION
PISTON REBOUND SX
2007
PISTON RING 5X1X68
RING D=23,45X2,65
PISTON ROD SEALING
SCREW SLEEVE M24,5X1 CPL.
DU BUSH FOR PISTON ROD
CHECK VALVE STOP
LOCK WASHER D=20
SILICON CAP
RUBBER CAP D=26,4
FORK OIL SAE5 5L
2005
O-RING NBR 43X2
SCREW CAP CPL. L=125
AH SCREW M4X6
SCREW M4X10
MEMBRANE SLEEVE
SILICONE GREASE F. DUST STRI

* NEW PART

QTY
2
2
2
2
2
4
2
8
2
2
2
2
2
1
1
4
2
2
2
2
2
2
2
2
2
2
2
2
2
1
2
2
2
4
2
1

X AS REQUIRED

FRONT FORK DISASSEMBLED

450 SX-F 2008

FIG
99

PART NUMBER
R14014

087800132 / C087800132

DESCRIPTION
REPAIR-KIT GASKET 48MM 0

QTY
1

* NEW PART

X AS REQUIRED

HANDLEBAR, CONTROLS

450 SX-F 2008

FIG
1*
2
3
4
12
13
17
18
18
19
20*
21
30
31
31
32
33
34
35
36
37
38
39
41*
44
63
90
92

PART NUMBER
7730200110017
59002002000
50311089200
63011074000
54802013000
59402010000
54802039000
44011076100
44011076200
50301089000
7700207900004
59002047000
58602030000
54602031000
59002031000
50302032000
59002033000
50302034000
59002035000
50302036200
50302037000
50302038000
50302030150
0025060206
0965040123
59032063100
77002096000
77002091000

087730210 / C087730210

DESCRIPTION
HANDLEBAR RENTHAL SX 28MM 08
HANDLEBAR PAD
05
SHORT CIRCUIT BUTTON
02
STARTER BUTTON
06
TWIST GRIP COVER RENTHAL 04
THROTTLE GRIP CPL. RACING 2004
FIXED GRIP RENTHAL
04
CABLE TIE 100/2,5MM BLACK
CABLE TIE 200/3,6MM BLACK
SPACER BUSHING 6X10X5
HAND GUARDS CPL.L/S+R/S OR. 06
LEVER CPL. RACING
2000
MASTER CYLINDER CPL. SXC/SM 03
CLUTCH LEVER SHORT CPL. 2003
CLUTCH LEVER LONG CPL. 2003
REP.SET PISTON CLUT.HYDR. '98
COVER HYD.CLUTCH RACING 2000
RUBBER FOR RESERVOIR '98
SPRING FOR CLUTCH LEVER 03
OIL FOR HYD. CLUTCH 75ML
PROTECT.CAP FOR LEVER PERCH'98
LEVER SCREW CPL. 125-200 '98
CLAMP WITH PIN
2000
HH COLLAR SCREW M6X20 TX30
FLAT HEAD SCREW DIN0965-M 4X12
CLUTCH PIPE RACING
2003
HOT START CABLE
05
THROTTLE CABLE 250 SXF 2005

* NEW PART

QTY
1
1
1
1
1
1
1
x
x
1
1
1
1
x
x
1
1
1
1
1
1
1
1
1
2
1
1
1

X AS REQUIRED

FRAME

450 SX-F 2008

FIG
1
2
3
4
5
7
8
9
12
14
15
20
25
26
27*
36
40
41
42
43
44
45
46
47
50
59
62
63
64

PART NUMBER
7730300100030
77303002000
77303002010
77303002020
77303013000
50307012000
59001037000
0934080003
59003013000
0019080206S
56530079000
54403135000
54310086200
54310086100
0025080306
59003040250
59003041250
54803044000
54603041000
0125100003
0094032253
5030314013390
50303089000
55007016001
77303096000
77303053000
77303139000
77303094000
77303053010

077730300 / C087730310

DESCRIPTION
FRAME 450 SX-F "JA07"
07
SUB FRAME SX "Q7" 07
% SUB FRAME APPLICATION L/S 07
% SUB FRAME APPLICATION R/S 07
ENGINE BRACE 450 SX-F 07
ADH. FOIL TRANSP. 80X80 MM 04
SPECIAL SCREW M8X26 WS=10
HEXAGON NUT DIN0934-M 8
ENGINEBRAC.SCREW M10X123 WS=13
FLAT HEAD SCREW M. ISA45 M8X20
COLLAR SCREW M8X42 WS=13 10.9
PLASTIC CAP SFL10
SELF LOCKING NUT M8
10.9
SELF LOCKING NUT M10 CU WS=14
HH COLLAR SCREW M8X30 TX40
FOOT PED L/S SILVER
02
FOOT PED R/S SILVER
02
BOLT FOR FOOT PED
03
FOOTREST SPRING L/S & R/S
WASHER DIN0125-A10,5
PIN DIN0094-3,2X25 STEEL
FOOTREST L.+R. CPL. 03
ANGEL PIECE
'97
PVC-HOSE 7X10 PER METER
CHAIN SPROCKET COVER
CHAIN SLIDING PIECE BELOW 07
BLIND RIVET NUT EM6-60LF/HX
FRAME PROTECTION STICK. SET 07
CHAIN SLIDING P. BELOW CPL. 07

* NEW PART

QTY
1
1
1
1
2
2
2
2
2
4
3
2
3
2
2
1
1
2
2
2
2
1
2
x
1
1
x
1
1

X AS REQUIRED

MONOSHOCK

450 SX-F 2008

FIG
8*
10*

PART NUMBER
0025120506S
12187D05

085030410 / C087730410

DESCRIPTION
HH COLLAR SCREW M12X50 TX45
MONOSH. PDS B07DA450/505SX-F

* NEW PART

QTY
2
1

X AS REQUIRED

SWING ARM

450 SX-F 2008

FIG
2
3
4
5
6
7*
8
9
10
11
12
14
15*
16*
17
18
19
24*
25
26
27
28
29
99*

PART NUMBER
77304030044
77304066000
77304066050
0009050103
77313047000
0025060106
54804034000
0760253270
54804032000
58033097000
54603036000
77304070100
0025060206
0025060456
77304070130
50304090044
50329000044
55009086000
77304037000
54804038000
58404041100
77304066010
54603055051
54804230210

085030490 / C087730490

10

DESCRIPTION
SWINGARM CPL.
07
CHAIN SLIDING PROTECTION
BUSHING F. CHAIN SLIDING PR.07
SPECIAL SCREW M 5,0X10
BRAKE HOSE GUIDE LOWER 07
HH COLLAR SCREW M6X10 TX30
BUCKET F. SHAFT SEAL RING 03
SHAFT SEAL RING 25X32X7
BUSHING SLEEVE F. SWING ARM 03
NEEDLE BEARING HK 2216
STOP DISK 22,2X31,7X1
CHAIN GUIDE REAR CPL.
07
HH COLLAR SCREW M6X20 TX30
HH COLLAR SCREW M6X45 TX30
BUSH. F. CHAIN FAIL. PROT. 07
PIVOT BEARING+BUSHES PDS '99
TOOL BEARING MOUNTING PDS
PLUG SFL13
SWINGARM BOLT M16X1,5
07
SELF LOCK.NUT M16X1,5 WS=19 03
CLOSING COVER ROUND
03
CHAIN GUARD CPL.
06
PRESS IN NUT M6 STEEL ZINC
SWINGARM REPAIR KIT 05-07

* NEW PART

QTY
1
1
2
2
1
2
4
6
2
4
2
1
1
1
1
1
1
2
1
1
4
1
1
x

X AS REQUIRED

MONOSHOCK DISASSEMBLED

450 SX-F 2008

FIG
1*
2
3
4
8
12
19
20
21
35*
36
37
40
40
40*
40*
42
43
44
45
46
47
49
51*
57
58
70
71
72*
73
74
75*
76*
79
80
81*

PART NUMBER
50180597S1
50180213S10
46180007
R12012
50180095
52000041
46810893
36120151
46811208
50180520S
50180327
50180114
91210053S
91210054S
91210068S
91210069S
50180273
50180463S
50180352
50180141
50180099
50180135
50180446
50180601
50180516
50180197
50180513
46811265
50180603S
50180113
50180107
50180604
50180605S
50180103
46180119
50180606

087800431 / C087800432

11

DESCRIPTION
TOP PART CPL. M57,5X1 H30,5 08
DCC-COMPR.DAMP.CONTROL CPL. 07
ADAPTOR BUSH KGW 12X24
REP. KIT BEAR./SEAL UP. 07
BLEED PLUG R 1/8
WP CAUTION (PDS KTM) 58X83
O-RING NBR 5,28X1,78
SCREW PLUG M5X6
RUBBER CAP "DO NOT OPEN"
SPRING RETAINER M57,5X1 +SCREW
AH SCREW M5X30 DIN912
INTERM.RING SCREW SPRING RET.
SPRING 250 63N/MM ORANGE
SPRING 250 66N/MM ORANGE
SPRING 250 69N/MM ORANGE
SPRING 250 72N/MM ORANGE
CIRCLIP 58,2X2
SPRING RET. D=80 W. O-RING 05
O-RING VITON 66,27X3,53
PISTON ROD NUT M16X1
O-RING VITON 44,17X1,78
PISTON RING 50-8
PISTON 6+6X3,5/4,5
HOLDER D=16 M16X1 L=44 08
REBOUND DISC D=34, H=5
PISTON 6+6X7/4,5
NEEDLE L=171
O-RING VITON 2,2X1,6
ADAPTOR CPL. D=50 H=28 08
STEEL DISC 18X,5X43,7X6
REBOUND RUBBER
SHIM D29,75 X D19 X T0,4 08
SEAL D18X30X5
08
O-RING 41X5
DU-BUSH 18X20X12
DUST SEAL 1828
08

* NEW PART

QTY
1
1
2
1
1
1
1
1
1
1
1
2
x
x
x
x
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1

X AS REQUIRED

MONOSHOCK DISASSEMBLED

450 SX-F 2008

FIG
85
86
87
90
91
92
93
94
96
97
98
99*

PART NUMBER
50180126
50180511
50180480
50180512S1
50180105
50180297
40540603
48600028
50180222
50180434S
50180342S1
R12014

087800431 / C087800432

12

DESCRIPTION
CIRCLIP 53X1,75
COVER D=50
07
BUMP RUBBER D58 D17 H59 SXS 05
MONOSHOCK LOWER PART CPL. 07
THREADED BUSH M12 PDS
RUBBER PLUG D=8
STEEL BALL D=3MM
SPRING D=2,9 L=7,9
O-RING NBR 4X1,5
ADJUSTING SCREW REBOUND TRAVEL
SHOCK ABSORBER FLUID 5 LT '03
REPAIR KIT 5018 PDS
06

* NEW PART

QTY
1
1
1
1
1
1
2
1
1
1
1
1

X AS REQUIRED

EXHAUST SYSTEM

450 SX-F 2008

FIG
1*
2
4*
8*
10
11
12
14
20
22
30
33
34*
40
42
43
44
45

PART NUMBER
77005079200
77308013050
77005079150
77005079209
0137060003
77305069000
54605068000
0025060306
50305016000
58605083010
77305079006
58305083080
58305078000
77305007100
0025080256G
59405069000
0021080003
61003002080

087730510 / C087730510

13

DESCRIPTION
SILENCER 250 SX-F
2008
THERMAL PROTECTION FOIL 07
SILENCER HOUSING 250 SX-F 07
CONNECTING CAP CPL.
08
SPRING WASHER DIN0137-B 6
BUSHING 7.5x12x28x7.6
07
EXHAUST BRACKET RUBBER BLACK
HH COLLAR SCREW M6X30 TX30
TEN.SPRING L=62MM EY.MOVEABLE
SCREW TORX M5X10
05
ENDCAP
07
STUFFING YARN HGS
97
STUFFINGYARN FRONT 400GRAMM'98
EXHAUST MANIFOLD 450 SX-F 07
HH COLLAR SCREW M8X25 TX40
BUSHING FOR EXHAUST SUPPORT 03
WASHER DIN9021-A 8,4
BLIND RIVET NUT M8 HUC/ROF 5 0

* NEW PART

QTY
1
1
1
1
2
4
3
2
3
10
1
2
1
1
1
2
1
1

X AS REQUIRED

AIR FILTER

450 SX-F 2008

FIG
1*
3*
4
7
8
9
10
15
16
17
18
19
26
27
51
52*
79

PART NUMBER
7730600101030
7730600300030
77306001020
54806008051
54806108052
54806008050
77306010000
77306015000
77306016000
77306017000
77306018000
77306019000
77006026100
46005058000
0017060204
0017060203
77304066050

087800610 / C087800610

14

DESCRIPTION
FILTER WALL SX BLACK 07
FILTER BOX COVER SX BLACK 07
REAR PART FILTER BOX
07
QUICK RELEASE-NIPPLE
03
BLIND RIVET 3,3X9,7 GROOVED 04
QUICK RELEASE-SPRING HANGER
FENDER FOR FILTER BOX
AIR FILTER 07
FILTER CARRIER 4S SX
07
FILTER SUPPORT CPL.
07
FILTER SUPPORT BUSH
07
FASTEN. DEVICE FILTER S. SX 07
CABURETOR CONNECTING 07
HOSE CLAMP 40-60MM
EJOT PT SCREW K60X20 ALU WS=6
EJOT PT SCREW K60X20 WS=6
BUSHING F. CHAIN SLIDING PR.07

* NEW PART

QTY
1
1
1
2
4
2
1
1
1
1
1
1
1
1
x
1
2

X AS REQUIRED

TANK, SEAT, COVER

450 SX-F 2008

FIG
4
6
7*
8*
11
12*
14
15
17
18
19
22
35
38
50*

PART NUMBER
50307005000
0770130023
78007000270
7800700804404
77307026000
7730701313330
50307014000
77307016000
58031005000
0017060204
0017060203
51030022000
77307040000
77307040050
7730805000030B

51*

7730805100030B

52
61*
62*
63*

50308052000
0025060206
0025060126
0024060273

087800712 / C087800712

15

DESCRIPTION
GAS COCK MIKUNI ON/OFF 2001
O-RING 13,00X2,30
PVC-HOSE 5,6X10X270MM
TANK PLUG CPL. XCF-W
08
TANK BUSHING
07
FUEL TANK CPL. SX 7,5L 08
TANK ROLLER 12X26X12
'98
FUEL PREFORMED HOSE 450 SX-F
CLAMP YDNAC 10128 12MM
EJOT PT SCREW K60X20 ALU WS=6
EJOT PT SCREW K60X20 WS=6
ANGLE PIECE 90 DEGREE M10X1
SEAT SX
07
SEAT COVER
07
SPOILER LEFT BLACK SX
08
WITH DECAL
SPOILER RIGHT BLACK SX 08
WITH DECAL
BUSH FOR SPOILER 6X11X16X5 MM
HH COLLAR SCREW M6X20 TX30
HH COLLAR SCREW M6X12 TX30
COLLAR SCREW M6X27
TX

* NEW PART

QTY
1
1
1
1
1
1
3
1
2
8
2
1
1
1
1
1
2
2
2
1

X AS REQUIRED

MASK, FENDERS

450 SX-F 2008

FIG
1
3
4
5*
6*
7
9
11*
14
15
20
22
23
24*
25
26*

PART NUMBER
7730800704404
7730802200004
0017060203
0024060106
0025050166
7730801000004
54808020000
0024060156
77308013010
77306001030
7730801300004
50314057050
54807048000
0025060256
50308052000
0025060206

085030810 / C085030810

16

DESCRIPTION
NUMBER PLATE CPL. ORANGE 07
BRAKE HOSE GUIDE ORANGE 07
EJOT PT SCREW K60X20 WS=6
HH COLLAR SCREW M6X10 TX30
HH COLLAR SCREW M5X16 TX30
FRONT FENDER
07
SPACER BUSHING
03
HH COLLAR SCREW M6X15 TX30
COLLAR BUSH. F.REAR FENDER 07
COLLAR BUSHING 4,5/12,6/23
REAR FENDER SX ORANGE
07
COLLAR NUT M12X1/WS17 H=5MM
BUSHING FOR SEAT FASTENING 03
HH COLLAR SCREW M6X25 TX30
BUSH FOR SPOILER 6X11X16X5 MM
HH COLLAR SCREW M6X20 TX30

* NEW PART

QTY
1
1
1
1
2
1
4
4
2
1
1
1
1
1
1
4

X AS REQUIRED

DECAL

450 SX-F 2008

FIG
2*

PART NUMBER
77008191100

087730830 / C087730830

17

DESCRIPTION
DECAL

QTY
1

08

* NEW PART

X AS REQUIRED

FRONT WHEEL

450 SX-F 2008

FIG
1
2*
3
4
5
6
8
10*
11*
12
13
16
17
20
21
30
32
33
38
40

PART NUMBER
7730900104430
78009010044
54809011000
0625069068
77309015000
0760354771
77309012000
78009074226
50309072100
5460907010030
50309073000
51009100100
50310090050
77309060000
59009062013
77309081000
54809082000
54809081050
55003135000
54809081070

075900901 / C085030910

18

DESCRIPTION
FRONT WHEEL CPL.1,6X21EXCEL 07
FRONT WHEEL HUB CPL.
08
BEA.SPACERTUBE 35X2 L=79,4 03
GR.BALL BEAR.6906 DDU2CG23S6NM
FRONT WHEEL REP. KIT
SHAFT SEAL RING 35X47X7 TC
SPACER BUSHING
07
SPOKE M4,5X226-21"
08
SPOKE NIPPLE M4,5X0,75 8X21
RIM 1,60X21"EXCEL AL4 BLACK
RIM BAND 21"
RIM LOCK VM1 (1,60")
NUT FOR WHEEL HOLDER
'96
BRAKE DISC FRONT 260
SPECIAL SCREW M6X13 WS=8 10.9
WHEEL SPIN.FR. D=26 M24x1,5 07
SPINDLE SCREW M24X1,5 WS=27 03
PLUG BUSHING WS=27
03
PLUG FOR RIM
AUXILIARY SCREW FRONT
06

* NEW PART

QTY
1
1
1
2
1
2
2
36
36
1
1
1
1
1
6
1
1
1
x
1

X AS REQUIRED

REAR WHEEL

450 SX-F 2008

FIG
1
2*
3
4
5
6
7
8*
9
10
11
12
13
14
19
19
19
19
19
19
19
19
19
21
22
23
23
24
24
24
33
34
38
39
40
41

PART NUMBER
7731000104430
78010010044
59010011000
0625060058
0472047175
0760324771
77310016000
77310074206
58309072000
5461007010030
77310060000
59009062013
50310073200
77310015000
58310051038
58310051042
58310151040
58310151045
58310151048
58310151049
58310151050
58310151051
58310151052
54510052100
54310086200
50310165118
50310800118
50310166000
50310366000
50310866000
54010100100
50310090050
55003135000
50210086000
77310085044
50310084000

085231010 / C085031010

19

DESCRIPTION
REAR WHEEL CPL.2,15X19"EXCEL07
REAR HUB CPL.
08
BUSHING SPACER TUBE 121,5MM 01
GR.BALL BEAR.6005 DDU2CG23S6NM
CIRCLIP DIN0472-47X1,75
SHAFT SEAL RING 32X47X7 BSL
SPACER BUSHING
07
SPOKE M5X206-19"
08
SPOKE NIPPLE M5-TA (8X21MM)
RIM 2,15X19"EXCEL AL4 BLACK
BRAKE DISC REAR 220
SPECIAL SCREW M6X13 WS=8 10.9
RIM BAND 18" AND 19"
REAR WHEEL REP. KIT
REAR SPROCKET 38-T
REAR SPROCKET 42-T
REAR SPROCKET 40-T
REAR SPROCKET 45-T
REAR SPROCKET 48-T
REAR SPROCKET 49-T
REAR SPROCKET 50-T
REAR SPROCKET 51-T
REAR SPROCKET 52-T
SPROCKET SCREW-AH M8X26 WS=6
SELF LOCKING NUT M8
10.9
CHAIN 5/8X1/4" MX
CHAIN Z-RING 5/8X1/4"
CONNECTING LINK F. 50310165118
CONNECTING LINK F. 50310800118
MASTER LINK FOR 50310800118
RIM LOCK VM3 (2.15")
NUT FOR WHEEL HOLDER
'96
PLUG FOR RIM
COVERING CAP SFL16
WHEEL SPINDLE RE. CPL.265MM 07
CHAIN TENSIONER R/S
2000

* NEW PART

QTY
1
1
1
2
1
2
2
36
36
1
1
6
1
1
x
x
x
x
x
x
x
x
x
6
6
1
1
1
1
1
2
2
x
x
1
1

X AS REQUIRED

REAR WHEEL

450 SX-F 2008

FIG
42
43
44

PART NUMBER
50304040100
58414030000
50310099000

085231010 / C085031010

20

DESCRIPTION
SCREW M10X1,25X50 WS=10
HH COLLAR NUT M10X1,25 WS=13
HEXAGON NUT M20X1,5
'98

* NEW PART

QTY
2
2
1

X AS REQUIRED

WIRING HARNESS

450 SX-F 2008

FIG
5
34
36
36
40
42
43
53
54
55
56
58
59
67
68
69
73
88
90
93
96

PART NUMBER
77311075000
77311034000
44011076200
44011076305
58011109110
57013072100
58111076000
58511053000
50303018000
78011055000
58711086000
58211058000
58411059100
58411097100
58411098100
58440099000
0985060003
0902060083
0024060106
0025060206
0017060203

087731110 / C087731110

21

DESCRIPTION
MAIN WIRING HARNESS 450 SX-F
VOLTAGE REGULATOR "RS 2759 "06
CABLE TIE 200/3,6MM BLACK
CABLE TIE 300/4,8MM BLACK
FUSE 10 A
2000
WIRING HOLDER 16MM
CABLE SUPPORT KHS NR.150-47610
BATTERY 12V 4AH YTX5L-BS
RUBBER L=145MM
BARRERY CASING
WIRING HARNESS BATTERY DUKE'99
STARTER RELAY 12V
'99
STARTERCABLE 700 MM
'97
GROUND CABLE D=6MM L=140MM '97
CONTACT WASHER M6 VSV-K6
PROTECTION CAP F. STARTER ENG.
SELF LOCK. NUT DIN0985-M 6
AH OVAL SCREW ISO 7380 M 6X8
HH COLLAR SCREW M6X10 TX30
HH COLLAR SCREW M6X20 TX30
EJOT PT SCREW K60X20 WS=6

* NEW PART

QTY
1
1
x
x
2
x
2
1
2
1
1
1
1
1
1
1
1
2
1
2
3

X AS REQUIRED

HAND BRAKE CYLINDER

450 SX-F 2008

FIG
1
9
10
11
12*
15
20
21
23
30
31
32
80

PART NUMBER
54813001200
50313003000
54813008200
50313005000
0025060256
50313006100
54813002100
54813007200
50313004000
59013010000
50213025000
0603100141
00062030000

085481310 / C085031311

22

DESCRIPTION
HAND BRAKE CYLINDER CPL. SX 06
HANDBRAKE CYL.COVER CPL.NATURE
REP.SET PISTON D=10MM 2006
CLAMP CPL. NATURE
HH COLLAR SCREW M6X25 TX30
LEVER SCREW CPL. 2001
HAND BRAKE LEVER + SPRING 2006
ADJUSTING SCREW CPL. EXC 2006
PROTECTION CAP HAND BRAKE CYL.
BRAKEHO. FRONT 1235MM 2000
HOLLOW SCREW M10X1X19
COPPER GASKET DIN7603-10X14X1
BRAKE FLUID DOT5.1 0,25L

* NEW PART

QTY
1
1
1
1
2
1
1
1
1
1
1
2
1

X AS REQUIRED

REAR BRAKE CONTROL

450 SX-F 2008

FIG
1
2
3
4
5
7
9
10
11
12*
13
14*
15
16
17
18
19
20
21
22
35*
64
80

PART NUMBER
54813060100
54813061200
54813062100
54813063000
54813020100
54813070000
0603100141
77313050044
54813051000
0025050126
54603062000
0025060206
54813056000
0934060003
54813055000
0912100406
59001037000
46030045000
0625060002
54630044000
0025060126
54813064200
00062030000

085031330 / C085031330

23

DESCRIPTION
REAR BRAKE CYLINDER CPL. 2004
REPAIR KIT PISTON 13MM 06
REAR BRAKE CYL. COVER CPL. 04
FOOT-BRAKE CYL. GASKET SX 03
HOLLOW SCREW BLACK M10X1X19
BRAKE HOSE REAR 655MM
03
COPPER GASKET DIN7603-10X14X1
FOOT BRAKE LEVER CPL. 07
STEP PLATE FOR BRAKE LEVER
HH COLLAR SCREW M5x12 TX30
RETURN SPRING FOR BRAKE LEVER
HH COLLAR SCREW M6X20 TX30
PUSH ROD L=28MM
03
HEXAGON NUT DIN0934-M 6
SWIVEL HEAD KA6
03
AH SCREW DIN6912 M10X40 10.9
SPECIAL SCREW M8X26 WS=10
COLLAR NUT M8 WS=10
BALL BEARING SKF 6000-2RS1
COLLAR NUT M10
WS=13
HH COLLAR SCREW M6X12 TX30
BELLOWS FOR REPAIR KIT 06
BRAKE FLUID DOT5.1 0,25L

* NEW PART

QTY
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
2
1
2
1
1

X AS REQUIRED

BRAKE CALIPER FRONT

450 SX-F 2008

FIG
1
5
6
7
8
9
10
12
15*
21
30
35

PART NUMBER
59013015144
54613205000
54613206000
54613210100
54613212000
50313030200
60013020000
54613218000
0025080356S
59013010000
0603100141
50213025000

085031360 / C085031360

24

DESCRIPTION
BRAKECALIPER FRONT BREMBO 2000
REPAIR KIT 28MM
REPAIR KIT PISTON 28MM
BOLT CPL. 6X56
RETAINING PLATE SET BREMBO
BRAKEP.SET FR.TOSHIBA TT2701HH
BLEEDER SCREW WITH CAP
CUP SET SHORT
HH COLLAR SCREW M8X35 TX40
BRAKEHO. FRONT 1235MM 2000
COPPER GASKET DIN7603-10X14X1
HOLLOW SCREW M10X1X19

* NEW PART

QTY
1
1
1
1
1
1
1
1
2
1
2
1

X AS REQUIRED

BRAKE CALIPER REAR

450 SX-F 2008

FIG
1
2
3
4
5
6
8
10
11
12

PART NUMBER
54813080144
50313081200
54813082000
54813090300
54813083000
54813018000
54613218000
54813070000
54813020000
0603100141

085481390 / C085481390

25

DESCRIPTION
BRAKE CALIPER REAR CPL. 2005
REPAIR KIT SEALING RINGS 26MM
BOLT SET FOR BRAKE CALIPER 03
BRAKE PAD SET REAR TOYO
BRAKE PISTON 26MM
2003
RETAINING SPRING SET 2003
CUP SET SHORT
BRAKE HOSE REAR 655MM
03
BLEEDER HOLLOW SCREW M10X1
COPPER GASKET DIN7603-10X14X1

* NEW PART

QTY
1
1
1
1
1
1
1
1
1
2

X AS REQUIRED

ACCESORIES KIT

450 SX-F 2008

FIG
0
0
0
0
0
0
0
0
0
0
0
1
1
1
29
30
31
32
33
34

PART NUMBER
312305
312313
3210039
5030314013390
54603020000
58511053000
7700207900004
77303192000
77303193000
77311053000
78011055000
3211227
3CF8401H5EN
3CM089250HEN
77329099000
53012028200
50329080000
50329071000
60029070200
77329072000

087732000 / C087732000

26

DESCRIPTION
DOCUMENTS BAG
2006
KTM BALLPOINT ORANGE
CUSTOMER WELCOME LETTER
FOOTREST L.+R. CPL. 03
PLUG IN STAND
BATTERY 12V 4AH YTX5L-BS
HAND GUARDS CPL.L/S+R/S OR. 06
PROTECTIVE FILM FRAME LEFT 07
PROTECTIVE FILM FRAME RIGHT 07
BATTERY 12V 3AH YTX4L-BS
BARRERY CASING
OWNERS MAN.405/505SX-F/XC-F 08
SPM CHASSIS 450 SX-F 2008
SPC ENGINE 450 SX-F
2008
BORDTOOL 07
GRIP ORANGE B&F
WRENCH WS=17/21/27/32
WRENCH WS=13/17
T-WRENCH WS=6/8/10 TX=45 B&F
SPARK PLUG WRENCH

* NEW PART

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

X AS REQUIRED

NOTICE

450 SX-F 2008

NOTICE

450 SX-F 2008

*3CF8401H5EN*
3CF8401H5EN

7/2007
Art.Nr.: 3CF8401H5EN

KTM Group Partner

KTM-Sportmotorcycle AG
A-5230 Mattighofen
www.ktm.at