Scribd Logo
Upload

Welcome to Scribd!

  • 94 views

    Assignment 2 Part 1 Interpolations and Compensations

    Uploaded by

    محمد فطري فيك نظام
    The document provides instructions for two NC programming assignments involving linear and circular interpolation and cutter radius compensation. For the first question, students are asked to write an NC program to machine the contour of an island shape shown in the figure using a 0.5" end mill, starting from the lower left corner at a depth of 0.625" and employing cutter compensation. The second question instructs students to write a program for another island shape using a 0.75" end mill, climbing cut in one pass at 0.45" depth, and calculating the appropriate spindle speed and feed rate based on given tool data.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Assignment 2 Part 1 Interpolations and Compensations

    Uploaded by

    محمد فطري فيك نظام
    94 views2 pages
    The document provides instructions for two NC programming assignments involving linear and circular interpolation and cutter radius compensation. For the first question, students are asked to write an NC program to machine the contour of an island shape shown in the figure using a 0.5" end mill, starting from the lower left corner at a depth of 0.625" and employing cutter compensation. The second question instructs students to write a program for another island shape using a 0.75" end mill, climbing cut in one pass at 0.45" depth, and calculating the appropriate spindle speed and feed rate based on given tool data.

    Original Description:

    fyujbjk

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document provides instructions for two NC programming assignments involving linear and circular interpolation and cutter radius compensation. For the first question, students are asked to write an NC program to machine the contour of an island shape shown in the figure using a 0.5" end mill, starting from the lower left corner at a depth of 0.625" and employing cutter compensation. The second question instructs students to write a program for another island shape using a 0.75" end mill, climbing cut in one pass at 0.45" depth, and calculating the appropriate spindle speed and feed rate based on given tool data.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    94 views2 pages

    Assignment 2 Part 1 Interpolations and Compensations

    Uploaded by

    محمد فطري فيك نظام
    The document provides instructions for two NC programming assignments involving linear and circular interpolation and cutter radius compensation. For the first question, students are asked to write an NC program to machine the contour of an island shape shown in the figure using a 0.5" end mill, starting from the lower left corner at a depth of 0.625" and employing cutter compensation. The second question instructs students to write a program for another island shape using a 0.75" end mill, climbing cut in one pass at 0.45" depth, and calculating the appropriate spindle speed and feed rate based on given tool data.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    Assignment 2: Manual part programming

    Part 1: Linear interpolation, circular interpolation and cutter radius compensation

    Question 1
    Construct NC program for the
    drawing as depicted in Figure
    1. Use the cutter radius
    compensation in the program.
    Cutter will be a 0.5 in dia. end
    mill. Start contour from the
    lower left corner of part and mill
    around outside of part .625
    deep. Mill around outside of
    part using cutter compensation
    to offset the cutter, and then
    define the actual part geometry
    to position the tool around part.

    Figure 1: Island with fillet and inside radius


    Answer:
    O00030 ; (Question 1)
    T1 M06 ; (1/2 DIA. 4 FLT END MILL)
    G90 G54 G00 X_______ Y______ ; (Position to the center of tool)
    S1500 M03 ;
    G43 H01 Z0.1 M08 ;
    G01 Z_______ F50. ; (Fast feed to depth non-cutting move)
    G___ X_______ D____ F12. ; (Turn on cutter compensation. Moving onto part)
    Y_______ ;
    G0__ X_____ Y_____ R_____ ;
    G0__ X_______ ;
    G0__ X_____ Y_____ R_____ ;
    G0__ Y_______ ;
    G0__ X_____ Y_____ R_____ ;
    G0__ X_______ ; (Position off part at least half the cutter diameter before canceling C.C.)
    G___ X________ Y_______ ; (Cancel cutter compensation moving off of part)
    G00 Z1. M09 ;
    G53 G49 Z0. M05 ;
    M30 ;

    Question 2
    Construct NC program for the drawing as depicted in Figure 2. To program this part profile, use the .750
    diameter end mill, starting at the lower left hand corner. Use cutter radius compensation, and climb cut
    part profile with only one finish pass .450 deep. Calculate the spindle speed and feed.
    Tool 1:

    3/4 DIA. 4 flute. end mill.

    Surface Speed (FPM) = 220.

    Figure 2: Island cutting

    Chip Per Flute = .0025

    You might also like