VITA ENAMIC Implant-supported crowns

Working Instructions

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VITA Farbkommunikation

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Date of issue: 09.14

VITA shade, VITA made.

VITA ENAMIC Implant-supported crowns table of contents

A new class of materials

Indication and contraindication

Process steps

Geometric requirements

Adhesive bonding on abutments

Conditioning the VITA ENAMIC crown

Conditioning zirconia abutments

10

Conditioning titanium abutments

12

Recommended materials

14

Safety information

15

Information about VITA ENAMIC hybrid ceramic is available at www.vita-enamic.de

VITA ENAMIC A new class of materials

Polymer network (~ 14 percent by weight)

Ceramic network (~ 86 percent by weight)

Product description
VITA ENAMIC is the first hybrid dental ceramic in the world with a dual-network
structure. In this dental material, the dominant ceramic network is strengthened
by a polymer network, with both networks fully integrated with one another.
VITA ENAMIC is a dental hybrid material that combines the best characteristics
of a ceramic and a composite.
In addition to a high degree of elasticity, this innovative hybrid ceramic guarantees
particularly high load capacity after adhesive bonding. As a result, this material is
perfectly suited for crown restorations on natural teeth and on implant abutments
and also enables the reduction of wall thicknesses for minimally-invasive restorations.
The high reliability of VITA ENAMIC, as well as its precision, edge stability and corresponding milling accuracy are also excellent features. Finally, this tooth-colored
hybrid material offers material properties that are almost identical to those of natural teeth, ensuring a natural play of colors thanks to its excellent light conductivity.

VITA ENAMIC Implant-supported crowns indication und contraindication

VITA ENAMIC is indicated for crowns on implant abutments
Requirements for this indication:
Reliable adhesive bonding between the VITA ENAMIC crown and the abutment:
Sufficient geometry (diameter, height, emergence profile) of the abutment[1]*.
Full compliance with the requirements for all-ceramic restorations [2]*
Avoiding sharply defined margins and edges at the abutment.
Cervical support of the crown on the abutment shoulder just like on a natural
tooth stump
Chamfer or rectangular step with rounded inner angle and a minimum
width of 0.8 mm
Note: The processing instructions for the abutments are general
recommendations given without any obligation. Please contact the manufacturer
of your implant [3]* if you are not sure which implant to use for the respective
indication.

Overview of indications VITA ENAMIC

Anterior and posterior crowns
on implant abutments
Anterior and posterior crowns

Inlays / Onlays / Partial crowns

Veneers

Contraindication
Bridge restorations
Free-end restorations
Parafunction (for example bruxism)

* References, see page 15

VITA ENAMIC Implant-supported crowns process steps

Process steps VITA ENAMIC crown on abutment adhesively bonded

Use of a suitable titanium or zirconia implant abutment [1]*

Optional customization of the emergence profile and the outer contour

of the implant abutment

Screwing the abutment in the

implant or model analog

Scanning the abutment /

treatment site or model

CAD/CAM fabrication of the VITA ENAMIC crown

Bonding the VITA ENAMIC crown to

the abutment in situ

*References, see page 15

VITA ENAMIC Implant-supported crowns geometric requirements

Geometric requirements for the abutment

anatomically
supported

Note: When preparing the abutment, please observe the general guidelines
on the preparation of tooth stumps to support an all-ceramic crown and the
information of the respective manufacturers on the use of the abutments.

3- 6

Chamfer or step with circular support

General requirements:
The diameter or the size must be adapted to the clinical situation and to the
implant system selected.
The abutment may only be processed if the instructions of the respective
manufacturer are observed.
The geometric requirements for safe static of the crown restoration must be
fulfilled:
Avoid sharply defined margins and edges.
Vertical convergence angle of the abutment: 3- 6.

Geometric requirements for the VITA ENAMIC crown

To ensure clinical success of VITA ENAMIC restorations on implants, the following
minimum layer thicknesses must be adhered to:

1,0 mm

Anterior crowns
Incisal wall thickness:
at least 1.5 mm
Circumferential wall thickness: at least 0.8 mm
1,5 mm

Posterior crowns
Fissure area:
at least 1.0 mm
Area of cusps:
at least 1.5 mm
Circumferential wall thickness: 0.8 mm - 1.5 mm

1,5 mm

1,0 mm

0,8 mm

VITA ENAMIC Implant-supported crowns adhesive bonding on abutments

Please note:
To achieve perfect bonding of VITA ENAMIC crowns on implant abutments,
the exclusive use of adhesive bonding is recommended. The use of suitable
bonding agents on titanium or zirconia abutments is required to achieve
excellent bonding of materials. Special bonding composites or bonding agents
are suitable, which contain phosphate monomers and adhesive silanes which
form a hydrolysis-resistant chemical bond with titanium or zirconia surfaces.
Self-adhesive bonding with composites or conventional cementing using zinc
phosphate, carboxylate or glass ionomer cements is not recommended.
Precise and careful preparation of the bonding surfaces is the precondition
to achieve durable and reliable adhesion of the VITA ENAMIC crown on the
abutment.

Please observe the instructions for use of the manufacturers of the

corresponding products!

Conditioning the surfaces

1. Conditioning the VITA ENAMIC crown

Use alcohol to degrease the crown prior to adhesive bonding.
It may be required to cover any polished outer surface in order to avoid accidental
etching.

VITA ENAMIC Implant-supported crowns adhesive bonding on abutments

Apply VITA CERAMICS ETCH (hydrofluoric acid gel, 5%) to the surfaces to be
bonded.
Etching time: 60 sec.

Completely remove any remaining acid by using water spray or clean in the ultrasonic bath.
Then dry for 20 sec. Do not clean with a brush to avoid the risk of contamination!
After drying, the etched surfaces have a white opaque appearance.

Apply silane (e.g. VITASIL, VITA) or a phosphate monomer-containing bonding agent

(e.g. CLEARFIL CERAMIC PRIMER, Kuraray) to the etched surface.
Allow silane or bonding agent to react and let it dry completely.

VITA ENAMIC Implant-supported crowns adhesive bonding on abutments

2. Conditioning zirconia abutments
Use wax or silicone to protect or seal the emergence profile and the screw channel
of the zirconia abutment. Protect connection geometry with model analog or
polishing cap [3]*.

Use high-grade aluminium oxide (Al2O3) and carefully sandblast the bonding
surface of the zirconia abutment
Particle size: 110 m
Pressure: 1 bar

Then clean in the ultrasonic bath or with alcohol or steam and dry with oil-free air.
The surface to be bonded must not be touched after cleaning to avoid any
contamination which may have a negative effect on the adhesive bond.

Application of a phosphate monomer-containing bonding agent, such as CLEARFIL

CERAMIC PRIMER (Kuraray) using a disposable brush or microbrush.

Then dry with oil-free air.

Note: Please observe the instructions for use of the manufacturers of the
corresponding products!

*References, see page 15

10

VITA ENAMIC Implant-supported crowns adhesive bonding on abutments

Overview of process steps for bonding the VITA ENAMIC crown on a zirconia abutment

Process steps

Zirconia abutment

VITA ENAMIC crown

1.

Sandblast with high-grade

aluminium oxide (Al2O3)

110 m, max. 1.0 bar

2.

Cleaning the surface

Ultrasonic, ethanol

Ethanol

3.

Etching (extraoral)

VITA CERAMICS Etch, 5 %,

HF, 60 seconds

4.

Cleaning the surface

with water spray or in the ultrasonic

bath.

5.

Bonding agent / silanization

Apply CLEARFIL CERAMIC

PRIMER and dry

Apply CLEARFIL CERAMIC PRIMER

or VITASIL and allow to dry

6.

Adhesive bonding

e.g. PANAVIA F2.0

11

VITA ENAMIC Implant-supported crowns adhesive bonding on abutments

3. Conditioning titanium abutments
Use wax or silicone to protect the emergence profile and the screw channel of the
titanium abutment. Protect connection geometry with model analog or polishing
cap [3]*.

Use high-grade aluminium oxide (Al2O3) and carefully sandblast only the bonding
surface of the titanium base
Particle size: 50 m
Pressure: 2 bar

until a matt surface is obtained.

Then remove wax or silicone.

Clean titanium base with alcohol or use a steam jet and dry with oil-free air.

*References, see page 15

12

VITA ENAMIC Implant-supported crowns adhesive bonding on abutments

The surface to be bonded must not be touched after cleaning to avoid any
contamination which may have a negative effect on the adhesive bond.
Application of a suitable metal bonding agent, such as ALLOY PRIMER (Kuraray)
using a disposable brush or microbrush.
Allow Alloy-Primer to react for 5 sec.
Then dry with oil-free air.
Note: Please observe the instructions for use of the manufacturers of the
corresponding products!

Overview of process steps for bonding the VITA ENAMIC crown on a titanium abutment

Process steps

Titanium abutment

VITA ENAMIC crown

1.

Sandblast with high-grade

aluminium oxide (Al2O3)

50 m, max 2.0 bar

2.

Cleaning the surface

Ultrasonic, ethanol

Ethanol

3.

Etching (extraoral)

VITA CERAMICS ETCH, 5 %,

HF, 60 seconds

4.

Cleaning the surface

with water spray or in the ultrasonic

bath.

5.

Conditioning/silanizing

Apply ALLOY PRIMER, allow to

react for 5 seconds
and dry with air

Apply CLEARFIL CERAMIC PRIMER or

VITASIL and allow to dry

6.

Adhesive bonding

e.g. PANAVIA F2.0

13

VITA ENAMIC Implant-supported crowns recommended materials

Recommended materials

VITA Prod. No.

Ceramic etching gel for VITA ENAMIC

VITA CERAMICS ETCH, 5% hydrofluoric acid gel (VITA)
Available as syringe, 3 ml
Available as dropper bottle, 6 ml

FCE3
FCE6

Bonding agent/Primer for VITA ENAMIC

FVS3

VITASIL silane bonding agent, syringe of 3 ml (VITA)

Clearfil Ceramic Primer (Kuraray)
Scotchbond Universal (3M Espe)

Bonding agent/Primer for zirconia

Clearfil Ceramic Primer (Kuraray)

Scotchbond Universal (3M Espe)
Bonding agent/Primer for titanium
Alloy Primer (Kuraray)
Scotchbond Universal (3M Espe)

Adhesive composites for VITA ENAMIC on titanium/

zirconia abutments
PANAVIA F 2.0 (Kuraray)
VITA DUO CEMENT (VITA)
RelyX Ultimate (3M Espe)

14

FCDCK

VITA ENAMIC Implant-supported crowns safety information

The following VITA products require hazard identification:

VITASIL
(Silane bonding agent)

Highly flammable
Highly flammable liquid and vapor. Store container well sealed at
an adequately ventilated place. Keep away from ignition sources. - No smoking. Do not empty into drains. This material and its
container must be disposed of as hazardous waste.

VITA CERAMICS ETCH

(hydrofluoric acid ceramic
etching gel)

Caustic / Toxic
For indirect use only!
Contains hydrofluoric acid.
Toxic if swallowed. Fatal in contact with skin.
Causes severe skin burns and damage to eyes.
Harmful by inhalation.
Wear safety goggles/protective gloves/protective clothing.
Keep locked up. If swallowed, call Toxicological Information Center immediately and provide safety data sheet. In case of contact
with clothing / skin, remove contaminated clothing immediately
and rinse with copious amount of water. Specific measures, see
safety data sheet. In case of contact with eyes, rinse with water
for a few minutes and consult a doctor/Toxicological Information
Center.
This material and its container must be disposed of as hazardous
waste.

Protective clothing

While work is in progress, wear suitable safety goggles/face

protection, gloves and safety clothing.
In case of formation of dust, use an extraction system or
wear a face mask.

The respective safety data sheets can be downloaded at www.vita-zahnfabrik.com

or requested by fax at (+49) 7761-562-233.
References:
[1] Prefabricated or individual abutments for cemented or adhesively bonded dental restorations.
Please contact the manufacturer of your implant to obtain system-related recommendations.
[2] "Clinical aspects of all-ceramics", VITA Zahnfabrik, Order No. 1696
[3] Please contact the manufacturer of your implant to obtain system-related recommendations.

15

With the unique VITA SYSTEM 3D-MASTER, all natural

tooth shades can be systematically determined and perfectly reproduced.

Please note: Our products must be used in accordance with the instructions for use.
We accept no liability for any damage resulting from incorrect handling or usage. The
user is furthermore obliged to check the product before use with regard to its suitability for the intended area of application. We cannot accept any liability if the product
is used in conjunction with materials and equipment from other manufacturers that
are not compatible or not authorized for use with our product. Furthermore, our
liability for the accuracy of this information is independent of the legal basis and, in
as far as legally permissible, shall always be limited to the value as invoiced of the
goods supplied, excluding value-added tax. In particular, as far as legally permissible,
we do not assume any liability for loss of earnings, indirect damages, ensuing
damages or for third-party claims against the purchaser. Claims for damages based
on fault liability (culpa in contrahendo, breach of contract, unlawful acts, etc.) can
only be made in the case of intent or gross negligence. The VITA Modulbox is not
necessarily a component of the product.
Date of issue of this information: 09.14
After the publication of these information for use any previous versions become
obsolete. The current version can be found at www.vita-zahnfabrik.com
VITA Zahnfabrik has been certified in accordance to the Medical Device Directive
:
and the following products bear the CE mark
VITA ENAMIC, VITASIL
PANAVIA and CLEARFIL CERAMIC PRIMER are registered trademarks of Kuraray Europe
GmbH, Hattersheim, Germany.
3M, ESPE, RelyX Ultimate, Scotchbond Universal are registered trademarks of 3M
Company or 3M Deutschland GmbH.

10077E 0914 (.5) S Version (01)

We would like to thank BEGO Implant Systems, Bremen, Germany for providing the title
image and the graphic at the top of page 7 and for the implant components required for
visualization.

VITA Zahnfabrik H. Rauter GmbH & Co.KG

Spitalgasse 3 D-79713 Bad Sckingen Germany
Tel. +49(0)7761/562-0 Fax +49(0)7761/562-299
Hotline: Tel. +49(0)7761/562-222 Fax +49(0)7761/562-446
www.vita-zahnfabrik.com [email protected]
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