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    +/-18 V, Dual Output Power Supply: Design Note - DN06008/D

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    cornel_24
    This document describes a dual output power supply design with +/- 18V outputs. It uses a quasi-resonant flyback topology in a low cost circuit to provide 45W of power with high efficiency. The design aims to have good voltage regulation and tracking between the dual outputs.

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    © All Rights Reserved
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    +/-18 V, Dual Output Power Supply: Design Note - DN06008/D

    Uploaded by

    cornel_24
    27 views3 pages
    This document describes a dual output power supply design with +/- 18V outputs. It uses a quasi-resonant flyback topology in a low cost circuit to provide 45W of power with high efficiency. The design aims to have good voltage regulation and tracking between the dual outputs.

    Original Description:

    Sursa tensiune

    Original Title

    DN06008-D

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    This document describes a dual output power supply design with +/- 18V outputs. It uses a quasi-resonant flyback topology in a low cost circuit to provide 45W of power with high efficiency. The design aims to have good voltage regulation and tracking between the dual outputs.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    27 views3 pages

    +/-18 V, Dual Output Power Supply: Design Note - DN06008/D

    Uploaded by

    cornel_24
    This document describes a dual output power supply design with +/- 18V outputs. It uses a quasi-resonant flyback topology in a low cost circuit to provide 45W of power with high efficiency. The design aims to have good voltage regulation and tracking between the dual outputs.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    DN06008/D

    Design Note DN06008/D

    +/- 18 V, Dual Output Power Supply


    Device
    NCP1308

    Application

    Input Voltage

    Audio Amp Power


    Supply +/-18V

    90 to 270 Vac

    Output Power

    Topology

    I/O Isolation

    45 W, 90 W peak

    Quasi
    Resonant
    Flyback

    Yes

    Other Specifications
    Output Voltage
    Ripple
    Nominal Current
    Max Current
    Min Current

    Others

    Output 1

    Output 2

    Output 3

    Output 4

    +18 V
    <100 mV
    1.25 A
    2.5 A
    zero

    - 18 V
    <100 mV
    1.25 A
    2.5 A
    zero

    N/A
    N/A
    N/A
    N/A
    N/A

    N/A
    N/A
    N/A
    N/A
    N/A

    PFC (Yes/No)

    No

    Minimum Efficiency

    75%

    Input Connector / Fuse

    2 A fuse

    Operating Temp. Range


    Cooling Method/Supply
    Orientation

    0 to +50C
    Convection

    Tracking dual outputs

    Circuit Description

    Key Features

    A low cost 45 watt nominal, 90 watt peak, dual +/- 18 volt


    output power supply is presented here for powering
    audio amplifiers or similar applications. Because the sum
    of the outputs are sensed, good voltage regulation and
    tracking is provided despite the extremely simple zener
    and optocoupler voltage feedback circuit. The off-line
    power converter is implemented utilizing ONs NCP1218
    quasi-resonant (QR) flyback controller. This topology
    provides very high conversion efficiency and low noise
    generation because of the QR, zero voltage switching
    properties and the fact that the flyback switching
    operation is achieved in the discontinuous inductor
    current, critical conduction mode. The input circuit
    features common and differential mode conducted EMI
    filtering using off-the-shelf components. An auxiliary Vcc
    winding on the flyback transformer also provides for very
    low input standby power (less than 1 W) under no load
    conditions.

     Dual, tracking +/- 18 volt outputs.


     Very low cost, simple off-line power supply circuit.
     Quasi-resonant, critical conduction mode flyback
    topology for maximum efficiency.
     Input conducted EMI filter.
     Low output ripple (< 100 mV)
     NTC thermistor inrush limiting
     Very low EMI noise generation
     Inherent over-current and over-voltage protection

    August 2006, Rev. 0

    www.onsemi.com

    DN06008/D

    Schematic
    F1

    AC Input

    2A
    250Vac

    C1
    0.22uF
    "X2"

    0.22uF
    "X2"
    L1

    TH1

    C5 220uF
    400V

    T1
    1

    13

    D2
    MBR1100

    R1

    Gnd

    BD1

    C2

    C6
    270pF
    2kV
    R2
    120,
    5W
    Q1

    10 ohm
    1.5A

    Chassis
    Gnd

    C3 C4

    1Meg
    0.5W
    R6
    15K

    2.2nF
    "Y2"
    x2

    R5 R4
    4.7 10K

    R3
    0.27
    1W

    C11

    C12

    NCP1308
    5

    R8
    27K

    1
    2
    C8
    1nF

    D1
    1N4148

    3
    C9
    47uF
    16V

    R9
    1K

    C15

    R7
    100

    L2

    R10
    C16 2.7K

    C17
    100uF
    25V

    11

    D3
    2,200uF
    MBR1100 25V x 2

    4
    3

    U2

    68
    1

    L3
    4.7uH
    D4
    1N5258B
    (36V)

    R11

    C10
    100pF

    C7
    10nF

    +18V

    4.7uH
    C13
    100uF
    25V

    4
    7

    U1

    NOTES:

    2,200uF
    25V x 2

    R12
    220

    C14
    0.1uF
    50V

    Com

    C18
    0.1
    -18V
    C19
    0.1uF
    50V
    Optional
    Chassis
    Gnd

    1. Crossed lines on schematic are NOT connected.


    2. Q1 is Infineon SP8N80C3 (8 amp, 800 volt)
    3. U2 is Vishay H11A817A or equivalent optocoupler.
    4. TH1 is NTC thermistor for inrush limiting.
    5. L1 is Coilcraft BU15-7521R0BL EMI inductor.
    6. L2 & L3 are Coilcraft PCV-0-472-05L (4.5uH, 5A)
    7. Q1 will need a small heatsink.
    8. BD1 can be 4 - 1N4005 rectifiers (ON Semi).
    9. D1, D2, D3, D4, U1 are ON Semiconductor components
    10. Output caps are radial lead, low impedance types (UCC LXV series or similar).
    11. See drawing for T1 details. Suggested proto vendor is Mesa Power Systems, Escondido, CA (800-515-8514)

    90 Watt Peak, Dual Output Quasi-Resonant Power Supply


    ON Semiconductor Design Center

    August 2006, Rev. 0

    www.onsemi.com

    DN06008/D
    1

    MAGNETICS DESIGN DATA SHEET


    Project : Dual output +/-18V, 45 watt (90 W peak) audio amplifier power supply
    Part Description: Quasi-resonant flyback transformer, 100W pk , 2 output
    Schematic ID: T1
    Core Type: ETD29 (Ferroxcube 3C90 material or equivalent)
    Core Gap: Gap for 400 uH +/- 5%
    Inductance: 380 to 420 uH nominal across primary (pins 13 to 1)
    Bobbin Type: ETD 13 pin horizontal pc mount (Ferroxcube PC1-29H)
    Windings (in order):
    Winding # / type

    Turns / Material / Gauge / Insulation Data

    Aux winding (11 - 3)

    7 turns of # 24HN spiral wound evenly over primary.


    Self-leads to pins. Insulate for 1 kV to next winding.

    Primary (13 - 1)

    63 turns of #30HN over one layer; cuff ends with tape;


    Self-leads to pins; insulate for 3 kV to next layer.

    +/- 18V secondary (9 - 4, 7 - 6)

    10 turns bifilar (2 strands) of #26HN with 1 strand


    a different color, flat wound over 1 layer with 0.20" end
    margins. Self-leads to pins with similar colors to same
    pin (see drawing below).

    Hipot: 2.7 kV primary/aux to all secondaries. Vacuum varnish.

    Schematic

    Lead Breakout / Pinout


    Bottom (pin side) view

    Pri
    13

    Aux

    11
    3

    1 2 3

    4 5 6

    +18V
    4
    7
    6

    Bifilar
    Wound

    -18V

    13 12 11 10 9 8 7

    2006 ON Semiconductor.
    Disclaimer: ON Semiconductor is providing this design note AS IS and does not assume any liability arising from its use; nor
    does ON Semiconductor convey any license to its or any third partys intellectual property rights. This document is provided only to
    assist customers in evaluation of the referenced circuit implementation and the recipient assumes all liability and risk associated
    with its use, including, but not limited to, compliance with all regulatory standards. ON Semiconductor may change any of its
    products at any time, without notice.

    Design note created by: Frank Cathell, e-mail: [email protected]


    August 2006, Rev. 0

    www.onsemi.com

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