Lovely Professional University, Punjab

Course Code MEC442 Course Category Course Title NON TRADITIONAL MACHINING PROCESSES Courses with conceptual focus Course Planner 16727::Sunil Sharma Lectures 2.0 Tutorials Practicals Credits 0.0 0.0 2.0

TextBooks Sr No T-1 Title Modern Machining Processes Reference Books Sr No R-1 R-2 R-3 Title Advanced Machining processes Non Conventional Machining Manufacturing engineering and technology Author V.K.Jain P. K. Mishra Serope Kalpakjian and Steven R. Schmid Edition 2nd 1st 4th Year 2007 2006 Publisher Name Allied Publishers Narosa Publishing House Pvt. Ltd Pearson Author PC Pandey, H.S.Shan Edition 1st Year 2000 Publisher Name Mc graw Hill

Relevant Websites Sr No RW-1 RW-2 RW-3 RW-4 (Web address) (only if relevant to the course) http://www.nptel.iitm.ac.in/courses/112104028/ http://www.bullentech.com/ultrasonic-machining www.qualitetch.co.uk/upload/documents/white_paper.pdf www.mecpl.com/images/thermalspray.pdf Salient Features IIT Video lectures Ultrasonic machining Photo chemical machining Thermal spraying process

LTP week distribution: (LTP Weeks) Weeks before MTE Weeks After MTE Spill Over 7 7 2

Detailed Plan For Lectures

Week Number Lecture Number Broad Topic(Sub Topic) Chapters/Sections of Text/reference books Other Readings, Lecture Description Relevant Websites, Audio Visual Aids, software and Virtual Labs Learning Outcomes Pedagogical Tool Demonstration/ Case Study / Images / animation / ppt etc. Planned

Week 1

Lecture 1

Introduction(Classification and Hybrid processes) Introduction(Classification of material removal processes) Introduction(Characteristics of conventional material removal processes) Introduction(Why do we need advanced machining processes)

T-1:Ch1

RW-1

Explain the different To learn about different Discussion Types of processes used material removal for material removal. process Explain the different To learn about different Discussion Types of processes used material removal for material removal. process Characteristics of different conventional material removal processes Investigate the Need of advanced processes for machining of material To know about the characteristics of material removal processes Discussion

T-1:Ch1

RW-1

T-1:Ch1

RW-1

T-1:Ch1

RW-1

To learn about the need Discussion

Lecture 2

Mechanical processes(Process description)

T-1:Ch2

RW-1

Explain Process To learn about different Discussion parameter for machining process parameter and discuss the applications Discuss the Applications To learn about uses in of mechanical processes industry Explain Modelling parameter. To learn about parameters Discussion Discussion, Video Discussion, Video

Mechanical processes(Application) Week 2 Lecture 3 Mechanical processes(Modelling) Mechanical processes(Product quality related issues-) Lecture 4 Mechanical processes(Ultrasonic machining) Mechanical processes(Ultrasonic machining) Mechanical processes(Water jet machining) Mechanical processes(Abrasive jet machining)

T-1:Ch2 T-1:Ch2 T-1:Ch2

RW-1 RW-1 RW-1

Investigate the problems To learn factors related to product affecting quality Quality issues Explain the Working of ultrasonic machining Explain the Working of ultrasonic machining Explain the Working procedure of water jet machining Spillover To learn the working principle of ultrasonic machining To learn the working principle of ultrasonic machining

T-1:Ch2

RW-1 RW-2 RW-1 RW-2 RW-1

Display of picture of Ultrasonic machining Display of picture of Ultrasonic machining

Week 3

Lecture 5

T-1:Ch2

Lecture 6

T-1:Ch2

To learn the principle of Figure of AJM abrasive jet machining To learn the principle of Figure of AJM, AWJM abrasive jet machining and abrasive jet machining To learn the principle of Figure of AJM, AWJM abrasive jet machining and abrasive jet machining

Week 4

Lecture 7

T-1:Ch2

RW-1

Mechanical processes(Abrasive water jet machining)

T-1:Ch2

RW-1

Explain the Working procedure of Abrasive jet machining and Abrasive water jet machining Test,Presentation and Write Up1

Lecture 8 Week 5 Lecture 10 Chemical processes(Modelling) T-1:Ch3 RW-1

Explain the Modelling parameters of chemical processes

To learn about modelling parameter

Discussion

Week 5

Lecture 9

Chemical processes(Process description) Chemical processes(Application)

T-1:Ch3

RW-1

Explain the Modelling parameters of chemical processes Discuss the application of chemical processes Use in industry

To learn about modelling parameter

Discussion

Week 6

Lecture 11

T-1:Ch3

RW-1

To learn about usage in Discussion industry Discussion

Lecture 12

Chemical processes(Product quality related issues-) Chemical processes(Chemical machining) Chemical processes(Photochemical machining)

T-1:Ch3

RW-1

Investigate the problems To learn about quality related to product issues related to Quality issues chemical processes Explain the working of Chemical machining Explain the Working of photochemical machining TO learn about principle of chemical machining To learn about photochemical machining

Week 7

Lecture 13

T-1:Ch3

RW-1

Figure and video of chemical machining Figure and video of photo chemical machining

Lecture 14

T-1:Ch3

RW-1 RW-3

MID-TERM
Week 8 Lecture 15 Electrochemical processes(Process description) Electrochemical processes (Modelling) Lecture 16 Electrochemical processes (Application) T-1:Ch 4 T-1:Ch 4 RW-1 RW-1 Description of process parameters Description of the modelling parameters To learn about process parameters To learn about modelling parameters Discussion Discussion

T-1:Ch4

RW-1

Discuss the application To learn about practical Discussion of electrochemical use process Uses in industry Investigatethe problems related to product Quality issues Explain the Working of electrochemical machining Test,Presentation and Write Up2 To learn about quality issues related to Electrochemical processes Discussion

Electrochemical processes(Product quality related issues-)

T-1:Ch4

RW-1

Week 9

Lecture 17

Electrochemical processes (Electrochemical machining)

T-1:Ch3

RW-1

To learn the principle of Discussion electrochemical machining

Lecture 18 Week 10 Lecture 19 Thermal processes(Process description) Thermal processes(Modelling) T-1:Ch4 RW-1

Description of Process parameter of thermal process Explain the Modelling parameters of thermal process Explain the Working of elecrodischarge machining Explain the Working of elecrodischarge machining

To learn the process parameters of thermal process To learn the modelling parameters of thermal process

Discussion

T-1:Ch4

RW-1

Discussion

Lecture 20

Thermal processes(Application)

T-1:Ch4

RW-1

To learn the principle of Discussion electrodischrge machining To learn the principle of Discussion electrodischrge machining

Thermal processes(Product quality related issues-)

T-1:Ch4

RW-1

Week 10

Lecture 20

Thermal processes (Electrodischarge machining) Thermal processes(Laser beam machining) Thermal processes(Electron beam machining) Advanced topics(Introduction to chemical vapor deposition process)

T-1:Ch4

RW-1

Explain the Working of elecrodischarge machining

To learn the principle of Discussion electrodischrge machining

Week 11

Lecture 21 Lecture 22

T-1:Ch4 T-1:Ch4

RW-1 RW-1

Explain Working of laser To learn the principle of Discussion beam machining laser beam machining Explain the Working of To learn the principle of Discussion electron beam machining electron beam machining Explain the Working of chemical vapor deposition Test,Presentation and Write Up3 To learn the principle of Figure of CVD chemical deposition

Week 12

Lecture 23

R-3:Ch4/4.5

RW-1

Lecture 24 Week 13 Lecture 25 Advanced topics(Physical vapor deposition process) Advanced topics(Thermal spraying process) Lecture 26 Advanced topics(Electro jet drilling) Advanced topics(Electro chemical grinding) Week 14 Lecture 27 Advanced topics(Electro chemical discharge machining) R-3:Ch 4/4.5 R-3:Ch 4/4.5 T-1:Ch3 T-1:Ch3 T-1:Ch3 R-3:Ch 10/10.12 RW-1 RW-1 RW-1 RW-1 RW-1

Explain the Working of physical deposition Explain the working of Thermal spraying Explain the Working of electrojetdrilling Explain the Working of electrojetdrilling Explain the Working of electrochemical discharge machining and introduction to rapid prototyping processes Spillover

To learn the principle of Figure of PVD physical deposition To learn the principle of Figure of Thermal thermal spraying spraying To learn the principle of Figure of Electro Jet electro jet drill Drilling To learn the principle of Figure of Electro Jet electro jet drill Drilling To learn the principle of electro chemical discharge machining and rapid prototyping processes Figure of electro chemical discharge machining and rapid prototyping methods

Lecture 28

Advanced topics(Rapid prototyping)

R-3:Ch4/4.5

RW-1

To learn the principle of Discussion rapid prototyping

SPILL OVER
Week 15 Lecture 29 Lecture 30 Spill Over Spill Over

Scheme for CA:

Component Test,Presentation and Write Up Frequency 2 Total :Out Of 3 Each Marks Total Marks 30 30 60 60

Details of Academic Task(s)

AT No.

Objective

Topic of the Academic Task

Nature of Academic Task (group/individuals/field work

Evaluation Mode

Allottment / submission Week 3/4

Test1

To assess the knowledge of students regarding covered topics

Classification of material removal processes, Characteristics of Individual conventional material removal processes, Why do we need advanced machining processes, Process description, Application, Modelling, Product quality related issues-, Ultrasonic machining, Water jet machining, Abrasive jet machining, Abrasive water jet machining Electrochemical processes, Process description, Modelling, Application, Product quality related issues, Electrochemical machining, Thermal processes Any topic covered in the syllabus Individual

Test evaluation

Test2

To assess the knowledge of students regarding covered topics To assess the knowledge of students regarding covered topics

Test evaluation

8/9

Presentation and Write Up1

Individual

Evaluation of presentation and write up

2 / 12