TM 5-2420-222-20P

TECHNICAL MANUAL

UNIT MAINTENANCE REPAIR PARTS AND

SPECIAL TOOLS LISTS

TRACTOR, WHEELED, DED, LOADER BACKHOE:

WITH HYDRAULIC IMPACT TOOL
AND WITH HYDRAULIC EARTH
AUGER ATTACHMENT

JOHN DEERE MODEL JD410 (CCE)

WITH BUCKET, IMPACTOR,

AND EARTH DRILL
NSN 2420-00-567-0135

This copy is a reprint which includes current pages from Change 1.

This manual supersedes TM 5-2420-222-20P, 28 February 1986.

Approved for public release; distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY 25 FEBRUARY 1992

 TM 5-2420-222-20P
C1

CHANGE HEADQUARTERS
DEPARTMENT OF THE ARMY
NO. 1 Washington D.C., 29 September 1993

UNIT MAINTENANCE REPAIR PARTS AND

SPECIAL TOOLS LISTS

TRACTOR, WHEELED, DED, LOADER BACKHOE:

WITH HYDRAULIC IMPACT TOOL
AND WITH HYDRAULIC EARTH
AUGER ATTACHMENT

JOHN DEERE MODEL JD410 (CCE)

WITH BUCKET, IMPACTOR,

AND EARTH DRILL

NSN 2420-00-567-0135

Current as of 18 June 1993

TM 5-2420-222-20P, dated 25 February 1992, is changed as follows.

1. Remove old pages and insert new pages.

2. New or changed material Is indicated by an asterisk or by a vertical bar in the margin of the page.

Remove Pages Insert Pages

v and vi v and vi
1-1 through Figure 4 1-1 through Figure 4
5-1 through Figure 8 5-1 through Figure 8
9-1 through Figure 13 9-1 through Figure 13
14-1 through Figure 16 14-1 through Figure 16
18-1 through Figure 20 18-1 through Figure 20
22-1 and Figure 23 22-1 and Figure 23
24-1 and Figure 25 24-1 and Figure 25
26-1 through Figure 29 26-1 through Figure 29
44-1 and Figure 45 44-1 and Figure 45
54-1 and Figure 55 54-1 and Figure 55
56-1 and Figure 57 56-1 and Figure 57
59-1 and Figure 60 59-1 and Figure 60
61-1 and Figure 62 61-1 and Figure 62
64-1 and Figure 65 64-1 and Figure 65
68-1 and Figure 69 68-1 and Figure 69
71-1 and Figure 72 71-1 and Figure 72
73-1 through Figure 75 73-1 through Figure 75
78-1 through Figure 80 78-1 through Figure 80
85-1 and Figure 86 85-1 and Figure 86
93-1 through Figure 95 93-1 through Figure 95
96-1 and Figure 97 96-1 and Figure 97

Approved for public release; distribution is unlimited.

1
 Remove Pages (Con’t) Insert Pages (Con’t)

103-1 through Figure 105 103-1 through 104-1

105-1 and Figure 106 Figure 106
106-1 and Figure 107 106-1
107-1 and Figure 108 Figure 108
109-1 and 109-2 109-1 and 109-2
110-1 and 110-2 110-1 and 110-2
112-1 through Figure 114 112-1 through Figure 114
116-1 through Figure 119 116-1 through Figure 119
121-1 through 122-2 121-1 through 122-2
123-1 and Figure 124 123-1 and Figure 124
126-1 and Figure 127 126-1 and Figure 127
130-1 and Figure 131 130-1 and Figure 131
135-1 through Figure 137 135-1 through Figure 137
138-1 through Figure 140 138-1 through Figure 140
145-1 and Figure 146 145-1 and Figure 146
147-1 through Figure 149 147-1 through Figure 149
153-1 and Figure 154 153-1 and Figure 154
156-1 156-1
Bulk-1 and Figure 157 Bulk-i and Figure 157
159-1 and Figure 160 159-1 and Figure 160
164-1 164-1
I-I through 1-82 I-1 through 1-82

3. File this change sheet in front of the publication for reference purposes.

2
TECHNICAL MANUAL TM 5-2420-222-20P
HEADQUARTERS
DEPARTMENT OF THE ARMY
Washington D.C., 25 February 1992

UNIT MAINTENANCE REPAIR PARTS AND

SPECIAL TOOLS LISTS

TRACTOR, WHEELED, DED, LOADER BACKHOE:

WITH HYDRAULIC IMPACT TOOL
AND WITH HYDRAULIC EARTH
AUGER ATTACHMENT

JOHN DEERE MODEL JD410 (CCE)

WITH BUCKET, IMPACTOR,

AND EARTH DRILL

NSN 2420-00-567-0135
Current as of 18 June 1991

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this manual. If you find any mistakes or if you know of a way to improve the
procedures, please let us know. Mail your letter, DA Form 2028 (Recommended Changes to
Publications and Blank Forms), or DA Form 2028-2, located in the back of this manual, direct to:
Commander, U.S. Army Tank-Automotive Command, ATTN: AMSTA-MB, Warren, MI 48397-5000.
A reply will be furnished to you.

Approved for public release; distribution is unlimited.

TABLE OF CONTENTS
Illus
Page Fig

SECTION I. INTRODUCTION 1
SECTION II. REPAIR PARTS LIST 1-1

GROUP 01 ENGINE

0105 - VALVES, CAMSHAFTS, AND TIMING SYSTEM................................... 1-1

ROCKER ARM COVER.......................................................................... 1-1 1
0106 - ENGINE LUBRICATION SYSTEM ......................................................... 2-1
ENGINE OIL COOLER ........................................................................... 2-1 2
OIL FILLER INLET ................................................................................. 3-1 3
ENGINE OIL FILTER, DIPSTICK, AND VENTILATOR TUBE ............... 4-1 4
OIL PAN AND GASKET ......................................................................... 5-1 5
0108 - MANIFOLDS ........................................................................................... 6-1
EXHAUST MANIFOLD ........................................................................... 6-1 6

GROUP 02 CLUTCH

0202 - CLUTCH RELEASE MECHANISM........................................................ . 7-1

CLUTCH PEDAL SHAFT ....................................................................... 7-1 7

* This manual supersedes TM 5-2420-222-20P, 28 February 1986.

 TM 5-2420-222-20P

TABLE OF CONTENTS (Con’t)

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GROUP 03 FUEL SYSTEM

0301 - CARBURETOR. FUEL INJECTOR .................................................................. 8-1

FUEL INJECTION NOZZLE ASSEMBLY.......................................................... 8-1 8
0302 - FUEL PUMPS . ................................................................................................. 9-1
FUEL INJECTION SYSTEM.............................................................................. 9-1 9
FUEL PUMP ASSEMBLY.................................................................................. 10-1 10
0304 AIR CLEANER .................................................................................................... 11-1
AIR INTAKE....................................................................................................... 11-1 11
AIR CLEANER................................................................................................... 12-1 12
0306 - TANKS. LINES FITTINGS. HEADERS............................................................ 13-1
FUEL TANK . ..................................................................................................... 13-1 13
0309 - FUEL FILTERS .................................................................................................. 14-1
DUAL STAGE FUEL FILTER ASSEMBLY........................................................ 14-1 14
0311 - ENGINE STARTING AIDS . ............................................................................. 15-1
COLD WEATHER STARTING AID ................................................................... 15-1 15
0312 - ACCELERATOR THROTTLE, OR CHOKE CONTROLS ................................. 16-1
SPEED CONTROL LEVER AND CABLE.......................................................... 16-1 16
ACCELERATOR PEDAL AND SPEED CONTROL ROD ................................. 17-1 17

GROUP 04 EXHAUST SYSTEM

0401 - MUFFLER AND PIPES...................................................................................... 18-1

MUFFLER......................................................................................................... . 18-1 18

GROUP 05 COOLING SYSTEM

0501 - RADIATOR, EVAPORATIVE COOLER, OR HEAT EXCHANGER................... 19-1

ENGINE COOLANT HEATER AND HOSES..................................................... 19-1 19
RADIATOR AND RELATED PARTS................................................................. 20-1 20
0502 - COWLING, DEFLECTORS. AIR DUCTS. SHROUDS, ETC .......................... 21-1
FAN SHROUD ., ................................................................................................ 21-1 21
0503 - WATER MANIFOLD. HEADERS. THERMOSTATS. AND
HOUSING GASKET ..................................................................................... 22-1
THERMOSTAT HOUSING ASSEMBLY............................................................ 22-1 22
RADIATOR HOSES AND CLAMPS .................................................................. 23-1 23
0504 - WATER PUMP .................................................................................................. 24-1
WATER PUMP ASSEMBLY.............................................................................. 24-1 24
0505 - FAN ASSEMBLY ............................................................................................... 25-1
FAN, BELT, AND RELATED PARTS ............................................................... 25-1 25

GROUP 06 ELECTRICAL SYSTEM

0601 - GENERATOR. ALTERNATOR......................................................................... 26-1

GENERATOR ATTACHING PARTS ................................................................. 26-1 26
GENERATOR ASSEMBLY. EXPLODED VIEW............................................... 27-1 27
GENERATOR AND RELATED PARTS............................................................. 28-1 28
0602 - GENERATOR REGULATOR............................................................................. 29-1
VOLTAGE REGULATOR .................................................................................. 29-1 29
0603 - STARTING MOTOR .......................................................................................... 30-1
STARTING MOTOR, DRIVE, AND SWITCH ASSEMBLY............................... 30-1 30

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0606 - ENGINE SAFETY CONTROLS ......................................................................... 31-1

PRESSURE AND STARTER SAFETY SWITCH .............................................. 31-1 31
0607 - INSTRUMENT OR ENGINE CONTROL PANEL .............................................. 32-1
PARKING BRAKE WARNING SWITCH AND WIRING . ................................. 32-1 32
ENGINE ELECTRIC HOURMETER.................................................................. 33-1 33
GAGES, INDICATOR LIGHTS. AND WIRING HARNESS .............................. 34-1 34
IGNITION SWITCH ........................................................................................... 35-1 35
INSTRUMENT PANEL COVER AND DASH..................................................... 36-1 36
LIGHT SWITCH AND TURN SIGNAL SWITCH ............................................... 37-1 37
FLUID STARTING AID WIRING ....................................................................... 38-1 38
0608 - MISCELLANEOUS ITEMS ................................................................................ 39-1
CIGAR LIGHTER............................................................................................... 39-1 39
0609 - LIGHTS .............................................................................................................. 40-1
TURNING LIGHT AND WARNING LIGHT ........................................................ 40-1 40
COMBINATION REAR LIGHT ASSEMBLY ...................................................... 41-1 41
COMBINATION REAR LIGHT AND RELATED PARTS ................................... 42-1 42
FRONT LIGHT................................................................................................... 43-1 43
WARNING LIGHT FLASHER ............................................................................ 44-1 44
0610 - SENDING UNITS AND WARNING SWITCHES ................................................ 45-1
FUEL GAGE SENDING UNIT ........................................................................... 45-1 45
0611 - HORN, SIREN ................................................................................................... 46-1
ELECTRIC HORN ............................................................................................. 46-1 46
REVERSE WARNING ALARM 4....................................................................... 47-1 47
0612 - BATTERIES, STORAGE ................................................................................... 48-1
BATTERIES AND CABLES ............................................................................. . 48-1 48
BATTERY TRAY AND CLAMP.......................................................................... 49-1 49
0613 - HULL OR CHASSIS WIRING HARNESS.......................................................... 50-1
REVERSE WARNING ALARM AND HORN HARNESS ................................... 50-1 50
FRONT AND REAR LIGHT WARNING SYSTEM............................................. 51-1 51
ELECTRICAL WIRING SYSTEM ...................................................................... 52-1 52

GROUP 07 TRANSMISSION

0700 - TRANSMISSION ASSEMBLY ............................................................................ 53-1

TRANSMISSION AND CASE............................................................................. 53-1 53
0704 - TRANSMISSION TOP COVER ASSEMBLY...................................................... 54-1
TRANSMISSION TOP COVER, USE ON SERIAL NUMBERS
235786 THRU 235999................................................................................... 54-1 54
TRANSMISSION TOP COVER, USE ON SERIAL NUMBERS
319995 THRU 342573................................................................................... 55-1 55
0705 - TRANSMISSION SHIFTING COMPONENTS.................................................... 56-1
REVERSER CONTROL LEVER LINKAGE........................................................ 56-1 56
REVERSER CONTROL LEVER . ...................................................................... 57-1 57
0710 - TRANSMISSION ASSEMBLY AND ASSOCIATED PARTS .............................. 58-1
REVERSER CLUTCH HOUSING ...................................................................... 58-1 58
0721 - COOLERS. PUMPS, MOTORS......................................................................... 59-1
TRANSMISSION OIL FILTER ............................................................................ 59-1 59
TRANSMISSION OIL COOLER ......................................................................... 60-1 60
TRANSMISSION FILTER SCREEN................................................................... 61-1 61

GROUP 10 FRONT AXLE

1000 - FRONT AXLE ASSEMBLY................................................................................. 62-1

FRONT AXLE ASSEMBLY ............................................................................... 62-1 62
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GROUP 11 REAR AXLE

1103 - PLANETARY OR FINAL DRIVE......................................................................... 63-1

REAR AXLE HOUSING...................................................................................... 63-1 63

GROUP 12 BRAKES

1201 - HANDBRAKES ................................................................................................... 64-1

PARKING BRAKE LEVER AND LINKAGE ........................................................ 64-1 64
1204 - HVDRAULIC BRAKE SYSTEM .......................................................................... 65-1
BRAKE VALVE AND OIL LINES ........................................................................ 65-1 65
BRAKE VALVE HOUSING RELATED PARTS .................................................. 66-1 66
1206 - MECHANICAL BRAKE SYSTEM ....................................................................... 67-1
BRAKE PEDALS . ............................................................................................. 67-1 67

GROUP 13 WHEELS AND TRACKS

1311 - WHEEL ASSEMBLY........................................................................................... 68-1

FRONT WHEEL ASSEMBLY ............................................................................. 68-1 68
REAR WHEEL STEEL DISK .............................................................................. 69-1 69
1313 - TIRES, TUBES. TIRE CHAINS ......................................................................... 70-1
TIRES, REAR AND FRONT . ........................................................................... .70-1 70

GROUP 14 STEERING

1401 - MECHANICAL STEERING GEAR ASSEMBLY ................................................. 71-1

TIE-ROD ASSEMBLY ........................................................................................ 71-1 71
STEERING COLUMN AND RELATED PARTS ................................................. 72-1 72
1411 - HOSES. LINES, FITTINGS ............................................................................... 73-1
POWER STEERING CYLINDER HYDRAULIC HOSES, USE ON SERIAL
NUMBERS 235786 THRU 235999................................................................ 73-1 73
POWER STEERING CYLINDER HYDRAULICS, USE ON SERIAL
NUMBERS 319995 THRU 342573 ............................................................... 74-1 74
POWER STEERING CYLINDER OIL LINES, USE ON SERIAL
NUMBERS 235786 THRU 235999................................................................ 75-1 75
POWER STEERING VALVE HYDRAULICS USE ON SERIAL
NUMBERS 319995 THRU 342573 ............................................................... 76-1 76
POWER STEERING VALVE RETURN LINE AND ACCUMULATOR HOSE,
USE ON SERIAL NUMBERS 235786 THRU 235999 ................................... 77-1 77
1412 - HYDRAULIC OR AIR CYLINDERS ................................................................... 78-1
POWER STEERING CYLINDER AND PINS. USE ON SERIAL
NUMBERS 235786 THRU 235999................................................................ 78-1 78
POWER STEERING CYLINDER AND PINS, USE ON SERIAL
NUMBERS 319995 THRU 342573 ............................................................... 79-1 79

GROUP 15 FRAME TOWING ATTACHMENTS, DRAWBARS, AND ARTICULATION SYSTEMS

1501 - FRAME ASSEMBLY ........................................................................................... 80-1
FRONT SUPPORT ............................................................................................ 80-1 80
1502 - COUNTERWEIGHTS ........................................................................................ 81-1
SINGLE COUNTERWEIGHT ............................................................................. 81-1 81

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GROUP 18 BODY, CAB, HOOD, AND HULL

1801 - BODY, CAB, HOOD, AND HULL ASSEMBLIES................................................ 82-1

BACKHOE CONTROL GUARDS ....................................................................... 82-1 82
COWL ................................................................................................................. 83-1 83
HOOD AND RELATED PARTS.......................................................................... 84-1 84
GRILLE HOUSING AND RELATED PARTS...................................................... 85-1 85
1802 - FENDERS. RUNNING BOARDS WITH MOUNTING AND ATTACHING
PARTS, OUTRIGGERS. WINDSHIELD, GLASS, ETC .................................... 86-1
STEP .................................................................................................................. 86-1 86
STABILIZER ....................................................................................................... 87-1 87
1805 - FLOORS, SUBFLOORS, AND RELATED COMPONENTS............................... 88-1
LEFT PLATFORM AND SUPPORT ................................................................... 88-1 88
RIGHT PLATFORM AND RELATED PARTS .................................................... 89-1 89
CENTER PLATFORM. REAR PLATFORMS, AND BATTERY COVER ........... 90-1 90
1806 - UPHOLSTERY, SEATS, AND CARPETS .......................................................... 91-1
SEAT LOWER SUPPORT AND SWIVEL .......................................................... 91-1 91
DELUXE SEAT SUPPORT . ............................................................................. 92-1 92
SEAT AND SEATBELT ...................................................................................... 93-1 93
1808 - STOWAGE RACKS, BOXES, STRAPS, CARRYING CASES,
CABLE REELS, HOSE REELS, ETC . ......................................................... 94-1
BACKHOE VALVE BOX AND COVER............................................................... 94-1 94
TOOLBOX AND TRAY ....................................................................................... 95-1 95
CONTROL BOX ................................................................................................. 96-1 96

GROUP 22 BODY. CHASSIS, AND HULL ACCESSORY ITEMS

2202 - ACCESSORY ITEMS . ....................................................................................... 97-1

REFLECTORS, USE ON SERIAL NUMBERS 319995 THRU 342573.............. 97-1 97
2210 - DATA PLATES AND INSTRUCTION HOLDERS............................................... 98-1
LOADER AND BACKHOE DECALS .................................................................. 98-1 98
TRACTOR DECALS ........................................................................................... 99-1 99
TRACTOR LABELS.......................................................................................... 100-1 100

GROUP 24 HYDRAULIC AND FLUID SYSTEMS

2402 - MANIFOLD AND/OR CONTROL VALVES....................................................... 101-1

PRESSURE CONTROL VALVE....................................................................... 101-1 101
HYDRAULIC RELIEF VALVE........................................................................... 102-1 102
HYDRAULIC IMPACTOR VALVE AND MANIFOLD ........................................ 103-1 103
JAW CONTROL VALVE................................................................................... 104-1 104

LOADER VALVE MOUNTING BRACKET AND MANIFOLD BLOCK .............. 106-1 106

2403 - HYDRAULIC CONTROLS AND/OR MANUAL CONTROLS ............................ 108-1

JAW VALVE LINKAGE ..................................................................................... 108-1 108
BACKHOE CONTROL LEVERS AND LINKAGE, USE ON SERIAL
NUMBERS 235786 THRU 235999.............................................................. 109-1 109
BACKHOE CONTROL LEVERS AND LINKAGE, USE ON SERIAL
NUMBERS 319995 THRU 342573.............................................................. 110-1 110
LOADER CONTROL VALVE LINKAGE ........................................................... 111-1 111

Change 1 v
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2406 - STRAINERS, FILTERS, LINES, AND FITTINGS, ETC.................................... 112-1

HYDRAULIC OIL LINE. PUMP TO COOLER ................................................. 112-1 112
HYDRAULIC OIL LINES TO PUMP, CLUTCH CONTROL VALVE.
FILTER RELIEF VALVES, AND RETURN .................................................. 113-1 113
LOADER LEFT- AND RIGHT-HAND BOOM CYLINDER HOSES................... 114-1 114
AUGER HYDRAULIC LINES AND FITTINGS, USE ON SERIAL
NUMBERS 319995 THRU 342573.............................................................. 115-1 115
JAW BUCKET HYDRAULIC HOSES. USE ON SERIAL NUMBERS
319995 THRU 342573................................................................................. 116-1 116
CROWD AND BUCKET CYLINDER HYDRAULICS, USE ON SERIAL
NUMBERS 319995 THRU 342573 ............................................................. 117-1 117
CROWD CYLINDER LINES AND FITTINGS ................................................... 118-1 118
HYDRAULIC HOSES, USE ON SERIAL NUMBERS 235786 THRU............... 119-1 119
235999
BACKHOE CONTROL TO MANIFOLD BLOCK OIL LINE
AND FITTINGS ........................................................................................... 120-1 120
BACKHOE BOOM, CROWD AND BUCKET OIL LINES AND FITTINGS,
USE ON SERIAL NUMBERS 319995 THRU 342573 . . ............................ 121-1 121
BACKHOE BOOM, CROWD AND BUCKET OIL LINES, USE ON SERIAL
NUMBERS 235786 THRU 235999.............................................................. 122-1 122
BACKHOE STABILIZER AND SWING CIRCUIT OIL LINES
AND FITTINGS............................................................................................ 123-1 123
BACKHOE PRESSURE AND RETURN CIRCUIT OIL LINES AND
FITTINGS, USE ON SERIAL NUMBERS 319995 THRU 342573............... 124-1 124
BACKHOE PRESSURE AND RETURN CIRCUIT OIL LINES AND
FITTINGS, USE ON SERIAL NUMBERS 235786 THRU 235999............... 125-1 125
BACKHOE OIL LINES AND FITTINGS, USE ON SERIAL NUMBERS
319995 THRU 342573 ................................................................................ 126-1 126
LOADER LEFT AND RIGHT BUCKET CYLINDER CIRCUITS . ..................... 127-1 127
LOADER PRESSURE AND RETURN CIRCUITS ........................................... 128-1 128
HYDRAULIC PUMP OIL PRESSURE LINES................................................... 129-1 129
HYDRAULIC OIL FILTER................................................................................. 130-1 130
JAW CYLINDER HOSES ................................................................................. 131-1 131
HYDRAULIC IMPACTOR HOSE...................................................................... 132-1 132
VALVE LINES AND FITTINGS......................................................................... 133-1 133
2407 - HYDRAULIC CYLINDERS................................................................................ 134-1
LOADER BOOM ASSEMBLY........................................................................... 134-1 134
JAW BUCKET CYLINDER ............................................................................... 135-1 135
BACKHOE BOOM CYLINDER......................................................................... 136-1 136
BACKHOE SWING CYLINDER........................................................................ 137-1 137
BACKHOE BUCKET CYLINDER, USE ON SERIAL NUMBERS
235786 THRU 235999................................................................................. 138-1 138
BACKHOE CROWD CYLINDER...................................................................... 139-1 139
BACKHOE STABILIZER CYLINDER ............................................................... 140-1 140
LOADER BUCKET CYLINDER ........................................................................ 141-1 141

GROUP 47 GAGES (NONELECTRICAL), WEIGHING AND MEASURING DEVICES

4701 - INSTRUMENTS ................................................................................................ 142-1

TACHOMETER ................................................................................................ 142-1 142
4702 - GAGES, MOUNTINGS, LINES, AND FITTINGS ............................................. 143-1
AIR CLEANER RESTRICTION INDICATOR ................................................... 143-1 143
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GROUP 74 CRANES, SHOVELS, AND EARTHMOVING EQUIPMENT COMPONENTS

7412 - BACKHOE ATTACHMENTS ............................................................................ 144-1

JAW BUCKET .................................................................................................. 144-1 144
BACKHOE DIPPERSTICK ............................................................................... 145-1 145
BACKHOE BOOM, USE ON SERIAL NUMBERS 319995 THRU 342573 ...... 146-1 146
BACKHOE BOOM. USE ON SERIAL NUMBERS 235786 THRU 235999 ..... 147-1 147
BACKHOE SWING FRAME, USE ON SERIAL NUMBERS 319995
THRU 342573.............................................................................................. 148-1 148
BACKHOE SWING FRAME. USE ON SERIAL NUMBERS
235786 THRU 235999................................................................................. 149-1 149
BACKHOE MAIN FRAME AND TIE BARS, USE ON SERIAL NUMBERS
319995 THRU 342573................................................................................. 150-1 150
BACKHOE MAIN FRAME AND TIE BARS, USE ON SERIAL NUMBERS
235786 THRU 235999................................................................................. 151-1 151
7437 - LOADER BUCKET ASSEMBLY OR FORKLIFT. ............................................. 152-1
LOADER ........................................................................................................... 152-1 152
BUCKET ........................................................................................................... 153-1 153
LOADER SIDE FRAMES.................................................................................. 154-1 154
BUCKET LEVEL INDICATOR .......................................................................... 155-1 155
LOADER BUCKET LINKAGE........................................................................... 156-1 156

GROUP 95 GENERAL USE STANDARDIZED PARTS

9501 - BULK MATERIEL...........................................................................................BULK-1

BULK MATERIEL ..........................................................................................BULK-1 BULK

GROUP 99 PARTS PECULIAR

9901 - MULTILISTED PARTS ..................................................................................... 157-1

AUGER HYDRAULIC HOSES AND RELATED PARTS . ................................ 157-1 157
IMPACTOR LINES AND FITTINGS ................................................................. 158-1 158
HYDRAULIC EARTH DRILL............................................................................. 159-1 159
HYDRAULIC BACKHOE IMPACTOR .............................................................. 160-1 160
BACKHOE IMPACTOR WORKING TOOLS .................................................... 161-1 161
HYDRAULIC BORING HEAD ......................................................................... 162-1 162
HYDRAULIC BORING HEAD MOTOR AND RELATED PARTS ..................... 163-1 163
IMPACTOR ADAPTER..................................................................................... 164-1 164

SECTION III SPECIAL TOOLS LIST (NOT APPLICABLE)

SECTION IV CROSS-REFERENCE INDEXES

NATIONAL STOCK NUMBER INDEX .............................................................................. I-1

PART NUMBER INDEX . ................................................................................................ I-17
FIGURE AND ITEM NUMBER INDEX............................................................................ I-50

vii/(viii Blank)
 TM 5-2420-222-20P

UNIT MAINTENANCE REPAIR

PARTS AND SPECIAL
TOOLS LISTS

SECTION I. INTRODUCTION

1. Scope. numbers in alphanumeric sequence and cross-refer-

ences NSN, CAGE, and part numbers.
This RPSTL lists and authorizes spares and repair parts;
special tools; special test, measurement, and diagnostic 3. Explanation of Columns (Sections II and III).
equipment (TMDE); and other special support equipment
required for performance of Unit Maintenance of the a. ITEM NO. (Column (1)). Indicates the number
Loader Backhoe Wheeled Tractor. It authorizes the used to identify items called out in the illustration.
requisitioning, issue, and disposition of spares, repair
parts and special tools as indicated by the source, b. SMR CODE (Column (2)). The Source, Main-
maintenance and recoverability (SMR) codes. tenance, and Recoverability (SMR) code is a 5-position
code containing supply/requisitioning information,
2. General. maintenance category authorization criteria, and
disposition instructions, as shown in the following
In addition to Section I. Introduction, this Repair Parts breakout.
and Special Tools List is divided into the following Source Code
sections:
a. Section II. Repair Parts List. A list of spares 1st two positions XXXXXX
and repair parts authorized by this RPSTL for use in the
1st t performance of maintenance. The list also includes How you get an item.
parts which must be removed for replacement of the
authorized parts. Parts lists are composed of functional Maintenance Code
groups in ascending alphanumeric sequence, with the
parts in each group listed in ascending figure and item XXXXX
number sequence. Bulk materials are listed in item
name sequence. Repair kits are listed separately in their 3d position 4th position
own functional group within Section II. Repair parts for
reparable special tools are also listed in the section. Who can install, replace Who can do complete
Items listed are shown on the associated illustra- or use the item repair* on the item.
tion(s)/figure(s). Recoverability Code
b. Section III. Special Tools List. A list of special XXXXXX 5th position
tools, special TMDE, and other special support
equipment authorized by this RPSTL (as indicated by Who determine disposition action on
Basis of Issue (BOI) information in DESCRIPTION AND an unserviceable item.
USABLE ON CODE column) for the performance of
maintenance. *Complete Repair: Maintenance capacity, capability, and
authority to perform all corrective maintenance tasks of
c. Section IV. Cross-reference Indexes. A list, in the "Repair" function in a use/user environment in order
National Item Identification Number (NIIN) sequence, of to restore serviceability to a failed item.
all National stock numbered items appearing in the
listing, followed by a list in alphanumeric sequence of all (1) Source Code. The source code tells you
part numbers appearing; in the listings. National stock how to get an item needed for maintenance, repair, or
numbers and part numbers are cross-referenced to each overhaul of an end item/equipment. Explanations of
illustration/figure and item number appearance. The source codes follows:
figure and item number index lists figure and item

1
 TM 5-2420-222-20P
Code Application/Explanation XD - Item is not stocked Order an "XD"-coded
item through normal supply channels using
PA Stocked items, use the applicable NSN to the CAGE and part number given, if no NSN
PB request/requisition items with these source is available.
PC** codes. They are authorized to the category NOTE
PD indicated by the code entered in the 3d Cannibalization or controlled
position of the SMR code exchange, when authorized, may be
PE used as a source of supply for items
PF ** Items coded PC are subject to with the above source codes, except
PG deterioration. for those source coded "XA" or those
Items with these codes are not to be re- aircraft support items restricted by
KD quisitioned individually. They are part of a kit requirements of AR 700-42.
KF which is authorized to the maintenance (2) Maintenance Code. Maintenance codes
category indicated in the 3d position of the tell you the level(s) of maintenance authorized to USE
SMR code. The complete kit must be and REPAIR support items. The maintenance codes are
requisitioned and applied. entered in the third and fourth positions of the SMR code
MO-(Made at UMI Items with these codes are not as follows:
AVUM Level) to be requested/requisitioned (a) The maintenance code entered in
MF-(Made at DS/ individually. They must be made the third position tells you the lowest maintenance level
AVUM Level) from bulk material which is authorized to remove, replace, and use an item. The
MH-(Made at GS Identified by the part number in maintenance code entered in the third position will
Level) the DESCRIPTION AND indicate authorization to one of the following levels of
ML-(Made at Spe- USABLE ON CODE (UOC) maintenance.
cialized Repair column and listed in the Bulk Code Application/Explanation
Activity (SRA)) Material group of the repair C- Crew or operator maintenance done within
MD-(Made at parts list in this RPSTL. unit maintenance or aviation unit
Depot) If the item is authorized maintenance.
to you by the 3d position code of O- Unit maintenance or aviation unit category
the SMR code, but the source can remove, replace, and use the item.
code indicates it is made at a F- Direct support or aviation intermediate level
higher level, order the item from can remove, replace, and use the item.
the higher level of maintenance. H- General support level can remove, replace,
and use the item.
Items with these codes are not L- Specialized repair activity can remove,
to be requested/requisitioned replace, and use the item.
AO-(Assembled by individually. The parts that make D- Depot level can remove, replace, and use
UMI AVUM up the assembled item must be the item.
Level) requisitioned or fabricated and (b) The maintenance code entered In
AF-(Assembled by assembled at the level of the fourth position tells whether or not the item is to be
DS/AVIM maintenance indicted by the repaired and identifies the lowest maintenance level with
Level) source code. If the 3d position the capability to do complete repair (i.e., perform all
code of the SMR code authorized repair functions).
AH-(Assembled by authorizes you to replace the NOTE
GS Category) item, but the source code Some limited repair may be done on
AL-(Assembled by indicates the Item is assembled the item at a lower level of
SRA) at a higher level, order the item maintenance, if authorized by the
AD-(Assembled by from the higher level of Maintenance Allocation Chart (MAC)
Depot) maintenance. and SMR codes.). This position will
XA - Do not requisition an "XA"-coded Item. contain one of the following
Order its next higher assembly. (Also refer to maintenance codes:
the NOTE following.)
XB - If an ’XB" item is not available from salvage, Code Application/Explanation
order it using the CAGE and part number O- Unit maintenance or aviation unit is the lowest
given. level that can do complete repair of the item.
XC - Installation drawing, diagram, instruction F- Direct support or aviation intermediate is the
sheet, field service drawing, that is identified lowest level than can do complete repair of the
by the manufacturer’s part number. item.
2
 TM 5-2420-222-20P
H- General support is the lowest level that can d. PART NUMBER (Column (4)). Indicates the
do complete repair of the item. primary number used by the manufacturer (individual,
L- Specialized repair activity is the lowest level company, firm, corporation, or Government activity),
that can do complete repair of the item. which controls the design and characteristics of the item
by means of its engineering drawings, specifications
D- Depot is the lowest level that can do standards, and inspection requirements to identify an
complete repair of the item. item or range of items.
Z- Nonreparable. No repair is authorized. NOTE
B- No repair is authorized. (No parts or special When you use an NSN to requisition
tools are authorized for the maintenance of a an item, the item you receive may
"B"-coded item.) However, the item may be have a different part number from the
reconditioned by adjusting, lubricating, etc., part ordered.
at the user level. e. DESCRIPTION AND USABLE ON CODE (UOC)
(3) Recoverability Code. Recoverability (Column (5)). This column includes the following
codes assigned to items to indicate the disposition action information:
on unserviceable items. The recoverability code is (1) The Federal item name and, when
entered in the fifth position of the SMR code as follows: required, a minimum description to identify the item.
Code Application/Explanation (2) Physical security classification. Not
Z- Nonreparable item. When unserviceable, Applicable.
condemn and dispose of the item at the level (3) Items that are included in kits and sets are
of maintenance shown in the 3d position of listed below the name of the kit or set on Figure KIT.
the SMR code. (4) Spare/repair parts that make up an
O- Reparable item. When uneconomically assembled item are listed immediately following the
reparable, condemn and dispose of the item assembled item line entry.
at unit maintenance or aviation unit level. (5) Part numbers for bulk materials are
referenced in this column in the line item entry for the
F- Reparable item. When uneconomically item to be manufactured/fabricated.
reparable, condemn and dispose of the item (6) When the item is not used with all serial
at the direct support or aviation intermediate numbers of the same model, the effective serial numbers
level. are shown on the last line(s) of the description (before
H- Reparable item. When uneconomically UOC).
reparable, condemn and dispose of the item (7) The usable on code, when applicable (see
at the general support level. paragraph 5, Special Information).
D- Reparable Item. When beyond lower level (8) In the Special Tools List section, the basis
repair capability, return to depot. of issue (BOI) appears as the last line(s) in the entry for
Condemnation and disposal of item not each special tool, special TMDE, and other special
authorized below depot level. support equipment. When density of equipments
supported exceeds density spread indicated in the basis
L- Reparable item. Condemnation and of issue, the total authorization is increased
disposal of item not authorized below proportionately.
specialized repair activity (SRA). (9) The statement "END OF FIGURE"
A- Item requires special handling appears just below the last item description in Column 5
condemnation procedures because of for a given figure in both Section II and Section III.
specific reasons (e.g., precious metal f. QTY (Column (6)). The QTY (quantity per figure
content, high dollar value, critical material, column) indicates the quantity of the item used in the
or hazardous material). Refer to appropriate breakout shown on the illustration/figure, which is
manuals/directives for specific instructions. prepared for a functional group, subfunctional group, or
an assembly. A "V" appearing in this column In lieu of a
c. CAGEC (Column (3)). The Commercial and quantity indicates that the quantity is variable and the
Government Entity (CAGE) Code (C) is a 5-digit numeric quantity may vary from application to application.
code which is used to identify the manufacturer,
distributor, or Government agency, etc., that supplies the
item.
3
 TM 5-2420-222-20P
4. Explanation of Columns (Section IV). (2) ITEM column. The item number is that
a. NATIONAL STOCK NUMBER (NSN) INDEX. number assigned to the item as it appears in the figure
(1) STOCKNUMBER column. This column referenced in the adjacent figure number column.
lists the NSN by National Item Identification Number
(NIIN) sequence. The NIIN consists of the last nine. (3) STOCK NUMBER column. This column
NSN lists the NSN for the item.
(4) CAGE column. The Commercial and
digits of the NSN (i.e., 5305-01-674-1467). When
Government Entity (CAGE) is a 5-digit numeric code
NIIN used to identify the manufacturer, distributor, or
using this column to locate an item, ignore the first 4 Government agency, etc, that supplies the item.
digits of the NSN However, the complete NSN should be (5) PART NUMBER column. Indicates the
used when ordering items by stock number. primary number used by the manufacturer (individual,
(2) FIG. column. This column lists the firm, corporation, or Government activity), which controls
number of the figure where the item is Identified/located. the design and characteristics of the item by means of its
The figures are in numerical order in Section II and engineering drawings, specifications standards and
Section Ill. inspection requirements to identify an item or range of
(3) ITEM column. The item number identifies items.
the item associated with the figure listed in the adjacent 5. Special Information.
FIG. Column. This item is also identified by the NSN a. This manual covers end items purchased under
listed on the same line. two contracts. One contract covers serial numbers
b. PARTNUMBER INDEX. Part numbers in this 235786 through 235999; the other contract covers serial
index are listed by part number. In ascending numbers 319995 through 342573. Although the model
alphanumeric sequence (i.e., vertical arrangement of number remains the same, there are minor design
letter and number combination which places the first changes in the end Items. Check the maintenance
letter or digit of each group. In order A through Z, manuals for the location of the serial numbers.
followed by the numbers 0 through 9 and each following
letter or digit in like order). WARNING
(1) CAGEC column. The Commercial and Installation of wrong part numbers
Government Entity (CAGE) Code (C) is a 5-digit numeric may result in injury to personnel or
code used to identify the manufacturer, distributor, or damage to equipment.
Government agency, etc., that supplies the item.
(2) PART NUMBER column. Indicates the b. US4BLE ON CODE. The usable on code
primary number used by the manufacturer (individual, appears in the lower left corner of the description column
firm, corporation, or Government activity), which controls heading. Not Applicable.
the design and characteristics of the Item by means of its c. FABRICATION INSTRUPCTIONS. Bulk mater-
engineering drawings, specifications standards, and ials required to manufacture Items are listed in the Bulk
inspection requirements to Identify an Item or range of Material Functional Group of this RPSTL. Part numbers
items. for bulk materials are also referenced in the Description
(3) STOCK NUMBER column. This column column of the line item entry for the item to be
lists the NSN for the associated part number and manufactured/fabricated. Detailed fabrication
manufacturer identified in the PART NUMBER and Instructions for items source coded to be manufactured
CAGE columns to the left or fabricated are found in TM 5-2420-222-20.
(4) FIG. column. This column lists the d. ASSEMBLY INSTRUCTIONS. Detailed
number of the figure where the item is identified/located assembly instructions for items source coded to be
in Sections II and III. assembled from component spare/repair parts are found
(5) ITEM column. The item number is that in TM 5-2420-222-20. Items that make up the assembly
number assigned to the item as it appears in the figure are listed immediately following the assembly item entry
referenced in the adjacent figure number column. or reference is made to an applicable figure.
c. FIGURE AND ITEM NUMBER INDEX. e. KITS. Line item entries for repair parts kits
(1) FIG. column. This column lists the appear In group 9401 In Section II. Not Applicable.
number of the figure where the item is identified/located
in Sections II and III.

4
 TM 5-2420-222-20P

f. INDEX NUMBERS. Items which have the word since figures are prepared for assembly groups and
BULK in the figure column will have an index number subassembly groups, and listings are divided into the
shown in the item number column. This index number is same groups.
a cross-reference between the National Stock
Number/Part Number Index and the bulk material list in (2) Second. Find the figure covering the
Section II. assembly group or subassembly group to which the item
belongs.
g. ASSOCIATED PUBLICATIONS. The
publications listed below pertain to the Loader Backhoe (3) Third. Identify the item on the figure and
Wheeled Tractor and its components: use the Figure and Item Number Index to find the NSN.

Publication Short Title b. When National Stock Number or Part Number is

Known:
LO 5-2420-222-12 Tractor, Wheeled,
Loader Backhoe (1) First. Using the National Stock Number or
Part number Index, find the pertinent National Stock
TM 5-2420-222-10 Tractor, Wheeled, Number or Part Number. The NSN index is in National
Loader Backhoe Item Identification Number (NIIN) sequence (see
paragraph 4.a.(1)). The part numbers in the Part
TM 5-2420-222-20-1 Tractor, Wheeled, Number Index are listed in ascending alphanumeric
Loader Backhoe sequence (see paragraph 4.b). Both indexes cross-
reference you to the Illustration/figure and item number
TM 5-2420-222-20-2 Tractor, Wheeled, of the item you are looking for.
Loader Backhoe
(2) Second. Turn to the figure and item
TM 5-2420-222-20-3 Tractor, Wheeled, number, verify that the item is the one you're looking for,
Loader Backhoe then locate the item number in the repair parts list for the
figure.
h. ILLUSTRATIONS-LISTING. The illustrations in
this RPSTL are identical to those published in TM 5- 7. Abbreviations.
2420-222-34P. Only those parts coded "C" or “O” in the
third position on the SMR code are listed in the tabular For standard abbreviations see MIL-STD-12D, Military
listing; therefore, there may be a break in the item Standard Abbreviations for Use on Drawings,
number sequence. Only illustrations containing Unit Specifications, Standards, and in Technical Documents.
authorized items appear in this RPSTL
Abbreviations Explanation
6. How to Locate Repair Parts.
NIIN .......................National Item Identification Number
a. When National Stock Number or Part Number is (consists of the last 9 digits of the
Not Known: NSN)

(1) First. Using the table of contents, RPSTL...................Repair Parts and Special Tools List
determine the assembly group or subassembly group to
which the RPSTI item belongs. This is necessary

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