Submitted To:: Lab Manual
Submitted To:: Lab Manual
Submitted To:: Lab Manual
Submitted to:
Engr Muhammad Yousaf
Submitted by:
Abdul Azeem (2011-TE-43)
50 KN shimdzu UTM
Job # 1
Layout plan of strength of materials lab Objective:
To overview the location, orientation and purpose of the machinery in the strength of materials laboratory
Comments:
This job was really informative for understanding the operations of different machinery places in the Strength of Materials laboratory.
Job # 02
Study of small instruments of lab Objective:
Awareness of various small instruments which are used in lab for small measurements
Apparatus/Instruments:
1) 2) 3) 4) 5) 6) 7) Venire caliper. Micro meter screw gauge. Deflection gauge. Batys extensometer. Dial gauge. Outside caliper & inside caliper. Spring divider.
1) Vernier caliper:
Least count = 0.05 mm = 1/128 There are two scales of Vernier caliper. Main scale Vernier scale Reading = main scale reading + (Vernier scale reading least count) For example: Main scale reading = 6 mm Vernier scale reading = 8 0.05 = 0.40 mm Total reading = (6 + 0.40) mm = 6.40 mm
3) Deflection gauge:
Max length measured = 1 inch Least count = 0.1/100 = 0.001 There are two circular dials of deflection gauge. When the needle of the main dial rotates one cycle, it means it measures 1 inch. The distance between two divisions on dial is 0.1 inch. Reading = main scale reading + (large scale reading least count)
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For example: Main scale reading = 0.1 Large scale reading = 76 Total reading = 0.1 + (76 0.001) = 0.176 inch
4) Batys extensometer:
Least count = 1/20000 = 0.00005 This instrument is used to measure extension or elongation normally in steel bars.
5) Dial gauge:
This instrument is used to measure dimensions. This is used to measure up to one inch. Least count = 0.0025 inch
6) Outside & inside caliper: These calipers are used to measure the inside or outside diameter of the object.
Outside caliper
Inside caliper
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7) Spring divider:
Spring divider is used to measure the elongation of specimen. For example steel bars and other bars.
Comments:
These small instruments are very important for small measurements because they give accuracy up to the third and fourth digit of the inch. The problem only is that the number of instruments available was not sufficient so that all of us can perform in the proper way and get the chance to learn these instruments thoroughly.
Job # 03
To perform tensile strength test on given steel sample (hot rolled deformed steel bar) Objective:
To study the various properties of a mild hot rolled deformed steel bar under tension
Apparatus:
500KN shimadzu universal testing machine. Extensometer Steel Gauge marking tools Steel ruler
Purpose of reinforcement of concrete with steel bars: Concrete is good for taking compressive loads but not good for tensile loads and fails under tensile loads. Steel bars are good for tensile forces. We reinforce concrete with the steel bars to make it good for both compressive as well as tensile forces. The steel bars are inserted in the lower part of the concrete slab.
Types of steel reinforcement:There are two types of steel reinforcement: 1. Plain steel reinforcement. 2. Deformed steel reinforcement.
Types of deformed bars:1. Hot rolled steel bar 2. Cold rolled/worked steel bar. In this process the steel passes through the process of torsion under normal temperature. When we work on cold steel bars to make those torsteel bar, it given torsion and due to this torsion its nature makes it brittle due to which it is prohibited. To limit cracks that may develop in reinforced concrete around mild steel bars due to stretching of bars and some loss of bond under load it is common to use deformed bars that have projecting ribs or are twisted to improve the bond with concrete.
Stress-strain curve:During tensile testing of a material sample, the strain-stress curve is a graphical representation of the relationship between the strain and stress in the material. Suppose that a material is placed in tension compression testing machine and an axial load is applied over it which is gradually increases, then there will be certain elongation in the original gauge length, which is measured and this is continued until the failure occurs. By knowing the original crosssectional area and the length of specimen the stress and the strain can be found.
Ultimate Strength Rupture Strength Yield Limit Elastic limit Proportional Limit 10
Proportional limit:
From point O to the point called proportional limit the stress-strain curve is the straight line this was first discovered by Sir Issac newton and this is called the Newtons law that within proportional limit stress is directly proportional to the strain. = E
The constant of proportionality is called modulus of elasticity or the bulk modulus and is equal to the slope of the curve from O to P
Elastic limit:
The elastic limit is the limit beyond which the material will not go to its original shape after the removal of load or it is that maximum stress which can be developed in the material without any permanent or residual deformation in the material when the load is removed.
Yield point:
The yield point is the point at which the material will have an appreciable elongation in length without any increase in load.
Ultimate strength:
The maximum ordinate in the stress-strain diagram is the ultimate strength or tensile strength.
Rapture strength:
Rapture strength is the strength of the material at the rupture. This is also known as breaking strength.
Modulus of Resilience:
Modulus of resilience is the work done on the unit volume of material as the force is gradually increased from O to P which is N m/m3. This may be calculated as the area under the stress-strain curve from origin up to the elastic limit E. The resilience of the material is its ability to store energy without any permanent elongation.
Modulus of Toughness:
It is the work done on a unit volume of the material as the force is gradually increased from O to R in Nm/m3. This may be calculated as the entire area under the entire curve. The modulus of toughness of a material is its ability to absorb energy without causing it to break.
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Ductility:
It is very important. It gives us the warning before failure of the structure. It causes necking. We can define the phenomenon of ductility by two processes: %age elongation %age reduction in area If the percentage is great the ductility is greater and the carbon content is lesser.
Graph between stress and strain %:No of Observations 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Applied Load (KN) 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 103.5 98.2 95 Dial Gauge Reading 0 1 2 3 5 9 13 16 20 24 28 34 46 250 52 53 54 55 56 56.5 57 58 59 60 Elongation (mm) 0 0.01 0.02 0.03 0.05 0.09 0.13 0.16 0.2 0.24 0.28 0.34 0.46 0.7 2 3 4 5 6 6.5 7 8 9 10 strain(%age) 0 0.02 0.04 0.06 0.1 0.18 0.26 0.32 0.4 0.48 0.56 0.64 0.92 1.4 4 6 8 10 12 13 14 16 18 20 Stress (MPa) 0 39 80 125 154 192 231 270 308 347 385 424 463 516 540 579 617 656 714 733 777 798 757 733 12
Rupture stress
700 Stress (MPa) 600 500 400 300 200 100 0 0 5 10 Strain % 15 20 25
0.2% Strain
As the line touches the graph at 490MPa so the yield strength is 490 MPa Yield Limit = 490MPa Proportional Limit = 410MPa Ultimate Strength = 800MPa Rupture Strength = 725MPa Elastic Limit = Modulus of elasticity:E = slope of curve in proportional limit = stress/strain = 300MPa/5.810-3
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%age Elongation
90 80 %age Elongation 70 60 50 40 30 20 10 0 0 50 100 150 200 250 300 Cummulative gauge length (mm)
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Job # 04
To perform direct shear and punching shear test on a given steel sample Objective:
To get a practical overview of the direct and punching shear by performing the test.
Apparatus:
50 tons Buckton Universal Testing Machine Steel bar Vernier caliper/ micrometer screw gauge Steel ruler Shear Jigs
Stress = =
Failure plane
P
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Stress = =
P/2 P/2
Failure planes
2. Punching shear
The shear in which some part of same body slides is known is called as punching shear.
Procedure:
1) 2) 3) 4) 5) 6) 7) Measure the diameter of steel bar and find its cross sectional area. Fix the lower jig and upper jig in the machine. Fix the zero error of the machine. Place the steel sample over the lower jig. Apply the shear load until the bar gets sheared. Apply the load gradually and note the reading when the bar gets sheared. Calculate the shear strength by using the relationship.
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Comments:
The phenomenon of punching shear stress enables us to design bridge becks and other its kinds of structures. Passing vehicles act as a punch on the bridge deck. So it should be kept in mind while designing a bridge. Moreover a direct shear stress value of a material gives us a clue to predict the strength of a material against shearing.
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Job # 05:
To perform compression test on a given wooden sample i. ii. Parallel to grains Perpendicular to grains
Objective:
To study the anisotropic behavior of wood
Apparatus: Wood samples 500KN shimadzu universal testing machine Deflection Gauge Steel rule/Vernier caliper
Anisotropy:
Anisotropy is the property of being directionally dependent, as opposed to isotropy, which implies identical properties in all directions. It can be defined as a difference, when measured along different axes, in a material's physical or mechanical properties (absorbance, refractive index, conductivity, tensile strength, etc.)
Stiffness:
The force/load required to produce a unit displacement is called stiffness.
Modulus of Elasticity:
It is a ratio between stress and strain
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SR NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
D.G READING 200 252 262 267 271 275 279 283 287 291 292 294 295 296 298 300 301 302 304 305 306 308 309
DEFLECTION mm 0 1.32 1.57 1.70 1.80 1.91 2.01 2.11 2.21 2.31 2.34 2.39 2.41 2.44 2.49 2.54 2.57 2.59 2.64 2.67 2.69 2.74 2.77 m 0 0.00132 0.00157 0.00170 0.00180 0.00191 0.00201 0.00211 0.00221 0.00231 0.00234 0.00239 0.00241 0.00244 0.00249 0.00254 0.00257 0.00259 0.00264 0.00267 0.00269 0.00274 0.00277
%STRAIN 0 2.64 3.14 3.40 3.60 3.82 4.02 4.22 4.42 4.62 4.68 4.78 4.82 4.88 4.98 5.08 5.14 5.18 5.28 5.34 5.38 5.48 5.54
STRESS kN/m2 0 2 106 6 106 8 106 10 106 12 106 14 106 16 106 18 106 20 106 20.8 106 21.6 106 22.4 106 23.2 106 24 106 24.8 106 25.6 106 26.4 106 27.2 106 28 106 28.8 106 29.6 106 30.3 106
E kN/m2 0 0.76 109 1.91 109 2.35 109 2.78 109 3.14 109 3.48 109 3.79 109 4.07 109 4.33 109 4.44 109 4.52 109 4.65 109 4.75 109 4.82 109 4.88 109 4.98 109 5.10 109 5.15 109 5.24 109 5.35 109 5.40 109 5.47 109
K 0 3.79 106 9.55 106 11.76 106 13.89 106 15.71 106 17.41 106 18.96 106 20.36 106 21.65 106 22.22 106 22.59 106 23.24 106 23.77 106 24.10 106 24.41 106 24.90 106 25.48 106 25.76 106 26.22 106 26.77 106 27.01 106 27.33 106
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Perpendicular to Grains:
Initial thickness = 5cm Final thickness = 3.605cm
SR NO 1 2 3 4 5 6 7 8 9 10 11 12
D.G READING 200 211 219 227 238 268 350 319 439 484 535 555
DEFLECTION %STRAIN (m) 0 0 0.000279 0.558 0.000483 0.966 0.000686 1.372 0.000965 1.930 0.00173 3.460 0.00381 7.620 0.00483 9.660 0.00607 12.14 0.00721 14.42 0.00851 17.02 0.00902 18.04
STRESS 0 2 106 4 106 6 106 8 106 10 106 12 106 12.8 106 13.6 106 14.4 106 15.2 106 15.4 106
E (Pa) 0 0.358 109 0.414 109 0.437 109 0.414 109 0.289 109 0.157 109 0.132 109 0.112 109 0.100 109 0.089 109 0.085 109
K (Pa) 0 0.018 109 0.021 109 21.87 109 20.37 109 14.45 109 7.87 109 6.62 109 5.6 109 5.0 109 4.5 109 4.3 109
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Job # 6
To find the hardness value of a given steel sample using Rockwell Hardness testing machine Objective:
To determine the hardness of the given sample to get an idea about the strength of the material
Equipment:
a) b) Rockwell Hardness testing machine Steel specimen Indenter Steel ball indenter Diamond cone indenter
Indenter:
The element producing indentation is known as indenter. In Rockwell hardness test we use two types of indenters:
Procedure:
1) Raise the specimen till it touches the underside of indenter and the pointer of the dial gauge is at initial position. 2) Apply a minor load for 10 15 seconds. 3) Then apply a major load 4) There will be a certain impression on the surface of the material. 5) Remove the major load and note the hardness value from the dial gauge of the machine.
e = Permanent increase in depth due to major load E = constant, depending upon the form of indenter
HR 45 C
Advantages:
Test can be performed in only two to three minutes Sample can be used again
Precautions:
No two values should be taken close to each other (on surface of material) The values should not be taken very close to the edge of material
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Job # 07
To perform Charpys impact test on given steel samples a) In Bending b) In Tension Objective:
To measure the strength or response of material against impact loading
Equipment:
Charpys impact testing machine Steel samples for tension and bending test
ii.
Uniformly distributed load A load applied to a structure that is evenly distributed across the area where it is maintained. For example a lay-in ceiling tile
iii.
Uniformly varying load It is a load which is varying uniformly (increasing or decreasing) from one side to the other of the beam. It is denoted by a triangle.
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iv.
Haphazard load It is a load which has different intensities at different points of the beam.
Haphazard Load
v.
Dead load A load which keeps on placed at the same place without changing its position. Like the load of chairs and table in the class room etc. Live load A load which keeps on moving from one point of the beam to the other point is known as the live load. For example load of a car or the load of a human being/animal. Impact Load: The load which is applies momentarily is known as impact load. High intensity load applied for a short time like hammering, slapping etc.
vi.
vii.
Modulus of toughness:
Energy stored per unit volume is known as modulus of toughness. Modulus of toughness =
Procedure:
1) First of all raise the liver of the machine. 2) Then release the liver and it will swing freely. 3) Note the angular measurement from the free swinging of the liver. 4) Take this value of the angle as 1. 5) Now place the specimen in the machine. 6) Raise liver again and release it. 7) The liver will strike against the specimen. 8) The height after placing the specimen will be decreased and the angle which will now be noted will be known as 2. 9) From this E will be calculated. 10) By dividing E from V we will get modulus of toughness.
Mechanism:
E = energy utilized to break the material E = E1 + E2 E1 = mgh1 = mg {ho + R Sin (1 90)} E2 = mgh2 = mg {ho + R Sin (2 90)}
R 1 2 h1
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h2
E = mg [{ho + R Sin (1 90)} - {ho + R Sin (2 90)}] E = mg {ho + R Sin (1 90) - ho - R Sin (2 90)} E = mg {R Sin (1 90) - R Sin (2 90)} E = mg (R Cos 2 - R Cos 1) E = mg R (Cos 2 - Cos 1) Modulus of toughness =
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Job # 08
To find the flexural strength of a wooden sample Objective:
To find modulus of rupture, wooden behavior in bending and effect of two point loading
Equipment:
10 Ton Buckton Universal Testing Machine Wooden beam Deflection gauges Steel ruler
Stress = =
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Failure plane
Stress = =
P/2 P/2
Failure planes
4. Punching shear
The shear in which some part of same body slides is known is called as punching shear.
Bending Moment:
A bending moment exists in a structural element when a moment is applied to the element so that the element bends.
Procedure:
1) 2) 3) 4) We take a given wooden sample and take the measurement of its dimensions. Then this material is placed under the two point loading under the Universal Testing Machine. The three gauges are placed under the beam and their first readings are noted. The load is then increased by 0.1 ton at each successive reading and the measurements of the deflections gauges are noted. 5) As the beam breaks from the center, the maximum breaking load is noted. 6) Now calculations are made and the values of modulus of Rupture and modulus of Elasticity are
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10000
2000
0 0 1 2 3 Deflection (m.m.) 4 5 6
Calculations:
a = 150 mm = 0.150m l = 500 mm = 0.500m b = 50mm = 0.050m h = 50 mm = 0.050m Breaking Load = 1.25 Tons = 12262.5 N Modulus of Rupture = f = 3.P.a / b.h2 Modulus of Elasticity = E = 3a.l2 / 4 .bh3
Comments
This experiment is utterly useful in understanding the behavior of wood beams under the action of load and a graphical representation of elongation with the increase of load can be seen which
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is useful in knowing its uses in the construction. There might be chances of error due to instruments.
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