Journal of Structural Engineering, its Applications and Analysis
Volume 6 Issue 1
e-ISSN: 2582-4384
Structural Performance of Shear Connectors
Felix Thomson 1 Jikhil Joseph 2
1
B.Tech Student , Government Engineering College – Thrissur
2
Asst.Prof. Government Engineering College – Thrissur
*Corresponding Author
E-mail Id:
[email protected]
ABSTRACT
The top flange of steel composite bridge girders are furnished with a shear connector, which
is a steel projection that facilitates the necessary shear transfer between the steel girder and
concrete slab to permit composite action. Shear connectors are essential for building solid
connection points that withstand shear loading. The shear connectors are placed at the
interface between steel beam and concrete slab, and they are responsible for transferring the
horizontal shear forces that are formed due to flexural action. The steel concrete composite
structures can be characterized as integration of two different elements which deform as a
single entity under loading conditions. The advantage of these types of structures is the
combination of material advantages making them structurally economical, efficient and
sustainable. Shear connectors are the fundamental components of composite structures since
it acts as an intermediate between the two entities and ensuring that the whole component
acts as a single structural entity under loading conditions. With non-composite girders, the
concrete slab and steel girders function independently in flexure. Hence, the load-carrying
capacity of the girders might be raised by more than 50% compared to that of non-composite
girders by employing shear connectors to connect the two structural components. This
seminar also deals with importance of shear connectors in structural performance, types,
applications, tests, design and performance of shear connectors.
Keywords:- structures, composite, Shear connectors, steel, construction
1 INTRODUCTION
On the top flange of steel composite bridge
girders, there is a steel projection known as
a shear connection. Shear connectors'
primary function in composite beams is to
transfer longitudinal shear stresses at the
point where the steel beam and concrete
slab meet, resulting in the behaviour of the
composite beam. Shear connectors are a
critical way of creating strong connection
points that hold up to shear loading. The
headed stud, also known as a shear stud, is
the shear connector that is most frequently
used. Block and hoop and channel
connections are additional shear connector
types that are frequently utilised as an
alternative to tightly spaced shear studs
when substantial shear transfers are
required. To withstand shear at the
appropriate points, shear connectors or
studs are spaced apart. As a result, the
spacing of studs varies from the support to
the mid-span depending on the needs and
cost. Shear connectors on the top flanges
of the steel girders give the slab and the
girders a way to work together in a
composite motion that increases stiffness
and strength. In composite ,, shear
connectors between concrete slabs and
steel beams can be crucial to a structure's
seismic response. They can be employed
to distribute the significant horizontal
inertial forces in the slab to the primary
lateral load resisting parts of the structure
and provide the crucial shear link for
composite action in flexure. Such shear
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Journal of Structural Engineering, its Applications and Analysis
Volume 6 Issue 1
e-ISSN: 2582-4384
connectors experience reverse cyclic
loading during an earthquake. This part
ensures the shear transfer between the steel
profile and the concrete deck, which
permits the development of a composite
action. In order to strengthen these floor
systems, it may be cost-effective to
connect the existing concrete slab and steel
girders. This allows for the development of
composite action. With non-composite
girders, the concrete slab and steel girders
function independently in flexure. Hence,
the load-carrying capacity of the girders
might be raised by more than 50%
compared to that of non-composite girders
by employing shear connectors to connect
the two structural components. Shear
connections are welded to the top of the
steel girder before the concrete slab is
formed in order to provide composite
action when building new bridges. An
important consideration in the construction
of composite beams is the shear
connectors. Shear connections come in a
variety of forms, and they are frequently
characterised as stiff or flexible according
on how the shear pressures are distributed
and how well strength and deformation
work together.
NEED FOR SHEAR CONNECTION
The need for composite action naturally
results in the shear flow or shear stress
between the steel girder and concrete slab.
Because to the low value of the secondary
moment of inertia, the beam and concrete
slab would operate separately in the
absence of a shear connection and have a
limited capacity to support loads. We can
create a significantly stiffer and stronger
segment by using shear connectors to join
the two halves together and stop slip
between them. To illustrate the distinction
between a composite and non-composite
beam, a straightforward example is
provided. A simple support beam is
created as composite and non-composite
sections, as shown in Figure 1. The
secondary moment of inertia of the
composite section for the portion depicted
in Figure 2 is four times that of the noncomposite section, indicating that the
composite section is four times as stiff.
The
illustration
unequivocally
demonstrates that the performance of the
composite section depends on the
connection at the interface between the
steel girder and concrete deck.
Fig.1:-Bending behaviour of Non-Composite and Composite beam
Fig.2:-Cross section of Composite and Non-composite beam
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STRUCTURAL
BEHAVIOR
OF
STEEL-CONCRETE
COMPOSITE
BEAM USING BOLTED SHEAR
CONNECTORS
A concrete slab supported by steel beams
is a frequent feature of many structures,
including bridges. The beam is known as a
composite beam and is becoming more and
more common in contemporary buildings
if the steel beams are attached to the
concrete slab using various types of shear
connections so that the two act as one unit.
This is as a result of their superior
corrosion resistance and high strength-toweight ratio when compared to
conventional concrete or steel parts. Also,
because to their easy construction,
outstanding structural performance in
terms of stiffness, and large economic
benefits, they are a beneficial structural
shape. Although composite beams can be
made from a variety of materials, steel is
most frequently utilised as the beam and
concrete is used as the slab. Despite having
extremely distinct properties, steel and
concrete work well together because steel
works well under tension while concrete
works well as a slab. According to Figure
3, the concrete slab is largely susceptible
to compressive stresses in this situation
while the steel beam is primarily subject to
tensile stresses, thus exploiting the positive
characteristics of each material. Concrete
can prevent this from happening because
steel components are relatively weak and
prone to buckling. In addition to providing
corrosion protection, concrete also serves
as thermal insulation in hot climates,
whereas steel gives the structure
flexibility. A member's positive moment
capacity can increase by up to 120% over a
bare steel beam thanks to composite
action, according to a rigid-plastic analysis
of a composite beam section. Moreover,
the usual solid concrete slab resists lateraltorsional buckling at the top flange with a
thickness of 75 mm to 100 mm.
..
Fig.3:- Non-composite beam
Composite beams are more rigid and loadresistant when compared to non-composite
beams, and when they are believed to be in
an infinite condition, shear connectors, as
shown in Figure 4, prevent any slip
between two structural elements.[1]
Fig.4:-Comparison of composite beam v/s non-composite beam
The transfer of longitudinal shear loads at
the intersection of the steel beam and
concrete slab, which determines how the
composite beam behaves, is the primary
function of shear connectors in composite
beams. Composite beams use shear
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connectors in a number of different
configurations, such as headed studs,
perforated ribs, t-rib connectors, oscillating
perforated strips, waveform strips, tconnectors, channel connectors, and nonwelded connectors. Headed stud shear
connectors are the most popular method
for achieving the composite behaviour.
This is because the headed stud shear
connections, which are installed in the
cast-in-place concrete slab and welded to
the top flange of the steel beam, may
almost perfectly create the composite
action. In such composite beams, the
concrete slab and the steel beam are
commonly connected by mechanical shear
connectors, facilitating the essential shear
transfer at the steel-concrete contact and
assuring effective composite action. The
headed stud shear connector, which
provides a robust and ductile shear
connection and is easy to install, is the
most often used mechanical shear
connector. Using headed stud connectors
has the following further advantages:
They are useful for use in steel deck slabs
due to their practicality, ease of
arrangement of reinforcement through the
slab, ease of production of large-scale
sizes, and resistance to slab uplift provided
by the standard dimensioned head.
4 REQUIREMENTS OF SHEAR
CONNECTORS
• A shear connector's edge and a flange
plate's edge must be separated by at least
25 mm.
The maximum longitudinal distance is
800 mm or four times the thickness of the
concrete slab, whichever is less, according
to EN 1994-2, clause 6.6.5.5(3).
The diameter of the shear stud shouldn't
be greater than 1.5 times the thickness of
the plate if the plate is being subjected to
tensile stress or fatigue loading.
In other situations, the shear stud's
diameter shouldn't be greater than 2.5
times the thickness of the plate.
The height of the stud is determined by
the underside of the shear stud head, which
must extend at least 30 mm above the
bottom transverse reinforcement.
5 CLASSIFICATION OF SHEAR
CONNECTORS
There are four types of shear connectors
utilized in steel-concrete composite
structures: Adhesives, friction bonding,
mechanical joints, and adhesion are all
examples of adhesives, as shown in
Table.5.1. Mechanical joints, which have a
high composite effect even with a small
contacting area, are the most common of
these four types.[3-6]
Table 1:-Classification of Shear Connectors
Type
Method
Example
1
Mechanical joint
2
Friction bonding
Headed stud, shape steel, block
dowels,
perforated-plate dowels and
angle-connector
High tensile bolt
3
Adhesion
4
Adhesives
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Protruded rolled steels, such as
checkered steel plate and
rugged-surface H-shaped steel
Epoxy resin Headed Studs
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Due to its ease of fabrication (welding),
low cost, and consistent performance in all
directions, headed stud connections have
been utilised extensively in highway
bridges. Shear connectors known as block
dowels are frequently utilised in railway
bridges. A semicircle of rebar is welded to
a steel block or horseshoe-shaped plate to
create this sort of connector. The concrete
deck won't lift thanks to this rebar. In
addition to headed studs and block dowels,
perforated plate dowels and angle
connectors are also used to join the
concrete deck and flange plate in
corrugated steel-web bridges. In Figure 5
typical shear connectors are seen.
Fig.5:-Typical shear connectors
For precast concrete deck panels, hightension bolts are another connecting
technique utilised in addition to
mechanical shear connectors. It was
recently discovered that the adhesion type
connection approach, such as the usage of
rubber-latex cement, was helpful in
strengthening old bridge structures.
According to reports, these materials are
useful for improving the bonding at the
steel-concrete contact. The long-term
dependability and durability of such shear
connectors are still an issue in the
construction of new composite bridges,
though, as the adhesion type connector
maintains the connection only at the
contact between the steel and concrete.
HEADED STUDS
The most popular shear connector is the
headed stud, which resists both horizontal
shear and vertical uplift stresses in
composite steel-concrete constructions. As
it is made to function as an arc welding
electrode and simultaneously after the
welding it functions as the resistant
connector with an appropriate head, this
form of connector helps with shear transfer
and avoids lifting. This type of connector
is widely utilised throughout the world as a
result of the high level of automation in the
workshop or on the job site.
Fig.6:-Headed Stud shear connector
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PERFOBOND RIBS
Many holes are welded into a steel plate
that forms part of this connector. Dowels
that offer resistance in both the vertical
and horizontal directions are created by the
flow of concrete through the rib openings.
Its adoption has been encouraged since it
not only secures the bond between the
concrete and steel, but also makes it
possible to better anchor the internal
columns' hogging moment. To prevent
concrete from cracking, it is standard to
specify some reinforcing bars in the
hogging moment region; however, the
design of the connection typically does not
account for the additional resistance that
their presence provides. This connector
seeks to transmit the reinforcing bar's
forces from the region of hogging
moments directly to the column flange.
The additional components that are present
in the internal and external connections are
the seated and double web angles. The
installation of the transverse bottom slab
reinforcement, which is frequently
exceedingly challenging, is the main
drawback of this kind of shear connector.
Due to the design of the ribs, these
connectors are simple to install and offer
strong shear and fatigue resistance
capacities. The adoption of such
connectors is determined by the fact that,
in addition to ensuring the concrete-steel
bond, it also provides a better anchorage of
the interior columns' hogging moment
reinforcing bars. It is possible to develop
anchorage on such bars by putting the
reinforcing bars via the perfobond web
holes.
Fig.7:-Perfobond ribs
T-RIB CONNECTOR
The invention of this T-perfobond
connector was driven by the requirement
to combine the substantial strength of a
block type connector with some ductility
and uplift resistance resulting from the
holes at the perfobond connector web. The
T-rib connector detail reduces the
influence of the prying action to prevent an
early loss of stiffness in the connection. It
could lower costs and require less welding
effort because leftover rolled pieces can be
used to make T-rib connectors. The T-rib
connections are made in four steps, which
are as follows
(i)
initial profile (ii) web holes
(iii) flange holes
(iv) opposite
flange
Fig.8:-T-Rib Connector
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OSCILLATING
PERFOBOND
STRIPS
This kind of connector has a greater load
capacity than headed studs and T-rib
connectors.
Unfortunately,
the
performance of this connector in the case
of ordinary strength and normal weight
concrete is somewhat underwhelming
because of the quick reduction in load
capacity after the peak. The oscillating
perfobond
strips
connectors
work
effectively because they don't exhibit this
behaviour when used with high strength
concrete, lightweight concrete, or concrete
with fibres.
Fig.9:-Oscillating Perfobond Strips
WAVEFORM STRIPS
As contrast to a straight connector, the
goal of the curved design is to improve the
transfer of force between the steel and the
surrounding concrete. Nonetheless, it is
acknowledged that employing traditional
automated welding equipment will make
welding
more
challenging.
Fig.10:-Waveform Strips
T-CONNECTORS
This connector consists of a normal Tsection piece that has been two fillet welds
to a H or I section. Vertical separation
between the steel section and the concrete
can be avoided by using a T-section with a
greater cross section than a single strip.
The T-connector has a highly favourable
behaviour. Due to its relatively tiny area,
the front of the T is under a lot of beating
stress. Local concrete crushing occurs,
producing a performance that is almost
plastic. T-connectors have a load capacity
that is comparable to that of oscillating
perfobond strips, but these connectors have
far more ductility. The load capacity and
ductility of this kind of connector
noticeably increase when used in fiberconcrete, lightweight concrete, or a higher
strength concrete.
Fig.11:- T-Connector
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CHANNEL CONNECTOR
Due to the very dependable conventional
welding technology used to weld these
connectors, channel connectors may not
require inspection procedures like bending
tests of headed studs. A stud shear
connector has a lower load bearing
capacity than a channel shear connector.
This makes it possible to replace a lot of
headed studs with a small number of
channel connectors.
Fig.12:- Channel Connector
PYRAMIDAL SHEAR CONNECTORS
It is anticipated that a pyramidal shearconnected steel plate concrete composite
slab will have sufficient bending strength
and flexural rigidity to withstand loads
encountered during and after construction.
A bottom steel deck and concrete are
connected by pyramidal shear connectors
to form a TSC composite slab. When
applying a TSC composite slab to a bridge
deck subject to traffic loads, the fatigue
problem should be taken into consideration
during design.[7]
Fig.13:- Pyramidal Shear Connector
RECTANGULAR-SHAPED COLLAR
CONNECTORS
The collar that spans the timber beam and
is welded together at adjacent wings makes
up this connecting device. A rubber layer
is put at the collar-beam interface.
Fig.14:-Rectangular-shaped collar connectors
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6.DESIGN OF SHEAR CONNECTORS
6.1Elastic Design
Assuming that the ultimate load is
obtained when the maximum shear force
of any shear connectors equals its shear
resistance, this method is often employed
for stiff or non-ductile shear connectors.
The distribution of the longitudinal shear
forces is followed in the optimization
design
of
the
shear
connector
configuration.
As a result, the following equation is used
to calculate the longitudinal shear per unit
length at the interface between the
concrete slab and steel girder:
where S is the first moment of area taken
at the steel-concrete interface, I is the
second moment of area of the composite
section, t is the width of the top flange of
the steel girder, and V(x) is the
longitudinal shear force at cross section x.
The total longitudinal shear force caused
by external loads should not be greater for
a given unit length than the shear
resistance offered by connectors. Hence,
the quantity N of shear connectors at a
given length can be calculated as follows:
6.2Plastic Design
Each shear connector in the plastic design
is considered to be in its final state and to
be able to withstand the same shear force.
This approach divides the composite beam
into several zones based on the distribution
of the bending moments at the maximum
and zero moment positions, as shown in
Figure 15. The required shear force for the
zones with positive bending moments is
calculated as follows:
V = min(Asfy,Acfc)
The required shear force is calculated as
follows for the zones from the maximum
positive bending moment and maximum
negative bending moment:
V = min(Asfy,Acfc) + Astfyt
Assuming that each shear connector has a
shear capacity of Pu, the necessary number
of shear connectors, N, can be calculated
by:
Fig.15:- Bending moment distribution
7.TESTING A SHEAR CONNECTOR
To assure the quality of the stud weld,
Euro code recommends two quality tests,
namely
After striking, a ringing tone denotes good
fusion, whereas a flat tone denotes poor
fusion. The welder or the welder's
companion must do this inspection on
every stud.
7.1Ring Test
A 2 kg hammer is simply used to tap the
side of the stud's head during the ring test.
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7.2Bend Test
With a 6 kg hammer, a stud's head must be
shifted laterally by around 1/4 of its height
in order to pass the bend test. After that,
the weld should be examined for cracking
or a lack of fusion.
8 PERFORMANCE OF SHEAR
CONNECTORS:
EXPERIMENTAL CASE STUDY
The overall behaviour of steel–concrete
composite structures highly depends on the
shear behaviour of the connectors. So,
several studies were carried out in this area
with push out test.
Push-Out Test
The following procedures were used to test
each push-out specimen. Unless there were
issues during testing, specimens were
continually loaded (i.e., they were not
unloaded and loaded again). If used, a
normal load was first applied. The applied
normal load was typically 10% of the
applied axial (shear) load, although in rare
situations it may be 5% or 20%. Once a
load of around 80% of the anticipated
capacity was attained, the axial load was
then applied in 5-kip increments. The load-
slip curve turns nonlinear around this load.
Thereafter, load was supplied until the slip
rose by a preset increment, and slip control
was used. A automated data acquisition
system was used to record the load and
slip readings. These were taken every four
minutes or so. This is about the time it
takes for the readings to "settle" and the
specimen to deform under a specific force.
If the measures settled rapidly, less time
was given. Each time the specimen was
loaded, no more than 5 kips may be added.
As a result, adding the force necessary for
the specimen to slip the correct amount
may have taken two to three minutes. In
this
instance,
intervals
between
measurements were permitted to exceed
four minutes. In any case, the goal was to
gauge how much weight the specimen
could support while moving a certain
distance.
Throughout
the
testing,
observations of the specimen behaviour
were documented. When specimens could
no longer withstand the load or when
severe displacements were noticed, they
were loaded to failure. Measurements
taken during testing were entered into a
spreadsheet to create a load-slip graphic.
Fig.18:-Push-out test setup
8.1Shear Performance of Transverse
Angle Shear Connectors
A study was conducted by Haibo Jiang et
al.[2] which compared transverse angle
shear connector with that of longitudinal
shear connector.
Transverse angle shear connectors were
used in some pre-stressed concrete boxgirders with corrugated steel webs (CSWs)
to get around the bottom slabs' concrete
casting barrier. To test the shear
performance of transverse angle shear
connectors, seven large-scale push-out
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specimens with various shear connector
heights and spacing were used. We looked
at specimens' failure modes, load-slip
correlations, ultimate shear strengths,
initial stiffness, and ductility. This study
reveals that the shear strength of transverse
angle connections was influenced by both
the connector height and spacing.
Transverse angle shear connectors
demonstrated
apparent
strength
improvement and acceptable ductility
when
compared
to
conventional
longitudinal PBL shear connectors.
Fig.19:- Arrangement of transverse angle shear connectors in composite girders
For the connection between the bottom
flanges of the CSWs and the bottom
concrete slab, fresh concrete cannot be
easily cast between adjacent longitudinal
PBL connectors. One alternative solution
is to arrange the angle connectors in the
transverse direction. This orientation
results in a better casting quality, as well
as an easier casting operation. Due to the
orientation change of the shear connectors,
the shear behaviour of the interface
between the CSWs and the bottom
concrete slabs depended on the shear
capacity of the transverse angle
connectors. The experimental program
consisted of seven large-scale push-out
tests, including six transverse angle
connector specimens (horizontal direction
in the push-out specimens) and one
reference specimen with traditional
longitudinal PBL shear connectors
(vertical direction in the push-out
specimens).The height of shear connectors
varied from 100 mm to 160 mm, while the
spacing of shear connectors ranged from
250 mm to 450 mm. Series A specimens
have one connector per slab, and the
connector height was chosen as 100 mm,
125 mm and 160 mm. Series B specimens
have two connectors per slab, with the
same shear connector dimensions as
specimen A-160.The reference specimen
(specimen RS) also had the same shear
connector dimensions as specimen A-160.
OBSERVATIONS
Fig.20:- Typical crack propagation
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On the surfaces of the concrete slab,
several cracks were observed. These
cracks could be classified as three types,
including the vertical cracks (in red), the
horizontal cracks (in black), and the
diagonal cracks (in blue). Typically, the
vertical cracks were formed first adjacent
to the connector reinforcements. This type
of crack was mainly related to the
expansion occurred in horizontal direction
resulted from the vertical applied loading.
With the load increasing, the out of-plane
bending moment of the slab led to the
horizontal cracks which was also
demonstrated by that the cracks through
partial thickness of the slab. Lastly, the
splitting action in the vertical direction
may also result in the diagonal cracks
below or beyond the connectors. For
Series A specimens more cracks occurred
in specimens with a taller connector flange
during the experiments. When a
comparison was made between the Series
B specimens (B-250, B-350 and B-450),
no horizontal crack was found between the
two connectors in the specimen B-250.One
of the possible reasons for this
phenomenon was that an interaction-zone
was formed between the connectors. This
zone did not appear to be formed at larger
connector spacing. Thus, a fully developed
horizontal crack can be seen in both
specimens B-350 and B-450. This may be
the explanation for the most serious
spalling of concrete in specimens B450.As for the reference specimen (RS),
vertical cracks along with the connector,
horizontal cracks adjacent to the connector
reinforcement, and diagonal cracks below
the connector were displayed.
Applied shear-slip relationship
At the beginning of loading, the steel beam
began to slip, exhibiting a linear
relationship between the applied load and
vertical slip. At the same time, an out-ofplane bending moment was induced on the
concrete slab, which results in the
separation (horizontal dilation) between
the steel girder and concrete slab. Once the
tensile stress induced by bending moment
or splitting action of connectors were
larger than the ultimate tensile strength of
concrete, cracks were found in the slab.
The specimens then expressed a non-linear
behaviour. With the forming of new cracks
and the propagation of initial cracks, the
slope of curves became smaller and
smaller until reaching the ultimate load. At
the post-peak load stage, the load dropped
slightly, with an apparent increase of
displacements.
Fig.21:- Applied load-slip relationship of push-out specimens
Effect of shear connector height
As shown in Figure 21 a, the slope of the
load-slip curve in the elastic range is
influenced by the shear connector height
when comparison was made among the
Series A specimens. This influence is
illustrated by the value of stiffness (K).
When the shear connector height varied
from 100 mm to 160 mm, the initial
stiffness was varied from 3138 kN/mm to
4416 kN/mm. This difference suggests that
the initial stiffness of specimens is slightly
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improved with taller shear connectors.
Moreover, comparing the ultimate shear
strength of specimens A- 125 with that of
specimens A-100, a 25% increase of
connector height resulted in an increase of
shear capacity by nearly 10%. This
indicated that the connector height made a
minor influence on the shear capacity of
transverse angle connectors. However,
when the connector height was changed
from 125 mm to 160 mm, there was a
minor drop in shear capacity. This result
can be explained by the serious failure of
concrete slab for specimen A-160.
Additionally, a faster descending of the
applied load was seen in specimens A-125
and
A-160
compared
with
the
corresponding 100- mm-height connector
specimens. This indicated that the ductility
of the latter is better than the former.
Effect of shear connector spacing
The concrete between the connectors in
specimen B-250 may have been confined.
When the distance of shear connectors was
450 mm independent development of
horizontal crack was observed. This
suggested that the group connector effect
was negligible, which meant that the
interaction area was quite small. With the
full development of a crack in slab
concrete, serious spalling of concrete
occurred. The initial stiffness of the
specimens was found to be proportional to
the number of shear connectors. The
variation of shear connector spacing in
specimens led to different failure modes.
As a result, specimens with larger
connector spacing reached a higher shear
capacity.
8.2 Shear Performance of Adhesive
Shear Connectors
Traditional shear connectors are mainly
made of metal materials and can be in the
form of stud, structural steel elements,
bent-up bar and perfobond leiste (PBL)
shaped shear connector. Although metal
shear connectors are widely used due to
their advantages in the aspects of
mechanical properties, welding and
construction, some studies have found the
following disadvantages:
Metal shear connectors arranged at
intervals will lead to discontinuous shear
stress transmission at interface
Metal shear connectors tend to cause
local stress concentration, leading to
potential initial cracks in the concrete at
the front end thus affecting the durability
of structure
Residual stress in welding process will
affect the fatigue life.
To overcome the above demerits nonmetallic shear connectors are used. The
work on adhesive shear connectors by
Yulin Zhan, Mengjun Duan, and
colleagues uses epoxy resin and
magnesium phosphate cement (MPC) as
the adhesive materials, respectively.The
findings indicate that the epoxy resin shear
connector has a higher shear strength than
the MPC one. Epoxy resin shear
connectors have an average shear strength
of roughly 4.07 MPa, which is higher than
the average shear strength of traditional
stud shear connectors, which is 3.0 MPa,
suggesting that they have an equal capacity
for shearing at the interface to traditional
stud shear connectors. MPC shear
connectors typically fail due to the
debonding of the binder and steel, whereas
epoxy resin shear connectors typically fail
due to the strength of the concrete or
adhesive
layer.
Suggestions for the application of
adhesive shear connectors
Since the failure of adhesive shear
connectors is still the brittle one, it is
insufficient to use it as shear connector
alone. Thus, the adhesive shear connector
can be combined with mechanical shear
connectors, such as the combined shear
connector constituted by the adhesive
shear connector and stud or PBL one. The
advantages of this method are:
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Adhesive shear connectors can remedy
the discontinuity of shear force
transmission between studs or PBL and the
local stress concentration. Moreover,
combined shear connector can enhance the
ductility of the structure and make it safer.
Adhesive shear connectors can fill the
gap between the steel girder and the
concrete bridge deck, which can prevent
the moisture in the air from infiltrating into
the structure, thus enhancing the durability
of the structure. Such a connector also
includes noise reduction, sound insulation,
and shock absorption capabilities.
According to certain researchers, the steel
girder's structural noise can be decreased
in the steel-concrete composite bridge by
applying damping materials to the steel
girder's surface. Damping materials are not
only cheap, practical, and efficient when
utilised to reduce vibration and noise in
steel-concrete
composite
bridges.
Combined shear connectors are more
flexible in the rapid replacement of thin
pavement layer in orthotropic steel bridge
deck, hence accelerating the construction.
As the adhesive shear connector bears
part of the shear force, the spacing of studs
(ds) can be increased, or studs with small
height and diameter can be used to reduce
the thickness of concrete slabs (hc). Such
kind of adhesive shear connector has not
been widely used in practical bridge
engineering. The construction method of
specimens was (1) welding stud; (2)
applying adhesive; (3) pouring concrete.
The test results showed that this was a
feasible application method. Application
method of combined shear connectors can
be completed by reserving holes for studs
on precast concrete slab.
Construction process can be divided into
the following five steps:
a. Precast concrete slab with holes for
studs.
b. Precast steel girder with studs.
c. Spread adhesive layer on the surface of
steel girder.
d. Bond precast concrete slab and steel
girder and ensure studs are in the reserved
holes.
e. Pour cement mortar into the reserved
holes to make studs and concrete slab form
a whole.
The layout of construction method is
shown in Figure 22
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Fig.22:- Layout of the Construction method
9.NOVEL SHEAR CONNECTORS
Many experimental and numerical
investigations have mostly concentrated on
the behaviour of single shear connectors,
although under in situ stress conditions,
the behaviour of multiple shear connectors
may differ accordingly. In addition, a
number of new types of shear connections
have been developed to address the
shortcomings and limitations of the earlier
models. By securing the free end of the Cchannel outside the specimen with bolts
and conducting research using the
common pushout testing, Yan et al. created
a new type of improved C-type channel
(EC) shear connections.
According to the test results, ECs
improved the C-channel connections'
ultimate shear resistant behaviour and
revealed subsequent failure of bolts and Cchannel connectorsTo further improve the
mechanical efficiency of the hogging
moment region in composite beams, Nie et
al. created a new type of T-shaped upliftrestricted and slip-permitted connector
(URSPT) with foamed plastic. This
connector is intended to stop concrete slab
separation from the steel beam and delay
concrete cracking. The push out test was
performed to evaluate the effectiveness
and performance of the shear connectors.
Push-out testing revealed apparent slip
deformation of the URSP-T connector, and
the foamed plastics around the connectors
significantly
decreased
their
slip
capability.
The difficulties of applying shear
connectors for columns were taken into
account by Odenbreit et al. as they created
a novel shear connection for composite
beams. For instance, it is acknowledged
that the shear stud geometry makes the
application of reinforcement challenging
and the manipulation of the column more
challenging. With the capability for a fully
automated manufacturing process and
additional high resistance, stiffness,
ductility, and production efficiency
requirements, a new type of advanced flat
shear connection has been created. The
standard reinforcing bars used in the new
shear connector design are welded in a
specific pattern to the steel profile flanges.
Fig.23:- Enhanced C-Type Channel (EC) Shear Connectors
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10.EFFECTS
OF
DIFFERENT
PARAMETERS ON BEHAVIOR OF
COMPOSITE BEAM WITH BOLTED
SHEAR CONNECTORS.
10.1Effect of Different Types of PostInstalled Shear Connectors
Kwon et al. are the only ones looking into
a wide variety of other kinds of postinstalled shear connectors. only three
varieties were selected: The Adhesive
Anchor (x), High-Tension Friction-Grip
Bolt (HTFGB), and Double-Nut Bolt
(DBLNB) strength levels are higher than
those of traditional welded studs. These
post-installed connectors performed much
better in static push tests than traditional
welded studs in terms of strength capacity.
The absence of welds in the installation of
these three post-installed shear connectors
is largely responsible for their remarkable
strength performance The HTFGB
connector has the highest initial rigidity
and nearly no slip during the early loading
stages. This is due to the HTFGB
connector's
first
frictional
shear
Fig.24:-
(a) HTFGB
10.2 Effect of Bolt Spacing, Number of
Bolts (Shear Connection Ratio) and
Diameter of Bolts
The quantity of connectors in a composite
beam determines its shear connection ratio.
Most studies advise a full shear connection
in steel-concrete composite beams since it
will result in higher ultimate strengths than
a partial shear connection. Kwon et al.
further demonstrated that raising the shearconnection ratio boosted the composite
transmission at the steel-concrete interface.
Consequently,
using
an
HTFGB
connector, a composite beam can achieve
full composite action without slip at the
steel-concrete interface before friction is
overcome. Due to an enlarged hole that
increases the HTFGB connector's slip
capacity, it also demonstrated a noticeably
higher slip capacity than the DBLNB and
HASAA connectors. This allowed for
more load redistribution among the shear
connectors, increasing the beam's strength
and deformation capacity. Also, compared
to HTFGB and HASAA connector
specimens, the DBLNB connector
specimens showed reduced concrete
crushing, which may be explained by the
wide bearing surface of the nuts embedded
in the concrete block. The specimen with
the HTFGB connector had greater overall
ductility compared to the specimens with
the DBLNB and HASAA shear
connectors. The HTFGB has greater
benefits than the DBLNB and HASAA, it
is therefore concluded.
(b)HASAA
(c)DBLNB
beams' strength, stiffness, and deformation
capacity. The outcome was not very
significant, though, when compared to
connections with varying degrees of shear
and varied bolt diameters. For instance, a
study by Liu et al. revealed that the
ultimate strength of a beam with a bolt
diameter of 20 mm Additionally, a beam
with a bolt diameter of 16 millimeters and
a degree of shear connection ratio of 0.85
is comparable to this one. As a result of
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this discovery, it may be possible to cut
building costs by using smaller bolt sizes.
Chen and co. cited an investigation into
four distinct bolt spacings: in terms of the
kinds of failures, 300 mm, 600 mm, 900
mm, and 1200 mm. In this examination,
the disappointment mode changes from
steel yielding or substantial pulverizing to
blasted
shear
connector
shear
disappointment when the distance is raised
to 600 mm, and shear disappointment turns
out to be more serious at 900 mm. This
indicates that the connectors have already
reached their maximum shear level prior to
concrete slab crushing or steel yielding. As
a result, the composite beam's stiffness
gradually decreases and its midspan
vertical displacement increases as bolt
spacing increases.
A higher ultimate strength must be
possible if a partial shear connection ratio
is adopted to reduce building expenses. In
a research for retrofitting non-composite
steel bridge girders with post-installed
shear connections, Kwon et al. found that
all composite beams with shear connection
ratios greater than 30% had ductility
factors greater than 2. They also concurred
that the ultimate strength of the composite
beam is over 90% of the complete degree
of shear connection ratio at 30% shear
connection ratio, demonstrating the
effective application of partially composite
beam. Moreover, the use of partial shear
connections in composite beams allows for
initial stiffness that is nearly equal to that
of full shear connections. In order to
retrofit existing non-composite steel bridge
girders
using
post-installed
shear
connectors and to prefabricate new
composite beams, a minimum shearconnection ratio of 30% is advised.
10.3 Effect of Locating Shear
Connectors Near Supports
The placement of shear connectors is a
crucial component to look at at partial
shear connection ratio. According to
Oehlers and Sved, the slip at the steelconcrete interface can be decreased at
focusing shear connectors close to zeromoment zones when the beam reaches its
full flexural capacity. This is because
beams that are simply supported and have
shear connectors concentrated close to the
supports are likely to have larger
deformation capacities than beams that
have shear connectors evenly distributed
throughout the span. In order to maximise
the slip resistance, it was advised that
shear connections only be positioned close
to supports or zero-moment areas for
partial shear connection.
A beam with shear connectors positioned
close to the supports in a finite element
model revealed much reduced slide at the
steel-concrete contact. Compared to shear
connectors that are evenly distributed, the
partly composite beam's deformation
capacity is significantly increased by shear
connectors that are concentrated close to
the supports. This shows that before any
shear connector fails, the composite beam
with shear connectors clustered close to
the supports can deflect more than the
beam with uniformly dispersed shear
connectors. As a result, post-installed
shear connectors should be concentrated
close to zero-moment zones rather than
dispersed evenly across a beam's length.
This will increase the slip resistance and
overall ductility of strengthened partly
composite beams.
10.4 Effect of Concrete Panel
Configuration
Precast concrete was used in the design of
the composite beam with bolted shear
connector because the elements can be
produced in a controlled environment,
making quality control and maintenance
easier than with cast-in-situ concrete. The
width of the space between the concrete
panels is a crucial factor in concrete panel
configuration. The width of the space
between concrete panels was varied in a
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finite element modelling study from 0 to 4
mm. When the width of the space between
the concrete panels was zero during initial
loading, the beam behaved completely
compositely. The beams' initial rigidity
was drastically lowered when the gaps
between the concrete panels were added.
Hence, it was advised that in order to
achieve sustainable concrete beams, the
gaps between the precast concrete panels
must be minimised during the assembly of
the beams or filled in the construction.
This is due to the fact that the composite
beam will behave fully compositely during
first loading if there are no gaps between
the precast concrete panels. The composite
beam will behave fully compositely
10.5 Effect of Concrete Strength and
Grout
One of the crucial factors to take into
account when designing the composite
beam is the concrete strength and grout in
precast concrete slabs. The majority of
researches have shown that the ultimate
strengths of composite beams grow
together with the compressive strengths of
concrete, though not noticeably. For
instance, a study by Liu et al. revealed that
the ultimate strength of the beam only
increases by 5% as concrete strength rises
from 42 to 70 MPa.
Nonetheless, it is claimed that for lower
slab concrete grades (less than C30),
concrete
splitting
and
crushing
predominate, whereas for higher slab
concrete grades, shear stud strength
predominates. As a result, it is desirable to
construct the composite beam with a
higher concrete strength. The shear
connectors inside the concrete slab of a
composite beam are covered with grout.
According to the previous investigation,
concrete grout with a similar compressive
strength to that of the concrete had no
appreciable impact on the ultimate strength
of the composite beam. However, the grout
in front of the connectors may undergo
significant crushing strains during loading
if the grout strength is lower than the
strength of the shear connector.
According to a study by Pathirana et al.,
the grout suffered more severe damage
than the concrete, with more cracks
developing on the existing material. In
order to boost the strength of the
composite beam, a stronger concrete grout
would be preferred.
11 APPLICATIONS OF SHEAR
CONNECTORS
A crucial method for creating strong
connection points that can withstand shear
loading is the use of shear connectors.
They are utilized in numerous applications
including, yet not restricted to:
1. Establishing a connection between
upright steel beams and a concrete
foundation Interfacing load bearing pillars
to a substantial deck in multi-story
structures
3. securing steel beams to composite slabs
in overpasses and other small to largescale bridges enforcing sidewalks and
roads and avoiding excessive freeze
damage securing concrete or composite
ship floors to steel decking securing
interior ceiling materials to metal roofing
11.1 BUILDING APPLICATIONS:
Ground Floor Slabs
A reinforced concrete ground slab needs
movement joints to be divided into bays.
Shear force is transferred from one slab to
another via DSD shear connectors, which
also serve to avoid differential settling.
DSDQ shear connectors should be utilised
when adjacent bays have varied sizes
because this will cause movement to occur
in both directions.
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Fig.25:-Shear connectors in ground floor slab
Suspended Floor Slabs
Connectors should be positioned in
suspended slabs at locations of contra
flexure where there is little to no bending
moment and the greatest shear force.
Fig.26:-Shear connectors in suspended floor slab
Structural Movement Joints in Frames
In framed constructions, a structural
movement joint is frequently required to
separate one building component from
another. A two-column line is typically the
result of traditional practice. DSD shear
connections not only increase the floor
area, but they can also reduce costs. and
expedite construction.
Fig.27:- Shear connectors in Frames
Beam to Wall or Slab Connections
Corbel and half-lap joints are challenging
to design and expensive to build. DSD
shear connections make design and
construction easier while improving detail.
Fig.28:- Shear connectors in Beam to wall connection
11.2
CIVIL
ENGINEERING
APPLICATIONS
Movement Joints in Carriageways
In carriageway joints, DSD shear dowels
are used to transfer high shear pressures
caused by concrete traffic loading and
eliminate differential settling.
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Fig.29:- Shear connector in carriageway
Bridge Abutments
At bridge abutments, DSD shear
connectors are positioned vertically to
secure the bridge deck to the abutment. In
addition to being simple to install, DSD
shear load connectors enable jacking up of
the bridge deck for bearing replacement.
Fig.30:-Shear connector in Bridge abutment
Joints in Parapets
A quick and affordable method of joining
the pieces is to use DSD in the vertical
joints of parapets. The DSDQ increases the
joint's ability to rotate significantly while
maintaining
its
ability
to
shear
horizontally.
Diaphragm Wall/Slab Connections
The process of joining road slabs to
diaphragm walls can be challenging and
expensive. There are numerous issues on
the job site when forming recesses or
inserting post-fixed dowels into site-drilled
holes. A practical solution is provided by
DSD shear connectors.
The components of the sleeves are
fastened with nails to plywood formwork
that is firmly fastened to the reinforcing
cage. The plywood is taken off after
excavation is complete to reveal the faces
of the sleeves. Now that the slab is ready
to be supported, the dowel components can
be inserted.
Fig.31:- Shear connector in diaphragm wall connection
Contiguous Piled Wall/Slab Connections
Similar to the construction of diaphragm
walls, double dowel shear load
connections (DSD shear connectors) are
used to transfer shear load from a slab to a
pile.
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2 CONCLUSION
Shear connectors helps to join two
materials and they will act as a single unit.
When compared to headed stud shear
connectors, the composite beam system
can use bolted shear connectors to achieve
95% of the shear resistance under static
loads. Embossed Steel Plate (ESP) shear
connector specimens had higher resisting
capacities than studed shear connector
specimens. It was therefore clear that the
ESP shear connector had a significantly
more durable design and a stronger bond
with the concrete. When compared to the
headed stud, the ESP was more rigid.
Bolted shear connectors cannot outperform
headed stud shear connectors in terms of
shear resistance.
Its fatigue strength is noticeably higher
than that of the composite beam with
headed stud shear connectors, which is
crucial for strengthening bridges. The
perfo-bond connection web and T-perfobond connectors were created to combine
the substantial strength of a block type
connector with some ductility and uplift
resistance resulting from the holes. For
similar longitudinal plate geometries, the
resistance and stiffness of this type of
connectors are generally higher than that
of the perfo-bond connectors Adhesive
shear connector such as epoxy resin shear
connector possesses higher shear strength,
smaller slip, and a higher degree of
stability than those of traditional stud shear
connectors. Therefore, it can be applied as
a new type of shear connector or be used
in combination with the traditional
mechanical shear connectors.
3.
4.
5.
6.
7.
Experimental investigation on shear
performance of transverse angle shear
connectors. In Structures (Vol. 33, pp.
2050-2060). Elsevier.
Shariati, A., RamliSulong, N. H., &
Shariati, M. (2012). Various types of
shear connectors in composite
structures: A review. International
journal of physical sciences, 7(22),
2876-2890.
Yan, J. B., Hu, H., & Wang, T.
(2020). Shear behaviour of novel
enhanced C-channel connectors in
steel-concrete-steel
sandwich
composite
structures. Journal
of
Constructional Steel Research, 166,
105903.
Loqman, N., Safiee, N. A., Bakar, N.
A., & Nasir, N. A. M. (2018).
Structural behavior of steel-concrete
composite beam using bolted shear
connectors: A review. In MATEC Web
of Conferences (Vol. 203, p. 06010).
EDP Sciences.
Vijayakumar, R., & Pannirselvam, N.
(2021). Behaviour of a new type of
shear connector for steel-concrete
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construction. Materials
Today: Proceedings, 40, S154-S160.
Zhan, Y., Duan, M., Zhang, L., Liu,
C., Li, Z., & Zhao, R. (2021, August).
Study on the shear performance of
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tests. In Structures (Vol. 32, pp. 21032117). Elsevier.
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