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Conferce Code PO3018; Abstract submission 1f1157-OR

2014

The report presents the results of studies of changes in the structure, phase composition, mechanical and operational properties of the surface of metal products due to the impact of pulsed flow of ionizedgas and pulsed electric discharge. In the prototype of the industrial installation detonation products of gas mixture of propane, butane, oxygen, nitrogen are additionally heated up by the discharge of the 1000 microfarad capacity with voltage of up to 3500 V. Pulsed flow of ionized gas having temperature of up to 12000 K together with the pulsed electric discharge having a current density of up to 10000 A/cm 2 produce a manifold impact on the surface including the thermal impact with power density of up to 10 7 W/cm 2 , chemical impact, electromagnetic impact (stength of magnetic field up to 4*10 5 A/m) and mechanical impact. Pulse duration is up to 10 -3 s, pulse frequency is up to 5 Hz. Modification of the surface layer takes place at the depth of up to 60 microns and includs th...

Poster: Advanced plasma and ion source technologies Wednesday, September 17, 2014 PO3018 METAL SURFACE MODIFICATION BY THE JOINT IMPACT OF IONIZED DETONATION PRODUCTS STREAM AND ELECTRIC DISCHARGE NIKOLAY VASILIK1, Yuriy Tyurin2, Oleg Kolisnichenko2 1 Semenov Institute of Chemical Physics, Moscow, Russian Federation 2Paton Electric Welding Institute NASU, Kiev, Ukraine [email protected] The report presents the results of studies of changes in the structure, phase composition, mechanical and operational properties of the surface of metal products due to the impact of pulsed flow of ionizedgas and pulsed electric discharge. In the prototype of the industrial installation detonation products of gas mixture of propane, butane, oxygen, nitrogen are additionally heated up by the discharge of the 1000 microfarad capacity with voltage of up to 3500 V. Pulsed flow of ionized gas having temperature of up to 12000 K together with the pulsed electric discharge having a current density of up to 10000 A/cm2 produce a manifold impact on the surface including the thermal impact with power density of up to 107 W/cm2, chemical impact, electromagnetic impact (stength of magnetic field up to 4*105A/m) and mechanical impact. Pulse duration is up to 10-3s, pulse frequency is up to 5 Hz. Modification of the surface layer takes place at the depth of up to 60 microns and includs the following processes: (1) recrystallization with the formation of nano-crystalline and submicron structures; (2) alloyingof the surface with the elements present in the ionized gas flow (W, Mo, Co, Al, Cu, Ti, N2); and (3) chemical reactions with the formation of metal carbides (WC, W2C, W3Co3C) and intermetallic compounds (Co7W6, Co3W, Fe7Mo6). The proposed method of surfaces modifying is higihly effective fortool steels, hard alloys, high-strength cast iron (the wear resistance of tool steels increases from 2 to 4 times). The metod is energy saving and is characterized by high productivity (the productivity of the prototype is 0.2 m2/h, electric power 20 kW, propane+butane consumtion is 0.35 m3/h, total consumtion of gases is 3 m3/h). Experiments with different metal surfaces (including steels and alloys) have been conducted to produce relevant statistics for working out industrial technological procedures. Keywords plasma detonation discharge surface modification