Sun™ Rack Service Manual: Sun Rack 900-38 Sun Rack 900-36N Sun Rack 1000-38 Sun Rack 1000-42
Sun™ Rack Service Manual: Sun Rack 900-38 Sun Rack 900-36N Sun Rack 1000-38 Sun Rack 1000-42
Sun™ Rack Service Manual: Sun Rack 900-38 Sun Rack 900-36N Sun Rack 1000-38 Sun Rack 1000-42
Copyright 2007 Sun Microsystems, Inc., 4150 Network Circle, Santa Clara, Californie 95054, États-Unis. Tous droits réservés.
Sun Microsystems, Inc. possède les droits de propriété intellectuels relatifs à la technologie décrite dans ce document. En particulier, et sans
limitation, ces droits de propriété intellectuels peuvent inclure un ou plusieurs des brevets américains listés sur le site
http://www.sun.com/patents, un ou les plusieurs brevets supplémentaires ainsi que les demandes de brevet en attente aux les États-Unis et
dans d’autres pays.
Ce document et le produit auquel il se rapporte sont protégés par un copyright et distribués sous licences, celles-ci en restreignent l’utilisation,
la copie, la distribution, et la décompilation. Aucune partie de ce produit ou document ne peut être reproduite sous aucune forme, par quelque
moyen que ce soit, sans l’autorisation préalable et écrite de Sun et de ses bailleurs de licence, s’il y en a.
Tout logiciel tiers, sa technologie relative aux polices de caractères, comprise, est protégé par un copyright et licencié par des fournisseurs de
Sun.
Des parties de ce produit peuvent dériver des systèmes Berkeley BSD licenciés par l’Université de Californie. UNIX est une marque déposée
aux États-Unis et dans d’autres pays, licenciée exclusivement par X/Open Company, Ltd.
Sun, Sun Microsystems, le logo Sun, Java, AnswerBook2, docs.sun.com, et Solaris sont des marques de fabrique ou des marques déposées de
Sun Microsystems, Inc. aux États-Unis et dans d’autres pays.
Toutes les marques SPARC sont utilisées sous licence et sont des marques de fabrique ou des marques déposées de SPARC International, Inc.
aux États-Unis et dans d’autres pays. Les produits portant les marques SPARC sont basés sur une architecture développée par Sun
Microsystems, Inc.
L’interface utilisateur graphique OPEN LOOK et Sun™ a été développée par Sun Microsystems, Inc. pour ses utilisateurs et licenciés. Sun
reconnaît les efforts de pionniers de Xerox dans la recherche et le développement du concept des interfaces utilisateur visuelles ou graphiques
pour l’industrie informatique. Sun détient une license non exclusive de Xerox sur l’interface utilisateur graphique Xerox, cette licence couvrant
également les licenciés de Sun implémentant les interfaces utilisateur graphiques OPEN LOOK et se conforment en outre aux licences écrites de
Sun.
LA DOCUMENTATION EST FOURNIE "EN L’ÉTAT" ET TOUTES AUTRES CONDITIONS, DÉCLARATIONS ET GARANTIES EXPRESSES
OU TACITES SONT FORMELLEMENT EXCLUES DANS LA LIMITE DE LA LOI APPLICABLE, Y COMPRIS NOTAMMENT TOUTE
GARANTIE IMPLICITE RELATIVE À LA QUALITÉ MARCHANDE, À L’APTITUDE À UNE UTILISATION PARTICULIÈRE OU À
L’ABSENCE DE CONTREFAÇON.
Contents
Preface v
iii
2. Removing and Replacing Modular Power Supplies 15
Overview of Modular Power Supplies 15
Preparing the Rack for Service 16
Replacing a Modular Power Supply 16
Deploying the Antitilt Bar 16
Powering Off the Rack and Components 17
Installing the Power Strips and Brackets 17
Dressing the Power Strip Cables 20
Installing the Modular Power Supply Chassis 23
Connecting the Power Distribution Module to the Cables 25
Removing a Modular Power Supply 27
Deploying the Anti-Tilt Bar 27
Powering Off the Rack and Components 27
Disconnecting the Power Distribution Module from the Cables 28
Removing the Modular Power Supply Carrier 30
Removing the Power Strips and Brackets 31
3. Troubleshooting 37
Power Sequencer 37
Power Strips in Racks with Power Sequencers 40
Power Distribution Modules 41
Power Strips in Racks with Power Distribution Modules 41
The Sun Rack Service Manual provides procedures that describe the removal and
replacement of replaceable parts in the following Sun™ Racks.
■ Sun Rack 900-38
■ Sun Rack 900-36N
■ Sun Rack 1000-38
■ Sun Rack 1000-42
v
Documentation, Support, and Training
Sun Function URL
Documentation http://www.sun.com/documentation/
Support http://www.sun.com/support/
Training http://www.sun.com/training/
Please include the title and part number of your document with your feedback:
Read the Sun Rack Safety and Compliance document before attempting any service
procedures.
Caution – For safety, equipment should always be loaded from the bottom up. That
is, install equipment in the lowest part of the rack first, then install a unit above that,
and so on. When removing all equipment from the rack, remove the top unit first
then the one below that, and so on.
1
Deploying the Antitilt Bar
1. Pull the end of the antitilt bar out to its fully extended position.
2. Rotate the foot 90 degrees and adjust the height of the foot so that it rests on the
floor.
7 10
8 11
9 12
Front of Rack
Grounding
Strap
Rack Terminal Number Connected To:
Grounding
Strap
Rack Terminal Number Connected To:
3. Pull the bottom of the panel slightly away from the rack and lift up the panel.
2. Lift the panel up slightly and slide it toward the front of the rack.
To hold the panel in place, a tab attached to the panel slides into a bracket on the
rack side. There are two of these tabs and brackets, one at the top of the panel and
one at the bottom.
Power Distribution
Your rack may have one of two types of power distribution. In one type there are
power sequencers (PDS) mounted on the side of the rack, inside the side cover. In
the other type, there are power distribution modules mounted in the bottom of the
rack (MPS).
Note – For procedures on removing and replacing modular power supplies (also
called a modular power supply, MPS) and related components, see “Removing and
Replacing Modular Power Supplies” on page 15.
3. Disconnect three cables from the rear panel of the power sequencer.
4. Pull the power sequencer free from the cables and out of the rack.
Note – Do not remove the side panel. The illustration shows the side panel removed
for reference purposes only.
To replace a power sequencer, reverse the steps of the power sequencer removal
procedure.
2. Disconnect the cable connectors from the bottom of the power sequencer (PDS).
3. Remove the four screws on the sides of the power sequencer housing.
4. Pull the top of the power sequencer housing out away from the rack frame.
6. Pull the power sequencer up and out of the power sequencer housing.
To replace a power sequencer, reverse the steps of the power sequencer removal
procedure.
Note – If your rack has power distribution modules, you must first remove the
cable bracket that covers the input cable.
2. Loosen the retaining screw at the top of the power strip and rotate the top of the
power strip toward the open side of the bracket that holds the power strips.
There are two types of power strip brackets. In one, the power strips are removed
toward the front of the rack. In the other, the power strips are removed toward the
back of the rack. It will be obvious from looking at the power strip bracket which
type your rack has.
3. Pull the power strip up and out so that the tab at the bottom of the power strip
clears the bracket.
To replace a power strip, reverse the steps of the power strip removal procedure.
2. On the power sequencer side of the rack, remove the side panel, the power strip
bracket cover, the power strip bracket, and both power strips.
a. Remove two screws holding the power input panel to the rack.
c. Disconnect the cable harness from the three connectors on the power
sequencer. Set the power sequencer aside.
5. Loosen the screw that holds the cable harness carrier plate to the rack.
6. Lift up the rear of the carrier plate so the notch clears the edge on which it is
seated.
7. Pull the carrier plate and cable harness out the back of the rack.
1. Remove the rack side panel, the power strip bracket cover, and the power strip
bracket.
3. Insert the cable ends are inserted and then the carrier plate and push it forward
toward the front of the rack.
As you slide the carrier plate in, the front end is guided by a vertical channel on the
front cover plate.
As the carrier is close to being fully inserted, a small tab on its bottom edge aligns
with a slot in the channel to position the carrier to the right. As this tab fully engages
a small vertical slot in the carrier plate engages and allows the carrier to drop into its
final position.
Mount the lower cable harness cluster (B) on the right side of the input panel.
Position each cluster under the power input panel with the open side up. The cables
are positioned on the left side of the power input panel. The connectors engage with
the slots in the front surface. Secure each cluster with a single screw between the two
connectors. While attaching the left-hand cluster (A) to the power input panel,
ensure that the cluster supports the two cables from the right-hand cluster (B).
2. Disconnect the top panel power supply power cord from power strip.
3. Remove the logo panel from the top front of the rack, or if your Sun Rack has a
front door, open the door.
4. Loosen the four screws that secure the top panel to the rack.
5. Slide the top panel toward the front of the rack and lift it up to remove it from the
rack.
To replace the top panel, reverse the order of the removal procedure.
This procedure describes how to install modular power supplies and related
components into the Sun Rack. This chapter contains the following sections:
■ “Overview of Modular Power Supplies” on page 15
■ “Preparing the Rack for Service” on page 16
■ “Replacing a Modular Power Supply” on page 16
■ “Removing a Modular Power Supply” on page 27
15
Each power distribution module supports 36 power plugs in six power strips (or a
total of 12 power strips, each with 72 outlets per MPS). In the Sun Rack 1000-42, you
can install the power strips on either side of the rack. On all other Sun Racks, the
powers strips can only be mounted on the left side.
You will require the following tools and parts to replace the MPS:
■ No. 2 Phillips screwdriver
■ 3mm hex wrench
■ 5mm hex wrench
■ Container for screws
2. Rotate the foot 90 degrees and adjust the height of the foot so that it rests on the
floor.
2. Switch off all the circuit breakers in each power distribution module.
3. Disconnect the MPS main power cord from the power source.
1. Using a 5 mm hex wrench, install the top power strip bracket at the top of the rack
(FIGURE 2-2).
FIGURE 2-2 Installing the Power Strips, Brackets, Cables, and Covers
5. Align the bottom tabs of the power strips into the slots of the lower bracket.
6. Secure both power strips to the top bracket with the hex screws.
8. Repeat Step 1 through Step 7 until you have installed all six power strips.
9. Press the power cables into the power strips (FIGURE 2-3).
Note – The power cables are labelled. Ensure that you plug the power cables into
the power strips with the same labels.
a. Slide the two velcro strips through the slots on the power cable cover.
The velcro strips are not used for the MPS or power strip cables. Use the velcro
strips to bundle the power cables from your servers and other equipment.
b. Using a 3 mm hex screw, secure the power cable cover to the power strip
bracket (FIGURE 2-4).
2. Route the cables along the sides of the power strips (FIGURE 2-5).
a. Insert a tie wrap into the slots in the Sun Rack chassis (FIGURE 2-5).
4. At the bottom of the Sun Rack, bundle all of the cables into two sets (FIGURE 2-6):
Caution – The carrier with power distribution modules is heavy. Do not attempt to
install the MPS carrier with the power distribution units installed.
1. Tilt the modular power supply carrier to fit it into the rack.
2. Using four screws, secure the modular power supply carrier to the front of the
rack (FIGURE 2-7).
3. Secure the rear of the MPS carrier with four screws at the back of the rack.
a. Slide the B module into the left front side of the MPS.
b. Slide the A module into the right front side of the MPS.
Note – The PDMs are labeled “A” and “B” at the Sun factory. If the labels have been
removed, you should apply new labels to ensure that all connections are properly
routed and identified (FIGURE 2-9).
3. Attach the retaining clips to all the cable connections (FIGURE 2-10).
2. Rotate the foot 90 degrees and adjust the height of the foot so that it rests on the
floor.
2. Switch off all the circuit breakers in each power distribution module.
1. Remove the retaining clips from all the cable connections (FIGURE 2-12).
2. Disconnect the power strip cables from the PDM cable connectors (FIGURE 2-12).
1. Carefully pull the cable bundles from under the modular power supply carrier
and around the side of the rack vertical columns (FIGURE 2-13).
Caution – The carrier with power distribution modules is heavy. Remove the PDMs
from the MPS before you lift the MPS from the rack.
1. Remove the power distribution modules from the back of the MPS:
a. Loosen the thumb screws at the front of the PDM (FIGURE 2-14).
2. Remove the four screws at the back of the MPS (FIGURE 2-14).
3. Remove the four screws that secure the MPS to the front of the rack.
4. Tilt the modular power supply carrier and lift it out of the rack.
Tip – You can keep all the power strip cables bundled into A and B sets for storage
and to simplify installation later.
1. Cut the tie wraps securing the power strip cables to the side of the rack
(FIGURE 2-15).
2. Using a 3 mm hex wrench, remove the power cable covers (FIGURE 2-16).
3. Remove the power cables from the power strips (FIGURE 2-17).
4. Unscrew the 5 mm hex screws that are holding the bottom power strips A0 and B0.
5. Using a 5 mm hex wrench, unscrew the top power strip bracket from power strip
A0 and B0 (FIGURE 2-18).
7. Repeat Step 4 through Step 6 until you have removed all of the power strips.
Troubleshooting
Power Sequencer
FIGURE 3-1 shows only one AC circuit in a power sequencer. There are four of these
circuits for the odd (1-7) outlet groups and five more for the even (0-8) outlet groups.
Outlet Group 9 is unswitched.
37
Okay to Remove (BLUE)
Fault (YELLOW)
Ready (GREEN)
LED ON indicates
Okay to Remove The sequencer output AC is turned off; there is no power to the power strip outlet
groups.
Fault A problem in the sequencer; either with the sequencer controller or one of the
power supplies, or one or more of the outlet groups is not energized. Note: An
open (OFF) power switch is not a Fault condition.
Ready The sequencer is operational and has passed the power-on-self-test (POST).
~ AC 1-9 ODD AC power is available to the input side of the odd-numbered outlet group relays.
(Input power available) Note: this LED only indicates that power is available to the outlet group relays; it
does not indicate that AC power is output from the sequencer.
~ AC 0-8 EVEN AC power is available to the input side of the even-numbered outlet group relays.
(Input power available) Note: this LED only indicates that power is available to the outlet group relays; it
does not indicate that AC power is output from the sequencer.
Sequencer fault Okay to Remove OFF 1. Turn off both power switches. The blue
“Okay to Remove” LED lights.
Fault ON
2. Remove and replace the power sequencer.
Ready (ON or OFF)
~ AC 1-9 ODD ON
~ AC 0-8 EVEN ON
Turned off Okay to Remove ON You can safely remove the sequencer.
Fault (ON or OFF)
Ready (ON or OFF)
~ AC 1-9 ODD OFF
~ AC 0-8 EVEN OFF
Missing AC input Okay to Remove OFF Assuming both power switches are on, start
troubleshooting the input to the sequencer:
Fault OFF
1. Input power panel connectors
Ready ON 2. Branch (wall) circuit breaker
~ AC 1-9 ODD OFF
~ AC 0-8 EVEN ON
Chapter 3 Troubleshooting 39
Power Strips in Racks with Power
Sequencers
Each power strip is divided into outlet groups. Each outlet group has four outlets
(sockets). The outlet groups are divided into two sets: odd and even. The odd outlet
groups are 1, 3, 5, 7, and 9. The even outlet groups are 0, 2, 4, 6, and 8. The odd
outlet groups receive their power from one AC input and the even outlet groups
receive their power from the other AC input.
The power strips have a power indicator LED for each outlet group.
No
No
Voltage okay at the Replace cable
outlet group? harness.
Yes
2. With a voltmeter, check power at the input and output of the module.
Note – To check the input voltage it will be necessary to unplug the input to the
power distribution module. The plug may be located under a raised floor.
If power is present at the input to the module and the circuit breaker is ON and
there is no power at the output side of the module, replace the module.
Chapter 3 Troubleshooting 41
42 Sun Rack Service Manual • May 2007