Manual Transmisión A6GF1

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Overhaul-A6GF1 > 2011 > Overhaul-A6GF1 > Automatic

Transaxle System

Automatic Transaxle System > General Information >

Specifications
Specifications
Service Standard
Item Specifications [mm(in.)]

Input shaft end play (Rear) 0.25 ~ 0.45 (0.0098 ~ 0.0177)
26 brake pressure plate end play 2.05 ~ 2.35 (0.0807 ~ 0.0925)
Low & reverse brake pressure plate end play 2.05 ~ 2.35 (0.0807 ~ 0.0925)
Under drive brake snap ring end play 0.65 ~ 0.95 (0.0255 ~ 0.0374)
Over drive clutch snap ring end play 1.05 ~ 1.35 (0.0413 ~ 0.0531)
35R clutch snap ring end play 0.1 ~ 0.4 (0.0039 ~ 0.0157)
Middle & rear planetary gear end play 0.1 ~ 0.4 (0.0039 ~ 0.0157)
Input shaft end play (Front) 0.55 ~ 0.85 (0.0216 ~ 0.0334)
Differential side gear & differential pinion gear backlash 0.025 ~ 0.150 (0.0009 ~ 0.0059)

Tightening Torques
Item N.m kgf.m lb-ft

Transfer drive gear lock nut 225.6 ~ 255.0 23 ~ 26 166.4
Rear cover 27.5 ~ 34.3 2.8 ~ 3.5 20.3 ~ 25.3
Under drive brake retainer 30.4 ~ 35.3 3.1 ~ 3.6 22.4 ~ 26.0
Under drive brake chamber 4.9 ~ 9.8 0.5 ~ 1.0 3.6 ~ 7.2
Parking rod guide 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Oil pump pipe 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Oil pump 19.6 ~ 25.5 2.0 ~2.6 14.5 ~ 15.9
Oil filter assembly 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Torque converter housing 27.5 ~ 34.3 2.8 ~3.5 20.3 ~ 25.3
Valve body 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Detent spring 11.8 ~ 15.7 1.2 ~ 1.6 8.7 ~ 11.6
Valve body cover 12.7 ~ 14.7 1.3 ~ 1.5 9.4 ~ 10.8
Inhibitor switch 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Manual control lever 7.8 ~ 9.8 0.8 ~ 1.0 5.8 ~ 7.2

Sealants
Item Specified sealant

Rear cover liquid gasket
Three bond 1281B or LOCTITE FMD-5460
Torque converter housing liquid gasket

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Snap Ring, Thrust Washer, Thrust race and Pressure plate
Part name Part No. Thickness[mm(in.)]

Pressure plate 45649-26018 1.8(0.0709)
(Low & reverse brake)
45649-26020 2.0(0.0787)

45649-26022 2.2(0.0866)
45649-26024 2.4(0.0945)
45649-26026 2.6(0.1024)
Thrust race 45853-3B614 1.4(0.0551)
(Input shaft end play-Rear)
45853-3B615 1.5(0.0591)

45853-3B616 1.6(0.0630)
45853-3B617 1.7(0.0669)

45853-3B618 1.8(0.0709)
45853-3B619 1.9(0.0748)

45853-3B620 2.0(0.0787)

45853-3B621 2.1(0.0827)
45853-3B622 2.2(0.0866)
45853-3B623 2.3(0.0906)
Thrust washer 45472-26118 1.8(0.0709)
(Input shaft end play-Front)
45472-26120 2.0(0.0787)

45472-26122 2.2(0.0866)
45472-26124 2.4(0.0945)

45472-26126 2.6(0.1024)
45472-26128 2.8(0.1102)
Snap ring 45619-26017 1.7(0.0669)
(Under drive brake disk set)
45619-26019 1.9(0.0748)

45619-26021 2.1(0.0827)
45619-26023 2.3(0.0906)

45619-26025 2.5(0.0984)
45619-26027 2.7(0.1063)
Thrust washer 45729-26030 3.0(0.1181)
(Middle & rear planetary gear end
45729-26032 3.2(0.1260)
play)
45729-26034 3.4(0.1339)
45729-26036 3.6(0.1417)

45729-26038 3.8(0.1496)
45729-26040 4.0(0.1575)

45729-26042 4.2(0.1654)

45729-26044 4.4(0.1732)
45729-26046 4.6(0.1811)
Pressure plate 45683-26015 1.5(0.0591)
(2/6 brake Disk set)
45683-26017 1.7(0.0669)

45683-26019 1.9(0.0748)

45683-26021 2.1(0.0827)

45683-26023 2.3(0.0906)
45683-26025 2.5(0.0984)
45683-26027 2.7(0.1063)
45683-26029 2.9(0.1142)
Snap ring 45552-3B617 1.7(0.0669)
(Over drive clutch)
45552-3B619 1.9(0.0748)

45552-3B621 2.1(0.0827)
45552-3B623 2.3(0.0906)

45552-3B625 2.5(0.0984)
45552-3B627 2.7(0.1063)
45552-3B629 2.9(0.1142)
Snap ring 45452-26016 1.6(0.0630)
(35R clutch)
45452-26018 1.8(0.0709)

45452-26020 2.0(0.0787)
45452-26022 2.2(0.0866)

45452-26024 2.4(0.0945)
45452-26026 2.6(0.1024)
45452-26028 2.8(0.1102)

Automatic Transaxle System > General Information > Special

Service Tools
Special Service Tools
Tool (Number and name) Illustration Application
09457-26100 Installation of the bearing for transfer
Bearing installer(Up) driven gear (Up)

09457-26200 Installation of the bearing for transfer
Bearing installer(Down) driven gear (Down)

09457-26300 Removal and installation of transfer drive
Lock nut remover & Installer lock nut

09453-3L230 Removal and installation of 35R clutch
Snap ring remover & snap ring
installer

09461-26100 Removal and installation of oil pump
Snap ring remover & return spring
installer

09452-26100 Installation of oil seal for the transaxle
Oil seal installer case housing (With the 09231-H1100 bar)

09231-H1100 Installation of oil seal for the transaxle
Bar case (With the oil seal installer No.:
09452-26100)

09457-26400 Installation of the differential bearing
Bearing installer

09453-3L260 Installation of the snap ring for low &
Snap ring remover & reverse brake return spring (with the bar &
installer nut-SST No.:09461-26100)

09455-26100 Installation of the under drive brake spring
Snap ring remover &
installer

09459-26100 Installation of the manual shaft oil seal
Oil seal installer

09453-23500 Removal and installation of over drive
Snap ring remover & clutch spring snap ring (With the bar & nut
installer No.:09461-26100)

09461-26300 Intallation of oil pump oil seal
Oil pump oil seal installer

Automatic Transaxle System > Automatic Transaxle System >

Automatic Transaxle > Components and Components
Location
Components (1)
Components (2)
1. Automatic transaxle case 22. Under drive brake chamber
2. Low & reverse brake piston 23. Under drive brake piston
3. Low & reverse brake return spring 24. Under drive brake spring
4. Snap ring 25. Snap ring
5. Front annulus gear assembly 26. Under drive brake disk set
6. Front planetary gear assembly 27. Snap ring
7. Front sun gear assembly 28. Under drive brake hub assembly
8. Bearing 29. Thrust washer
9. Middle sun gear assembly 30. 35R & 26 hub assembly
10. Middle & Rear planetary gear assembly 31. Thrust Bearing
11. Rear annulus gear 32. 26 brake Disk set
12. One way clutch inner race assembly 33. 35R clutch assembly
13. Low & reverse brake disk set 34. Thrust washer
14. Snap ring 35. Oil pump assembly
15. One way clutch assembly 36. Transfer driven gear assembly
16. Snap ring 37. Differential assembly
17. Over drive clutch assembly 38. Oil filter assembly
18. Rear cover assembly 39. Parking sprag
19. Valve body assembly 40. Parking sprag shaft & spring
20. Valve body cover 41. Support shaft
21. Under drive brake retainer 42. Parking rod guide
43. Transfer drive assembly

Automatic Transaxle System > Automatic Transaxle System >

Automatic Transaxle > Repair procedures
Disassembly
1. Remove the torque converter (A).

2. Remove the cooler tube (A).

3. Remove the manual control lever (A) and the washer (B) after removing a nut.

4. Remove the inhibitor assembly (A) after removing two bolt.

5. Remove the valve body cover (A) after removing bolts (19ea).

6. Remove the bolt (C-3ea) after disconnecting the solenoid valve connector assembly (A) and the oil
temperature sensor connector (B).

7. Remove the detent spring assembly (A) after removing a bolt.

8. Remove the valve body assembly (A).

9. Remove the pipe seal (A-2ea).

10. Remove the fixing pin (A) after removing a bolt and then, remove the solenoid valve connector by pushing in
the arrow direction.

11. Remove the solenoid valve connector assembly (C) after removing the solenoid valve connector fixing bolt
(A) and input/output speed sensor fixing bolt (B) .

12. Remove the fixing pin (A).

13. Remove the detent lever assembly (A) by pushing in the arrow direction after removing the end of the parking
rod assembly (B).

14. Remove the parking rod assembly (A) from the parking rod guide.

15. Remove the manual shaft oil seal (A).

16. Remove the converter housing assembly (B) from the transaxle case assembly (A) after removing the bolts
(19ea).


17. Remove the differential oil seal (A).

18. Remove the oil guide (A) after removing the bolts (3ea).

19. Remove the lubricating pipe (A) after removing a bolt.

20. Remove the differential bearing spacer (A), the outer race (B), the transfer driven gear spacer (C) and the
outer race (D) of the converter housing side with the puller.

21. Remove the pipe seals (A) (5ea).

22. Remove the differential assembly (A).

23. Remove the spacer (A) and the differential bearing outer race (B) with the puller.

24. Remove the oil guide (A) after removing a bolt.

25. Remove the oil filter assembly (B) after removing the bolts (A-2ea).

26. Remove the oil pump assembly (B) after removing the bolts (7ea).
27. Remove the O-ring (A)from the oil pump assembly (B).

28. Remove the thrust washer (A) from the oil pump assembly (B).

29. Remove the seal rings (A-2ea) from the oil pump assembly.

30. Remove the brake disc set in order.

31. Remove the seal rings (A-2ea).

32. Remove the 35R clutch assembly (A).

33. Remove the 35R & 26 brake hub assembly (A) and the thrust bearing (B).

34. Remove the thrust washer (A).

35. Remove the under drive brake hub assembly (A).

36. Remove the snap ring (A).

37. Remove the under drive brake disk set in order.

38. Remove the snap ring (A) with SST(No.: 09461-26100).

39. Remove the under drive brake spring (A).

40. Remove the under drive brake piston (A).
The projecting part (B) should be located at the position as below picture when removing the under drive
brake piston (A).

41. Remove the under drive brake chamber (A) after removing bolts (2ea).

42. Remove the under drive brake retainer (B) mounting bolt (A-6ea).
Must check the bolts (6ea) position.

43. Remove the under drive brake retainer (A).
Must check the installation position and direction.

44. Remove the parking rod guide (A).

45. Remove the parking sprag shaft (A) and the spring (B).

46. Remove the parking sprag (A).

47. Remove the support shaft (A).

48. Remove the transfer driven gear assembly (A).

49. Remove the transfer driven gear outer race (A) with the puller.

50. Remove the rear cover assembly (A) from the transaxle case after removing the bolts (14ea).

51. Remove the spacer (A) from the rear cover assembly

52. Remove the pipe seal (A-4ea) from the transaxle case.

53. Remove the thrust bearing.

54. Remove the over drive clutch assembly (A).


56. Remove the one way (1-way) clutch assembly (A).

57. Remove the one way clutch inner race assembly (A) with closing up the snap ring (B).



60. Remove the thrust washer (B) after removing the rear annulus gear (A).

61. Remove the middle & rear planetary gear assembly (A) and the middle sun gear assembly (B).

62. Remove the bearing (A) and the race set (B).

63. Remove the front sun gear assembly (A).


65. Remove the front planetary gear assembly (A).


67. Remove the front annulus gear assembly (A).


69. Remove the low & reverse brake pressure plate (A), the cushion plate & disc set in order.

70. Remove the snap ring (A) with the SST(No.: 09453-3L260).

71. Remove the low & reverse brake return spring (A).

72. Remove the low & reverse brake piston (A).

73. Remove the transfer drive assembly (A) from the transaxle case after removing the bolts (3ea).
Must mark the bolt installation position.

Reassembly
1. Install the transfer drive assembly (B) to the transaxle case by tightening the bolts (A-3ea).
Tightening torque:
30.4 ~ 35.3 N.m (3.1 ~ 3.6 kgf.m, 22.4 ~ 26.0 lb-ft)
Install the transfer drive assembly after check the mark of the bolt installation position.

2. Install the low & reverse brake piston (A).

3. Install the low & reverse brake return spring (A).

4. Install the snap ring (A) with the SST(No.: 09453-3L260).

5. Install the under drive brake retainer (A).
Must check the installation position and direction and mounting bolts (3ea) position.

6. Tighten the under drive brake retainer (B) mounting bolt (A-6ea).
Tightening torque:
30.4 ~ 35.3 N.m (3.1 ~ 3.6 kgf.m, 22.4 ~ 26.0 lb-ft)
Must check the bolts (6ea) position.

7. Install the under drive brake chamber (B) after tightening bolts (A-2ea).
Tightening torque:
4.9 ~ 9.8 N.m (0.5 ~ 1.0 kgf.m, 3.6 ~ 7.2 lb-ft)

8. Install the under drive brake piston (A).
The projecting part (B) should be located at the position as below picture when installing the under drive
brake piston (A).

9. Install the under drive brake spring (A).

10. Install the snap ring (A) with SST(No.: 09461-26100).

11. Install the front annulus gear assembly (A).

12. Install the front planetary gear assembly (A).

13. Install the thrust washer (A).

14. Install the front sun gear assembly (A).

15. Install the bearing (A) and the race set (B).

16. Install the middle & rear planetary gear assembly (A) and the middle sun gear assembly (B).

17. Install the middle & rear planetary gear assembly thrust washer.
Specification:
0.1 ~ 0.4 mm (0.0039 ~ 0.0157 in.)
Part No. Thickness [mm(in.)]

45729-3B030 3.0 (0.1181)
45729-3B032 3.2 (0.1259)
45729-3B034 3.4 (0.1338)
45729-3B036 3.6 (0.1417)
45729-3B038 3.8 (0.1496)
45729-3B040 4.0 (0.1574)
45729-3B042 4.2 (0.1653)
45729-3B044 4.4 (0.1732)
45729-3B046 4.6 (0.1811)

18. Install the thrust washer (B) after installing the rear annulus gear (A).

19. Install the snap ring (A).

20. Install the one way clutch inner race assembly (A) and fix it with the snap ring.

21. Install the low & reverse brake pressure plate, the cushion plate, the disc set and the snap ring in order.
When installing the disc set, lay plates and disc each one at the bottom and then, lay the reaction plate
(A-1ea) at the top.

22. Install the pressure plate properly to satisfy the specification for the low & reverse brake disc set end play.
End play specification:
2.05 ~ 2.35 mm(0.0807 ~ 0.0925 in.)
Select the proper pressure plate as below method.
Pressure plate thickness = A - B - Specification
A: Low & reverse (L/R) brake piston upside ~ Snap ring groove [Under the load 49N.m (5kgf.m, 36lb-ft)]
B: The height of pressing the disc set (L/R brake) including the cushion plate under the load about
3,433N.m (350kgf.m, 2532lb-ft) + The snap ring thickness

45649-26018 1.8 (0.0709in)
45649-26020 2.0 (0.0787in)
45649-26022 2.2 (0.0866in)
45649-26024 2.4 (0.0945in)
45649-26026 2.6 (0.1024in)

23. Install the one way (1-way) clutch assembly (A).
Check the one way (1-way) clutch assembly (A) whether rotating in counter clockwise direction only.


25. Install the proper thrust washer to the middle & rear planetary gear assembly.
Specification:
0.1 ~ 0.4mm (0.0039 ~ 0.0157 in.)
Thrust washer thickness = (The end of the sun gear of the over drive clutch assembly ~
The reached face of the washer) – (The thrust bearing ~
the installing part of the middle & rear planetary gear assembly washer) - Specification (Average value)

45729-3B630 3.0 (0.1181)
45729-3B632 3.2 (0.1259)
45729-3B634 3.4 (0.1338)
45729-3B636 3.6 (0.1417)
45729-3B638 3.8 (0.1496)
45729-3B640 4.0 (0.1574)
45729-3B642 4.2 (0.1653)
45729-3B644 4.4 (0.1732)
45729-3B646 4.6 (0.1811)

26. Install the over drive clutch assembly (A).

27. Install the thrust bearing (A).

28. Install the seal (A-4ea) to the transaxle case.

29. Install the spacer (A) to the rear cover assembly.
Specification:
0.25 ~ 0.45 mm (0.0098 ~ 0.0177in.)
Spacer thickness = [The installing part of the rear cover of the transaxle case side {Under the load
29.4N.m (3 kgf.m, 21.7lb-ft)} - Thrust bearing height] - (The installing part of the rear cover side - Spacer
installing part depth) - Specification (Average value)
Part No. Thickness [mm (in.)]

45853-3B614 1.4 (0.0551)
45853-3B615 1.5 (0.0590)
45853-3B616 1.6 (0.0629)
45853-3B617 1.7 (0.0669)
45853-3B618 1.8 (0.0708)
45853-3B619 1.9 (0.0748)
45853-3B620 2.0 (0.0787)
45853-3B621 2.1 (0.0826)
45853-3B622 2.2 (0.0866)
45853-3B623 2.3 (0.0905)

30. Apply the sealant (A) on the left side of the transaxle case.

31. Install the rear cover assembly (A) to the transaxle case by tightening the bolts (14ea).
Tightening torque:
27.5 ~ 34.3 N.m (2.8 ~ 3.5 kgf.m, 20.3 ~ 25.3 lb-ft)

32. Install the transfer driven gear outer race (A).

33. Install the transfer driven gear assembly (A).

34. Install the support shaft (A).

35. Install the parking sprag (A).

36. Install the parking sprag shaft (A) and the spring (B).

37. Install the parking rod guide (A).
Tightening torque:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

38. Install the under drive brake disk set in order.

39. Install the snap ring (A) to satisfy the specification of the end play of the under & drive brake disc set.
0.65 ~ 0.95mm (0.0255 ~ 0.0374in.)
Select the proper snap ring as below method.
Snap ring thickness = H - G - Specification
H: Under & drive(U/D) brake piston upside ~ Snap ring groove [Under the load 49N.m (5 kgf.m, 36 lb-ft)]
G: The height of pressing the disc set (U/D brake) under the load about 49N.m (5 kgf.m, 36 lb-ft)

45619-3B017 1.7 (0.0669)
45619-3B019 1.9 (0.0748)
45619-3B021 2.1 (0.0826)
45619-3B023 2.3 (0.0905)
45619-3B025 2.5 (0.0984)
45619-3B027 2.7 (0.1062)

40. Install the under drive brake hub assembly (A).

41. Install the thrust washer (A).

42. Install the 35R & 26 brake hub assembly (A) and the thrust bearing (B).

43. Install the 35R clutch assembly (A).

44. Install the seal rings (A-2ea).

45. Install the 26 brake disc set in order.
When installing the disc set, lay the reaction plate (A-1ea) at the bottom and then, lay plates (4ea) and
disc (4ea) each one with overlapping each other. Finally lay the cushion plate at the top.

46. Install the proper pressure plate to satisfy the specification of the end play of the 2/6 brake disc set.
2.05 ~ 2.35 mm (0.0807 ~ 0.0925 in.)
Select the pressure plate as below method.
Pressure plate thickness = D - (C + E + F) - Specification
D: Oil pump installing part ~ Under & drive brake retainer upside
C + F: The height of pressing the disc set (2/6 brake) including the cushion plate under the load about
3,924N.m (400kgf.m, 2,894lb-ft)
E: Oil pump installing part ~ 2/6 piston upside

45683-3B019 1.9 (0.0748)
45683-3B021 2.1 (0.0826)
45683-3B023 2.3 (0.0905)
45683-3B025 2.5 (0.0984)
45683-3B027 2.7 (0.1062)

47. Install the seal rings (A-2ea) from the oil pump assembly.

48. Install the thrust washer (A) from the oil pump assembly (B).
End play Specification:
0.55 ~ 0.85 mm (0.0217 ~ 0.0335 in.)
Select the thrust washer as below method.
Thrust washer thickness = J - K - Specification
J: Case ~ Input shaft thrust washer left side
K: Oil pump ~ Oil pump thrust washer installing part

Part No. Thickness[mm(in)]
45472-26118 1.8 (0.0708)
45472-26120 2.0 (0.0787)
45472-26122 2.2 (0.0866)
45472-26124 2.4 (0.0944)
45472-26126 2.6 (0.1023)
45472-26128 2.8 (0.1102)

49. Install the O-ring (A) to the oil pump assembly (B).
50. Install the oil pump assembly (B) by tightening the bolts (7ea).
Tightening torque:
19.6 ~ 25.5 N.m (2.0 ~ 2.6 kgf.m, 14.5 ~ 18.8 lb-ft)

51. Install the oil filter assembly (B) by tightening the bolts (A-2ea).
Tightening torque:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

52. Install the oil guide (A) by tightening a bolt.
Tightening torque:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

53. Install the spacer (A) and the differential bearing outer race (B).

54. Install the differential assembly (A).

55. Install the pipe seals (A)(5ea).

56. Install the differential bearing spacer (A), the outer race (B), the transfer driven gear spacer (C) and the outer
race (D) of the converter housing side.

57. Install the lubricating pipe (A) by tightening a bolt.
Tightening torque:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

58. Install the oil guide (A) by tightening the bolts (3ea).
Tightening torque:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

59. Install the differential oil seal (A) with the SST (No.: 09452-26100).

60. Apply the sealant on the left side of the converter housing.

61. Install the converter housing assembly (B) to the transaxle case assembly (A) by tightening the bolts (22ea).
Tightening torque:
27.5 ~ 34.3 N.m (2.8 ~ 3.5 kgf.m, 20.3 ~ 25.3 lb-ft)

62. Install the manual shaft oil seal (A) with the SST (No.: 09459-26100).

63. Install the parking rod assembly (A) into the parking rod guide.

64. Install by pushing the end of the parking rod assembly (B) in the arrow direction after installing the detent
lever assembly (A).

65. Install the fixing pin (A).

66. Install the fixing pin (A) after instaing a bolt and then, install the solenoid valve connector from wiring
assembly.
Tightening torque:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

67. Install the input/output speed sensor fixing bolt (B) and solenoid valve & connector assembly fixing bolt (A).
Tightening torque:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

68. Install the pipe seal (A-2ea).

69. Install the valve body assembly (A).
Tightening torque:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

70. Install the detent spring assembly (A) after installing a bolt.

71. Install the bolt (C-3ea) after connecting the solenoid valve connector assembly (A) and the oil temperature
sensor connector (B).

72. Install the valve body cover (A) by tightening bolts (19ea).
Tightening torque:
12.8 ~ 14.7 N.m (1.3 ~ 1.5 kgf.m, 9.4 ~ 10.9 lb-ft)

73. Install the inhibitor assembly (A) by tightening two bolt.
Tightening torque:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

74. Install the manual control lever (A) and the washer (B) by tightening a nut.
Tightening torque:
17.7 ~ 24.5 N.m (1.8 ~ 2.5 kgf.m, 13.0 ~ 18.1 lb-ft)

75. Install the cooler tube(A).

Automatic Transaxle System > Hydraulic System > Oil Pump >
Components and Components Location
Components

1. Oil pump assembly 4. Spring retainer
2. 26 brake piston 5. Snap ring
3. Return spring

Automatic Transaxle System > Hydraulic System > Oil Pump >
Repair procedures
Disassembly
1. Remove the snap ring (A) with the snap ring remover (SST No.:09461-26100).

2. Remove the 26 brake piston return spring (B) and the spring retainer (A) from the oil pump assembly.

3. Remove the 26 brake piston (A) from the oil pump assembly.

4. Remove the D-ring (2-ea) from the 26 brake piston.
5. Remove the seal ring (A-2ea) from the oil pump assembly.

Reassembly
1. Install the seal ring (A-2ea) to the oil pump assembly.

2. Install the D-ring (2ea) to the 26 brake piston.
3. Install the 26 brake piston (A) to the oil pump assembly.

4. Put the 26 brake piston return spring (B) and the spring retainer (A) to the oil pump assembly.

5. Fix the return spring and the spring retainer after installing the snap ring (A) with the snap ring installer (SST
No.: 09461-26100).

Automatic Transaxle System > Valve Body System > Valve

Body > Components and Components Location
Components (1)
1. VFS solenoid valve (NL) 16. T/C pressure control valve
2. VFS solenoid valve (NH) 17. T/C pressure control plug
3. ON/OFF solenoid valve 18. T/C pressure control sleeve
4. VFS solenoid valve (NH) 19. 35R pressure switch valve
5. Adjust screw 20. 2/6 brake pressure switch valve
6. Coil spring 21. Under drive pressure switch valve
7. 35R pressure control valve 22. Stopper plug
8. 2/6 brake pressure control valve 23. low & reverse switch valve
9. Under drive pressure control valve 24. 35R & 2/6 brake check valve
10. Over drive pressure control valve 25. Over drive pressure switch valve
11. Reducing valve-1 26. Over drive & low & reverseswitch valve
12. Stopper plate 27. T/C control valve
13. Regulator valve 28. Reducing valve-2
14. Regulator sleeve 29. Outer valve body assembly
15. Manual valve 30. Middle valve body assembly

Components (2)
1. Accumulator piston (DN) 8. Accumulator 2
2. Coil spring 9. Accumulator 1
3. Stopper plug 10. Accumulator 4
4. Stopper plate 11. Accumulator 3
5. L/U switch valve 12. Damping valve (RED2)
6. 35R switch valve 13. Accumulator plate
7. Fail safe valve (OD) 14. Inner valve body assembly

Automatic Transaxle System > Valve Body System > Valve

Body > Repair procedures
Disassembly
1. Remove the manual valve (A).

2. Remove the Inner, middle (A) and the outer valve body (B) after removing bolts (18ea).

3. Remove the outer valve body assembly (A) from the middle valve body (B).

4. Remove the damping valve (A) and the coil spring (B).
5. Remove the oil strainer (C).

6. Remove the middle valve body from the inner valve body assembly.
7. Remove the separating plate from the outer valve body.
8. Remove the damping valve (A), the check valve (B) and the coil spring (C).

9. Remove the solenoid valve supporter (A) after removing the bolts (9ea).

10. Remove the VFS Solenoid valve (A). (white - NH)

11. Remove the ON/OFF (black) solenoid valves (A-2ea).

12. Remove the VFS solenoid valves (A-5ea). (White-NL, Black-NH)

13. Remove the reducing valve, the coil spring and the adjust screw in order after removing the stopper plate.
14. Remove the regulator valve (A), the coil spring (B), the regulator sleeve (C) and the adjust screw (D) in order
after removing the stopper plate.

15. Remove the adjust screw (A), the coil Spring (B), and the pressure control valve (C) in order.

16. Remove the check valve (2ea) and the coil spring.

17. Remove the accumulator plate (A) after removing the bolts (3ea).

18. Remove the accumulator piston (A-4ea), the damping valve (B) and each coil spring.

19. Remove the separating plate (A) from the inner valve body (B) after removing the bolts (2ea).

20. Remove the damping valve (A-4ea), check valve (B-3ea), the steal ball (C) and the coil spring (D).

21. Remove the switch valve (A), the coil spring (B), the stopper plug (C) and the plate.

22. Remove the accumulator piston (DN) (A), the coil Spring (B) and stopper plug (C) from the inner valve body
in order.

Reassembly
1. Install the accumulator piston(DN) (A), the coil spring (B) and the stopper plug (C) to inner valve body.

2. Install the switch valve (A), the coil spring (B), the stopper plug (C) and the plate to each position.
1. OD fail safe valve
2. 35R switch valve
3. L/U switch valve

3. Install the damping valve (A-4ea), the check valve (B-3ea), the steal ball (C) and the coil spring (D).

4. Install the separating plate (A) to the inner valve body (B) by tightening bolts (2ea).
Tightening torque:
4.9 ~ 6.9 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.1 lb-ft)

5. Install the accumulator piston (A-4ea), the damping valve (B) and each coil spring.

6. Install the accumulator plate (A) by tightening the bolts (3ea).
Tightening torque:
11.8 ~ 13.7 N.m (1.2 ~ 1.4 kgf.m, 8.7 ~ 10.1 lb-ft)

7. Install the check valve (2ea) and the coil spring.

8. Install the adjust screw (A), the coil spring (B) and the pressure control valve (C) in order.

9. Install the regulator valve (A), the coil spring (B), the regulator sleeve (C) and the adjust screw (D) in order and
then, fix them with the stopper plate.

10. Install the reducing valve, the coil spring and the adjust screw in order and then, fix them with the stopper
plate.
11. Install the VFS solenoid valves (A-5ea) to each position. (Red, Brown -NL, White-NH)

12. Install the ON/OFF (Black) solenoid valves (A-2ea) to each position.

13. Install the VFS solenoid valve (A). (White - NH)

14. Install the solenoid valve supporter (A) by tightening the bolts (9ea).
Tightening torque:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

15. Install the damping valve (A), the check valve (B) and the coil spring (C).

16. Install the separating plate to the outer valve body.
17. Install the middle valve body to the inner valve body assembly.
18. Install the oil strainer (C).
19. Install the damping valve (A) and the coil spring (B) to each position.

20. Install the outer valve body assembly (A) to the middle valve body (B).

21. Install the inner, middle (A) and the outer valve body (B) by tightening the bolts (18ea) after set φ6 bar to the
installation guide hole (2ea).
Tightening torque:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

22. Install the manual valve (A).

Automatic Transaxle System > Clutch & Brake > Overdrive

Clutch > Components and Components Location
Components

1. Over drive clutch retainer assembly 5. Snap ring
2. Over drive clutch piston 6. Over drive clutch disc set
3. Over drive clutch Return Spring 7. Snap ring
4. Over drive clutch balance piston

Automatic Transaxle System > Clutch & Brake > Overdrive

Clutch > Repair procedures
Disassembly

2. Remove the over drive clutch disc in order.

3. Remove the snap ring (A) with the SST (No.: 09453-23500).

4. Remove the over drive clutch balance piston (A).

5. Remove the over drive clutch return spring (A).

6. Remove the over drive clutch piston (A).

7. Remove the D-ring (2ea).

Reassembly
1. Install the D-ring (2ea).

2. Install the over drive clutch piston (A).

3. Install the over drive clutch return spring (A).

4. Install the over drive clutch balance piston (A).

5. Install the snap ring (A) with the SST (No.: 09453-23500).

6. Install the over drive clutch disc in order.

End play:
1.25 ~ 1.55 mm (0.0492 ~ 0.0610 in.)
※ Snap ring thickness = (Over drive clutch piston-retainer height) - [Disc set height under the load 49N.m (5
kgf.m, 36 lb-ft)] - Specification(Average)

45552-3B017 1.7 (0.0669)
45552-3B019 1.9 (0.0748)
45552-3B021 2.1 (0.0826)
45552-3B023 2.3 (0.0905)
45552-3B025 2.5 (0.0984)
45552-3B027 2.7 (0.1062)
45552-3B029 2.9 (0.1141)

Automatic Transaxle System > Clutch & Brake > 35R clutch
assembly > Components and Components Location
Components

1. 35R clutch retainer assembly 5. Snap ring
2. 35R clutch piston 6. 35R clutch disc set
3. 35R clutch return spring 7. Snap ring
4. 35R clutch balance piston

Automatic Transaxle System > Clutch & Brake > 35R clutch
assembly > Repair procedures
Disassembly

2. Remove the 35R clutch disc in order.

3. Remove the snap ring (A) with the SST (No.: 09453-3L230).

4. Remove the 35R clutch balance piston (A).

5. Remove the 35R clutch return spring (A).

6. Remove the 35R clutch piston (A).

7. Remove the D-ring (1ea-outside) and the O-ring (1ea-inside).

Reassembly
1. Install the D-ring (1ea-outside) and the O-ring (1ea-inside).

2. Install the 35R clutch piston (A).

3. Install the 35R clutch return spring (A).

4. Install the 35R clutch balance piston (A).

5. Install the snap ring (A) with the SST (No.: 09453-3L230).

6. Install the 35R Clutch disc in order.

1.05 ~ 1.35 mm (0.0413 ~ 0.0531 in.)
※ Snap ring thickness = (35R Clutch piston-retainer height) - [Disc set height under the load 49N.m (5 kgf.m,
36 lb-ft)] - Specification(Average)

45452-3B016 1.6 (0.0629)
45452-3B018 1.8 (0.0708)
45452-3B020 2.0 (0.0787)
45452-3B022 2.2 (0.0866)
45452-3B024 2.4 (0.0944)
45452-3B026 2.6 (0.1023)
45452-3B028 2.8 (0.1102)

Automatic Transaxle System > Gear System > Transfer Drive

Gear > Components and Components Location
Components
1. Transfer drive gear 4. Taper roller bearing
2. Taper roller bearing 5. Stopper plate
3. Bearing retainer 6. Lock nut

Automatic Transaxle System > Gear System > Transfer Drive

Gear > Repair procedures
Disassembly
1. Unfold the stopper plate projection part (A - about 2ea) of the lock nut.

2. Unscrew the lock nut with a torque wrench and the SST (No.:09457-26300).

3. Remove the stopper plate (A).

4. Remove the taper roller bearing (B) and the bearing retainer (C) from the transfer drive gear (A) in order.

Reassembly
1. Install the taper roller bearing (B) and the bearing retainer (C) from the transfer drive gear (A) in order.

2. Install the stopper plate (A) at the groove.

3. Tighten the lock nut with a torque wrench and the SST (No.:09457-26300).
Tightening torque:
225.6 ~ 255 N.m (23 ~ 26 kgf.m, 166.4 ~ 188.1 lb-ft)

4. Fold the stopper plate projection part (A) of the lock nut.

Automatic Transaxle System > Gear System > Transfer Driven

Gear > Components and Components Location
Components

1. Taper roller bearing 3. Output shaft
2. Transfer driven gear 4. Taper roller bearing

Automatic Transaxle System > Gear System > Transfer Driven

Gear > Repair procedures
Disassembly
1. Remove the taper roller bearing (B) from the output shaft (A).

2. Remove another taper roller bearing (B) from the opposite side of the output shaft (A).

3. Remove the transfer driven gear (B) from the output shaft (A).

Reassembly
1. Install the transfer driven gear (B) to the output shaft (A).

2. Install the taper roller bearing (B) to the output shaft (A) with the SST (No.: 09457-26100).

3. Install another taper roller bearing (B) to the opposite side of the output shaft (A) with the SST (No.: 09457-
26200).

Automatic Transaxle System > Gear System > Differential >

Components and Components Location
Component

1. Taper roller bearing 6. Differential side gear
2. Differential cup 7. Differential pinion gear
3. Pinion shaft 8. Differential pinion washer
4. Lock pin 9. Differential cover
5. Side spacer 10. Cap seal ring

Automatic Transaxle System > Gear System > Differential >

Repair procedures
Disassembly
1. Remove the differential gear (B) after removing the bolts (A).

2. Remove the differential cover (A)after removing the screws (2ea).

3. Remove the differential side gear (B) from the differential cover (A).

4. Remove the pinion shaft after removing the lock pin (A-1ea).

5. Remove the pinion shaft.

6. Remove the differential pinion gear (A-2ea).

7. Remove the side gear (A) from the differential cup.

8. Remove the O-ring (A) from the differential side gear.

9. Remove the side spacer (B) from the differential side gear (A).

10. Remove the cap seal ring (B) from the differential side gear (A).

11. Remove the taper roller bearing (B) from the differential cover (A).

12. Remove the taper roller bearing (B) from the differential cup (A).

Disassembly
1. Install the taper roller bearing (B) to the differential cup (A) with the SST (No.: 09457-26400).

2. Install the taper roller bearing (B) to the differential cover (A) with the SST (No.: 09457-26400).

3. Install the cap seal ring (B) to the differential side gear (A).

4. Install the side spacer (B) to the differential side gear (A).

5. Install the O-ring (A) to the differential side gear.

6. Install the side gear (A) to the differential cup.

7. Install the pinion gear (A-2ea)

8. Install the pinion shaft (A).
Be careful when Installing the shafts to match the groove of the shaft and the groove of the cup.

9. Install the pinion shaft by installing the lock pin (A-1ea).

10. Install the differential side gear (B) to the differential cover (A).
Adjust backlash between the differential side gear and the differential pinion gear by selecting the side
spacer to satisfy backlash specification [0.025 ~ 0.150 mm (0.0009 ~ 0.0059in)]. Be careful to adjust
backlash equally.

11. Install the differential cover by tightening the screws (2ea).
Tightening torque:
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

12. Install the differential gear (B) by tightening the bolts (A).
Tightening torque:
127.5 ~ 137.3 N.m (13.0 ~ 14.0 kgf.m, 94.0 ~ 101.3 lb-ft)

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Overhaul-A6GF1 > 2011 > Overhaul-A6GF1 > Automatic

Automatic Transaxle System > General Information >

Item Specifications [mm(in.)]

Item N.m kgf.m lb-ft

Item Specified sealant

Snap Ring, Thrust Washer, Thrust race and Pressure plate

Part name Part No. Thickness[mm(in.)]

Automatic Transaxle System > General Information > Special

Automatic Transaxle System > Automatic Transaxle System >

Automatic Transaxle System > Automatic Transaxle System >

Part No. Thickness [mm(in.)]

Part No. Thickness [mm(in.)]

Part No. Thickness [mm (in.)]

Automatic Transaxle System > Valve Body System > Valve

Automatic Transaxle System > Valve Body System > Valve

Automatic Transaxle System > Clutch & Brake > Overdrive

Automatic Transaxle System > Clutch & Brake > Overdrive

Part No. Thickness [mm(in.)]

Part No. Thickness [mm(in.)]

Automatic Transaxle System > Gear System > Transfer Drive

Automatic Transaxle System > Gear System > Transfer Drive

Automatic Transaxle System > Gear System > Transfer Driven

Automatic Transaxle System > Gear System > Transfer Driven

Automatic Transaxle System > Gear System > Differential >

Automatic Transaxle System > Gear System > Differential >

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