416e3 PDF

22/9/2020 SIS 2.
Eje delantero: ensamblar 2006/05/29 Transmisión (Power Shift) - Desmontar (RENR6475) 

SMCS - 3030,3066 i02557467
Eje delantero - Instalar
Válvula solenoide (transmisión) - Quitar

Procedimiento de desmontaje
Válvula solenoide (transmisión) - Instalar
Herramientas necesarias
Transmisión (Power Shift) - Quitar
Herramienta Número de pieza Parte Descripción Cant.
Transmisión (Power Shift) - Desmontar
UNA 1U-7502 Soporte de reparación de transmisión 1
Transmisión (Power Shift) - Ensamblar
si 138-7575 Soporte de enlace 1
Transmisión (Power Shift) - Instalar
152-7085 (1) Manipulador de eje de transmisión 1
Transmisión (transmisión directa): desmontar C
189-0409 Grillete como 1
Transmisión (transmisión directa): ensamblar
re 1P-0074 Extractor de martillo deslizante Gp 1
Freno de estacionamiento: quitar e instalar
8H-0663 Conjunto de extractor de cojinetes 1
Eje de transmisión (trasero): quitar e instalar
mi 6V-3010 Puller Gp 1
Eje de transmisión - Quitar e instalar - Trac… 126-7177 Pierna extractora 1
Llanta y llanta (trasera): quitar e instalar F 1U-6405 Extractor de tres mandíbulas 1
Eje trasero - Quitar GRAMO 152-7055 Compresor de resorte 1
Caja del eje, semieje y brida de rueda: quitar H 2P-8312 Alicates para anillos de retención 1
Caja del eje, semieje y brida de la rueda: d…
tabla 1
(1)
Cumple con CE
Empieza por:
a. Retire la transmisión. Consulte Desarmado y armado, "Transmisión (Power Shift) -

Quitar".
Nota: La transmisión se desmontará en componentes principales. A continuación, se

desmontarán los componentes principales.
Nota: La limpieza es un factor importante. Antes del procedimiento de desmontaje, el

exterior del componente debe limpiarse a fondo. Esto ayudará a evitar que entre
suciedad en el mecanismo interno.
Ilustración 1 g01244665
1. Use a suitable lifting device in order to mount transmission assembly (1) onto
Tooling (A). The weight of transmission assembly (1) is approximately 255 kg
(562 lb). Remove cable strap (3) and remove torque converter (2).
https://sis2.cat.com/#/service-detail? 
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serialNumber=SHA&ieSystemControlNumber=i02490896&mediaNumber=RENR6475&infoType=-1&hideDocumentStructure=false
https://sis2.cat.com/#/service-detail?serialNumber=SHA&ieSystemControlNumber=i02490896&mediaNumber=RENR6475&infoType=-1&hideDocumentStructure=false 1/27
22/9/2020 SIS 2.0
Illustration 2 g01244668
2. Remove hose assemblies (4) and coupler (5).
3. Remove bolts (6) and plate (7). Remove gear (8).
4. Remove bolts (9) and pump group (10).
5. Remove seal (11).
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22/9/2020 SIS 2.0
6. Remove lip seal (12) from pump group (10).
7. Slide shaft (13) from the transmission.
8. Remove bolts (14) and solenoid valve assemblies (15). Remove tube assembly
(16).
9. Remove valve groups (17) and (18).
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22/9/2020 SIS 2.0
10. Remove O-ring seals (19) and (20) from valve group (17).
11. Remove O-ring seals (21) and (22) from valve group (18).
12. Remove bolts (23) and filter base assembly (24).
13. Remove O-rings (25) from filter base assembly (24).
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22/9/2020 SIS 2.0
14. Remove bolt (26) and front output yoke assembly (27). Remove the gasket.
15. Remove bolt (29) and rear output yoke assembly (30). Remove speed sensor (28).
16. Remove bolts (32) and cover (31).
17. Remove O-ring seal (33).
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22/9/2020 SIS 2.0
18. Remove screen (34).
19. Attach Tooling (B) and a suitable lifting device to case assembly (35). The weight of
case assembly (35) is approximately 64 kg (140 lb). Remove bolts (36). Use a
suitable pry bar in the slots of the transmission case in order to remove case
assembly (35).
20. Remove bearing cups (40), (41), (42), (43) and (44). Remove lip seal (39). Remove
tube assemblies (37) and (38).
21. Remove any shims that may be present under each bearing cup. Record the
measurements of shims in order to aid in the installation procedure.
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22/9/2020 SIS 2.0
22. Remove front output shaft assembly (45).
23. Use Tooling (C), the washer, and bolt (29) in order to remove rear output shaft (46),
shaft (47), and input shaft (48). The combined weight of rear output shaft (46), shaft
(47), and input shaft (48) is approximately 61 kg (135 lb).
24. Remove reverse shaft assembly (49).
25. Use Tooling (D) in order to remove bearing cups (50).
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22/9/2020 SIS 2.0
26. Remove lip seal (51).
27. Remove tube assemblies (52).
Output Shaft (Front)
1. Remove ring (1).
2. Use Tooling (E) in order to remove bearing cone (2).
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22/9/2020 SIS 2.0
3. Use Tooling (F) in order to remove gear (3). Remove spacer (7), bearing cone (6),
washer (5), and needle bearing (4).
4. Remove caged roller bearing (12), spacer (11), caged roller bearing (10), thrust
bearing (9), and washer (8).
5. Remove retaining ring (13) and end plate (14).
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22/9/2020 SIS 2.0
6. Remove friction discs (15) and plates (16).
Personal injury can result from being struck by parts propelled

by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended

tooling to release the spring force.
7. Use Tooling (G) and a suitable press in order to compress spring assembly (17) and
use Tooling (H) in order to remove retaining ring (18).
8. Remove spring assembly (17).
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22/9/2020 SIS 2.0
9. Position the output shaft, as shown. Use 207 kPa (30 psi) of compressed air in
order to remove piston assembly (19).
10. Remove ring seal (20) and the O-ring seal from piston (19).
Output Shaft (Rear)
1. Remove rings (1) and (2).
2. Use Tooling (F) in order to remove bearing cone (3). Remove washer (7), thrust
bearing (6), roller bearing (5), and gear (4).
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22/9/2020 SIS 2.0
3. Remove roller bearing (8), needle bearing (9), and washer (10).


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22/9/2020 SIS 2.0
6. Use Tooling (G) and a suitable press in order to compress spring assembly (15) and
use Tooling (H) in order to remove retaining ring (16).
8. Use 207 kPa (30 psi) of compressed air in order to remove piston (17).
9. Remove seals (18) from piston (17).
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22/9/2020 SIS 2.0
11. Use Tooling (F) in order to remove gear (20).
12. Remove roller bearing (25), spacer (24), roller bearing (23), thrust bearing (22), and
washer (21).
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22/9/2020 SIS 2.0


15. Use a suitable press and Tooling (G) in order to compress spring (30). Use Tooling
(H) in order to remove retaining ring (31).
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22/9/2020 SIS 2.0
18. Remove seal (33) from piston (32).
Shaft
1. Remove bolt (1) and washer (2).
3. Use Tooling (F) in order to remove gears (4) and (5).
4. Remove rings (6).
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22/9/2020 SIS 2.0
6. Remove washer (8) and thrust bearing (9).
7. Remove gear (10).
8. Remove roller bearings (11) and (12). Remove thrust bearing (13) and washer (14).
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22/9/2020 SIS 2.0


11. Use Tooling (G) and a suitable press in order to compress spring assembly (19).
Use Tooling (H) in order to remove retaining ring (20).
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22/9/2020 SIS 2.0
Input Shaft
1. Remove rings (1) from input shaft (2).
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22/9/2020 SIS 2.0
3. Remove retaining ring (4).
4. Remove washer (5), thrust bearing (6) and gear (7).
5. Remove roller bearing (12), spacer (11), roller bearing (10), thrust bearing (9), and
washer (8).
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22/9/2020 SIS 2.0
7. Remove discs (15) and plates (16).


8. Use Tooling (G) and a suitable press in order to compress spring (17). Use Tooling
9. Remove spring (17).
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22/9/2020 SIS 2.0
11. Remove O-ring (20) from piston (19).
12. Remove ring (21).
14. Remove washer (23) and thrust bearing (24).
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22/9/2020 SIS 2.0
15. Remove gear (25).
16. Remove roller bearings (26) and (27). Remove thrust bearing (28) and washer (29).
18. Remove discs (32) and plates (33).
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20. .Remove spring (34).
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22. Remove seals (36) from piston (35).
Reverse Shaft
1. Remove rings (1) from reverse shaft (2).
2. Use Tooling (F) in order to remove bearing cone (3). . Remove washer (7), thrust
bearing (6), roller bearing (5) and gear (4).
3. Remove roller bearing (10), thrust bearing (9), and washer (8).
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7. Remove spring (15).
10. Utilice la herramienta (E) para quitar el cono del rodamiento (19).
PIP-11107577
2020/09/22
14: 18: 16-05: 00
i02490896
© 2020 Caterpillar Inc.
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22/9/2020 SIS 2.

Eje delantero: ensamblar 2006/05/29 Transmisión (Power Shift) - Desmontar (RENR6475) 

Válvula solenoide (transmisión) - Quitar

a. Retire la transmisión. Consulte Desarmado y armado, "Transmisión (Power Shift) -

Nota: La transmisión se desmontará en componentes principales. A continuación, se

Nota: La limpieza es un factor importante. Antes del procedimiento de desmontaje, el

2. Remove hose assemblies (4) and coupler (5).

3. Remove bolts (6) and plate (7). Remove gear (8).

4. Remove bolts (9) and pump group (10).

5. Remove seal (11).

6. Remove lip seal (12) from pump group (10).

7. Slide shaft (13) from the transmission.

9. Remove valve groups (17) and (18).

12. Remove bolts (23) and filter base assembly (24).

13. Remove O-rings (25) from filter base assembly (24).

16. Remove bolts (32) and cover (31).

17. Remove O-ring seal (33).

18. Remove screen (34).

22. Remove front output shaft assembly (45).

24. Remove reverse shaft assembly (49).

25. Use Tooling (D) in order to remove bearing cups (50).

26. Remove lip seal (51).

27. Remove tube assemblies (52).

Output Shaft (Front)

1. Remove ring (1).

2. Use Tooling (E) in order to remove bearing cone (2).

5. Remove retaining ring (13) and end plate (14).

6. Remove friction discs (15) and plates (16).

Personal injury can result from being struck by parts propelled

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

8. Remove spring assembly (17).

Output Shaft (Rear)

1. Remove rings (1) and (2).

4. Remove retaining ring (11) and end plate (12).

5. Remove friction discs (13) and plates (14).

Personal injury can result from being struck by parts propelled

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

7. Remove spring assembly (15).

9. Remove seals (18) from piston (17).

10. Use Tooling (E) in order to remove bearing cone (19).

11. Use Tooling (F) in order to remove gear (20).

13. Remove retaining ring (26) and end plate (27).

14. Remove friction discs (28) and plates (29).

Personal injury can result from being struck by parts propelled

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended

16. Remove spring assembly (30).

18. Remove seal (33) from piston (32).

1. Remove bolt (1) and washer (2).

2. Use Tooling (E) in order to remove bearing cone (3).

3. Use Tooling (F) in order to remove gears (4) and (5).

4. Remove rings (6).

5. Use Tooling (E) in order to remove bearing cone (7).

6. Remove washer (8) and thrust bearing (9).

7. Remove gear (10).

9. Remove retaining ring (15) and end plate (16).

10. Remove friction discs (17) and plates (18).