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    Surface-Grinding-Manufacturing-Technology (Big)

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    Surface-Grinding-Manufacturing-Technology (Big)

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    Ahah

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    Surface-Grinding-Manufacturing-Technology (big)[1]

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    3 views11 pages

    Surface-Grinding-Manufacturing-Technology (Big)

    Uploaded by

    shreyrana1011
    Ahah

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
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    of 11

    Surface Grinding

    Manufacturing
    Technology
    urface grinding is a crucial manufacturing process that involves
    removing material from a workpiece's surface to achieve desired
    dimensions, tolerances, and surface finishes. This technology finds
    widespread application in various industries, including automotive,
    aerospace, and tool making.

    SHAMROZ KHAN (41623136)


    DIVYANSHU ARYA (41623086)
    ARYAN KUMAR (41623128)
    Introduction to Surface
    Grinding
    1 Material Removal 2 Process Objective
    Surface grinding involves The primary aim of surface
    using an abrasive wheel to grinding is to achieve a
    remove material from the smooth, flat, and precise
    workpiece surface. This surface, often used for
    process allows for precise improving part functionality
    control over the final or aesthetics.
    dimensions and surface
    finish.
    3 Applications
    Surface grinding finds use in various applications, including
    creating mating surfaces for assembly, producing precise tools,
    and achieving specific surface textures.
    Principles of Surface
    Grinding
    Wheel Rotation
    The grinding wheel spins at a high speed, creating a
    centrifugal force that pushes the abrasive particles
    outward.

    Workpiece Motion
    The workpiece is moved across the grinding wheel,
    allowing the abrasive particles to remove material from the
    surface.

    Material Removal
    The abrasive particles, under pressure, cut into the
    workpiece surface, removing microscopic chips of metal.
    Types of Surface Grinding Machines
    Horizontal Vertical Cylindrical

    Workpiece is placed horizontally, Workpiece is positioned vertically, Designed for grinding cylindrical
    ideal for large, flat surfaces. suitable for smaller parts or workpieces, commonly used in tool
    intricate shapes. and bearing production.
    Grinding Wheel Selection
    and Characteristics
    Characteristic Description

    Abrasive Material Determines the cutting action


    and material removal rate.

    Bonding Material Holds the abrasive particles


    together, influencing wheel
    durability and wear.

    Wheel Grain Size Determines the surface finish


    and material removal rate.

    Wheel Structure Influences the wheel's


    porosity, affecting cooling and
    chip evacuation.
    Workpiece Preparation and
    Clamping
    1 Cleaning
    The workpiece is cleaned to remove any dirt, debris, or
    coatings that could interfere with the grinding process.

    2 Clamping
    The workpiece is securely clamped to the grinding
    machine table, ensuring its stability and precise
    positioning during grinding.

    3 Alignment
    The workpiece is aligned with the grinding wheel, ensuring
    that the grinding operation is performed accurately and
    consistently.
    Grinding Fluid and its Importance
    Cooling Lubrication Chip Removal
    The grinding fluid helps to The fluid reduces friction Grinding fluid helps to flush away
    dissipate heat generated during between the grinding wheel and chips and debris from the
    the grinding process, preventing workpiece, improving cutting grinding zone, ensuring clean
    workpiece and wheel damage. action and reducing wear. and efficient grinding.
    Process Parameters and
    Optimization

    Grinding Wheel Speed Feed Rate


    The rotational speed of the The rate at which the workpiece
    grinding wheel significantly affects moves across the grinding wheel
    material removal rate and surface influences surface finish and
    finish. material removal.

    Depth of Cut Process Optimization


    The amount of material removed Proper selection and optimization
    with each pass of the grinding of process parameters are crucial
    wheel affects surface finish and to achieving desired results and
    the number of passes required. minimizing defects.
    Quality Assurance and Inspection

    Surface Finish Dimensional Accuracy


    Measuring the surface roughness to ensure it meets the Ensuring that the ground surface conforms to the
    required specifications. desired dimensions and tolerances.
    Advancements in Surface
    Grinding Technology
    1 Automated Grinding 2 Adaptive Grinding
    Systems Control
    Robot-assisted grinding Real-time monitoring and
    systems offer increased control of grinding
    efficiency and accuracy, parameters optimize the
    allowing for complex process based on
    shapes and tighter workpiece characteristics
    tolerances. and desired surface
    finish.

    3 Advanced Grinding Wheels


    New abrasive materials and bonding technologies allow for
    higher cutting rates, improved surface finish, and longer
    wheel life.

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