Drill String Vibration - Fial
Drill String Vibration - Fial
Drill String Vibration - Fial
VIBRATION
Techroleum Presentation
Definition of vibrancy
Wave propagation
Natural frequency
Resonance
Damping effect
Viscous damping
Coulomb damping
Solid damping
Definition of vibrancy
Wave propagation
These are vibrations that pass through the system in the form of
waves.
So, the force that causes oscillation has influence firstly on the
contact point and then it spreads all over the system.
As a consequence, the force applied to the one end of the drilling
tube will have a time delay before reaching the other side of the
pipe.
If the wave propagation and particles shift in the same direction
then it is called longitudinal waves.
In other words, they are called compressional-tensional or axial
waves.
Definition of vibrancy
Natural frequency
Natural frequency is the preferred frequency on which a system
likes to vibrate.
The most important parameters to determine natural frequency
are its geometry and material properties.
When a force is applied to the spring, it travels in the direction of
the force that we applied. This happens till the moment when the
spring’s own force tries to return it to its initial position. This
process happens under natural frequency.
Definition of vibrancy
Resonance
If the new force is applied to the system at the moment when we
reach the original position, waves from two excitation sources will
mix and as result increase the amplitude of the already merged
wave.
This phenomenon is called resonance and it can have a severe
effect on drill string,
when we cannot allow the huge motions which may destroy the
string components.
Definition of vibrancy
Damping effect
Theoretically the force applied to the system will preserve all
energy.
This is a situation when the pendulum is in constant oscillation or
the spring remines in motion. In practice it was proved that this is
not possible.
As it said before, damping eliminates energy from our system and
stops the string motion bringing it to a stable position.
This is why resonance energy does not cause the failure of drill
string during vibration.
Dampening effect is rising as the object movement through the
viscous media is increased. Dispersion of energy which is the result
of movement material’s parts called Coulomb friction.
There are three kinds of damping:
Definition of vibrancy
Damping effect : Viscous Damping
Is related to the resistance of the body that travels with specific
velocity the fluid. It is the most preferred type of damping because
it is easy in calculations. Even if there is no viscous fluid it is
possible to calculate the damping ratio by taking the experimental
and theoretical data.
A Vicious one develops on the contact between the steel and the
mud. It is proportional to relative velocity at the end of the damping
tool.
It is proportional to relative velocity at the end of the damping tool.
Definition of vibrancy
Damping effect : Hysteretic Damping
Is the dissipation of energy that happens as a result of contact
between two dry surfaces.
Definition of vibrancy
Damping effect : Prevalent Damping
Is a result of dispersion of internal energy. Each solid body
attenuates all vibrations it encounters.
Mechanical Vibrations
Mechanical vibrations characterized as periodic exchange of
potential with kinetic
energy.
The mass and the stiffness are essential parameters of such a
mechanical system,
to which we relate our drilling string.
Components of mass connect two parameters: the force and
acceleration of the system.
Kinetic energy can be generated by the stiffness component's
movement.
Eventually, the displacement of energy will be handled by the
damping element.
Whenever it causes the system to damper, it will change potential
and kinetic energy as heat, that will be lost.
The 3 major types of mechanical motion are:
Mechanical Vibrations
Free Motions
When a system is originally in an equilibrium position, it is
disturbed by a force that
moves it out of its equilibrium condition, causing free vibrations.
The system will vibrate until it returns to its original state of
equilibrium.
As the drill string cannot move in and become stacked in the bore
hole, jar firing’s tries to free the pipe and, in this situation, the full
drill string system starts to “free vibration”.
In case of no presence of external force the situation of string –
borehole wall interaction
can also be referred to as free motions.
Because of the damping effect, the energy diminishes throughout
time.
Mechanical Vibrations
Free Motions
Figure 3.1 depicts an example of free vibration behavior.
Mechanical Vibrations
Forced Motions
Forced vibration occurs when a continuous periodic excitation is
supplied to the
system instead of a single disturbance.
As first force applied to the system, the system will exhibit
transient state behavior before reaching steady state condition that
have same response as the disturbance function and the frequency
of vibration is equal to a forcing frequency.
It's vital to mention that after the repeating disturbance ends, the
system transforms into a free vibrating system that returns to its
original equilibrium point.
Mechanical Vibrations
Forced Motions
Figure 3.2 shows how forced vibration demonstrated in a
magnitude to frequency domain
Mechanical Vibrations
Self-excited Motions
This type of vibration depends only on the effect that it causes, not on the
vibrations
that it creates in the system.
This is the main difference between self-excited and forced vibrations, from other
aspects they are quite similar.
Also, it is important to mention that self-excited vibrations have a constant energy
source while in case of forced vibrations we have periodic excitation’s source of
energy.
As a result of friction between the walls of bore and string it is possible that string
will stop rotation because of enough friction.
The top drive will still continue to rotate because of the elastic qualities of the
drilling pipe, it will transfer energy to the string in which parts were in stationary
position in places of contact with borehole walls.
Mechanical Vibrations
Self-excited Motions
In figure below demonstrates this vibration type.
Why Drill String Vibration is
Important ?
The presence of drill string vibrations is the main cause of loss of
performance
It provokes premature wear and tear of drilling equipment resulting
in fatigue and induced failures such as pipe wash-out and twist-off
It also cause significant wastage of drilling energy
In the oil industry, the improvement of drilling performance is a
matter of crucial economical interest
Drill string vibrations and shocks (V&S) can limit the optimization
of drilling performance
Axial, lateral, and torsional vibrations are generally quite complex
in nature. Phenomena such as bit bounce, stick-slip, forward and
backward whirl and parametric instabilities have been shown to
What is Drill String Vibration ?
Static component has the upper limit of weight on the bit because
after that range buckling happens.
The dynamic one mostly related to bit/rock interaction and
compensated the WOB during penetration of well.
Vibration Models
Uncoupled type of models : Axial Models
In the case of the uncoupled axial model there was used differential
equations taking in account lateral bar vibration. (Kreisle and Vance, 1970))
In the primary study by using the mentioned equation it was possible to get
natural frequencies of axial oscillation of a given string. Experimental studies
helped to measure resulting force and displacement of the top of the drill
sting that was created by axial mode of vibration (Finnie and Bailey (1960)).
Study about discontinuous contact of drill bit teeth on axial oscillations
showed that axial vibrations could be seen on the surface (Paslay and Bogy
(1963)).
Common damped equation of axial vibration was linearized to study axial
oscillations of drill string. To get rid of undesired vibrations shock sub with low
stiffness was used.
During research it was also proved that BHA length affects the energy
transfer to the drill bit.
Vibration Models
Uncoupled type of models : Axial Models
As a result of research dynamic load of drill string can be less than drill string
weight in static conditions (Lubinski (1988)).
To reduce drill string and wellbore friction while tripping it was present the
idea of using
static model and rotation of drill string.
Future studies showed that quasi statistical analysis gives a more realistic
model than static one.
When there is a bit bounce the drill string will go up and go out the normal
penetration area and create vibrations.
Vibration Models
Uncoupled type of models : Lateral Model
Lateral motions are bending or reverse oscillations, related to transverse
rotation of
string.
There is not much information about vibrations occurring in the downhole
that is
the reason why it is harder to define lateral ones.
To study lateral vibration analytical and finite element models were used.
Due to the reverse movements of drill string to get mathematical models
mostly used beam elements.
For this purpose, Euler-Bernoulli beam theory is used (Baltus, C. (2007)).
The lateral vibration models are grouped into two groups: single- and three-
dimensional planes.
Lateral models assume that bending is not coupled with torsional and axial
oscillations.
Vibration Models
Uncoupled type of Models
Lateral Model : Whirl of BHA
The pipe slides along the borehole wall in the opposite direction of drill
string rotation in this style of whirl.
Bit whirl is similar to BHA whirl in that the bit's initial center of rotation
is pushed away from the geometric center of the bore by an initial
eccentricity force.
An extra adhesion force is created when the bit gets in contact with the
bottom area.
The instantaneous center of spin will be at the contact point if there is
no slip in between the bit and the formation.
This is the same as an automobile tire, where the immediate center of
rotation is at the tire-road contact point.
It is preferable to prevent bit whirl entirely, as one of the whirl type's
Vibration Models
Uncoupled Type of Models
Lateral Model : Whirl of Bit
Brett et al. (1989) demonstrated that once the bit swirl started, both field and
laboratory observations revealed a regeneration propensity.
This is caused by a combination of two things.
The first one is centrifugal force, which is particularly strong in swirl dynamics and is amplified
at high rotating speeds. The whirl's centrifugal force pushes the bit off center, increasing
abrasion
with the structure.
The second aspect is that the bit teeth are constructed to have the center
of rotation at the center geometry of the well in order to reduce drill force unbalance. When
this rule is broken, the cutters are no longer lined out for full coverage, which increases the
drilling force imbalance.
Vibration Models
Uncoupled Type of Models
Lateral Model : Whirl of Bit
A whirling bit would dig an over gauged hole, and this will occur until the drill
collars' restoring force overcomes the whirling bit's regeneration forces (Brett
et al. 1989).
This results in the formation of sills in the well as well as cycling periods of
over gauge and true measurement drill.
Because of this tendency, caliper logs are an excellent diagnostic tool for
detecting spinning activity, since these cycles of true- and over-gauged drilling
possible to identify.
Vibration Models
Uncoupled Type of Models : Torsional
Model
The most used common model - torsional pendulum. This model
assumes that BHA is
rigid body and related to collars and rotary table, pipes assumed
without inertia. (Lin and
Wang, 1991; Jansen and Steen, 1995; Tucker and Wang, 1999).
Such phenomena as stick/slip and whirling were studied by a model
with two degrees of freedom.
Vibration Models
Uncoupled Type of Models
Torsional Model : Stick/Slip
The fundamental source of stick-slip vibrations has been the subject of several
theories.
The discrepancy in torque input to overcoming the friction force in the string
was initially considered to be the cause of stick-slip (Kyllingstad and Halsey
1987).
According to the Richard-Germay-Detournay (RGD) model, the coupling of axial
and torsional vibrations of the bit is the major cause of stick-slip vibrations.
Despite variations in root effect research of stick-slip vibrations, scholars had
acknowledged that stick-slip can be caused by bit or friction induced motions.
The bit rotation rate slows down during the "slip" stage of stick/slip until the bit
comes to a halt or is shifted outside the neutral point. Small intervals of
backward rotation can be noticed in the later situation.
Vibration Models
Uncoupled Type of Models
Torsional Model : Stick/Slip
Figure 4.2 shows how the RPM approaches negative sign before a new
stick stage is launched, as shown by field measurements of stick-slip.
Vibration Models
Uncoupled Type of Models
Torsional Model : Stick/Slip
The high bit’s rate detects the presence of downhole phenomena that
is ignored by observation of surface parameters.
In scenarios when angular movement starts to grow in direction top to
bottom in the direction of bit, drill string is simulated as a pendulum in
order to recognize and evaluate stick/slip.
When torsional resonance occurs, the drill collars vibrate at natural
frequencies that are substantially higher than the drill string’s overall
frequency.
The deflection during torsional resonance appears to be even less
significant, yet it varies across the drill string.
The BHA is basically free at the top because the drill pipe is just less
rigid than that of the collar.
Vibration Models
Coupled Vibration Models
The main reasons of coupling different vibration modes are:
Rock and bit interactions
Drill string curvature
Torque
Modification from tension to compression of axial force lengthwise of drill string
Where :
K h is the Hertizan stiffness, a parameter which depends on the material properties and
the contact geometry
D is the borehole clearance.
Model Including Axial-Lateral
Vibration
The virtual work due to contact force is:
A damping force resulting from hydrodynamic drag of mud is also acting on the collar. The virtual work due to this
force is considered as:
Where ρ f is the density of the drilling mud and CD is the hydrodynamic drag coefficient. For a rotating drill string ,
gyroscopic moments result from the change in the angular momentum in its bending motion.
Model Including Axial-Lateral
Vibration
The virtual work of such moment can be written as:
Finally, the axial WOB excitation, and bit formation interaction can be expressed
as:
P0 , Pf, n, and Ω are the static component of the WOB, the amplitude of fluctuating
component, the bit constant, and the drilling angular velocity, respectively.
Model Including Axial-Lateral
TheVibration
virtual work due to axial force is:
These vibrations can be observed either as fluctuations in the current through the electric motor
that drives the rotary table. Commonly torsional vibrations in drill string are observed in three
parts, namely between motor and rotary surface, drill pipe and drill collar
Inclusion of Torsional Vibration
TheEffects
equations of motion for torsional vibration are obtained as:
Inclusion of Torsional Vibration
Effects
Main parameters in bit torque are weight on bit (WOB), type of bit and bit speed.
where W is WOB, 0 , ff t are bit constants, and γ is the decay parameter
Inclusion of Torsional Vibration
Effects
The torque due to tangential contact force is expressed as:
Substituting Equations
Substituting equations (15)-(17) into equation (1)-(10) and applying Lagrange’s equation for
general coordinate, a set of non-linear ordinary differential equations for coupled axial-lateral
vibration is obtained.
In order to develop the governing equations we substitute equations (16-17) into equations (12-
14) to obtain the deformed shapes of the system. Next by forming the energy terms, equations
of motion are obtained using Lagrange’s equations, equation (11), In deriving the equations of
motion only one mode is considered in the assumed responses, i.e. the one specified in
equations (16) and (17). Choosing the generalized coordinate qi in equation (11) as α leads to:
Substituting Equations
Substituting Equations
Second governing equation is obtained by choosing qi in equation (11) as β :
Model Including Axial-Lateral
Vibration
By employing equation (11) while γ is the generalized coordinate one obtains the
following equation:
Substituting Equations
Substituting equations (20) and (21) into equations (18) and (19) one obtains two
following equations which are coupled with equations (22-24) and together form the
set of equations governing the dynamic behavior of drill string :
Numerical Simulations
The problem is solved using Runge-Kutta method in MATLAB (command
line ODE45).
The parameters used in the simulation are shown in table (1), which
represent a typical case in an oil well drilling operation.
Numerical Simulations
The problem is solved using Runge-Kutta method in MATLAB (command line
ODE45).
The parameters used in the simulation are shown in table (1), which represent a
typical case in an oil well drilling operation.
1 radians per second (rad/s) is equal to 9.5492968 rotations per minute (rpm).
Methods to Understand and Mitigate Stick-Slip
Torsional Vibrations Introduction
It will be shown how stick-slip vibration distributions can be used to evaluate drill string and
parameter redesign options to mitigate stick-slip on the next well.
It will also be shown how stick-slip vibration data can be used to estimate the time interval
during which the bit is stuck when operating at or beyond full stick-slip.
The torsional vibration example to be discussed in this paper is based on the distribution of
stick-slip vibration data when downhole data is available, or alternatively using surface torque
swing data.
The operator's frequency-domain dynamic model relates torque swing at the surface to the
variation in bit rotary speed, as a function of the drill string design and surface RPM.
Linear relationships between this distribution function and several variables are investigated,
including the critical torque swing at full stick-slip, rotary speed (RPM), and downhole torque.
Methods to Understand and Mitigate Stick-Slip
Torsional Vibrations Background
It will be shown how stick-slip vibration distributions can be used to evaluate drill string and parameter
redesign options to mitigate stick-slip on the next well.
It will also be shown how stick-slip vibration data can be used to estimate the time interval during which the
bit is stuck when operating at or beyond full stick-slip.
The torsional vibration example to be discussed in this paper is based on the distribution of stick-slip
vibration data when downhole data is available, or alternatively using surface torque swing data.
The operator's frequency-domain dynamic model relates torque swing at the surface to the variation in bit
rotary speed, as a function of the drill string design and surface RPM.
Linear relationships between this distribution function and several variables are investigated, including the
critical torque swing at full stick-slip, rotary speed (RPM), and downhole torque.
Torsional vibrations, also known as "stick-slip", occur as the rotational speed of the bit and drill string vary
due to stiffness inertia, and torsional friction dynamic interactions.
In some wells, these torsional/rotational fluctuations are not severe and may not reach full stick-slip" much
of the time.
Full stick-slip occurs when the bit comes to a full stop in the torsional vibration cycle.
Methods to Understand and Mitigate Stick-Slip
Torsional Vibrations Background
When drill bit torque loads are high in competent rocks with
aggressive bits, these vibrations can be severe.
The bit may not only come to a full stop, but it may be "stuck",
or not rotating, for a significant portion of the stick-slip cycle.
In such cases, the penetration rates may be slow, and the
interval length may be short as a result of bit and/or drilling
tool damage.
Methods to Understand and Mitigate Stick-Slip
Torsional Vibrations
Torsional Severity Estimate (TSE)
In the case of stick-slip vibrations, the Torsional Severity Estimate, or TSE, is a measure of
proximity to full stick-slip (Ertas et al., 2014; Bailey et al., 2017).
A TSE value of 0.0 represents no torsional vibrations whatsoever, where the entire drill
string is turning at a constant angular velocity.
A TSE of 1.0 is the case of full stick-slip in which the rotary speed at the surface is constant
but the bit speed varies sinusoidally between zero and twice the surface rotary speed.
Values of TSE greater than 1.0 indicate time intervals in which the bit comes to a complete
stop and then accelerates to more than twice the surface RPM.
In the most severe cases, negative rotation of the bit may occur.
Service providers have similar indices of stick slip vibration data based primarily on
downhole tool measurements.
The sample rate from downhole tools is typically on the order of one value every several
minutes, much slower than that of TSE calculated from surface torque data.
Methods to Understand and Mitigate Stick-Slip
Torsional Vibrations
Stick-Slip Distribution Modification
From the Appendix, the following relation is one instance of this method that describes a
modified TSE value calculated from an initial TSE value and the changes in drill string stiffness
property (ΔTQSSRef), rotary speed (RPM), and downhole torque (DTOR).
Note that a set of TSE values may be combined into a distribution of values, and a scaling
function applied to the TSE values will result in a rescaling of the initial distribution, resulting
in a contraction or expansion along the x-axis.
This mathematical relation, and others provided in the Appendix, are similar in concept to the
Combined Gas Law that combines Boyle’s Law, Charles’s Law, and Gay-Lussac’s Law
Methods to Understand and Mitigate Stick-Slip
Torsional Vibrations
Stick-Slip Distribution Modification
The TSE values are, to first order, linearly related to the following three factors:
Downhole torque: the torque required by the bit and string, which may in some
cases be effectively modeled by the bit friction factor, weight on bit, and hole
diameter, or in other cases may be the surface or downhole torque value; and,
Rotary speed.
Methods to Understand and Mitigate Stick-Slip
Torsional Vibrations
Stick-Slip Distribution Modification
Methods to Understand and Mitigate Stick-Slip
Torsional Vibrations
Stick-Slip Distribution Modification
When operated at 200 RPM, as seen in Fig. 1b, the TSE for
the same torque swing decreases to 0.5, and the bit will not
be in full stick-slip.
The peak-to-peak amplitude of the bit speed variation is
proportional to the amplitude of the surface torque variation,
so the same bit speed peak-to-peak variation occurs as that
seen with 100 RPM at surface.
However, the bit never stops in this case (does not reach
zero RPM) because of the higher rotary speed.
The effects on the stick-slip TSE distribution for changes in
Methods to Understand and Mitigate Stick-Slip
Torsional Vibrations
Stick-Slip Distribution Modification
Methods to Understand and Mitigate Stick-Slip
Torsional Vibrations
Stick-Slip Distribution Modification
In this relation, the actual period and TSE are obtained from drilling data, and the
theoretical period is typically obtained from a dynamic model of the drilling
assembly.
Eq. 2 can be used to estimate the stuck time. This may be a useful surveillance
diagnostic because in most wells we do not have the detailed data recorded in
Fig. 10, and in any event this data was obtained in recorded mode and not
available at the surface while drilling.
Methods to Understand and Mitigate Stick-Slip
Torsional Vibrations
Stick-Slip Vibration
This concept may "Stuck Time“ Estimation
best be explained with an example. Fig. 10 illustrates a dataset
in which the bit was stuck for 4.7 seconds and slipping for 3.0 seconds. The
measured period was 7.7 seconds, but modeling of the drill string at a depth of
3100 meters determined a theoretical free oscillation period of 5.4 seconds.
Methods to Understand and Mitigate Stick-Slip
Torsional Vibrations
Stick-Slip Vibration
The surface rotary "Stuck Time“ Estimation
speed was 120 RPM and the maximum RPM (blue line) was
490 RPM, and therefore the TSE = (490-120)/120 = 3.1. The actual period that
was measured is 7.7 seconds, and the duration of the cycle extension was 2.3
seconds. From Eq. 2, the total calculated stuck time is 4.4 seconds, determined in
the following way:
The difference between calculated and measured stuck time is therefore about
0.3 seconds, or about 6% error. However, the stuck time is only 1 second less
than the theoretical free period without sticking and almost 50% greater than the
slip time. Torque dissipates and accumulates during the stuck time, setting up the
conditions for the next severe torsional vibration wave.
Methods to Understand and Mitigate Stick-Slip
Torsional Vibrations
Stick-Slip Vibration "Stuck Time“ Estimation
Identifying the Optimum Zone for Reducing Drill
String Vibrations
Introduction
The parameters collected during drilling are weight on bit (WOB), rotation rate
(RPM), pump parameters
(SPM), depth, inclination, azimuth and rate of penetration (ROP).
Identifying the Optimum Zone for Reducing Drill
String Vibrations
Vibration Issues Facing the Driller during
Two kinds of vibration are of significant
Drilling Operations
concern:
First is Stick-Slip.
In this case, the bit periodically stops rotating in a
torque up moment then spins freely, this goes on
through a non-uniform rotation of the drill string.
During stick slip, the downhole RPM is can be 3x to 15x
average surface RPM.
The consequences of Stick-slip are PDC bit damage,
lower ROP, connection over-torque, back-off and drill
string twist-offs.
Identifying the Optimum Zone for Reducing Drill
String Vibrations
Vibration Issues Facing the Driller during
Two kinds of vibration are of significant concern:
Drilling
Operations
The second vibration type is drill string whirling.
The bulk of drill string whirling happens in the bottomhole
assembly (BHA).
During whirling, parts of the BHA face lateral displacements which
generate bending stresses and lateral shocks when the BHA
contact the borehole wall (JPT Staff 1998). The act of moving
around the wellbore and not its centerline is the whirling
phenomenon.
Three types of whirling can occur; forward whirling is a scenario
where the drill string is rotating around the wellbore in the same
direction with its rotation around its own centerline; backward
whirling is a situation where the drill string is rotating around the
wellbore in a direction opposite the direction of its rotation around
Identifying the Optimum Zone for Reducing Drill
String Vibrations
How Machine Learning is utilized for
WOB and RPM causing whirling and
Vibration Problems
stick slip can be predetermined if
the total drilling conditions are
known (Wu et al 2010).
A boundary condition for stable
drilling can be obtained in a plot
with WOB on the Y axis and RPM on
the X axis (Figure 2).
This means if the driller keeps his
drilling parameters to keep the bit
in the optimum zone, then drilling
will be stable depending on the bit
and mechanical properties of the
rock.
The boundaries of the optimum
zone help determine the best
combination of WOB and RPM for
Identifying the Optimum Zone for Reducing Drill
String Vibrations
How Machine
Thus, the Learning is utilized for
need for machine learning. In order to identify the optimum zone
Vibration Problems
effectively, a process, as shown in Figure 3, is adopted to ensure all drilling
parameters have an impact on the optimum zone.
The process uses available real-time data from the drilling rig, performs a
variable transformation and reduction, and then utilizes machine learning
algorithms to identify the optimum zones.
The zones are then transformed back into the original variables and
displayed to the driller. Principal Component Analysis (PCA) is used to
achieve the variable transformation and reduction.
K-means clustering and decision tree classification are then used to identify
the optimum zones; after which the boundaries are represented based on
WOB and RPM.
Identifying the Optimum Zone for Reducing Drill
String Vibrations
Compressing Data
Thus, the need for machine Using PCA
learning. In order to identify the optimum zone
effectively, a process, as shown in Figure 3, is adopted to ensure all drilling
parameters have an impact on the optimum zone.
The process uses available real-time data from the drilling rig, performs a
variable transformation and reduction, and then utilizes machine learning
algorithms to identify the optimum zones.
The zones are then transformed back into the original variables and
displayed to the driller. Principal Component Analysis (PCA) is used to
achieve the variable transformation and reduction.
K-means clustering and decision tree classification are then used to identify
the optimum zones; after which the boundaries are represented based on
WOB and RPM.
Identifying the Optimum Zone for Reducing Drill
String Vibrations
Compressing Data Using
PCA can be used for identifying PCA
hidden patterns in high dimension data; it is
commonly applied in image compression.
PCA is used to find differences and similarities in data.
Part of the PCA advantage is dimension reduction without losing vital
information.
PCA is an orthogonal transformation of a correlated data matrix of n objects
by p variables into uncorrelated axes called principal component that are
linear combinations of the original p variables.
Identifying the Optimum Zone for Reducing Drill
String Vibrations
Compressing Data
Consider the data to be Using PCA
matrix M where the transpose of the matrix is MT.
A scalar λ is called an eigenvalue of the n × p matrix M. If Mx = λx , then x
is called an eigenvector corresponding to the eigenvalue λ.
The PCA procedure involves obtaining the eigenvectors for either MMT or
MTM.
Applying this to the initial data, the principal eigenvector axis is the one
with its points well spread which is where the data has its variance
maximized.
These points lie along this axis with very little deviation away from the axis.
The second axis is the eigenvector with the second highest eigenvalue in
which the variance of distances from the first axis is greatest, and so on
(Leskovec et al 2014).
Identifying the Optimum Zone for Reducing Drill
String Vibrations
Compressing
In other words, PCA is Data Using PCA
a technique which generates new features which are
linear combination of the original feature.
For instance, given a dataset in a "d dimensional space" is transformed to a
"z dimensional subspace" where z < d.
The new dimensions in z are called principal components and they are
directed in the path of maximum variance without repeating variance in
preceding components.
This means the first component has the highest variance while each
component that follows it have a corresponding smaller variance value
(Vasan et al 2016). The Principal Components can be represented as the
following
Identifying the Optimum Zone for Reducing Drill
String Vibrations
Case Study
Surface and downhole data from a well in continental US was used in this
study to evaluate the potential of machine learning to identifying optimum
zones while drilling. Six drilling parameters were of concerning to ensure
optimum drilling operations.
These parameters formed the original data input into the machine learning
process. Table 1 shows the significance of each of these parameters to the
drilling process.
The data for this well form a 1000 by 6 matrix which will now follow the
process shown in Figure 3 in order to inform the driller what the optimum
zone for drilling is per formation drilled.
Identifying the Optimum Zone for Reducing Drill
String Vibrations
Case Study
Identifying the Optimum Zone for Reducing Drill
String Vibrations
Results
The PCA results show that 99.9535 percent of the input variables was
explained by the first principal component as shown in Figure 4 hence
achieving dimensionality reduction.
Identifying the Optimum Zone for Reducing Drill
String Vibrations
Results
The plot shown in Figure 5 displays the principal components subspace
alongside the coordinates of the original data points. It can be observed
that most of the points lie along the MSE coordinates showing that MSE
contains an aggregate of the information contained in the other five
variables.
Identifying the Optimum Zone for Reducing Drill
String Vibrations
Results
The result of K-means done after PCA shows that for this data, 2 clusters are
the most stable indicating stick slip and whirling present as drilling took
place as shown in Figure 6. The number of stable clusters was picked based
on the peak mean silhouette value which is 2 for this data. This value was
confirmed when K-means clustering was also carried out on the original data
set. The peak mean silhouette value was also 2 as shown in Figure 6. The
major benefit of running the K-means after PCA is done is to reduce the
noise in the data that often disturb the validity of the results.
Identifying the Optimum Zone for Reducing Drill
String Vibrations
Results
Figure 7 compares clusters formed by applying K-means on just the original
data and K-means on PCA produced data. It is clearly seen that the
distinction of the two clusters is higher after the PCA has been done. This
gives the driller a distinct idea of where the optimum zone is.
Identifying the Optimum Zone for Reducing Drill
String Vibrations
Results
For more distinct clarity on where the optimum zone is, a decision tree is
designed.
The classes are chosen based on conventional drilling solutions for stick slip
and whirling as described in figure 8.
In order to form the basis for decision, the process was reversed to give the
worst-case scenario where stick slip and whirling will definitely occur.
The results in certain boundaries as shown in Figure 9.
First, the truncated mean for WOB and RPM in the input data is obtained
and then four equation can be derived.
The stick slip line is the third reverse of 5 percent decrease in WOB, the low
ROP line is the third reverse of 10 percent increase in RPM, the backward
whirling line is the third reverse of 10 percent decrease in RPM while the
forward whilring line is the third reverse of 10 percent increase in WOB.
Based on these conditions, new data can be classified into 5 classes. Class 1
is the "potential stick clip zone," class 2 is the "potential optimum zone,"
class 3 is the "potential backward whirling zone," class 4 is the "potential
Identifying the Optimum Zone for Reducing Drill
String Vibrations
Results
Identifying the Optimum Zone for Reducing Drill
String Vibrations
Conclusions
The process described in this paper practiced the use of supervised
(decision tree classification) and unsupervised (K-means clustering)
machine learning to help the driller visualize what appropriate value of WOB
and RPM should be used when change is needed.
Based on literature, an optimum zone is formed which shows the driller how
to avoid stick slip and whirling problems that occur during drill string
vibrations.
The boundaries of the optimum zone help determine the best combination
of WOB and RPM for optimum ROP.
Running PCA on the data before clustering gives the driller a more distinct
view of where the optimum zone is.
The zone for each data point can be deterred using decision tree
classification.
Mechanical Specific Energy (MSE)
What is MSE ?
Where:
MSE = Mechanical Specific Energy, psi
AB = Bit Area, in2
RPM = Bit rotation speed, rpm
TOB = Torque on bit, ft-lbs
ROP = Rate of penetration, ft/hr
It is important to mention that:
The torque term used in the above equation should be the torque on the bit in order to
estimate the amount of downhole energy required to cut the rock. If surface torque is used
instead, MSE will be highly overestimated, especially in deviated wells, because of the
overall friction along the drill string.
Additionally, RPM should always be the bit RPM, therefore when using a mud motor the
revolutions per gallon (rev/gal) and flow rate should be used to calculate the bit RPM and
then added to the string RPM for use in MSE calculations.
Mechanical Specific Energy (MSE)
Calculate TOB
Where:
ΔP = Differential Pressure (psi)
Tmax = Mud Motor max-rated torque (ft-lbs)
Pmax = Mud Motor max-rated ΔP (psi)
Some MWD tools are now equipped with downhole TOB sensors and when telemetry rates allow, data can be
sent to surface at a frequency which allows good TOB data to be used for MSE analysis.
In the absence of measurement sensors close to the bit or along the BHA, mud motor differential pressure can
also provide valuable information about the torque delivered at the bit and be used as a TOB measurement.
However, this depends entirely on the diligence of the driller to zero out the differential pressure at every
change in pump rate.
This method also requires an accurate motor performance curve to describe the relationship between torque
and differential pressure which is assumed here to be linear.
ROP Prediction and Optimization in Real-Time Using
Supervised Machine Learning
ROP optimization has long been a quest in reducing the cost of
drilling wells.
This has become more acute in the long lateral sections of
unconventional reservoir wells.
The drilling industry is moving towards the automated optimization
of key controllable parameters such as differential pressure, weight-
on-bit, rotary speed, and flow rate.
There is the often discussed “sweet spot” where ROP is maximized
and lateral, axial, and torsional vibrations are minimized.
Drilling efficiency parameters such as Mechanical Specific Energy
(MSE), and depth of cut must be kept in check to protect PDC bit life.
ROP Prediction and Optimization in Real-Time Using
Supervised Machine Learning
Case Study
Roughly #1
4,000 horizontal wells have been drilled in
about half a dozen reservoirs in Texas and New
Mexico in an area collectively called the Permian
Basin.
These wells are remarkably similar in trajectory
design as compared to other areas.
Lateral sections are getting longer as time
progresses with 10,000 feet currently being a good
average and some operators pushing to 13, 000
feet.
This makes the Permian an ideal area to test new
drilling analysis techniques. The trajectory design
of these wells (shown in Figure 1) has four sections:
1) Surface vertical
2) “S” shaped trajectory nudge (in 60% of wells)
3) Build to horizontal – with build rates between 6 and 16
deg/100ft
4) 8,000 to 12,000 ft lateral in a Permian shale group
ROP Prediction and Optimization in Real-Time Using
Supervised Machine Learning
Case Study #1Data Preparations
Drilling
The drilling data gathered from these wells was a 16 parameter
subset of the standard WITSML data
collected by the electronic data recorder (EDR) providers with a
timestamp.
These include six direct measurements:
STQ – surface rotary torque,
SRPM – surface rotations per minute
SPPA –standpipe pressure (usually averaged)
HKLD – hook load
Mud flow rate in FLOWI
Measured depth MD
ROP Prediction and Optimization in Real-Time Using
Supervised Machine Learning
Case Study #1Data Preparations
Drilling
The drilling data gathered from these wells was a 16 parameter
subset of the standard WITSML data
collected by the electronic data recorder (EDR) providers with a
timestamp.
five computational parameters:
ROP – rate of penetration
SWOB – surface (calculated) weight-on-bit
DPRES – differential surface pressure
MSE – mechanical specific energy
HSI – bit hydraulic horsepower per square inch
ROP Prediction and Optimization in Real-Time Using
Supervised Machine Learning
Case Study #1Data Preparations
Drilling
The drilling data gathered from these wells was a 16 parameter
subset of the standard WITSML data
collected by the electronic data recorder (EDR) providers with a
timestamp.
five parameters:
MW – Mud density or weight
PV – Mud plastic viscosity
YP – Mud yield point
BS – Bit size
TFA – Bit total flow area
ROP Prediction and Optimization in Real-Time Using
Supervised Machine Learning
Case Study #1
Determining a correlation or linear relationship
among the parameters and ROP (the bottom row)
is very difficult.
The Spearman calculations result in a coefficient
that can be considered sensitive to linear
correlation.
This is shown in Table 1. This will be the starting
point for testing machine learning models.
Since we have both input features and
corresponding output value available as training
examples, we used only supervised learning
algorithms for model training.
ROP Prediction and Optimization in Real-Time Using
Supervised Machine Learning
Case Study #1
ROP Prediction and Optimization in Real-Time Using
Supervised Machine Learning
Case Study #1
Additionally, the drilling parameters or predictive features were evaluated to
determine if they were normally distributed.
Usually the goal in machine learning and artificial intelligence work is to
strive to organize data in terms of linearity.
Processing data to obtain a linear relationship between cause and effect
helps to reduce variance and computational complexities in further work.
It helps in handling outliers and data that carries too much analysis weight
called leverage points or influencing points. If “X” (drilling parameters) is
normally distributed and “Y” (ROP) is also normally distributed, one is more
likely to fit a straight line with most of the data centered in the middle of the
line rather than at the end points, aka outliers, leverage, and influencing
points.
ROP Prediction and Optimization in Real-Time Using
Supervised Machine Learning
Case Study #1
Testing Machine Learning Models
The relationship between ROP and the
different predictive features is complex.
Eight machine learning algorithms were
selected for testing.
45 of the 50 wells were picked at random for
this work.
The remaining five were reserved for a blind
ROP Prediction and Optimization in Real-Time Using
Supervised Machine Learning
Case Study #1
Testing Machine Learning Models
Where “n” is the number of fitted data pairs, “At” is the actual value of ROP and
“Ft” is the forecast value.
ROP Prediction and Optimization in Real-Time Using
Supervised Machine Learning
Case
GammaStudy #1
ray measurements are basically the only petrophysical data gathered in
unconventional wells.
No correlation was seen between lagged gamma ray and ROP.
This was not surprising in total shale environments.
The next approach was to add engineering features that used lagged operational
drilling data which could act as
a proxy for formation information.
Several combinations were tested: Lagged MSE, SRPM, DPRES and STQ were found to
significantly improve the predictions.
The next step was to predict ROP in the remaining five wells in a blind test.
Table 3. shows those results.
While there was a wide range in ROP in the wells and in the average ROP for a well,
the error was fairly
consistent at about 13%. This suggests stability in the predictive model.
ROP Prediction and Optimization in Real-Time Using
Supervised Machine Learning
Case Study #1
Results
Figures 4&5 show the predicted versus actual ROP for sections of two of the blind test wells.
ROP Prediction and Optimization in Real-Time Using
Supervised Machine Learning
Case Study #1
Optimizing ROP
This work evaluated eight machine learning techniques and found that a spline
regression model could maintain a consistent error in predicting a MAPE of 13% in
the fairly uniform rotary drilling of unconventional lateral sections of Permian Basin
wells.
The novelty of this work is that the model does not require retraining on every new
formation.
Differential pressure caused by downhole motor action was found to be the most
significant input feature which was not surprising in the work since it is a proxy for
downhole torque, though this differs from other work in this field.
References
An Overview on the Modeling of Oilwell Drilling Vibrations
B. Saldivar ∗ I. Boussaada ∗ H. Mounier ∗ S. Mondi´e ∗∗ S. I. Niculescu ∗
Proceedings of the 19th World Congress The International Federation of Automatic Control Cape Town, South Africa. August 24-29,
2014
IUST International Journal of Engineering Science, Vol. 18, No.3-4, 2007, Page 59-66 Industrial & Mechanical Engineering Special
Issue
Study of Critical Speed for a Flexible Drill String System Based on Fluid–
Structure Interaction
Applied Mechanics and Materials Online: 2011-09-27
doi:10.4028/www.scientific.net/AMM.105-107.545
DOI: https://doi.org/10.21203/rs.3.rs-337955/v1