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    Six Sixma 16 Layout

    Uploaded by

    Dandik Erwanto

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    © All Rights Reserved
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    Six Sixma 16 Layout

    Uploaded by

    Dandik Erwanto
    6 views6 pages

    Copyright

    © © All Rights Reserved

    Available Formats

    PPTX, PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    6 views6 pages

    Six Sixma 16 Layout

    Uploaded by

    Dandik Erwanto

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 6

    PT.

    Rapid Plast Indonesia Plan 4


    TIM 16

    Increase Production Efficiency Of

    Bigwhoop Cap 2 Product

    Costomer : PT.Unilever
    Indonesia
    Fasilitator :
    1.Widiantoro
    2.Hera wati

    Team Member :
    1.Maratun Sholikhah Admin “Pursue For
    2.Aji Mega B. Techinician Excellence”
    3.Dandik Dwi E. Techinician
    Project Charter

    Theme
    Increase Production Efficiency Of Bigwhoop Cap 2 product

    BackGround

    Bigwhoop Cap is one of the superior products from Rapid 4 where


    the product is among the products that have a high order.

    Problem Statement
    Bigwhoop Cap production efficiency from December 2020-March
    2021 is below 70%

    Goal Statment

    Increase Production efisiensi Up to 70 %


    Time Line Project

    Devine : March 2021 Project Start : March 2021


    Measure : April 2021 Project Completion : Oktober 2021
    Analize : May 2021 - June 2021
    Improve : July 2021 - September 2021
    Control : Agustus 2021 - Oktober 2021

    Time Line Table 2021

    Task March April May June July August September October

    Schedule
    Define
    Implementation

    Schedule
    Measure
    Implementation

    Schedule
    Analize
    Implementation

    Schedule
    Improve
    Implementation

    Schedule
    Conctrol
    Implementation
    CTQ (Critical to quality)
    Macam Defect Pada Product

    4
    1

    Unmolded Scrated
    -secara umum product tidak terbentuk -secara umum product Cacat gores
    sempurna

    2 5

    Dirty Spot on Product


    Hairly Surface
    -Secara umum terdapat bercak Oli
    Gates
    -secara umum Terdapat
    lubang gate
    sisa material pada
    atau Bercak lainya pada Product

    Flashed
    -secara umum terdapat luberan Material pada
    tepi product
    CTQ (Critical to quality)
    CTQ Desember Januari Februari Maret Total
    Good Product 18,190,000 26,210,000 23,930,000 9,990,000 78,320,000
    % Efificiency 64.95% 63.31% 64.38% 64.84% x

    CTQ Desember Januari Februari Maret Total


    Product weight OSS 0 0 0 0 0
    Product Dimension OSS 0 0 0 0 0
    Unmoulded 621 498 112 213 1,444
    Hairy Gates 38,082 34,824 26,732 992,581 1,092,219
    Flashed 5,712 5,224 4,010 148,887 163,833
    Srcatched 5,091 4,726 3,898 148,674 162,389
    Permanent dirty spot on product surface 6,347 5,804 4,455 165,430 182,037
    Variable dirty spot on product surface 7,616 6,965 5,346 198,516 218,444
    Total 63,470 58,040 44,554 1,654,301 1,820,365

    Pareto Diagram
    1200000 Opportunity 626,560,000
    1092219
    DPU 0.0029
    1000000 DPMO 2,905

    800000

    600000 Sigma level = 4.3


    400000
    218444
    200000 163833 162389

    0
    Hairy Gates Variable dirty Flashed Srcatched
    spot
    CTP (Critical to Procces)

    Reject of Cap Bigwhoop Hairly gate


    Prosess
    Parameter Setting

    Mold
    Part mold wornout

    Preventive Mould

    Permanent dirty spot on product surface

    Variable dirty spot on product surface

    Machine

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