Control Valve Specifications: Educational Services

Control Valve Specifications
Educational Services
Control Valve Assembly
Educational Services - Duplication Prohibited
Function in the Loop
I/P
PIC PT
loop
Figure 1-2. Control Valve Role in the Control Loop
Major Components
Packing Flange Nut Bonnet Valve Plug Stem* Packing Flange Actuator Yoke Locknut Packing Gaskets Valve Body Packing Box
Valve Plug* Cage* Seat Ring* Seat Ring Gasket
*Valve Trim Components

essolid
Figure 1-3. Sliding Stem Control Valve Components

4
ANSI Class Pressure/Temperature

Temperature, degrees C 0 4000 3600 3200
Pressure - Psig
100
200
300
400
500
250 Class 1500 200

Pressure - Bar
2800 2400 2000 1600 1200 800 Class 300 400 Class 150 0 200 400 600 800 Class 600 Class 900
150 100
50
0 1000 Temperature, degrees F
ansi1
Figure 1-4. ANSI Class Pressure/Temperature Ratings for Bodies and Bonnets
Temperature Limits of Common Materials
Material
Carbon Steel (WCC, WCB) Alloy steel, or chrome moly steel C5 WC9 CF8M Stainless Steel (316 Stainless Steel)
Temperature Limit
-20 to 800 degrees F
-20 to approximately 1200 degrees F -20 to approximately 1100 degrees F -425 to 1500 degrees F
Figure 1-5. Temperature Limits Of Common Valve Body And Bonnet Materials
End Connection: Threaded
End Connection: Welded
End Connection: Flanged
End Connection: Separable Flange & RTJ
10
End Connection: Wafer Style
11
Typical Cv (Flow Capacity) Chart

Flow Down
DESIGN ED CLASSES 125-600 Equal Percentage Cage
Full Sized
Restricted
FLOW COEFFICIENTS (ANSI/ISA/IEC)
For additional body information see Bulletin 51.1:ED Equal Percentage Characteristic
Equal Percentage
Body Size (In.) 1&1-1/4 1-1/2 2 2-1/2 3 4 6 8 8 1 1/2 2 Port Diameter In. mm 1-5/16 1-7/8 2 5/16 2 7/8 3 7/16 4 3/8 7 8 8 1-5/16 1-5/16 33.3 47.6 58.7 73.0 87.3 111.1 177.8 203.2 203.2 33.3 33.3 Total Travel In. mm 3/4 3/4 1 1/8 1 1/2 1-1/2 2 2 2 3 3/4 3/4 19 19 29 38 38 51 51 51 76 19 19 Valve opening __Percent of Total Travel 10 .783 1.52 1.66 3.43 4.32 5.85 12.9 18.5 27.0 1.112 .923 20 1.54 2.63 2.93 7.13 7.53 11.6 25.8 38.0 58.1 1.56 1.42 30 40 50 4.21 7.45 10.8 22.4 27.2 49.7 104 130 307 4.27 4.11 60 5.76 11.2 16.5 33.7 43.5 79.7 162 189 478 6.17 5.83 70 7.83 17.4 25.4 49.2 66.0 125 239 268 605 9.01 8.58 80 10.9 2/45 37.3 71.1 97.0 171 316 371 695 13.1 12.8 90 14.1 30.8 50.7 89.5 120 205 368 476 761 18.2 18.5
FL 100 17.2 35.8 59.7 99.4 136 224 394 567 818 23.1 24.3 .88 .84 .85 .84 .82 .82 .85 .85 .86 .91 .88
Cv
2.20 3.87 4.66 10.8 10.9 18.3 43.3 58.4 105 2.22 2.09 2.89 5.41 6.98 15.1 17.1 30.2 67.4 86.7 188 3.10 2.84
Cv = GPM Of Water At 60 degrees F with ? P of 1 psi
Figure 1-11. Example of a Typical Sizing Page

12
Cv Comparison by Valve Type and Size

Valve Size Rotary-Shaft Streamlined Flow Path 1 inch 90 20 29 10 3 0.5 8 inch 90 500 1180 10 20 5 Figure 1-12. Relative Liquid Capacity Of Sliding-Stem And Rotary-Shaft Control Valves Travel, Percent Rated Cv Sliding-Stem Tortuous Path
13
Flow Characteristics
Quick Opening 100
Control Valve Cv, % of Maximum
Linear
Equal Percentage
0 0 Valve Stem Position, %

flchar
100
Figure 1-13. Flow Characteristics
14
ANSI and Fisher Shutoff Classes

ANSI/FCI Leak Classes
ANSI Class
Class II Class III Class IV Class V(1) Std. Air Test for SS Valves (SAT-SSV)
(2)
Maximum Leakage
0.5% valve capacity at full travel 0.1% valve capacity at full travel 0.01% valve capacity at full travel 0.0005 mL/minute/psid/inch port diameter Std 0.05 mL/minute/psid/inch port diameter
Medium
Air Air Air Water Air
Pressure
Lower of service P(3) or 50 psid Lower of service P(3) or 50 psid Lower of service P(3) or 50 psid Service P(3) Lower of service P(3) or 50 psid
Std. Air Test for Rotary Valves (2)
Std 2.0 mL/minute/psid/inch port diameter

Port Diameter In mm Bubbles per minute mL per minute
Air
Lower of service P(3) or 50 psid
Class VI
To 1 1 1/2 2 2 1/2 3 4 6 8
25 38 51 64 76 102 152 203
1 2 3 4 6 11 27 45
0.15 0.30 0.45 0.60 0.90 1.70 4.00 6.75
Lower of service P or 50 psid Air or N2
1. ANSI/FCI Class V seat leak water test not available for oxygen-cleaned, cryogenic, or any valves cleaned per FGS 8A11. Any disassembly to dry and/or re-clean the valve would invalidate the seat leak test. See PS Sheet 59.1:004C for optional tests. 2. Fisher Controls leakage classes. 3. Specify service P when ordering.
Special (Fisher) Leak Class

Leakage Class
TSO (Tight Shutoff)
Maximum Leakage
No seat leakage at time of shipment
Test Medium
Water
Service P(3)
Test Pressure
Test Procedure
ANSI/FCI Class V Test Procedure B
3. Specify service P when ordering.
Figure 1-14. Control Valve Seat Leakage Classifications

15
FIN
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Control Valve Specifications

Control Valve Assembly

Educational Services - Duplication Prohibited

Function in the Loop

Figure 1-2. Control Valve Role in the Control Loop

Educational Services - Duplication Prohibited

Valve Plug* Cage* Seat Ring* Seat Ring Gasket

*Valve Trim Components

Figure 1-3. Sliding Stem Control Valve Components

ANSI Class Pressure/Temperature

250 Class 1500 200

0 1000 Temperature, degrees F

Educational Services - Duplication Prohibited

Temperature Limits of Common Materials

Educational Services - Duplication Prohibited

End Connection: Threaded

Educational Services - Duplication Prohibited

End Connection: Welded

Educational Services - Duplication Prohibited

End Connection: Flanged

Educational Services - Duplication Prohibited

End Connection: Separable Flange & RTJ

Educational Services - Duplication Prohibited

End Connection: Wafer Style

Educational Services - Duplication Prohibited

Typical Cv (Flow Capacity) Chart

DESIGN ED CLASSES 125-600 Equal Percentage Cage

FLOW COEFFICIENTS (ANSI/ISA/IEC)

Cv = GPM Of Water At 60 degrees F with ? P of 1 psi

Figure 1-11. Example of a Typical Sizing Page

Cv Comparison by Valve Type and Size

Educational Services - Duplication Prohibited

Control Valve Cv, % of Maximum

0 0 Valve Stem Position, %

Figure 1-13. Flow Characteristics

Educational Services - Duplication Prohibited

ANSI and Fisher Shutoff Classes

Std. Air Test for Rotary Valves (2)

Std 2.0 mL/minute/psid/inch port diameter

Lower of service P(3) or 50 psid

25 38 51 64 76 102 152 203

0.15 0.30 0.45 0.60 0.90 1.70 4.00 6.75

Lower of service P or 50 psid Air or N2

Special (Fisher) Leak Class

3. Specify service P when ordering.

Figure 1-14. Control Valve Seat Leakage Classifications

Educational Services - Duplication Prohibited

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