Brick

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Title

Development of brick
using jute waste and
hemp waste fiber
Backgrounds
 Problems related with traditional brick making :
 Loss of crops
 Decreased soil fertility
 And subsequent reductions in crop production are also be reported.
 Vulnerable to moisture damage
 Traditional clay brick production leads to erosion
 lowers the water table, and harms the environment
Hence, there is an objective behind preparing such biocomposite bricks.
Cement and concrete production is
responsible for up to 8% of global CO2
emissions!
Objectives
 Sustainability: Use hemp to reduce environmental impact.
 Energy Efficiency: Improve insulation for lower energy
consumption.
 Carbon Sequestration: Capture and store carbon dioxide.
 Durability: Create long-lasting structures.
 Health and Comfort: Enhance indoor air quality and comfort.
 Versatility: Suitable for various construction applications.
 Ease of Construction: Lightweight and easy to handle.
 Regulatory Compliance: Meet building standards.
 Promotion of Hemp Industry: Support sustainable agriculture.
 Innovation: Encourage research and development.
Introduction
BRIEF OVERVIEW OF TRADITIONAL BRICK MAKING PROCESS
 Bricks are the oldest construction material which has been broadly used at present due to its
durability, availability and low cost. Refined brick making and burning techniques have
exceptionally improved the quality of buildings.
 Manufacturing of bricks constitutes four stages :
 Preparation of soil,
 Molding,
 Drying , and
 Burning.
Conventional brick :
Types of conventional bricks:
 Clay bricks
 Concrete bricks
 Fly ash bricks
 Sand-lime bricks
 Engineering bricks
 Fire bricks
 Facing bricks
Materials used in bricks :
 Clay: Primary component in traditional clay bricks, consisting of clay minerals and additives.
 Sand: Often added to clay to improve workability and strength.
 Water: Essential for mixing and molding clay into brick shapes.
 Cement: Used in some types of bricks, such as concrete bricks, as a binding agent.
 Fly ash: Byproduct of coal combustion, used in fly ash bricks as a replacement for clay.
 Lime: Used in sand-lime bricks to bind sand particles together during curing.
 Aggregate: Added to concrete bricks to improve strength and reduce shrinkage.
 Additives: Various additives such as colorants or plasticizers may be used to enhance specific properties
of bricks.
DISADVANTAGES OF BRICKS :

WEIGHT HEALTH

ENVIRONMENTAL IMPACT HIGH COST


INTRODUCTION TO FIBER BASED BRICKS
 FiBRICK is an alternative brick for the sandstone brick which act as a normal brick but with a
high compressive strength and porosity . It also reduces the impact on environment by
maintaining topsoil and water level underground .
 Although the shape of the final products varies, these bricks are produced as a result of a
meticulously detailed process..
Fiber based bricks with their benefits

• Enhances energy savings by 10-15%


• Triple service life compared to traditional products
• Smoke and toxic gas-free when exposed to fire
• Prevents condensation, improves sealing
• Reduces noise by 5-10 decibels
• Ideal for housing and infrastructure
Production process
Material
preparation

Mixing

Molding

Drying

Curing

Finishing

Quality
inspection

Final product
(FiBRICK )
MATERIALS AND METHODS :
Materials:
• Fibers (Jute waste , hemp waste , banana fiber)
• Binder
• Water
• Mixing equipment
• Formwork
Methods:
• Mix hemp fibers and lime binder in a 4:1 ratio.
• Add water gradually while mixing.
• Pour mixture into formwork and compact.
• Cure blocks for 24 hours at room temperature.
• Conduct compressive strength and thermal conductivity tests.
• Analyze test results for evaluation.
TESTING STANDARDS
Mixing process
 The mixing process depends on the fiber length , proportion of lime and cement as
binder and quantity of water . The table below shows the mixing proportion :

Fiber Fiber length Cement (gm) Water (ml) Lime


(mm)

Jute (60gm) 20-25 1130 430


Jute (40gm) 1450 550
Jute (80gm) 1100 450

Banana (40gm) 20 -25 1160 480


Banana (80gm) 340 540

Sunnhemp(60gm) 10
Sunnhemp
(40gm)
Advantages of fiber based brick over traditional
brick :
Characteristics Fiber based bricks Traditional bricks
Lightweight   
Durability  
Strength  
Environment friendly  
Resistance to pests and  
mold
Low maintenance  
Permiability  
Availability  
ENVIRONMENTAL IMPACTS
 Comparing the environmental footprints of traditional brick-making methods with fiber-based bricks involves assessing
various factors throughout their lifecycle
 raw material extraction,
 manufacturing processes,
 transportation,
 installation,
 durability, and
 end-of-life disposal.
 REDUCTION IN CARBON EMISSIONS :
• Traditional Brick-Making Method: Primary emissions from firing clay bricks in kilns.
• Reduction methods:
• Energy-efficient kiln designs.
• Optimizing firing temperatures.
• Cleaner fuels like natural gas or renewables.
• Investing in emissions control technologies:
• Scrubbers and filters capture pollutants.
 Fiber-Based Bricks:
• Use recycled or renewable materials.
• Require less energy to manufacture.
• Reduce transportation emissions by sourcing locally.
• Provide superior insulation, saving energy in building operation and cutting carbon emissions.
 Resource conservation :
Points to conserve resources in fiber brick making:

• Sustainable Material Selection


• Recycling Initiatives
• Energy Efficiency Measures
• Water Management Strategies
• Process Optimization
• Waste Reduction Techniques
• Eco-Friendly Packaging
• Lifecycle Assessment
• Continuous Improvement
Challenges and future direction

Current limitations of fiber-based bricks:


 Strength variability
 Moisture susceptibility
 Fire resistance disparity
 Durability concerns
 Higher production costs
 Limited availability
 Compatibility challenges
Ongoing research and development projects

Ongoing projects related to fiber-based bricks around the world:

 SmartBricks (Europe): Developing sensor-embedded fiber bricks for enhanced building performance.

 Fiber-Reinforced Brick Research (USA): Improving manufacturing processes for stronger, sustainable bricks.

 Sustainable Construction (India): Promoting eco-friendly fiber bricks for affordable housing.

 Fire-Resistant Brick Development (Australia): Enhancing fire resistance in fiber-based bricks.

 Green Building Innovation (China): Investing in eco-friendly construction with fiber bricks.

 Community Housing (Africa): Using fiber bricks for sustainable, affordable housing solutions.
Improvements and Innovations

Potential improvements and innovations in fiber-based bricks:


 Stronger materials
 Enhanced insulation
 Better fire resistance
 Improved moisture resistance
 Cost reduction methods
 Customizable designs
 Modular systems
 Enhanced recyclability
 Smart integration
 Eco-friendly options

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