WELCOME TO GREENWAY BUILDING MATERIALS INDIA

PRIVATE LTD.

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NUCON BLOCKS/BRICKS

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 ABOUT US
Greenway Building Materials India Private Ltd. is solely dedicated to
the development of environmentally friendly, cost effective and
energy efficient materials for new generation buildings in India.

Led by highly educated and talented group of NRI individuals, the

company plans to introduce several innovate building materials in the
Indian market to address the fast changing needs of the industry.

Our mission is to develop products that will help the Indias growth
to keep the country in par with the other developed nations while
keeping in pace with industry. Our core values are social and
environmental responsibility.

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 NUCON BLOCK

NUCON BLOCK is an innovative product from Greenway

Building Materials India Pvt. Ltd. We are located at Paritala
village near VIJAYAWADA on National Highway .
NUCON BLOCKs are ECO Friendly and is proved to be a
cost effective solution by providing around 40% savings at
different levels of construction.
These blocks are manufactured from common and abundant
natural raw materials producing finished product twice in
volume of the raw materials used, making it extremely
resource-efficient and eco-friendly.
We make sure that we produce the high quality blocks using the
state of the art production facility.
Our automated machinery and testing process ensures high
quality for each and every block that we produce.

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 What is AAC BLOCKS

Autoclaved Aerated Concrete (AAC), also known as autoclaved cellular

concrete (ACC), is a lightweight concrete building material invented in the
mid-1920s that simultaneously provides structure, insulation, and fire-
and mold-resistance.
AAC products include blocks, wall panels, floor and roof panels, cladding
(facade) panels and lintels

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Composition Of AAC Blocks

AAC is produced using no aggregated larger than

sand. Quartz sand, calcined gypsum, lime (mineral) and/or
cement and water are used as a binding agent. Aluminum
powder is used at a rate of 0.05%0.08% by volume
(depending on the pre-specified density).

In Our Company we are used, Fly Ash generated from thermal

power plants and having silica content is used as an aggregate.
Cement 18-20%
Fly Ash 70%
Aluminum 0.05 -0.08%
Lime 6%
Gypsum 2 3%
Vegetable Oil 0.58-0.59%

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 Advantages
Improved thermal efficiency reduces the heating and cooling load in buildings.

Workability allows accurate cutting, which minimizes the generation of solid waste
during use.

Durability and dimensional stability. A cement-based material, AAC resists water,

rot, mold, mildew, and insects. Units are precisely shaped and conform to tight
tolerances.

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Applications Of AAC Blocks

High Rise Buildings

Cold Application Storages

Hospitals

Malls

Multiplex

Where Air-conditioned Offices are required

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 Geometry and Composition

Product Physical Properties Measurements

Thickness 100mm-225 mm
Precision in Size +/-1 mm
Compressive Strength 3.5- 5.5 N/mm2 (As per IS 2185 Part -3
Dry Strength 550-650 Kg /m3 (Oven Dry)
Fire Resistance 2 to 6 hrs ( Depending upon Thickness)
Sound Insulation Index 45 dB (For 200mm Thickness Wall)
Thermal Conductivity 0.16 w/mK
Drying Shrinkage 0.04% 9
Size in mm ( Wall No of Blocks Masonry work in Sq Ft per Cubic Weight of each
Thickness) per Cubic Meter Meter Blocks (respective Wall one Block in
Thickness) (Kg)

83.33 111.Sq.Ft 8.40

600 x200 x 100 mm (4)

55.56 74 Sq.Ft 12.60

600 x200 x 150 mm (6)

41.67 56 Sq.Ft 16.80

600 x200 x 200 mm (8)

37.03 49 Sq Ft 18.90
600 x200 x 225mm (9)

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 Bench Marking
Criterion AAC Blocks Clay Bricks Benefits of AAC Blocks
Soil Consumption Major use of Fly ash eliminates the Main ingredient in the composition is Use of Fly Ash, recycling material come out of waste
use of top soil in AAC Block top soil resulting maximum use of top from thermal power plant and zero consumption of
formation soil top soil make the product eco-concious and green for
society

Fuel Consumption 1 Sq Ft AAC Block take approx 1 kg 1 Sq Ft Clay Brick take approx 8 kg coal Use of Fly Ash, recycling material come out of waste
coal to produce itself to produce itself from thermal power plant and zero consumption of
top soil make the product eco-concious and green for
society

Co2 Consumption 1 Sq Ft of AAC block Production 1 Sq Ft of Clay Brick production emits Lower Carbon Footprints leads to the clean and green
emits nearly 2kg of Co2 nearly 18kgs of Co2. environment

Production Full Automated Line Production Inefficient worker dependent Automated line production leads to perfection in
Technology production material quality and performance

Weight Dry Density load 550-650 kg/Cu Dry density load 1800kg/Cu Mtr Nearly 3 times lighter than the bricks leads to lighter
Mtr beam-column structure of the building which can
make noticeable cost saving in the project
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 Bench Marking
Strength Continued..
Compressive Compressive Higher strength material gives the strengthen
strength of strength of Clay 2.5 structure with considerable low weight
3.5-5.5 N/mm2 3 N/mm2

Size Variation +/- 1.0 mm +/- 5 mm Machine cut of the product gives perfect size and
finished shape leads to a low cost masonry for the
structure
Wastage Strong material and Uneven shape, size and Cost effective due to low wastage
during work perfect size and shape brittleness, it leads close
leads to near about to 5 % wastage during
zero wastage during work
work
Overall Cut down the cost by It doesnt contribute to Contribution of less masonry use and reduced quantity
project cost low masonry due to cost cutting due to of steel and concrete due to light structure, significant
perfect finished size tedious masonry process cost effectiveness can be noticed in the overall project
and shape with 2-3 layers to get the cost.
finish zero level
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 Cost Analysis
Description Accurate AAC Blocks Clay Bricks
Size 1 No of Block of size 600 x 200 x 100 mm 7.2 Nos Bricks of size 225 x 100 x 75mm
Area 1.33 Sq Ft. 1.33 Sq Ft.
Material Cost Rs. 34.20 /Pc (Rs.25.71 Per Sq.Ft) Rs. 35.00 / 7Pcs. (Rs. 26.32 Per Sq.Ft)
Mortar Cost Nil for Single Block No Joints Rs. 2.50 For Filling Gap Between 7 Brick.
External Plaster Rs. 24.00 @ 15mm Thickness (Rs. 15.00 Per Rs. 40.00 (First Coat of 15mm @ Rs.
Sq.Ft). nd
15.00 & 2 Coat of 10mm @ Rs. 10.00) (Rs.
25.00 Per Sq.Ft)
Internal Plaster Rs. 14.00 (POP @ Rs. 8.00 Per Sq.Ft) Rs. 24.00 (Cement Plaster 15mm) (Rs.
15.00 Per Sq.Ft)
Wastage 0.70 Paisa ( At standard 2% wastage on site Rs. 5.25 ( At standard 15% wastage on site
handling and transportation) handling and transportation)
Repaint Finish Internal Side NIL Rs. 2.00 Per Sq.Ft
Total Cost per Sq.Ft Rs. 49.41 Rs. 70.82
Savings using Blocks (B) (A) Rs. 21.41 Per Sq.Ft 0.00
Steel Savings Per Sq.Ft Rs. 24.00 Per Sq.Ft (As 500 Gms of steel can be NIL
saved per Sq.Ft due to light structure).
Total Savings Per Sq.Ft Using AAC Blocks (C+D) Rs. 45.41 Per Sq.Ft Nil
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 Miscellaneous Savings
Time saving ( Faster 50% saving in labor work due to NIL
Construction) Big surface area and size.

Water savings No curing required (Only joints NIL(Curing Required & Joints
curing required. (Upto 60% water Curing Also Required).
savings in Water labor & Costing).

Electricity bill savings post 30% Air Conditioning bill savings. Nil ( Low Thermal Insulations)
construction Due to high thermal insulation.

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 Dos and Dont
Sl.No Dos Sl.no Dont
1 Surface of AAC blocks to be joined with mortar is 1 Dont soak AAC Blocks in water
to be wetted with brush / cotton waste or with the
help of a tray filled with 25mm water

2 Use only compatible mortar 1:6 or 1:1:6 mortar (1 2 Dont use rich mortars
cement : 1 fly ash : 6 sand)
3 AAC Masonry should be as per IS Code 6041 3 The mortar should not be spread much ahead of
(1985) and IS Code 1905 ( 1987) the actual laying of the blocks.

4 Chases of services in AAC masonry should be as 4 Dont deviate from the norms of chase cutting
per IS Code 1905 ( 1987) specified in the code IS 1905 ( 1987)

5 Use electro mechanical rotary tool for chase cutting 5 Dont use chisel and hammer for chase cutting

6 Chases should be filled along with plastering and a 6 Dont fill the chase upto the top surface of the
layer of chicken mesh is to be embedded in the masonry to have a key while plastering
plaster over the width of the chase with proper
overlap
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 AAC Masonry ( Some Useful Tips)
The mortar shall not be spread so much ahead of the actual laying of the units that it tends to stiffen and lose its
plasticity thereby resulting in poor bond.

Consistency as per requirement of site should be maintained at the point of laying over bed.

Laying of AAC Blocks masonry shall be in accordance with the recommendations of IS 6041 of 1985 and IS
1905 of 1987. The joint thickness shall be 10mm.

The laying of block may be started either at the corners first or it may be started from one end and proceed to
the other direction.

Lay 10 mm thick cement mortar uniformly over bed. Wet the blocks on all sides by using a tray filled with 20/25
mm water and place them one by one and press it firmly to have proper bond. Fill the joints between blocks.

The first course of cellular blocks masonry shall be laid with great care, making sure that its properly aligned,
leveled and plumbed, as this may assist the mason in laying succeeding courses to obtain a straight and truly
vertical wall.
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 Greenway Office Address
Chennai Office #149, 3rd Floor, Sydenhams Road
Periamet
Chennai 600003
Mob:- 08886677518/7204008065
[email protected]

Factory Address:-
1-200, Paritala (V) Opp. Hanuman Statue
Old National Highway Kanchikacherla(M)
Krishna Dist
Andhra Pradesh - 521180
[email protected]
www.nuconblocks.com

Bangalore Office #39/39, Parusha, Ist Floor, Ist E Cross

5th Main Road, Remco Layout,
Vijaynagar 2nd Stage
Bangalore 560104.
Mob:- 08886677528/7204008065
[email protected]
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THANKS FROM

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