Manut Da BBA Ijetora P Gas

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Fuel injection

equipment, W46
Overhaul of the GD
and
Miller fuel pump
WNSFI-S/1bf23-Miller/ TIA/ 0044/1/24
Dismantling of the GD and Miller fuel pump

 Open the bottom


cover screws of the
pump

WNSFI-S/1bf23-Miller/ TIA/ 0044/2/24


Dismantling of the GD and Miller fuel pump

 Remove the bottom


flange

WNSFI-S/1bf23-Miller/ TIA/ 0044/3/24


Dismantling of the GD and Miller fuel pump

 Push the spring


load down by using
a special tool

WNSFI-S/1bf23-Miller/ TIA/ 0044/4/24


Dismantling of the GD and Miller fuel pump

 Remove the retainer


ring with pliers

WNSFI-S/1bf23-Miller/ TIA/ 0044/5/24


Dismantling of the GD and Miller fuel pump

 Release the spring load

WNSFI-S/1bf23-Miller/ TIA/ 0044/6/24


Dismantling of the GD and Miller fuel pump

 Pull out the push


spindle assembly and
the plunger

WNSFI-S/1bf23-Miller/ TIA/ 0044/7/24


Dismantling of the GD and Miller fuel pump

 Pull out both of the springs


and the control sleeve

WNSFI-S/1bf23-Miller/ TIA/ 0044/8/24


Dismantling of the GD and Miller fuel pump

 Turn the pump to the vertical


position and open the outer
screws crosswise in steps of 30º
 Open the inner screws same way
as outer screws

WNSFI-S/1bf23-Miller/ TIA/ 0044/9/24


Dismantling of the GD and Miller fuel pump

 Release the pump head with


valves

WNSFI-S/1bf23-Miller/ TIA/ 0044/10/24


Dismantling of the GD and Miller fuel pump

 Take the element cylinder


out from the pump

WNSFI-S/1bf23-Miller/ TIA/ 0044/11/24


Dismantling of the GD and Miller fuel pump

 Release the main delivery


valve and the constant
pressure valve with springs
from the pump head

WNSFI-S/1bf23-Miller/ TIA/ 0044/12/24


Dismantling of the GD and Miller fuel pump

Release the control rack


 Open the locking nut
 Release the pneumatic stop
cylinder from the pump
 Pull out the control bar

PULL

Oil nipple

WNSFI-S/1bf23-Miller/ TIA/ 0044/13/24


Dismantling of the GD and miller fuel pump

 The erosion plugs are


locked with the steel
wires
 Release the wires

WNSFI-S/1bf23-Miller/ TIA/ 0044/14/24


Dismantling of the GD and Miller fuel pump

 Wash the pump body,


element cylinder,
plunger and the other
parts with care
 Change the O-rings and
the support rings

WNSFI-S/1bf23-Miller/ TIA/ 0044/15/24


Assembling of the GD and miller fuel pump

 Turn the pump head upside


down on the worktop
 Put the main delivery and
constant pressure valves onto
the pump head
 Block the injection pipe thread
hole with plastic cap or tape

WNSFI-S/1bf23-Miller/ TIA/ 0044/16/24


Assembling of the GD and Miller fuel pump

 Put the element cylinder onto


the pump head
 Remember the location of two
guide pins

WNSFI-S/1bf23-Miller/ TIA/ 0044/17/24


Assembling of the GD and miller fuel pump

 Lock the element cylinder to


the pump head with one
screw
 Assembly rest of the bolts

WNSFI-S/1bf23-Miller/ TIA/ 0044/18/24


Assembling of the GD and miller fuel pump

 Lubricate the O-rings on


assembly
 Put the element cylinder and
pump head together to the
location
 Remember place of the
guide pin

WNSFI-S/1bf23-Miller/ TIA/ 0044/19/24


Assembling of the GD and miller fuel pump

 Tighten first the inner


screws crosswise at three
steps to the right torque
 Secondly tighten the outer
screws same as inner
screws
 Use a lube oil to the threads
and the screw-heads
 Use a right torque
according the engine
manual

WNSFI-S/1bf23-Miller/ TIA/ 0044/20/24


Assembling of the GD and Millerfuel pump

 Assembly the control


sleeve, plunger and
springs on the right
place
 Remember the
assembly marks

WNSFI-S/1bf23-Miller/ TIA/ 0044/21/24


Assembling of the GD and Miller fuel pump

 Press down the push spindle


by the special tool
 Don’t turn it before pushing

WNSFI-S/1bf23-Miller/ TIA/ 0044/22/24


Assembling of the GD and Miller fuel pump

 Assembly the spring retainer


with pliers

WNSFI-S/1bf23-Miller/ TIA/ 0044/23/24


Assembling of the GD and Miller fuel pump

 Assembly back the


cover flange and lock
it with four screws

WNSFI-S/1bf23-Miller/ TIA/ 0044/24/24

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